Hydraulic Mining Shovels

Cat® 6060/6060FS

10. Swing System

Dixio Torrez - 2013

Swing Bearing Service Training

2
Swing Park Brake Service Training

Breather

Swing Motor

Disks

Release Pressure
Servo 50 bar

Oil Level
Dip Stick

3
Swing Park Brake Service Training

Swing Brake Release

Solenoid Valve
– 2Y23 (50Bar)

4
 Service Training
Pumps Assembly
Swing Gearbox Servo pump 4
Swing Cooling
Pump
Charge Pump
4 Servo pump 3
Pump

3 8
Oil Cooling
Pumps
6
7
Gearbox
Swing Cooling
Pump Pump Servo
5 Servo
Main pump 1
pump 2
Pumps 2

Engine 1
Fan Drive
Pump

1 4
Oil Cooling
Pumps
2
3

1 Swing
Main Charge
Pumps
Pump
5
Closed Circuit Service Training

Swing
Pump A

A B
B

x1 x2
Neutral Position

Swing Motor
B

6
Swing Pump Service Training

Rotary Group

Temperature
Switch

Contamination
Switch

Pressure
Cut-Off
Valve Not used!!!

Shock Relief
Valves 400 bar Swing Charge
Adjustment

7
Swing Pump Service Training

Temperature Switches: LH: -3B14 Contamination: LH: -3B6

92-87 C -3B15 Magnetic Particles -3B7
RH -4B14 RH: -4B6
-4B15 -4B7

Temperature
Contamination Swing
Switch 50 bar Shock Relief
Switch Charge
Pump Valve
+ Filter

Cooling/Flushing Orifice
d=1.6mm

Swing Charge
Adjustment

Swing Pump -
Main Pump
Element

Control Piston
8
Swing Motor Service Training

9
Swing Circuit Service Training

10
Swing Circuit Service Training

11
Closed Circuit – Basics Service Training

Swing
Pump 4
A A

Engine 2

B B
Swing
Pump 3

Swing
Pump 2
A A

Engine 1
B B
Swing
Pump 1

12
 Closed Circuit with Blocking Valves (Example: Cat 6030) Service Training

RH Servo
Pump

Swing
Pump 4

Engine 2

Swing
Pump 3

LH Servo
Pump

Swing
Pump 2

Engine 1

Swing
Pump 1
Swing Park Brake
Solenoid -2Y23
50 bar
13
Twin Engine Operation – Swing Right (Example: Cat 6030) Service Training

RH Servo
Pump

Swing
Pump 4

Engine 2

Swing
Pump 3

LH Servo
Pump

Swing
Pump 2

Engine 1

Swing
Swing Park Brake
Pump 1
Solenoid -2Y23

50 bar
14
 Single Engine Operation (RH) – Swing Right (Example: Cat 6030) Service Training

RH Servo
Pump

Swing
Pump 4

Engine 2

Swing
Pump 3

LH Servo
Pump

Swing
Pump 2

Engine 1

Swing
Swing Park Brake
Pump 1
Solenoid -2Y23

50 bar
15
Blocking Valve Service Training

High Pressure from Swing Motors

100 bar from
particular
“Drive Train”
LH or RH

16
Swing Filters Service Training

A A A
(B) (B) (B)

B B B
(A) (A) (A)

17
Swing Balance Valve Service Training

Servo 35 bar
Signal From Joystick 0-22 bar
Swing Pressure Sensing Ports 50 - 352 bar

Adjusting Screw

Pistons
Ratio = 1:16

Spool
Centring Springs

X1 Port Swing Pumps

Tank Return
X2 Port Swing Pumps

18
Swing Balance Valve Service Training

Ratio
1 : 16

19
Swing System - Balance Service Training

Joystick Signal Swing Left Joystick Signal Swing Right

35 bar

x1 x2

A B

20
Swing System – Swing Left Service Training

Joystick Signal Swing Left 22 bar Joystick Signal Swing Right

35 bar

x1 x2

A B

21
Swing System – Swing Right Service Training

Joystick Signal Swing Left Joystick Signal Swing Right 22 bar

35 bar

x1 x2

A B

22
Swing System – Swing Left – Swing Pressure
Increasing Service Training

Joystick Signal Swing Left 22 bar Joystick Signal Swing Right

35 bar

x1 x2

A B

23
Swing Circuit: Neutral Service Training

-2Y15 LH

-2Y16 RH

35bar

Charge
Tank Pump

Swing Pump

Swing
50 - 352 bar Motor

22 bar Servo

35 bar Servo

Tank

24
Swing Circuit: Swing Left Service Training

-2Y15 LH

-2Y16 RH

35bar

Charge
Tank
Pump

Swing Pump

Swing
50 - 352 bar Motor

22 bar Servo

35 bar Servo

Tank

25
Swing Circuit: Swing Right Service Training

-2Y15 LH

-2Y16 RH

35bar

Charge
Tank
Pump

Swing Pump

Swing
50 - 352 bar Motor

22 bar Servo

35 bar Servo

Tank

26
Hydraulic Schematic Service Training

-2Y15 LH
-2Y16 RH

35bar

-2B33

-2B32
-2B17 -2B18
-2B31 Charge
Pump

Swing
Motor

CAMP 1

and 3 Swing Pump

SIL Contoller 2

1
50bar
3
-2Y31
2

-2B41 -2B39
-2Y30
-2B36
-2Y23

27
SIL System Overview Service Training

swing_press_lh
SIL2 / PLd components 400 bar (-2B17)

pressure_sensor = p
pressure_sensor_swi
_pump_control
100 bar (-2B31)
100 bar (-2B39)

= p = p

seat contact LH prop valve swing_pump_ctrl

(2S6) (-2Y15) releasing_valve
(-2Y30)
Y2 X5 X1

servo on
(2Y18)
= p balance valve swing pump 1st switch off
servo_press_30bar
Y1 X6 X2
path
100bar (-2B33)
swing_pump_ctrl
servo_press _35bar
100 bar (-2B7)
= p
RH prop valve releasing_valve
(-2Y31)
(-2Y16)

= = p
p
CAN Servo
lever
safety Controller
pressure_sensor
100 bar (-2B32)
= p
pressure_sensor_swi
_pump_control
100 bar (-2B41)
swing_press_rh
swing park 400 bar (-2B18)
brake sw
(2S3, 2S3/1)

swing/tram
CV2 (-2Y23) = p
brake
cylinder
multi-disk
brake 2nd switch off
override sw
(2S5) path
pressure_sensor
100 bar (-2B36)

ladder prox
switch (2B2) gearbox

28
Swing Charge System Service Training

29
Flushing System Service Training

30
Flushing Valve Service Training

Orifice d= 1,6mm

Centering
Spring

31
Swing Flushing Valve Service Training

Orifice d= 1,6mm

<< <<

(Swing R/H) (Swing L/H)

32
Twin Engine Operation Service Training

Swing Park Brake

Solenoid -2Y23

50 bar
33
More Information? Service Training

Hey Fellows,

Please find more Information

in the Technical Handbook!
Caterpillar®
Chapter 8.5.6: Swing System

34