Hydraulic Mining Shovels

Cat® 6060/6060FS

05. Tank, Pumps and Drive Controller

Dixio Torrez - 2013

Hydraulic Tank – Open System – Basics Service Training

Pressure Sensor -2B8

Return Oil

12 bar Preload Valve

38mm Orifice
1,5 bar Bypass Valve

Pump Suction Line

2
Pressurizer Valve Service Training

12 bar

15 bar ~ 0,8 bar

38mm Orifice => ~ 2 bar at full pump flow.

3
Tank Assembly Service Training

2 min. Level Sensors

4
Tank Housing and Oil Flow Service Training

2 min. Level Sensors

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Pump Assembly and Servo System Service Training

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Main Pumps and Servo System Service Training

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Main Pump Assembly Service Training

P8

P7
P6
P5

P4

P3
P2

P1

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 Service Training
Pumps Assembly
Swing Gearbox Servo pump 4
Swing Cooling
Pump
Charge Pump
4 Servo pump 3
Pump

3 8
Oil Cooling
Pumps
6
7
Gearbox
Swing Cooling
Pump Pump Servo
5 Servo
Main pump 1
pump 2
Pumps 2

Engine 1
Fan Drive
Pump

1 4
Oil Cooling
Pumps
2
3

1 Swing
Main Charge
Pumps
Pump
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 Logic Valve Block Control – Blocking Valve Functions Service Training

Main Pump supply

P1/7
To Attachment P3/5
Control -RH- To
only if Toggle Attachment
Valve -2Y46 Control -RH-
switched
to –X- position

Travel
Valve RH

Travel
Valve LH

P2/8
P4/6
To Attachment
To
Control -LH-
Attachment
only if Toggle
Control -LH-
Valve -2Y46
switched to
-X- position

Main Pump supply

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Travel System Supply Service Training

11
Minimum or Maximum Output??? Service Training

0° = Minimum Flow

0 - 15° Variable Displacement: Min. – 446 ccm

12
Pump Layout for RH340B Service Training

Displacement adjusted to 2 X 446 ccm

=> Oil Flow 2 X 647 l/min at 1450 RPM
(Engine Speed = 1800 RPM)

U1 U2
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A20 Pump – Basic Design by Rexroth Service Training

Balance
Valve
XD

XLR

14
A20 Pump – System in Neutral Service Training

Boost Pressure

Pump Control
5 bar

Initial Pressure
constant 50 bar

Working Pressure
~ 20 bar

Max. Min.

15
Flow on Demand (min. – max.) Service Training

Boost Pressure

Pump Control
5 – 43 bar

Initial Pressure
constant 50 bar

Working Pressure
~ 20 - 320 bar

Max. Min.

16
Pressure Cut-Off (320bar) Service Training

Boost Pressure

Pump Control
43 bar

Initial Pressure
constant 50 bar

Working Pressure
320 bar

Max. Min.

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Pressure Cut-Off - Boost Pressure 360 bar Service Training

Boost Pressure
+ 40 bar

Pump Control
43 bar

Initial Pressure
constant 50 bar

Working Pressure
370 bar

Max. Min.

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Pump Layout Service Training

PST Controller Remote Control Valve Pressure Balance Valve Power Controller
(New System: blocked)

Cut-Off Valve

PST Controller

Qmax- Stop

Qmin- Stop
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Pressure Boost or Not ??? Service Training

Backhoe Machines:

P1 / P2 / P7 / P8 => Travel Pressure Boost

Face Shovel Machines:

P1 / P2 / P7 / P8 => Travel Pressure Boost

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PMS: Basics – LH Engine only Example: #340085 Service Training

PMS: ____________________________________________
Voltage 24 V

Can Bus Signal 0 - 100 %

HAND / FOOT Temperature Signal

CONTROLLER 225 – 820 mA Current

CMS Card 8 - 43 bar PMS Pressure

Engine RPM Signal

PST - Proportional Valve

Y71
24 Volts
XLR - Proportional Valve
PMS

Y17 Box

1/min
H.T.
(80)
P3 P4
Engine W.T.
(100)
P1 P2

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CAMP (PMS): Basics – LH Engine Service Training

Voltage 24 V

Can Bus Signal 0 - 100 %

HAND / FOOT Temperature Signal

CONTROLLER (150) 225 – 850 mA Current

Servo Controller 6- 43 bar PMS Pressure

Engine RPM Signal

PST - Proportional Valve

-3Y1
24 Volts

Drive Controller

1/min
H.T. IMT
(80) (80)
P3 P4
Engine W.T.
(100)
P1 P2

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New Servo System and Main Pumps Service Training

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Servo Control Valves on Assembly Plate – New
MDG Setup! Service Training

New Assembly Plate

with Servo Controls.
=> Take Care of setup
of Proportional valves!

-4Y1 -3Y1

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Proportional Valves Service Training

No CAMP Machines

820 mA

225 mA

8 bar 43 bar

Min Flow Max. Flow

CAMP controlled Machines

850 mA

50 bar Pressure

250 mA
(150 mA)

X1 Signal: 8 bar 43 bar

Min Flow Max. Flow

to Main Pumps
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More Information? Service Training

Hey Fellows,

Please find more Information

in the Technical Handbook!
Caterpillar®
Chapter 8.5: Load Limit Regulation

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