Professional Documents
Culture Documents
CAT 6040
Servo
Pump
2
Servo Pump Service Training
3
Servo Schematic Service Training
Servo Servo
Pump RH Pump LH
Emergency
Boom Down
System
Auxiliary Servo
Pressure 50 bar
50
50
Track Tensioning
-2Y18
Pressure 60 / 80 bar
-2Y1 -2Y2 -2Y3 -2Y4 -2Y5 -2Y6 -2Y5 -2Y5
-2Y20
4
Servo Schematic Service Training
to P 2
300 /
Track 350
Tensioning
System Swing
Balance
Valve
151
5
Servo Solenoid Valves Service Training
50 bar Servo
6
Servo System Service Training
-2Y22
-2Y17
-2Y3 -2Y4 -2Y5 -2Y6 -2Y16 -2Y15
-2Y18 -2Y1 -2Y2
-2Y23
-2Y24
-2Y20
7
Servo Adjustment Service Training
50 bar
P4
Prop.
Valves
-2Y18
8
35 bar Adjustment Check Point P 2 Service Training
-2Y18
50 bar
-2Y18
-2Y20
9
50 bar Adjustment Check Point P 3 Service Training
P3
-2Y18
50 bar
-2Y18
-2Y20
• Service Lift
• Swing Brake Solenoid Valve
• Prop. Valves for Main Pump Governing
• 2nd Speed for Travel System
• Travel Pressure Boost
• Auto Lube System
10
60 bar Adjustment Check Point P 4 Service Training
Machine Working
(Attachment / Travel / Idle)
-2Y18
50 bar
P4
-2Y18
-2Y20
-2Y18
-2Y18
-2Y20
-2Y20
12
80 bar Servo Service Training
10 sec after stop travelling the pressure increases to 80 bar for 5 sec
If the “ladder down” initiator is not switched, because the ladder is not complete lifted up.
(ladder is to heavy to be lifted with only 60 bar in the system)
Note: If the service lift or ladder are not complete lifted, the swing and travel function is not active! (Safety!!!)
13
Proportional Valve Block – New Style – Electric Side Service Training
-2Y18
Travel Direction
Test point P2
35 bar servo
pressure.
-2Y9 -2Y10 -2Y11 -2Y12 -2Y13 -2Y14 -2Y7 -2Y8
-2Y20
Pressure Reducing Valve
Servo Pressure 35 bar
Pos. 1.20 in hydraulic schematic.
User: proportional valves servo control.
Switching Valve
Track Tensioning
-2Y20 Pressure Reducing Valve
Auxiliary Pressure 50 bar
Pos. 1.30 in hydraulic schematic.
User: tanklift, Main Pump prop. valves -3Y1
and -4Y1, travel boost, 2 nd travel stage,
ladder, balance valve.
14
Proportional Valve Block – Electric Side Service Training
1 2 3 4 5 6 7 8
Bucket BH fill Bucket BH empty Mono BH lower Float Valve Mono Mono BH hoist Stick BH in Swing right BH Swing left BH
Bucket LS fill curl in Bucket LS (curl out) Boom LS lower Float Valve Boom Boom LS hoist Stick LS in Swing right LS Swing left LS
Piston Side BH Rod Side BH Rod Side BH Float Valve BH Piston Side BH Piston Side BH Bal. Valve BH Y1 Bal. Valve BH Y2
Piston Side LS Rod Side LS Rod Side LS Float Valve LS Piston Side LS Rod Side LS Bal. Valve LS Y1 Bal. Valve LS Y2
-2Y1 -2Y2 -2Y3 -2Y4 -2Y5 -2Y6 -2Y16 -2Y15
Attention: -2Y18
-2Y1 -2Y2 -2Y3 -2Y4 -2Y5 -2Y6 -2Y16 -2Y15
On the new style valve block,
the proportional valves are in
the front.
Travel Direction
1 2 3 4 5 6 7 8
BH no Function BH no Function Travel right backw. Travel right for. Travel left backw. Travel left for. BH no Function Stick BH out
Lip Door LS open Lip Door LS close Travel right backw. Travel right for. Travel left backw. Travel l eft for. Stick LS Float Valve Stick LS out
BH no Function BH no Function Travel Valve Travel Valve Travel Valve Travel Valve BH no Function Rod Side BH
Rod Side LS Piston Side LS Travel Valve Travel Valve Travel Valve Travel Valve Float Valve LS Piston S ide LS.
-2Y9 -2Y10 -2Y11 -2Y12 -2Y13 -2Y14 -2Y7 -2Y8
15
Servo Block Connections – New Style – Hydraulic Side Service Training
16
Servo Block Connections – New Style – Hydraulic Side Service Training
Backhoe Version
17
Servo for Attachment – BH Service Training
18
Servo for Travel System Service Training
19
CAN-BUS II
20
CAN-BUS II Service Training
Address Table Hand Lever / Foot Pedals Adjustment of Joysticks and Foot pedals
Address
Adjustment
21
Joysticks Service Training
Handpiece
Locknut
Actuator
Plate
22
Joystick Functions in BCS Screen Service Training
Demand Value
Active Value
Float Valve
23
RH Joystick Service Training
RH Joystick
Boom Down
(Float)
Horn Boom
(Power)
Down
Boom Up
24
LH Joystick Service Training
LH Joystick
Stick
Out
Stick In
(Power) Spare
Swing Swing
Left Right
Stick in
(Float)
25
Pedals Service Training
26
Notes: Service Training
27
More Information? Service Training
Hey Fellows,
28