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C7027A Flame Detectors Manual PDF
C7027A Flame Detectors Manual PDF
Contents
Application ........................................................................ 1
Features ........................................................................... 1
Specifications ................................................................... 2
Ordering Information ........................................................ 2
Wiring (All ModelsFig. 9) ............................................... 8
Adjustments and Checkout .............................................. 9
Troubleshooting ................................................................ 12
Maintenance ..................................................................... 12
60-2026-14
C7027A, C7035A, C7044A, C7927A MINIPEEPER ULTRAVIOLET FLAME DETECTORS
Accessory:
1-1/16 136733 Heat Block, laminated plastic, insulating the
2
(27) flame detector from sight pipe temperatures up to
266F (130C), 1/2-14 NPSM external threads on one
end and 1/2-14 NPSM internal threads on the other end
COLLAR WITH 1/2-14 NPSM
INTERNAL THREADS
(see Fig. 7). Included with C7027A1080.
1 C7027A1064 HAS 24 FOOT (7.32 METER) LEADWIRES.
390427B Bushing, for mounting to 3/8 in. sight pipe. Included
C7027A1114 HAS 44 IN. (1.118 M) LEADWIRES WITH with C7027A1080.
22 IN. (558 MM) FLEXIBLE CONDUIT.
2 MODELS AVAILABLE WITH SPUD CONNECTOR (1/2-14 NPSM INTERNAL 4-1/8 (105)
THREADS) INSTEAD OF CLAMP TYPE CONNECTOR.
COLLAR WITH 2 (51) 1/2-14 NPSM 2
1 - 11-1/2 NPSM INTERNAL THREADS
M1943F 1-3/16
INTERNAL (30)
1
THREADS
(-18C to 102C), or -40F to 215F (-40C to +102C), 1 DIN APPROVED C7035A1064 HAS 1-11 BSP.P1 INTERNAL MOUNTING THREADS.
depending on model. 2 DIN APPROVED C7035A1064 HAS 1/2-14 BSP-F INTERNAL MOUNTING THREADS.
Maximum Pressure Rating: 5 psi (34.5 kPa). 3 C7035A1056 HAS 12 FOOT (3.66 METER) LEADWIRES.
ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE wholesaler or distributor, refer to the
TRADELINE Catalog or price sheets for complete ordering number.
If you have additional questions, need further information, or would like to comment on our products or services, please write or
phone:
1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory).
2. Honeywell Customer Care
1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386
3. http://customer.honeywell.com or http://customer.honeywell.ca
In CanadaHoneywell Limited/Honeywell Limite, 35 Dynamic Drive, Toronto, Ontario M1V 4Z9.
International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France,
Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
60-202614 2
C7027A, C7035A, C7044A, C7927A MINIPEEPER ULTRAVIOLET FLAME DETECTORS
Maximum Pressure Rating: 5 psi (34.5 kPa). C7027A, C7035A AND C7044:
Approvals:
Mounting: Collar with 1-11-1/2 NPSM internal threads for Underwriters Laboratories Inc. listed: File No. MP268.
mounting on a 1 in. sight pipe. (The DIN approved Canadian Standards Association certified:
C7035A1064 has 1-11 BSP.P1 threads.) Master Report LR 95329-1.
Factory Mutual approved.
Wiring Connections: Two 6 ft. (1.83 m), color-coded Swiss Re (formerly Industrial Risk Insurers) acceptable.
Silicon Rubber Insulated 18 AWG, NEC Class 1 leadwires DIN approved models: C7027A1056, C7035A1049,
rated for 302F (150C). C7035A1064.
The rear of the detector has 1/2-14 NPSM internal threads
for connecting to a conduit. The DIN-approved General Accessories:
C7035A1064 has 1/2-14 BSP-F threads. 118367A Swivel Mount; provides adjustable positioning of
C7035A1056 has 12 ft (3.66 m) leadwires. the C7027A or C7035A.
C7035A1080 has 10 foot (3 Meter) leadwire rated for 600F 204342 Ultraviolet mirror, 3/4 in. NPT.
(316C). 105172C Seal off adapter, 3/4 in. NPT.
3/8
(10)
7/8
(22)
9/16
(14)
1/2
(13)
1-27/64
3-5/8 (92)
(36)
M1944B
3 60-202614
C7027A, C7035A, C7044A, C7927A MINIPEEPER ULTRAVIOLET FLAME DETECTORS
1
(25)
C7927A1016 M24713
INSTALLATION IMPORTANT
The C7027, C7035, and C7044 ultraviolet radiation
sensing tubes have a life expectancy of 40,000 hours
of continuous use within the flame detector's specified
When Installing This Product... ambient temperature and voltage ratings. When an
1. Read these instructions carefully. Failure to follow ultraviolet radiation sensing tube wears out, the UV
them could damage the product or cause a hazardous sensor will fail to properly discriminate between flame
condition. conditions.
2. Check the ratings given in the instructions and on the
product to make sure the product is suitable for your The C7027A, C7035A, C7044A and C7927 Flame
application. Detectors should only be used on burners that cycle
3. Installer must be a trained, experienced, flame safeguard on/off or, in the absence of cycling, are periodically
control technician. checked for proper operation following the application
4. After installation is complete, check out product instructions provided by the equipment manufacturer.
operation as provided in these instructions.
Disconnect power supply before beginning installation to Recommended industry standards for the frequency
prevent electrical shock and equipment damage. All wiring of sensor checks, either through cycling (employing
must comply with applicable electrical codes, ordinances safe-start check methods) or periodic maintenance. If
and regulations. Use NEC Class 1 wiring. uncertain, industry guidelines suggest one burner
cycle in a 24-hour period.
60-202614 4
C7027A, C7035A, C7044A, C7927A MINIPEEPER ULTRAVIOLET FLAME DETECTORS
5 60-202614
C7027A, C7035A, C7044A, C7927A MINIPEEPER ULTRAVIOLET FLAME DETECTORS
Use 1/2 in. pipe for a C7027 or C7927, and 1 in. pipe for REFRACTORY BOILER
a C7035. Since no two situations are likely to be the same, M3019A
PLATE
60-202614 6
C7027A, C7035A, C7044A, C7927A MINIPEEPER ULTRAVIOLET FLAME DETECTORS
Swivel Mount
To facilitate proper sighting of the flame, a swivel mount
(part no. 118367A) is available. The swivel mount will require a C7027A, C7927 (OR C7035A)
3/4 to 1/2 in. reducer and a 1/2 in. close nipple to mount a
C7027A or C7927, or a 1 in. pipe at least 2-1/2 in. (63.5 mm)
long to mount a C7035A. For mounting details, refer to form
60-0361 for the 118367A Swivel Mount. FLANGE
GASKET
1 1
1 1
16 4
[27] [32]
7 60-202614
C7027A, C7035A, C7044A, C7927A MINIPEEPER ULTRAVIOLET FLAME DETECTORS
CAUTION
8-32 RHIS Equipment Damage Hazard.
(EUROPEAN M-4)
SCREW (2) Can cause improper operation.
The blue leadwire must be connected to the F terminal
of the flame safeguard control subbase or terminal strip
and the white to the G terminal (see Fig. 9). Failure to
observe the circuit polarity by reversing the leadwires
(even momentarily) may cause the flame detector to
improperly supervise the combustion flame.
IMPORTANT
All wiring must comply with applicable local electrical
codes, ordinances and regulations. Use NEC Class 1
wiring.
MOUNTING
CLAMP
BRACKET
SCREW The detector has color-coded leadwires. See Specifications
on page 2 for details.
60-202614 8
C7027A, C7035A, C7044A, C7927A MINIPEEPER ULTRAVIOLET FLAME DETECTORS
Earth Ground
The detector and the flame safeguard control must be W136A VOLT- W136A SELECTOR 196146 METER
connected to earth ground. A convenient method of OHMMETER SWITCH CONNECTOR
PLUG
accomplishing this is to connect the detector to the flame
safeguard control with a flexible conduit, or ensure a good
ground connection at the mounting bracket.
PLUG
FLAME SIGNAL
WIRING SUBBASE METER JACK
BLUE OR
F TERMINAL STRIP
UV DETECTOR WHITE
G
BLUE
UV DETECTOR
WHITE
PLUG-IN FLAME
OPTIONAL
SIGNAL AMPLIFIER
SECOND RED (+)
DETECTOR M3018 METER RED CONNECTOR
LEAD M6532A
BLACK (-) METER LEAD BLACK CONNECTOR
Fig. 9. Wiring C7027A, C7035A, and
C7044A flame detectors in parallel.
Fig. 10. Measuring microamp flame signal.
9 60-202614
C7027A, C7035A, C7044A, C7927A MINIPEEPER ULTRAVIOLET FLAME DETECTORS
For the R7849A,B or R7851B Amplifiers used with the 7800 Measure the flame signal for the pilot alone, the main burner
SERIES controls, a volt-ohmmeter with a zero to 5 or 10 Vdc flame alone, and both together (unless monitoring pilot only
scale and a minimum sensitivity of one megohm/volt is when using an intermittent pilot or supervising the main flame
recommended, (see Fig. 11). only when using direct spark ignition). Also, measure the flame
signal at low and high firing rates and while modulating (if
applicable).
POSITIVE (+) With the flame detector in its final position, all flame signals
METER LEAD
ONE must be steady with a current/voltage value as indicated in
NEGATIVE (-) MEGOHM/VOLT Table 1. If the minimum signal cannot be obtained or is
METER LEAD METER
unstable, refer to Troubleshooting, page 12.
PRO G RA M
RESET
M O D U LE
BU TTO N
M7382
60-202614 10
C7027A, C7035A, C7044A, C7927A MINIPEEPER ULTRAVIOLET FLAME DETECTORS
1. Close the pilot and main burner manual fuel shutoff Response to Other Ultraviolet Sources
valves. Some sources of artificial light produce small amounts of
2. Connect the appropriate meter to the flame safeguard ultraviolet radiation. Under certain conditions, an ultraviolet
control amplifier. Start the burner and run through detector will respond to them as if it is sensing a flame.
the ignition period. Ignition spark should occur, but Do not use an artificial light source to check the response
the flame relay must not pull in or the flame LED of an ultraviolet detector. To check for proper flame detector
should not light. The flame signal should not be more operation, test for flame failure response under all operating
than 0.25 microamp or 1.25 Vdc with the BC7700 or 0.5 conditions.
Vdc for the 7800 SERIES.
3. If the flame relay does pull in or the flame LED lights,
reposition the flame detector to increase the distance Weld The Sight Pipe (or Tighten
between the flame detector and the ignition spark. If the
flame detector is not in the line of sight of the ignition the C7044A Clamp Screw)
spark but appears to respond to the spark, it may be When the flame signal is acceptable after all adjustments are
responding to reflected spark generated UV radiation. If made, remove the flame detector and weld the sight pipe in its
so, relocate the flame detector so it does not receive the final position. If you are using a swivel mount, the pipe may
reflected UV radiation. It may be necessary to construct already be welded. Then reinstall the flame detector.
a barrier to block the UV radiation generated by the
spark from the flame detector view. NOTE: If using a C7044A Detector with no sight pipe,
4. Continue making the adjustments until the flame signal do not remove the detector; tighten the clamp
due to ignition spark is less than 0.25 microamp or screw securely.
1.25 Vdc on the BC7700, or 0.5Vdc for the 7800 Series.
5. The use of the Q624 or Q652 solid-state ignition
transformer may also provide a method to eliminate the
Final Checkout
C7027A, C7035A, or C7044A flame detector response Before putting the burner into service, check out the installation
to UV radiation generated by ignition spark. The Q624 using the procedures in the Checkout section of the
and Q652 prevents flame detector response to ignition Instructions for the appropriate flame safeguard control. After
completing the checkout, run the burner through at least one
complete cycle to verify correct operation.
11 60-202614
C7027A, C7035A, C7044A, C7927A MINIPEEPER ULTRAVIOLET FLAME DETECTORS
TROUBLESHOOTING 5. Clean the inside of the sight pipe (if one is used) before
reinstalling the detector.
6. If the flame signal continues to be too low, replace the
plug-in amplifier (if the control has one).
WARNING 7. If you still cannot obtain a proper flame signal, replace
flame detector (C7027A, C7927, C7044A) or UV
Electrical Shock Hazard.
Can cause serious injury or death. radiation sensing tube (C7035A).
Be extremely careful while troubleshooting the
detector; line voltage is present on some of the IMPORTANT:
terminals when power is on. At the completion of troubleshooting, be sure to
perform the Adjustments and Checkout beginning
Open the master switch to disconnect power before on page 9.
removing or installing the detector.
MAINTENANCE
Inadequate Flame Signal
If a satisfactory flame signal cannot be obtained while
adjusting the sighting position of the detector, perform the Periodic Maintenance
procedures indicated in steps 1 through 7. If other difficulties 1. Clean the viewing window and sight pipe (if used) when
are encountered in the system, refer to Troubleshooting in the necessary. Remove the detector and use a soft, clean
Instructions for the appropriate Honeywell flame safeguard cloth to remove accumulated contaminants from the
control. UV radiation sensor tube glass envelope.
2. C7027, C7035 and C7044 ultraviolet sensing tubes
1. Check for proper line voltage. Make sure the master have a life expectancy of 40,000 hours of continuous
switch is closed, connections are correct, and power use within the ambient temperature and voltage ratings.
supply is the correct voltage and frequency. Replace the sensing tube in the C7035, or replace the
2. Check the detector wiring for defects, including: C7027, C7927 or C7044 Detector, at appropriate
a. incorrect connections. intervals.
b. wiring type or size of wire. 3. Keep the flame detection system adjusted for the
c. deteriorated wire. smoothest, most reliable operation as recommended by
d. open circuits. the burner manufacturer.
e. short circuits.
f. leakage paths caused by moisture, soot, or dirt.
3. With the burner running, check the temperature at the Cleaning the C7044A Detector
detector. When it exceeds 215F (102C) for a C7027, When necessary, clean the C7044 Flame Detector by using
C7927 or C7044, or 250F (121C) for a C7035: the following procedure:
a. use a heat block (part no. 136733) if using a
C7027A or C7927 Flame Detector. 1. Loosen the two screws holding the C7044 mounting
b. add the additional insulation between the wall of the bracket to the blast tube. To remove, twist the bracket
combustion chamber and the detector. and detector. Do not loosen the clamp screw that holds
c. add a shield or screen to reflect radiated heat away the mounting bracket to the detector.
from the detector, or 2. Clean the viewing window with a soft, clean cloth.
d. add cooling (refer to Sight Pipe Ventilation, page 6). 3. Insert the detector into the mounting hole, and to realign
4. Remove the detector and clean the viewing window with it, twist against the mounting screws. Tighten the two
a soft, clean cloth. mounting screws.