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FRENOS Y EMBRAGUES http://profesor.sis.uia.mx/~cosornio/dismaquinas/...

FRENOS Y EMBRAGUES
Clutches rely on mechanical or electromagnetic action for torque transmission. However, they are usually

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identified by their mode of actuation:

mechanical,

electrical,

pneumatic, or

hydraulic.

Although the four operating modes are considered highly competitive, each mode actually is restricted to a
fairly well-defined area of application. Within each area, one method provides definite advantages in terms of
cost, response time, and torque transmission.

http://www.machinedesign.com/bde/mechanical/index.html

FRENOS:

Brakes absorb energy and convert it to heat. Thus, prime concerns in a brake are:

1. Generating a force capable of retarding a rotating shaft.


2. Dissipating or absorbing the heat generated in the process.

Mechanical brakes all act by generating frictional forces as two surfaces rub against each other. The stopping
power or capacity of a brake depends largely on the surface area of frictional surfaces as well as on the
actuation force applied. The friction and wear encountered by the working surfaces are severe. Thus, the
durability of a brake or service life between maintenance depends heavily on the type of material used to line
the shoe or pad.

Brake linings

Most brakes use some type of friction lining. Asbestos, once the accepted friction material, has been replaced
in most cases by nonasbestos materials.

Contents of the new material, largely proprietary, are also fibers molded or woven into pads or discs. Copper
is sometimes added to improve heat dissipation. Cotton-based linings are sometimes used for light-duty
service.

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Electric Brakes

For heavy-duty service, sintered-metal linings perform better than fiber-based linings. Cermet linings are
used for extremely rigorous service.

Linings are attached to the brake shoe either by riveting or bonding. Riveted attachment is simpler, but usable
lining depth depends upon the depth of rivet-head countersink. Also, rivet heads may score the drum if the
linings are not replaced soon enough.

Electric brakes operate according to the same principles as electric clutches. The most commonly used
electric brakes are electrically actuated but rely on mechanical friction for stopping action. Such brakes are
almost the only electrical types suitable when the load must be brought to a full stop. The other electrical
types -- magnetic-particle, hysteresis, and eddy-current brakes -- are primarily used to provide drag or
retarding action where a rapid or precise full stop is not needed.

Ejemplo para seleccin de Embragues


y frenos
tm
Trig-O-Matic Lite
Model 700
Overload Release Clutches

APPLICATIONS
Packaging
Trig-O-Matic Lite Cartoners, Fillers, Case Packers, Cappers, Labelers,

Model 700 Sealers, Can Forming


Paper Converting
Mechanical Rewinders, Log Saws, Folders, Slitters, Accumulators
Food Processing
This automatic reset, roller detent style overload clutch, Ovens, Centrifuges, Mixers, Pumps, Extruders
combines Centric's 30 plus years experience manufacturing Material Handling
the Trig-O-Matic with a simpler design. This combination Belt, Drag, Chain, Bucket & Screw Conveyors, Palletizers
yields a reliable, low cost alternative to many of the torque
Other Industries
overload clutches on the market today.
Chemical, Printing, Portable Lifting/Lowering Systems

MODEL 700 FEATURES

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Simple Cost-Effective Design


MOUNTING Large Bore Capacity
CONFIGURATIONS Through Shaft or End Shaft Mounting
Bidirectional Operation
For mounting flexibility the Model 700 is available in two Single Position Indexing
shaft mounted bushing models. Automatic Reset
Bore Bushing Model - for easy mounting and stocking. Accurate & Repeatable Torque Settings of +/-10%
Taper Bore Bushing Model - for more secure mounting. Maximum Torque Limit Stop
Limit Switch Actuating Plate

OPTIONS Operating speeds up to 1000 rpm

Proximity Sensor Plate


Finished Bore & Keyways

Spacer
Bar

CAPACITIES

Size Max. Straight Bore Max. Taper Bore Torque Range


in./mm in./mm in.-lb.
Nm

200-700
720 1.438/36,5 1.125/28,6
22,6-79,1

600-2000
730 2.125/54,0 1.750/44,5
67,8-226,0

2000-5000
740 2.750/70,0 2.250/57,2
226,0-565,0

Request Catalog 764-ADV. AutoCAD & DXF Drawings Available.

Centric Main Page | Centrifugal Clutch Couplings

Ameriguard | Pneumatic Series H - Model 2000

...Quality Clutches From Yesterday to Tomorrow

Home

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En la figura se puede apreciar el arreglo de conexin de un embrague que a la vez es cople

GEOMETRIA DE LOS EMBREGUES

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Fn = 2ppmxri(ro ri ) (a)

Fuerza para operar el embrague

T = mFnrprom ( b) donde rprom = (ro + ri )

Capacidad de transmisin de Par por sup. De contacto.


Para desgaste uniforme

Para presin uniforme:

Fn = pp( r2o - r2i ) ( c )

T = 2m (r3o r3i )/3 ( r2o - r2i ) ( d )

GEOMETRIA DE LOS FRENOS DE TAMBOR DE ZAPATA INERNA

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ECUACIONES:

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Variables de Diseo:
Fuerza normal Fn

Coeficiente de friccin
Geometra.

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FRENOS DE DISCO

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Variables de Diseo:

Fuerza normal Fn
Coeficiente de Friccin m
Geometra do, di, q1 y q2.

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Se recomienda la lectura del artculo:

Electronic Braking Control Developments.


Todays hydraulic braking systems are expected to be replaced by fully electrical systems, despite various
development challenges.

Automotive Engineering International. February 1999.

Para obtener las ecuaciones correspondientes se hace sumatoria de momentos alrededor del punto de pivoteo
de la palanca.

EJERCICIO DE FRENOS Y EMBRAGUES.


Explique paso a paso cmo funciona el mecanismo accionador del sistema de embrague.

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1.- Un motor de un automvil puede desarrollar un mximo par de freno de 2500 lb-pulg. Cules de los
embragues de disco siguientes que produce un fabricante pueden ser seleccionados para este coche ?.
Dimensiones de las caras en pulgadas:

a.- Do = 8 7/8, Di = 6 1/8, Pa = 34 psi


b.- Do = 10 , Di = 6 1/8, Pa = 30 psi
c.- Do = 11 1/16, Di = 6 1/8, Pa = 26.2 psi.
En cada caso f= 0.3.

2.- La figura representa los arreglos posibles para un freno de zapatas interiores de un auto.
Cara b = 4.5 , r = 8, h = 5, c= 2.5, w = u = 6.5, q = 100, f = 20, Para una presin mxima de
120 psi, determine la fuerza Q y el par de freno para
Sentido de giro manecillas en A y B
Sentido de giro contramanecillas en A y en B
Considere un coeficiente de friccin de 0.25

Explique el concepto de la autoenergizacin en ambos incisao A y B.

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