Description
Automatic Vial Cap Sealing Machine is suitable for flip-off cap sealing of injectable glass vials. This Fip-off Cap Sealing Machine is uses in the pharmaceutical, veterinary and biotech industry for performance & GMP demanding customers. Adinath offers different models of Vial Cap Sealing Machine which includes Automatic Six Head Vial Cap Sealing Machine suitable for large scale production, Automatic Four Head Vial Cap Sealing Machine suitable for medium scale production and Automatic Single Head Vial Cap Sealing Machine suitable for medium & small scale production. All machines equipped with gear motor and variable AC frequency drive, so customer can operate machine speed as per own production requirements. Vial Cap Sealing Machine can be attached to Vial Filling Machine and Vial Labeling Machine in order to become part of complete system of Sterile Vial Filling Line.
Salient Features
Complete cGMP model.
“No Stopper on Vial Before Sealing - Machine Stop" system.
“No Seal in Chute - Machine stop" system.
Single motor synchronises conveyor, starwheels and platform turret and speed can be varied by the speed pot on operating panel.
Parts coming in contact with the vial / aluminium cap / exposed to the atmosphere are made out of stainless steel for good house keeping & GMP accordance.
Spring loaded free spinning sealing rollers eliminates any damage to aluminiumcaps and also allows greater flexibility of variation in the container neck diameter.
Sealing Pressure can be varied to suit different gauges and sizes of aluminium caps.
Variable A.C. frequency drive for speed adjustment.
Digital Counter for counting number of sealed vials.
Photo sensing device stop machine automatically in the event of no aluminium cap in delivery chute.
A Special clutch device is incorporated on the infeed worm and Starwheel system for stoppage of machine in the event, vial is over turned or over diameter.
A Special clutch device is incorporated on the infeed worm and Starwheel system for stoppage of machine in the event, vial is over turned or over diameter.
Acrylic Cabinet with Aluminium Structure for Machine. (Optional)
Programmable Logic Control with GUI. (Optional)
Process Operation
Duly Stoppered vials are continuously fed from the convetor of filling machine to the flat conveyor belt of sealing machine and move further through infeed worm for correct spacing and transferred to the infeed starwheel. Aluminium caps kept in vibratory bowl automatically orient caps in right direction before entering the delivery chute. Vial during its rotation movement with infeed starwheel picks up aluminum seal from the retaining finger of delivery chute and correctly position on the vial before entering sealing turret. Vial now moves on the spring loaded sealing platform, where free spinning sealing rollers moves gradually inside to complete the sealing operation during rotational movement of sealing platform turret. Now sealed vials are transferred to exit starwheel pocket and further moves out on to the flat conveyor belt. Duly sealed vials are collected on out-feed collection tray.
Description
Automatic Vial Cap Sealing Machine is suitable for flip-off cap sealing of injectable glass vials. This Fip-off Cap Sealing Machine is uses in the pharmaceutical, veterinary and biotech industry for performance & GMP demanding customers. Adinath offers different models of Vial Cap Sealing Machine which includes Automatic Six Head Vial Cap Sealing Machine suitable for large scale production, Automatic Four Head Vial Cap Sealing Machine suitable for medium scale production and Automatic Single Head Vial Cap Sealing Machine suitable for medium & small scale production. All machines equipped with gear motor and variable AC frequency drive, so customer can operate machine speed as per own production requirements. Vial Cap Sealing Machine can be attached to Vial Filling Machine and Vial Labeling Machine in order to become part of complete system of Sterile Vial Filling Line.
Salient Features
Complete cGMP model.
“No Stopper on Vial Before Sealing - Machine Stop" system.
“No Seal in Chute - Machine stop" system.
Single motor synchronises conveyor, starwheels and platform turret and speed can be varied by the speed pot on operating panel.
Parts coming in contact with the vial / aluminium cap / exposed to the atmosphere are made out of stainless steel for good house keeping & GMP accordance.
Spring loaded free spinning sealing rollers eliminates any damage to aluminiumcaps and also allows greater flexibility of variation in the container neck diameter.
Sealing Pressure can be varied to suit different gauges and sizes of aluminium caps.
Variable A.C. frequency drive for speed adjustment.
Digital Counter for counting number of sealed vials.
Photo sensing device stop machine automatically in the event of no aluminium cap in delivery chute.
A Special clutch device is incorporated on the infeed worm and Starwheel system for stoppage of machine in the event, vial is over turned or over diameter.
A Special clutch device is incorporated on the infeed worm and Starwheel system for stoppage of machine in the event, vial is over turned or over diameter.
Acrylic Cabinet with Aluminium Structure for Machine. (Optional)
Programmable Logic Control with GUI. (Optional)
Process Operation
Duly Stoppered vials are continuously fed from the convetor of filling machine to the flat conveyor belt of sealing machine and move further through infeed worm for correct spacing and transferred to the infeed starwheel. Aluminium caps kept in vibratory bowl automatically orient caps in right direction before entering the delivery chute. Vial during its rotation movement with infeed starwheel picks up aluminum seal from the retaining finger of delivery chute and correctly position on the vial before entering sealing turret. Vial now moves on the spring loaded sealing platform, where free spinning sealing rollers moves gradually inside to complete the sealing operation during rotational movement of sealing platform turret. Now sealed vials are transferred to exit starwheel pocket and further moves out on to the flat conveyor belt. Duly sealed vials are collected on out-feed collection tray.
Description
Automatic Vial Cap Sealing Machine is suitable for flip-off cap sealing of injectable glass vials. This Fip-off Cap Sealing Machine is uses in the pharmaceutical, veterinary and biotech industry for performance & GMP demanding customers. Adinath offers different models of Vial Cap Sealing Machine which includes Automatic Six Head Vial Cap Sealing Machine suitable for large scale production, Automatic Four Head Vial Cap Sealing Machine suitable for medium scale production and Automatic Single Head Vial Cap Sealing Machine suitable for medium & small scale production. All machines equipped with gear motor and variable AC frequency drive, so customer can operate machine speed as per own production requirements. Vial Cap Sealing Machine can be attached to Vial Filling Machine and Vial Labeling Machine in order to become part of complete system of Sterile Vial Filling Line.
Salient Features
Complete cGMP model.
“No Stopper on Vial Before Sealing - Machine Stop" system.
“No Seal in Chute - Machine stop" system.
Single motor synchronises conveyor, starwheels and platform turret and speed can be varied by the speed pot on operating panel.
Parts coming in contact with the vial / aluminium cap / exposed to the atmosphere are made out of stainless steel for good house keeping & GMP accordance.
Spring loaded free spinning sealing rollers eliminates any damage to aluminiumcaps and also allows greater flexibility of variation in the container neck diameter.
Sealing Pressure can be varied to suit different gauges and sizes of aluminium caps.
Variable A.C. frequency drive for speed adjustment.
Digital Counter for counting number of sealed vials.
Photo sensing device stop machine automatically in the event of no aluminium cap in delivery chute.
A Special clutch device is incorporated on the infeed worm and Starwheel system for stoppage of machine in the event, vial is over turned or over diameter.
A Special clutch device is incorporated on the infeed worm and Starwheel system for stoppage of machine in the event, vial is over turned or over diameter.
Acrylic Cabinet with Aluminium Structure for Machine. (Optional)
Programmable Logic Control with GUI. (Optional)
Process Operation
Duly Stoppered vials are continuously fed from the convetor of filling machine to the flat conveyor belt of sealing machine and move further through infeed worm for correct spacing and transferred to the infeed starwheel. Aluminium caps kept in vibratory bowl automatically orient caps in right direction before entering the delivery chute. Vial during its rotation movement with infeed starwheel picks up aluminum seal from the retaining finger of delivery chute and correctly position on the vial before entering sealing turret. Vial now moves on the spring loaded sealing platform, where free spinning sealing rollers moves gradually inside to complete the sealing operation during rotational movement of sealing platform turret. Now sealed vials are transferred to exit starwheel pocket and further moves out on to the flat conveyor belt. Duly sealed vials are collected on out-feed collection tray.
Automatic Bottle
Screw/ROPP Capping Machine
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Adinath International‘Automatic Bottle ROPP/Screw Capping Machine is suitable for round or other shape of glass, plastic, PET, LDPE, HDPE bottles.
Machine construction in stainless steel finish including M.S. frame structure with stainless steel cladding/enclosures. The
‘capping machine is ideal for application in pharmaceutical, food, pesticides, cosmetic & other Industries.
Machine is equipped with vibratory type bowl feeder depending on cap shape and size for continues feeding of cap for online
‘operation on any liquid or powder fling line. Machine sultable for various sizes of bottles and ROPP cap with the help of change
parts, Capping Machine is suitable for application in Pharmaceutical and other industries requiring higher production speed on
‘automatic online operation.
Compact GMP Model.
No Bottle - No Cap” system.
“No Cap — No Capping” system.
Machine construction in Stainless Stee! matt Finish.
In-feed and exit star wheel with overload clutch system to avoid bottle breakage.
Single drive synchronizing total operation of star wheel and turret with star wheel
Cap feeder with variable speed system for feeding control of caps.
Minimum change over and setting time
Hopper can be completely dismantle for easy cleaning
Various safety features including Clutch system to avoid bottle breakage
Single drive synchronizing operation of conveyor and star wheel
Minimum change over time
The filed bottles moving on conveyor belt and fed into an in feed star wheel by in-feed worm. While moving In feed star wheel,
bottles pick up caps one by one from delivery chute. The descending rotary sealing heads hold bottle's neck with desired pressure,
The sealing is done in a programmed roll-on manner, accurate positioned of the caps is done mechanically by means of a rotating
Unscramble, to direct the caps correctiy into the chute, when the chute is filled up the rotating unscramble drive is disengaged,
hence, there is no chance to damage of caps.
‘The sealing roller takes place due to rotating sealing head and transfer movernent of sealing & threading rollers due to sealing
cam. The sealed bottles are discharged by exist star wheel on conveyors.
No. of Capping Heads | Single Four Eight
Production Rate 30 to 50 Containers/Minute | 60 to 100 Containers/Minute | 120 to 250 Containers/Minute
Input Specification
Container Diameter: | 24mm to 30mm
Container Height: | Somm to 250mm
Cap Diameter: 20mm, 25mm & 28mm with the help of change parts
Power Specification THE, 15H, 1SHP,
Electrical Characteristics | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Conveyor Height 800mm to 900mm adjustable
Optional Accessories Aluminum profile cabinet covering full machine
PLC with GUI
Overall Dimension 1400mm (L) X 800mm (W) x | 4600 (L) x 800mm (W) x 41675 (L) x 900mm (W) x
180mm (H) 41800rm (H) 180mm (H)
Note: Elercal characteristics can be adjusted as per customers domestic power requirements
* Rights of technical improvements & modification reserved.
+ Illustration & dimensions are shown for information purpose only
7 vu 4, Sanskar Industrial Estate, Beside Kailash Estate,
Adinath Near S.P. Ring Road, Odhav, Ahmedabad, Gujarat, INDIA-382415.
b Tol: 8179.8542 2828 Fax. +91 792277 3768
International emai: inceadinathcoin Website: wuwadinathcoin