Hydraulic Mining Shovels

Cat® 6060 FS

08. Attachment Functions FS

Dixio Torrez - 2013

RH Joystick Service Training

RH Joystick

Boom Down
(Float)
Horn Boom
(Power)
Down

Bucket Curl Bucket Curl

Close Open

Boom Up

2
LH Joystick Service Training

LH Joystick

Stick
Out
Stick In Spare
(Power)

Swing Swing
Left Right

Stick in
(Float)

3
Pedals Service Training

4
Main Pump Assembly Service Training

P8

P7
P6
P5

P4

P3
P2

P1

5
Filter Block Assembly Service Training

P 1/7
P 2/8
P 3/5

P 4/6

6
 Travel Supply: P1/P7 and P2/P8 (P3/5 and P4/6 Attachment) Service Training

Tank return lines P3/P5 – direct routing to attachment

Tank return lines

P4/P6- direct routing to attachment

P1/P7- routing to travel function (RH)

P2/P8 - routing to travel function (LH)

7
Rotary Joint and Main Valves (side views) Service Training

*The High pressure routing from Pump 3/5 and 4/6 leads direct to the attachment functions

*The High pressure routing from Pump 1/7 and 2/8 leads direct via Rotary Joint to the travel functions

8
Main Valves on FS Attachment Service Training

P3/P5

P1/P7

P4/P6

P2/P8 Clam

9
Main Valves on FS Attachment Service Training

10
Main Control Valves (Triple – Spool Valve) Service Training

Secondary- and
Anti Cavitation
Valves

Main
Valve
Spool

Load
Check
Valves

11
Secondary Relief Valves Service Training

12
Secondary Relief Valves with Anti Cavitation Function Service Training

Valve short before opening Valve open due to high pressure Anti cavitation function

13
Attachment Main Valves Service Training

14
Functions – Proportional Valve Banks - Attachment
FS-Version Service Training

-2Y36 Valveblock Pre Heating

-2Y2 Bucket Cylinder out (Bucket fill)
-2Y5 Boom Cylinder out (Boom up)

-2Y36

-2Y10
-2Y8 Stick Cylinder out (Stick out)

-2Y2

-2Y5

-2Y8
-2Y10 Clam Cylinder out (Clam close)

Tank Return

Tank Return
-2Y37 Valveblock Pre Heating
Stick Float Valve Tank Return (no electrical signal)
-2Y37 -2Y7 Stick Cylinder in- Float (Stick float)

-2Y7

-2Y4
-2Y4 Boom Cylinder in- Float (Boom float)
Boom Float Valve Tank Return (no electrical signal)

-2Y38 Valveblock Pre Heating

-2Y6 Stick Cylinder In (Stick power in)
-2Y38

-2Y6

-2Y3

-2Y2

-2Y9
-2Y3 Boom Cylinder in (Boom power down)
-2Y2 Bucket Cylinder out (Bucket fill)
-2Y9 Clam Cylinder in (Clam open)

Tank 35 bar

15
Proportional Valve Banks – Installation Service Training

P - 35 bar

16
Proportional Valve Banks – Routing Servo-Control Hoses Service Training

17
Main Valves – Front View with Servo-Control Hoses Service Training

18
Main Valves – Rear View with Servo-Control Hoses Service Training

19
Main Valves – side view – with HP-Hose- and Pipe-Routing Service Training

20
Main Valves – side view – with HP-Hose- and Pipe-Routing Service Training

21
Main Valve – Installation with detailed HP-Pipe-Routing Service Training

22
Main Valve Installation – with full HP-Hose- and Pipe-Routing Service Training

23
Main Valve Installation – with full HP- Hose-and Pipe-Routing Service Training

Top - view

24
Main Valve Installation – with full HP-Hose- and Pipe-Routing Service Training

Side view - LH

Side view - RH

25
Condition: Boom Up Service Training

26
Condition: Boom Down (Floating) Service Training

Stick

Bucket

Boom

Tank

35 bar Servo

27
Condition: Boom Down (Floating) Service Training

35b

28
Condition: Boom Down (Floating) Service Training

29
Example: Float Valve – Condition Service Training

Boom 182 / 2

160 / 1

Servo Pressure lines 35bar

High Pressure lines

Tank lines

Boom 182 / 1

30
Attachment: Boom Up – Condition Service Training

Tank- Line
HP- Lines = Servo- Pressure Lines – 35 bar

Routing to Spool- Block 161 / 1+2

160 /1 P4 / P6

182/2

164

boom 182/1

P2 / P8

HP - Line
Routing to Spool- Block 160 / 2
31
Condition: Boom Power Down Service Training

32
Condition: Close Clam Service Training

33
Condition: Open Clam Service Training

34
Condition: Open Clam Service Training

35
Clam Valve and Secondary's plus Safety Valve Service Training

P2/P8 to Main Valbe Block 161 / 2

P2/P8

36
More Information? Service Training

Hey Fellows,

Please find more Information

in the Technical Handbook!
Caterpillar®
Chapter 8.5.4: Attachment Functions

37