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Komatsu Highway Truck HD605-7R PDF
Komatsu Highway Truck HD605-7R PDF
551 kW 739 HP
NET HORSEPOWER
STANDARD EQUIPMENT FOR BASE MACHINE
533 kW 715 HP
ENGINE: ● Windshield washer and wiper OTHER:
MAXIMUM GVW
● Automatic Idling Setting System (AISS) (with intermittent feature) ● Centralized greasing
● Alternator, 90A/24V ● Electric circuit breaker, 24V 110180 kg 242,900 lb
● Batteries, 2 x 12V/200Ah LIGHTING SYSTEM: ● Mud guards
● Engine, Komatsu SAA6D170E-5 ● Back-up light
● Mode selection system
● Starting motor, 2 x 7.5 kW
CAB:
● Hazard lights
● Headlights with dimmer switch
● Indicator, stop and tail lights
BODY:
● Body exhaust heating
● Cab guard, left side
● Spill guard, 150mm 6"
HD605-7R
● Ashtray GUARD AND COVERS:
● Cigarette lighter ● Exhaust thermal guard TIRES:
● Cup holder ● Fire protective covers ● 24.00 R35
● Electronic dump control system
● Electronic maintenance
● Drive shaft guard (front and rear) HD
display/monitoring system
● Operator seat, reclining, suspension type
SAFETY EQUIPMENT:
● Alarm, backup 605
with retractable 78 mm 3" width seat belt ● Automatic Retard Speed Control (ARSC)
● Passenger seat with retractable seat belt ● Coolant temperature alarm and light
● Power window (LH) ● Front brake cut-off system
OFF-HIGHWAY TRUCK
● ROPS cab with FOPS, sound ● Hand rails for platform
suppression type ● Horn, electric
● Space for lunch box ● Ladders, left and right hand sides
● Steering wheel, tilt and telescopic ● Overrun warning system
● Sunvisor ● Rearview mirrors and under view mirrors
● Laminated glass, front ● Supplementary steering
● Two doors, left and right
OPTIONAL EQUIPMENT
Standard equipment may vary for each country, and this specification sheet may contain attachments and optional equipment
that are not available in your area. Please consult your Komatsu distributor for detailed information.
NET HORSEPOWER
533 kW 715 HP @ 2000 rpm
MAXIMUM GVW
Productivity Features Operator Environment 110180 kg 242,900 lb
● High performance Komatsu SAA6D170E-5 engine ● Wide, spacious cab with excellent visibility
Net horsepower 533kW 715HP ● Ergonomically designed cab
● Mode selection system ● Easy-to-see instrument panel
(Variable horsepower control in Economy mode) ● Ideal driving position settings
● Automatic idling setting system (AISS) ● K-ATOMiCS with “Skip-shift” function
● Automatic retard speed control (ARSC) ● Hydropneumatic suspension
● 7-speed, fully automatic K-ATOMiCS transmission ● Built-in ROPS/FOPS cab
● Fully hydraulic controlled wet multiple-disc brakes ● Viscous cab mounts
and retarder ● Electric body dump control
Retarder absorbing capacity (Continuous descent) ● Supplementary steering and secondary brake
785kW 1,052HP ● Three-mode hydropneumatic suspension
● Long wheelbase and wide tread (Automatic suspension) (Option)
● Large body
Heaped capacity 40.0m3 52.3yd3
● Small turning radius 8.5m 27’11”
● Paylord meter II (PLM II ) (Option)
Reliability Features
● Komatsu components
Harmony with Environment ● High-rigidity frame
● Low operation noise ● Rigorous dump body design
● Lead-free radiator ● Reliable hydraulic system
● Brake cooling oil recovery tank ● Flat face-to-face O-ring seals
● Sealed DT connectors
● Antilock Brake System (ABS) (Option)
● Automatic Spin Regulator (ASR) (Option)
● Pedal-operated secondary brake
Easy Maintenance
● Advanced monitoring system
● Wet multiple-disc brakes and fully
hydraulic controlled braking system
● Extended oil change interval
● Centralized arrangement of filters
Machine shown may include optional equipment.
● Disc wheels (Flange type rims)
● Electric circuit breaker
● Centralized greasing points
● Vehicle health monitoring
system (VHMS) (Option)
2 3
HM350-1
HD605-7R
HD605-7R O F F - H I G H W AY T R U C K OFF-HIGHWAY TRUCK ARTICULATED DUMP TRUCK
PRODUCTIVITY FEATURES
Komatsu technology Automatic Idling Setting System (AISS) Hydraulically controlled wet multiple-disc brakes Small turning radius
This system facilitates quick engine warm-up and cab cool- and retarder The MacPherson strut type front suspension has a special
ing/warming. When setting the system ON, engine idle Wet multiple-disc brakes ensures highly reliable and stable A-frame between each wheel and
speed is kept at 945 rpm when coolant temper- brake performance. The large-capacity, continuously the main frame. The wider A-frame
ature is 50°C 122°F or lower. Speed automati- cooled, wet multiple-disc brakes also function as a highly space created between the
cally returns to 750 rpm when coolant tempera- responsive retarder which gives the operator greater front wheels and the main
ture reaches 50°C 122°F. confidence at higher frame increases the turn- 8.5m 27'11"
speeds when travel- ing angle of the wheels.
ling downhill. The larger this turning
7-speed, fully automatic K-ATOMiCS transmission • Retarder Absorbing angle, the smaller the
The K-ATOMiCS (Komatsu Advanced Transmission with Capacity (continuous turning radius of the truck.
Optimum Modulation Control System) automatically selects descent): 785 kW
the optimum gear according 1,052 HP
to vehicle speed, engine • Brake Surface Area Payload Meter II (PLM II ) (Option)
Komatsu develops and produces all major components, speed and the shift position (rear): 64,230 cm2
PLM II allows the production volume and the working
such as engines, electronics and hydraulic components, you’ve chosen. The result: 9,956 in2
conditions on the dump truck to be analyzed and controlled
in house. the best gear for any driving
directly via a personal computer. The system can store up
With this “Komatsu Technology,” and adding customer situation. Long wheelbase and wide tread
to 2900 working cycles.
feedback, Komatsu is achieving great advancements With an extra-long wheelbase, a wide tread and an excep-
in technology. K-ATOMiCS tionally low center of gravity, the HD605-7R hauls the load In Cab In Office
To achieve both high levels of productivity and economical (Komatsu Advanced Transmission with at higher speed for greater productivity, and delivers superi-
Optimum Modulation Control System) Laptop Memory card reader
performance, Komatsu has developed the main compo- or driving comfort over rough terrain.
nents with a total control system. Auto Retard Speed Control (ARSC)
The result is a new generation of high performance and ARSC allows the operator to simply set the downhill travel Large body
environment friendly machines. speed and go down slopes at a constant speed. As a A wide target area makes for easy loading with minimal soil
RS232C Memory card
result, the operator can concentrate on steering. The speed spillage and more efficient hauling. The V-shape design
can be set at increments of 1 km/h 0.6 MPH per click (±5 also increases structural strength, and provides excellent
High performance Komatsu SAA6D170E-5 engine
km/h 3.1 MPH of setting speed adjustment) to match the load stability.
Powerful turbocharged and air-to-air aftercooled Komatsu PLM II Daily report
SAA6D170E-5 engine provides 533 kW 715 HP (Net). This optimum speed for the slope. Also, since the retarder
engine realizes high power in low fuel consumption with cooling oil temperature is always monitored, the speed is Note) The memory card, card reader and software for data processing are available as options.
Common Rail Injection system (CRI), and thus it delivers automatically lowered.
higher travel speeds with high horsepower. Also high torque
at low speed, impressive acceleration, and low fuel con-
sumption ensure maximum productivity.
AUTO RETARD
Mode selection system SPEED CONTROL
UP
The system allows selection of the appropriate mode
between two modes <Power mode > or <Economy mode> SET
according to each working condition. The mode is easily
CANCEL DOWN
selected with a switch in the operator’s cab.
4 5
HD605-7R O F F - H I G H W AY T R U C K OFF-HIGHWAY TRUCK
HD605-7R
OPERATOR ENVIRONMENT
Wide, spacious cab with excellent visibility K-ATOMiCS with "Skip-Shift" function Built-in
Wide windows in the front, side and back, plus plenty of An electronically controlled valve is provided for each clutch ROPS/FOPS cab
space in the richly upholstered interior, provide quiet, com- pack in the transmission for independent clutch engage- These structures con-
fortable environment from which to see and control every ment/disengagement. It enables an ideal change in clutch form to ISO3471 ROPS
aspect of operation. Front under view mirrors and side modulation pressure and torque cut-off timing in response to standard, and ISO 3449
under view mirrors have been added to improve safety. FOPS standard.
travel conditions. This system and newly added “skip-shift”
function ensure smooth shifting and responsive acceleration.
Ergonomically designed cab
The ergonomically designed operator's compartment makes
"Skip-shift" function
it very easy and comfortable for the operator to use all the
Optimum travel speed automatically selected in response to
controls. The result is more confident operation and greater
angle of ascent.
Viscous cab mounts
productivity. Skip-shift
Reduced frequen- F4 F1 Viscous mounts reduce the noise
cy of downshift transmitted to the cab and achieve a
Easy-to-See instrument panel F4
The instrument panel makes it easy to monitor critical and smoother F4 quiet 77 dB(A) noise level.
machine functions. In addition, a caution light warns the operation are pro-
operator of any problems that may occur. Problems are vided.
Conventional
Electric body dump control
recorded in the monitor and indicated as service codes.
F2 F1
F3 F2 The low effort lever makes dumping
This makes the machine user friendly and easy to service. F4 F3 easier than ever.
Hydropneumatic suspension for Nitrogen gas F4
A positioning sensor is installed for
Ideal driving position settings all terrains Oil
dump body control which significant-
The 5-way adjustable operator seat and the tilt-telescopic The hydropneumatic suspension
ly reduces the shock made by the
steering column provide an optimum driving posture, for assures a comfortable ride even over
lowering of the dump body.
increased driving comfort and more control over machine rough terrain and ensures maximum Three-mode hydropneumatic suspension
operation. The suspension seat dampens vibrations transmit- productivity and operator (Auto-suspension) (Option)
confidence. Supplementary steering and secondary brake
ted from the machine and reduces operator fatigue as well Suspension mode is automatically switched to one of three
Supplementary steering and secondary brakes are standard
as holding the operator securely to assure confident opera- stages (soft, medium and hard) according to load and
features.
tion. 78mm 3" width seat belt is provided as standard equip- operating conditions, for a more comfortable and stable ride.
Steering: ISO 5010, SAE J1511
ment.
Brakes: ISO 3450
Protection functions supported by electronic control Disc wheels (Flange type rims)
Item Function Disc wheels (Flange
type rims) provide
!
" # easy removal/instal-
$
lation for the tires.
%
$
%
$
" & $
! $
%
8 9
HD605-7R O F F - H I G H W AY T R U C K OFF-HIGHWAY TRUCK
HD605-7R
SPECIFICATIONS DIMENSIONS
3080 mm 10'1"
3870 mm 12'8"
796mm
4595mm 15'1"
ENGINE BRAKES
2'7"
Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Komatsu SAA6D170E-5 Brakes meet ISO 3450 standard.
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water-cooled, 4-cycle Service brakes:
Aspiration . . . . . . . . . . . . . . . . . Turbo-charged, air-to-air after-cooled Front . . . . . . . . . . . . . . . . . Fully hydraulic control, caliper disc type
Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Rear . . . . . . . . Fully hydraulic control, oil-cooled multiple-disc type
Bore x stroke . . . . . . . . . . . . . . . . . 170 mm x 170 mm 6.69" x 6.69" Parking brake . . . . . . . . . . . . . . . . Spring applied, multiple-disc type
Piston displacement. . . . . . . . . . . . . . . . . . . . . . . 23.15 ltr 1,413 in3 Retarder . . . . . . Oil-cooled, multiple-disc rear brakes act as retarder.
Horsepower Secondary brake . . . . . . . . . . . . . . . . . . . . . Manual pedal operation.
SAE J1995 . . . . . . . . . . . . . . . . . . . . . . . . Gross 551 kW 739 HP When hydraulic pressure drops below the rated level,
parking brake is automatically actuated. 8500
ISO 9249 / SAE J1349 . . . . . . . . . . . . . . . . . Net 533 kW 715 HP mm
27'11
Rated rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000 rpm Brake surface "
8800mm 28'10"
5395mm 17'8" 8710mm 28'7"
Fan drive type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mechanical Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1936 cm2 300 in2
4170mm 13'8" 6600mm 21'8"
Maximum torque . . . . . . . . . . . . . . . . . . . . . . . 339 kg•m 2,452 lb. ft Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64230 cm2 9,956 in2
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct injection
Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronically controlled
Lubrication system
Method . . . . . . . . . . . . . . . . . . . . . . . Gear pump, force-lubrication BODY
4400mm 14'5"
4065mm 13'4"
3860mm 12'8"
Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full-flow type Capacity:
Air cleaner. . . . . . . . . . . . . . . . . . Dry type with double elements and
560mm 1'10"
Struck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.0 m3 37.9 yd3
precleaner(cyclonpack type), plus dust indicator Heaped (2:1, SAE) . . . . . . . . . . . . . . . . . . . . . . . 40.0 m3 52.3 yd3
Payload . . . . . . . . . . . . . . . . . . . . . . 63.0 metric tons 69.4 U.S. tons
Material . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 kg/mm2 227,520 psi
high tensile strength steel
48
TRANSMISSION Structure . . . . . . . . . . . . . . . . . . . . . . . . V-shape body with V-bottom 24 24
.0 0 R 35 .0 0 R 35
Torque converter . . . . . . . . . . . . . . . . 3-elements, 1-stage, 2-phase Material thickness:
Transmission . . . . . . . . . . . . . . . . Full-automatic, counter-shaft type Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 mm 0.98" 3515mm 11'6" 1985mm 6'6" 4300mm 14'1" 3070mm 10'1"
Speed range. . . . . . . . . . . . . . . . . . 7 speeds forward and 1 reverse Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 mm 0.63" 4235mm 13'11" 9355mm 30'8"
Lockup clutch. . . . . . . . . . . . . . . . . . . . . . . Wet, multiple-disc clutch Sides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 mm 0.55"
Forward . . . . . . . . . . . . . . . . . . . Torque converter drive in 1st gear, Target area
direct drive in 1st lockup and all higher gears (inside length x width) . . . . . . . 6600 mm x 3870 mm 21'8" x 12'8"
Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque converter drive Dumping angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48° TRAVEL PERFORMANCE x103 lb x103 kg
50 GROSS WEIGHT
Shift control . . . . . . . . . . . . . . Electronic shift control with automatic Height at full dump . . . . . . . . . . . . . . . . . . . . . . . . . 8800 mm 28'10" 100
40 90 100 110 120 140
3
160 180 200 220 240 260 280 x10 lb
3
clutch modulation in all gear Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exhaust heating To determine travel performance: Read from 80 40 50 60 70 80 90 100 110 120 130 x10 kg
30
60 EMPTY LOADED
Maximum travel speed . . . . . . . . . . . . . . . . . 70.0 km/h 43.5 mph gross weight down to the percent of total F1
RIMPULL
7
Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full-floating Relief pressure . . . . . . . . . . . . . . . . 20.6 MPa 210 kg/cm2 2,990 psi 6
6.0
Final drive type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Planetary gear Hoist time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.5 sec to maximum speed. Usable rimpull depends 5
F5 5.0
10 F6 4.0
Ratios: upon traction available and weight on drive 4
3.0
Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.538 3
Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.737 wheels. 5
F7
2.0
WEIGHT (APPROXIMATE) 4
2