C-15 and C-16 Left Side View

3406E Left Side View

Electronic Inlet
C-10 and C-12 Left Side View Unit Manifold Air
Electronic
Inlet RENR2237-02 Injector Temperature Engine
Manifold Engine
Boost Unit
Air Ground
May 2001 Boost
Connector Sensor Ground
Pressure Injector Stud
Electronic Temperature Stud Pressure
Fuel Sensor Connector
Unit Atmospheric Sensor Sensor
Temperature Injector Pressure
Sensor Connector Sensor

Camshaft
Oil Engine Engine Position
Pressure Ground Camshaft Control Sensor
Sensor Stud Position Module Engine
Sensor (ECM) Control
Module
(ECM)
Engine
OEM OEM
Camshaft Control
Vehicle Vehicle
Position Module
Harness Harness
Sensor (ECM) Fuel Connector
Connector
Temperature J1/P1 J1/P1
Sensor
OEM
Vehicle
Harness
Connector
J1/P1

Engine Atmospheric
Crankshaft Harness Pressure
Position Connector Sensor
Sensor J2/P2 Engine
Harness
Engine Connector
Ground J2/P2
Stud

C-10, C-12, 3406E, C-15, and C-16

Crankshaft Crankshaft
Position Position
Sensor Engine Sensor Atmospheric Oil
Harness Pressure Pressure

Truck Engine Electrical System

Connector Sensor Sensor
J2/P2

Inlet Coolant
CPD1-UP
Manifold
Air Boost
Temperature
Sensor
1MM1-UP
Coolant
Temperature
Temperature
Sensor
Pressure
Sensor
Oil
Pressure
2KS1-UP
Sensor Sensor 2WS1-UP
Coolant
3CS1-UP Temperature
Sensor
6NZ1-UP
7CZ1-UP Inlet
Manifold Air
Temperature
Sensor

Fuel
3406E Right Side View 3406E Front View
Temperature
Atmospheric Sensor
C-10 and C-12 Front Right Side View C-10 and C-12 Front Top View Pressure
Sensor
2001 Caterpillar Printed in U.S.A.
All Rights Reserved C-15 and C-16 Front Top View
C-10, C-12, 3406E, C-15, and C-16 ENGINE HARNESS WIRING DIAGRAM
ENGINE HARNESS CONNECTOR
P2 J2
J300 P300
L983-WH 12 L983-WH 44 INJECTOR COMMON CYLINDERS 1 & 2
L984-OR 10 L984-OR 45 INJECTOR COMMON CYLINDERS 3 & 4
L985-YL 8 L985-YL 46 INJECTOR COMMON CYLINDERS 5 & 6
A706-GY 6 A706-GY 55 INJECTOR CYLINDER 6
A705-BU 5 A705-BU 54 INJECTOR CYLINDER 5
A704-GN 4 A704-GN 39 INJECTOR CYLINDER 4
A703-BR 3 A703-BR 38 INJECTOR CYLINDER 3
A702-PU 2 A702-PU 37 INJECTOR CYLINDER 2
A701-GY 1 A701-GY 36 INJECTOR CYLINDER 1
J700-BR 11 J700-BR 10 RETARDER SOLENOID MED/HI
J701-GN 9 J701-GN 11 RETARDER SOLENOID LOW/HI
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR J702-BK 7 J702-BK 9 RETARDER SOLENOID COMMON
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER 8
NO.1 NO.2 NO.3 NO.4 NO.5 NO.6 19
12
13
43
20
21
61
ENGINE RETARDER ENGINE RETARDER ENGINE RETARDER 62
SOLENOID CYLINDERS SOLENOID CYLINDERS SOLENOID CYLINDERS 63
1 & 2 NOTE H 5 & 6 NOTE H 3 & 4 NOTE H 64
28
29
G884-YL 15 INPUT #17
ENGINE BOOST PRESSURE GN C A746-PK A746-PK 40 ENGINE BOOST PRESSURE
ENGINE BOOST ENGINE PRESSURE SENSOR COMMON YL B G829-GN A747-GY 14 ENGINE ATM PRESSURE
PRESSURE SENSOR ENGINE PRESSURE SENSOR +5V OR A G828-WH 994-GY 24 ENGINE OIL PRESSURE
P200 J200 25
(+) BATTERY SUPPLY WIRES 16
G829-GN 3 ENGINE PRESSURE SENSOR COMMON
G828-WH 2 ENGINE PRESSURE SENSOR +5V
INPUT SIGNAL WIRES TO ECM
ENGINE ATMOSPHERIC PRESSURE GN C A747-GY 41
ENGINE ATMOSPHERIC ENGINE PRESSURE SENSOR COMMON YL B G829-GN 1
OUTPUT SIGNAL WIRES FROM ECM PRESSURE SENSOR ENGINE PRESSURE SENSOR +5V OR A G828-WH 51
P203 J203 56
SENSOR SUPPLY VOLTAGE 57
SIGNAL PLUS 67
68
ENGINE OIL PRESSURE GN C 994-GY 69
SIGNAL MINUS ENGINE OIL ENGINE PRESSURE SENSOR COMMON YL B G829-GN 70
PRESSURE SENSOR 65
(-) BATTERY / SENSOR RETURN ENGINE PRESSURE SENSOR +5V OR A G828-WH
P201 J201 66
52
31
CRANKSHAFT CRANK SPEED/TIMING- 1 E963-BK E963-BK 49 CRANK SPEED/TIMING NEGATIVE
POSITION SENSOR CRANK SPEED/TIMING+ 2 E964-WH E964-WH 48 CRANK SPEED/TIMING POSITIVE
30
J401 P401 47
53
4
CAMSHAFT CAM SPEED/TIMING- 1 E965-BU E965-BU 59 CAM SPEED/TIMING NEGATIVE
POSITION SENSOR CAM SPEED/TIMING+ 2 E966-YL E966-YL 58 CAM SPEED/TIMING POSITIVE
6
J402 P402 7
ENGINE COOLANT ENGINE COOLANT TEMPERATURE 1 995-BU 995-BU 32 ENGINE COOLANT TEMPERATURE
TEMPERATURE SENSOR ENGINE TEMPERATURE SENSOR COMMON 2 G833-PK C967-BU 35 ENGINE INTAKE MANIFOLD AIR TEMPERATURE
A751-YL 33 ENGINE FUEL TEMPERATURE
J100 P100 34
G833-PK 18 ENGINE TEMPERATURE SENSOR COMMON
G832-OR 5 INPUT SENSOR COMMON #4
ENGINE INTAKE ENGINE INTAKE MANIFOLD AIR TEMPERATURE 1 C967-BU G827-BU 42 INPUT SENSOR COMMON #3
MANIFOLD AIR ENGINE TEMPERATURE SENSOR COMMON 2 G833-PK 27
TEMPERATURE SENSOR 17
J103 P103
ENGINE TIMING CALIBRATION PROBE POSITIVE 1 G856-WH 22 ENGINE TIMING CALIBRATION PROBE POSITIVE
ENGINE TIMING CALIBRATION PROBE NEGATIVE 2 G857-YL 23 ENGINE TIMING CALIBRATION PROBE NEGATIVE
J400 P400 26
ENGINE FUEL ENGINE FUEL TEMPERATURE 1 A751-YL 50
TEMPERATURE SENSOR ENGINE TEMPERATURE SENSOR COMMON 2 G833-PK G883-GN 60 INPUT #16
J105 P105

P1 J1
NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED NOTE J: ENGINE BLOCK MUST HAVE A DIRECT WIRE CONNECTION
NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE TO BATTERY(-). THIS CONNECTION CAN BE MADE AT THE ECM GND STRAP
VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER STARTER(-) TERMINAL OR MAINFRAME GROUND LUG
SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS NOTE L: SENSOR COMMON CONNECTION FOR INPUTS #1 THROUGH #8
OF EACH OTHER. FOR SPEEDOMETERS WITH A SINGLE SIGNAL INPUT AND #11 MAY BE MADE TO EITHER J1-5 OR J1-18 TO ECM
TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM J1-18 IS FOR BODY BUILDER/AFTERMARKET INSTALLATIONS MOUNTING
THE ECM MAY BE USED. BOLT
NOTE M: J1922 AND J1939 DATA LINKS MUST BE PROGRAMMED FOR ECM TO ALL SWITCHES ARE SHOWN IN THE OFF POSITION
NOTE F: AN ELECTRONIC SIGNAL MAY BE PROVIDED IN PLACE OF A PASSIVE UNLESS OTHERWISE SPECIFIED:
INTERACT ON DATA LINK, J1939 MUST NOT BE PROGRAMMED UNLESS USED
MAGNETIC SENSOR, THE ELECTRONIC SIGNAL INPUT WILL BE
IF PROGRAMMED WITHOUT PROPER CONNECTION A DIAGNOSTIC ALL WIRES TO BE 18 AWG OR LARGER SAE J1128 TYPE SXL
CONNECTED TO THE +SIGNAL PIN.
CODE WILL RESULT OR EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
NOTE H: A DASHED LINE INDICATES AN OPTIONAL FEATURE NOT AVAILABLE
ON ALL SYSTEMS.

C-10, C-12, 3406E, C-15, and C-16 OEM VEHICLE HARNESS WIRING DIAGRAM
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
TO +BATTERY
N/O
RELAY
TO VEHICLE P2 J2
COMPONENTS CHECK ENGINE LAMP L994-YL
OFF C L994-YL 28 CHECK ENGINE LAMP
B ON WARNING LAMP 659-PK 29 WARNING LAMP
S 659-PK
K998-BU 30 OUTPUT #1
START G880-PK 31 OUTPUT #9
R J906-BR 70 IGNITION KEY SWITCH
G881-BU 62 INPUT #12
KEY SWITCH G882-WH 64 INPUT #13
G C974-PU 61
S SPEEDOMETER SIGNAL+ C974-PU 36 SPEEDOMETER POSITIVE
NOTE E C973-GN C973-GN 37 SPEEDOMETER NEGATIVE
BAT MTR NOTE H SIGNAL-
E718-PK 10 OUTPUT #2
ALTERNATOR E991-GY 12 OUTPUT #3
GROUND STARTER G836-WH 13 OUTPUT #4
MOTOR 15
(12V) 16
TACHOMETER SIGNAL+ 450-YL
NOTE E 450-YL 38 TACHOMETER POSITIVE
NOTE H SIGNAL- 451-BR 451-BR 39 TACHOMETER NEGATIVE
CAB DIAGNOSTIC TOOL CONNECTOR G837-YL 11 OUTPUT #5
+BAT. C G838-BR 19 OUTPUT #6
COOLING FAN SOLENOID
-BAT. E G839-BU 20 OUTPUT #7
D G840-PU 21 OUTPUT #8
- 12V+ - 12V+ - 12V+ F 57
J1587 DL NEGATIVE B E793-BU E793-BU 9 J1587 DATA LINK NEGATIVE
J1587 DL POSITIVE A E794-YL E794-YL 8 J1587 DATA LINK POSITIVE
BATTERY 3 BATTERY 2 BATTERY 1 A249-BK 42 J1939 DATA LINK SHIELD (NOTE K & NOTE M)
TO J1939 DATA LINK CONNECTOR NOTE H
TO J1939 DATA LINK CONNECTOR K990-GN 34 J1939 DATA LINK NEGATIVE (NOTE K & NOTE M)
TO J1939 DATA LINK CONNECTOR K900-YL 50 J1939 DATA LINK POSITIVE (NOTE K & NOTE M)
NOTE J NOTE H E721-WH 1 J1922 DATA LINK POSITIVE (NOTE M)
TO J1922 DATA LINK CONNECTOR
TO J1922 DATA LINK CONNECTOR E720-PK 14 J1922 DATA LINK NEGATIVE (NOTE M)
48
ENGINE 43
BLOCK 14 AWG GXL 101-RD 52 UNSWITCHED +BATTERY (NOTE D)
14 AWG GXL 101-RD 53
20A UNSWITCHED +BATTERY (NOTE D)
14 AWG GXL 229-BK 65 -BATTERY
14 AWG GXL 229-BK 67 -BATTERY
G933-YL 27 INPUT #9
C453-YL 26 INPUT #10
SET/RESUME SWITCH 993-BR 3 INPUT SENSOR COMMON #2
F713-OR 17 INPUT #14
C978-BR C978-BR 35 SET
H795-PK C979-OR 44 RESUME
C979-OR
CRUISE CONTROL ON/OFF SWITCH K999-GN 56 INPUT #1 (NOTE L)
K980-PK 58 INPUT #2 (NOTE L)
H795-PK C975-WH C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
K982-YL 60 INPUT #3 (NOTE L)
SERVICE BRAKE PEDAL POSITION SWITCH N/C G841-GN 7 INPUT #4 (NOTE L)
45.5mA MAX

H795-PK C992-PU C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH

(PEDAL RELEASED POSITION) L901-GY 18 INPUT SENSOR COMMON #1
G842-GY 47 INPUT #5 (NOTE L)
CLUTCH PEDAL POSITION SWITCH N/C G843-OR 6 INPUT #6 (NOTE L)
G844-PK 46 INPUT #7 (NOTE L)
H795-PK C977-BU C977-BU 22 CLUTCH PEDAL POSITION SWITCH
(PEDAL RELEASED POSITION) 63
LO
NOTE H E716-GY E716-GY 23 RETARDER SOLENOID LOW/HI SWITCH
MED
H795-PK ENGINE RETARDER G879-OR 2 +5V
HI
SOLENOID SELECTOR SWITCH C983-WH 49 ENGINE COOLANT LEVEL NORMAL (NOTE G)
ENGINE RETARDER LO
C984-YL 54 ENGINE COOLANT LEVEL LOW (NOTE G)
SOLENOID MED
E717-GN E717-GN 40 RETARDER SOLENOID MED/HI SWITCH
A/C HIGH PRESSURE SWITCH ON/OFF SWITCH HI
N/C 51
NOTE H 55
H795-PK E971-GN E971-GN 41 INPUT #11 (NOTE L)
G834-PU 24 INPUT #15 POSITIVE
PASSIVE G835-OR 25 INPUT #15 NEGATIVE
NOTE C MAGNETIC G808-BU 1 G808-BU 32 VEHICLE SPEED IN POSITIVE (NOTE F)
NOTE F VEHICLE SPEED G809-GN 2 G809-GN 33 VEHICLE SPEED IN NEGATIVE
SENSOR 69
G845-PU 68 INPUT #8 (NOTE L)
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK 5 ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON
+8 V RD A C985-BU C985-BU 4 +8V
ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 66 ACCELERATOR PEDAL POSITION
SENSOR ACCELERATOR J403 P403 P1 J1
PEDAL POSITION
VEHICLE HARNESS CONNECTOR

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED

Receptacle Wedge

Receptacle Wedge

Receptacle Wedge
Speed/Timing Sensor Connectors

HD Connector Receptacle

DT Connector Receptacle
150 Series Receptacle

ECM Side
ECM Side
Pin Contact

ECM Connectors
ECM Connector P2

ECM Connector P1
Socket Contact

Plug Wedge

Plug Wedge

Plug Wedge

DT Connector Plug
HD Connector Plug
IAPCV Connector
150 Series Plug

Harness Side
Harness Side
Sealing Plug

Diagnostic Code Listing

Flash Flash
PID-FMI Description PID-FMI Description
Codes Codes
0-00 No Detected Faults 55 105-04 Intake Manifold Temp Sensor Short Circuit 38
1-11 Cylinder 1 Fault 72 105-11 Very High Intake Manifold Temp Warning 64
2-11 Cylinder 2 Fault 72 108-03 Atmospheric Pressure Sensor Open Circuit 26
3-11 Cylinder 3 Fault 73 108-04 Atmospheric Pressure Sensor Short Circuit 26
4-11 Cylinder 4 Fault 73 110-00 High Coolant Temp Warning 61
5-11 Cylinder 5 Fault 74 110-03 Coolant Temp Sensor Open Circuit 27
6-11 Cylinder 6 Fault 74 110-04 Coolant Temp Sensor Short Circuit 27
22-11 Cam Sensor to Crank Sensor Calibration 42 110-11 Very High Coolant Temp Warning 61
22-13 Check Timing Sensor Calibration 42 111-01 Low Coolant Level Warning 62
30-08 Invalid PTO Throttle Signal 29 111-02 Coolant Level Sensor Fault 12
30-13 PTO Throttle Sensor Calibration 29 111-11 Very Low Coolant Level 62
41-03 8 Volt Supply Above Normal 21 121-05 Retarder Solenoid Lo/Hi Open Circuit 14
41-04 8 Volt Supply Below Normal 21 121-06 Retarder Solenoid Lo/Hi Short Circuit 14
43-02 Ignition Key Switch Fault 71 122-05 Retarder Solenoid Med/Hi Open Circuit 14
54-05 Multi-Function Output #6 Open Circuit 66 122-06 Retarder Solenoid Med/Hi Short Circuit 14
54-06 Multi-Function Output #6 Short Circuit 66 168-02 Low or Intermittent Battery Power to ECM 51
55-05 Multi-Function Output #7 Open Circuit 67 171-03 Outside Air Temp Sensor Open Circuit 00
55-06 Multi-Function Output #7 Short Circuit 67 171-04 Outside Air Temp Sensor Short Circuit 00
64-12 Loss of Engine Cam Sensor RPM Signal 34 171-11 No Ambient Air Temp Data 00
71-00 Idle Shutdown Override 01 174-00 High Fuel Temp Warning 65
71-01 Idle Shutdown Occurrence 47 174-03 Fuel Temp Sensor Open Circuit 13
71-14 PTO Shutdown Occurrence 47 174-04 Fuel Temp Sensor Short Circuit 13
84-00 Vehicle Overspeed Warning 41 190-00 Engine Overspeed Warning 35
84-01 Loss of Vehicle Speed Signal 31 190-12 Loss of Engine Crank Sensor RPM Signal 34
84-02 Invalid Vehicle Speed Signal 36 191-07 Transmission Not Responding 68
84-08 Vehicle Speed Out of Range 36 224-11 Theft Deterrent Enabled 00
84-10 Vehicle Speed Rate of Change 36 224-14 Emergency Cranking With Theft Deterrent Enabled 00
84-14 Quick Stop Occurrence 00 231-11 J1939 Data Link Fault 58
91-08 Invalid Throttle Signal 32 232-03 5 Volt Supply Above Normal 21
91-13 Throttle Sensor Calibration 28 232-04 5 Volt Supply Below Normal 21
100-01 Low Oil Pressure Warning 46 244-02 Event Recorder Data Lost 02
100-03 Oil Pressure Sensor Open Circuit 24 246-11 Brake Switch #1 Fault 00
100-04 Oil Pressure Sensor Short Circuit 24 247-11 Brake Switch #2 Fault 00
100-11 Very Low Oil Pressure 46 249-11 J1922 Data Link Fault 58
102-00 Boost Pressure Sensor Stuck High 25 252-11 Incorrect Engine Software 59
102-03 Boost Pressure Sensor Open Circuit 25 253-02 Check Customer or System Parameters 56
102-04 Boost Pressure Sensor Short Circuit 25 253-11 Check Transmission Customer Parameters 56
105-00 High Intake Manifold Temp Warning 64 253-14 Truck Manufacturer Parameter Not Programmed 56
105-03 Intake Manifold Temp Sensor Open Circuit 38