ESP ASSEMBLY INSTALLATION REPORT

FIELD DATA
TUBING
LOCATION WELL NO. CASING SIZE TYPE OF INSTALL Date
TYPE/WT
3-1/2" EUE
D1 D1 - C6 9-5/8" NEW 01-Nov-14
Tbg,9.3ppf
COMPLETION TALLY DETAILS
SEAL
NO. OF
PUMP DEPTH (M) PUMP INTAKE DEPTH (M) DEPTH(Tandem MOTOR DEPTH (M) SENSOR DEPTH (M)
STANDS/JOINTS
)
1726.12m from
58 Stands/04 Joints 1723.72m md KB 1724.02m from KB 1731.33m from KB 1731.9m from KB
KB
SUB-ASSEMBLY DETAILS
SUB-ASSEMBLY Workshop
FACTORY FITTED Torque value Assembly Type
DETAILS Make up
Motor to well lift
No 35 ft-lbs N/A NEW. TORQUED AT SITE
sensor

Intake & Pump

No 35 ft-lbs N/A NEW. TORQUED AT SITE
Fasteners

Seal Fasteners No 35 ft-lbs N/A NEW. TORQUED AT SITE

Motor Fasteners No 35 ft-lbs N/A NEW. TORQUED AT SITE
ESP ASSEMBLY
EQUIPMENT SERIAL NO. DESCRIPTION ID (in) OD (in) LENGTH (m)
Discharge Head for 538 Series
Discharge Head PN C50557 N/A 5.13 0.2
Pump
Discharge Pressure sub w/Well
Discharge Pressure Sub PN C308660 N/A 5.13 0.23
lift termination port
INTAKE GPXARINT FER H6
Intake 12406573 N/A 5.13 0.3
STD_PNT WT
PMP 538PMXSSD 55 P 31 H6 FER
Pump 13287915 N/A 5.38 3.0
AOR WT
SEAL GSB3DB X FER HL SSCV
Seal 13286616 N/A 5.13 2.1
H6 AB FSA AOR

MTR 562MSP3X 210 / 2380 / 53

Motor 13333038 N/A 5.62 5.21
/ 10R _175 / 1985, FER CL6

Well Lift Sensor 205-05202 Well Lift Sensor N/A 4.5 0.57

ESP Centralizer 2-3/8 EUE Pin x

ESP Centralizer PN C322647 N/A 7.6 0.4
Pin 7.6"OD with 6 Fins

CBL MLE 562 040 4KLHT NEXT

MLE 13310623 N/A N/A 30ft
GENERATION

Reel No.
02SOL/5KV/90/LD/B/GAL/F/NO
Power cable 78H52626/Batch No. N/A N/A 1803m
ADH
104760007C

Packer Penetrator Assy C315907/C322195 QCI Packer Penetrator N/A N/A N/A

SEATING NIPPLE W/OTIS

PROFILE 2.750 BX PROFILE
4.545 IN OD BMS-S501 9 CR-1
Seating Nipple
103907505 SN-06 MO 80 MYS 22 HRC MAX 3.500 2.75 4.545 0.36
Assembly
IN 9.30 LB/FT EU 8RD BOX UP
3.500 IN 9.30 LB/FT EU 8RD PIN
DOWN C1 CRITICAL TO HSE

TUBING PUP 3.500 IN 9.20

LB/FT EU 8RD BOX UP RIGHT
- HAND THREAD UP 3.500 IN 9.20 - 3.5 1.87
LB/FT EU 8RD PIN DOWN
RIGHT HAND THREAD DOWN

2'' DIAMETER X 12" LENGTH

W/1.9" NU PIN AND BOX
- THREADS WITH CHECK VALVE , N/A N/A N/A
MATERIAL L80 PACKAGING -
STANDARD WITH BULL PLG
 51A6 SUBMERSIBLE PACKER
TWIN SEAL 09.625 IN 43.5-47.0
LB/FT CSG 3.500 IN 9.30 LB/FT
EU 8RD BOX UP 3.500 IN 9.30
LB/FT EU 8RD PIN DOWN 2.875
IN 6.50 LB/FT EU 8RD BOX UP
104825341 SN03 / 2.875 IN 6.50 LB/FT EU 8RD PIN
3.5 9.625 2.46
H785400105SST2 DOWN BMS-A099 41XX OR L80
STEEL 80 MYS NACE BPS-D101
(H810) NITRILE PE 80 HD
RETRIEVABLE NITRILE PE BPS-
Packer Assembly
B101 (H40) O-RING 90HD
NITRILE O-RING 60,000 LBS
SHEAR
2' DIAMETER X 36" LENGTH
HYDRAULIC TUBING DRAIN
W/1.9" NU PIN AND BOX
THREADS W/SINGLE DRAIN
- N/A N/A N/A
PORT ,DRAIN SUB,RUBTURE
DISC AND BULL NOSE,
MATERIAL L80 PACKAGING -
STANDARD WITH BULL PLG

TUBING PUP 3.500 IN 9.20

LB/FT EU 8RD BOX UP RIGHT
- HAND THREAD UP 3.500 IN 9.20 - 3.5 1.76
LB/FT EU 8RD PIN DOWN
RIGHT HAND THREAD DOWN

TUBING PUP 3.500 IN 9.20

LB/FT EU 8RD BOX UP RIGHT
- HAND THREAD UP 3.500 IN 9.20 - 3,5 1.76
LB/FT EU 8RD PIN DOWN
RIGHT HAND THREAD DOWN
FLOW COUPLING 3.500 IN 9.20
LB/FT EU 8RD BOX UP RIGHT
HAND THREAD UP 3.500 IN 9.20
103906632 SN03
LB/FT EU 8RD PIN DOWN 3.5 4.5 1.95
/H819200034360
RIGHT HAND THREAD DOWN
BMS-S210 13 CR 80 MYS 22 HRC
MAX

3.500 IN TUBING RETRIEVABLE

SAFETY VALVE SELECT-EQ BMS-
S210 3.500 IN EU 8RD BOX UP
104881718/H8258300
RIGHT HAND THREAD UP 3.500 3.5 5.7 1.2
23S70
IN EU 8RD PIN DOWN RIGHT
HAND THREAD DOWN 5.700 IN
SSSV Assembly OD 2.812 IN SEAL BORE

FLOW COUPLING 3.500 IN 9.20

LB/FT EU 8RD BOX UP RIGHT
103906630 HAND THREAD UP 3.500 IN 9.20
SN01/H81920003436 LB/FT EU 8RD PIN DOWN 3.5 4.5 1.85
0 RIGHT HAND THREAD DOWN
BMS-S210 13 CR 80 MYS 22 HRC
MAX
TUBING PUP 3.500 IN 9.20
LB/FT EU 8RD BOX UP RIGHT
- HAND THREAD UP 3.500 IN 9.20 - 3,5 2.43
LB/FT EU 8RD PIN DOWN
RIGHT HAND THREAD DOWN
Tubing hanger/Seal sub Assembly
Well Head Penetrator C321864/C321865/C3 1-1/4"/Seal sub Assembly 3-
N/A N/A N/A
Assembly 21866/C321867 1/2"/Adapter Assembly and
accessories
INTEGRITY TEST
EQUIPMENT A - B B - C A - C A - G B - G C - G
ESP ASSEMBLY WITH
3.0 3.0 3.0 994 M 994 M 994 M
MLE
Before packer
3.7 3.7 3.7 941 M 941 M 941 M
penetrator assembly
 After the packer
3.8 3.8 3.8 858 M 858 M 858 M
penetrator assembly

WH penetrator 3.9 3.9 3.9 712 M 712 M 712 M

Before Startup/After
3.3 3.3 3.3 480 M 480 M 480 M
packet setting

PRESSURE TEST RESULTS

PRESSURE
EQUIPMENT TESTED AT BASE ON SITE HOLD TIME RESULT REMARKS
TESTED AT
MLE PACKER
N/A YES N/A N/A N/A
PENRTATOR

TH LOWER PIGTAIL N/A YES N/A N/A N/A

DISCHARGE
YES YES 4000 Psi 10 Mins OK
PRESSURE LINE

SSSV YES YES 5000 Psi 10 Mins OK

TH SEAL N/A YES 2000 Psi 10 Mins OK

Adapter Flange N/A YES 3500 Psi 10 Mins OK

SSSV Final testing

after N/up Adapter YES YES 5000 Psi 10 Mins OK
flange
ACCESSORIES

Detail Quantity Used Location NEW RE-RUN REPAIRED

Motor to seal/Intake to
ESP Protectolizer 3 New - -
Pump/Pump to DGU
Clamps have been used on the
tubing cross coupling .Additinally
20 tubing bands have been
Tubing Clamps 179 used(Packer panetrator lower and New - -
upper termination each 3,Below
TH penetrator 6 nos,08nos on
MLE guard).

SPLICING DETAILS
Total Cable splices Location
4 MLE to #2 AWG DH Power Cable

#2 AWG DH Power cable to QCI Packer penetrator lower pigtail

#2 AWG DH Power cable to QCI Packer penetrator upper pigtail

#2 AWG DH Power cable to Surface cable at QCI Junction box.

Additonal Comments

Job carried out by RIG: Discovery1. Tool box talk for each crew change was conducted. Equipment assembly done as per Baker Hughes
procedure/ONGC Programme. Well head surface penetrator connections fastened and secured. 1 Cross coupling per joint provided by BHI up to the
top, (Total nos. 179).Twin Seal Packer set/Safety valves installed as per Baker Hughes procedure and ONGC programme.Electrical Checks conducted
and redaings found to be OK. Ph-Ph 3.3 Ohms. Ph-GND 480 MOhms.

Field Service
Company Man Expat Field Service Engineer Third Party Date of Installation
Engineers
Mr.Chaturvedi/Mr.R
Veeramani/Giri 28-Oct-14
anjan Das

Baker Hughes
Santosh/Simbu
Supervisor
Veeramani R Date of Completion

01-Nov-14

Date
Installation Report Made by Veeramani R