Service Training

MALAGA
365C & 385C HYDRAULIC EXCAVATORS

IMPLEMENT &
TRAVEL SYSTEM Francis
Apr 12
 CHAPTER : Implement/Travel systems

MAIN IMPLEMENT FRONT (365C)

CONTROL
VALVE GROUP

LOW
SIG. RV
STICK DRIFT
SOLENOID HIGH
SIG. RV
OUT R3

REV REV LOWER OPEN OPEN

DIFFERNT.
PRESSURE
R7X R2
RELIEF
VALVE
HPC-ON

HPC-OFF
R5 R6X

FWD FWD IN CLOSE CLOSE

RAISE

R1
R4
NEUTRAL
DUPLIC. FLOW
VALVE SOLENOID
HIGH/LOW BOOM DRIFT
RELIEF SOL. SOLENOID

R-TRV L-TRV STK BM BK ATTCH

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 CHAPTER : Implement/Travel systems

MAIN CONTROL VALVE SCHEMATIC

DUPLICATED LOAD SIGNAL

Signal Duplication Valve

True Load
Signal Circuit

High / Low
Signal Relief
Solenoid
Valve

Duplicated Load
Signal Circuit

M
M

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 CHAPTER : Implement/Travel systems

IMPLEMENT AND TRAVEL CONTROL VALVE

NEUTRAL

Attachment Control
Valve Bucket Control Boom Control Stick Control Left Travel Left Travel
Valve Valve Valve Control Valve Control Valve

Return Port

Neutral Flow Front Rear

Control Valve Pump Pump

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 CHAPTER : Implement/Travel systems

BUCKET CONTROL VALVE

BUCKET CLOSE

Resolver Flow Compensator

Valve

Load Check
Valve
Proportional
Valve

Feeder Supply Throttling Spool

Passage Passage Slots

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 CHAPTER : Implement/Travel systems

MAIN HYDRAULIC CONTROL VALVE SCHEMATIC

INDIVIDUAL CONTROL VALVE
BUCKET CLOSE / TRUE LOAD SIGNAL OPERATION

Flow Load
Bucket Compensator Check Resolver Signal High / Low Signal
Cylinder Valve Valve Valve Duplication Pressure
Valve Solenoid Valve

PL

Low Signal
Pressure
Relief Valve

Bucket True Load

Control Signal
Valve

High Signal
Load Sensing Pressure Load Sensing
Differential Relief Relief Valve Differential Relief
Valve Valve

Head End
Proportional
Valve
Rear
Pump

Pilot Pilot
Manifold Front
Pump Pump

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 CHAPTER : Implement/Travel systems

COMBINED CONTROL VALVE SCHEMATICS

BOOM RAISE / STICK OUT / TRUE LOAD SIGNAL

Stick Boom
Cylinder Cylinders Stick Rod End
Proportional Valve
Flow
Compensator
Valve
Signal High / Low Signal
Resolver Duplication Pressure Stick Control
Valve Solenoid Valve Valve

Low Signal
Pressure
Relief Valve
Load Boom
Check Control True Load
Valve Valve Signal Passage
High Signal
Pressure Load Sensing
Load Sensing
Relief Valve Differential Relief
Differential Relief
Valve Valve

Boom Head End

Stick Drift
Proportional Valve
Reduction Valve

Boom Drift
Reduction Valve

Rear
Pump
Pilot Pilot
Manifold Front
Pump Pump

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 CHAPTER : Implement/Travel systems

IMPLEMENT CONTROL VALVE

LOAD SENSING SIGNAL NETWORK
Duplicated Load Sensing TRUE LOAD SIGNAL
Signal Pressure
True Load Sensing
Signal Pressure

Neutral Bypass
Solenoid Valve
Signal
Duplication
Valve

Signal Relief
Valve (Low)
Load Sensing
Differential
Relief Valve

Signal Relief Solenoid

Valve (High) Valve

Neutral Flow Load Sensing Stick Control Left Travel Right Travel
Control Valve Differential Relief Valve Control Valve Control Valve
Valve

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 CHAPTER : Implement/Travel systems

Boom
Cylinders

IMPLEMENT CONTROL VALVE

Flow BOOM RAISE
Compensator
Valve
Main Control Valve

Boom
Control
Valve

Boom Drift
Reduction Valve

Front Rear
Pilot Pump Pump
Manifold
Pilot
Pump

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 CHAPTER : Implement/Travel systems

BOOM LOWERING CONTROL VALVE

BOOM RAISE
Boom
Cylinders
Boom Lowering
Control Valves

Solenoid
Valve
Flow Compensator Check Valve
Valve

Boom Control
Valve
P

Check Valve

Rear
Pump

Front Pilot
Pump Pump

Pilot
Manifold

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 CHAPTER : Implement/Travel systems

BOOM LOWERING CONTROL VALVE

BOOM LOWER
Check Valve
Spool
Valve Spool
Valve Spool
Boom
Cylinders
Boom Lowering Control
Solenoid Valve

Flow Compensator Boom Lowering

Valve Control Valves

Boom Control
Valve
P

Rear
Pump

Front Pilot
Pump Pump

Pilot
Manifold

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 CHAPTER : Implement/Travel systems

SIMPLIFIED HYDRAULIC SCHEMATIC

STICK LOWERING CONTROL VALVE

STICK IN

Stick Cylinder

Solenoid Valve
Stick Lowering
Control Valve

Flow Compensator
Stick Control Valve
Valve

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 CHAPTER : Implement/Travel systems

Park
Park
Brake
Brake

Right Swing Left Swing

Swing Parking
Motor Motor
Brake Solenoid
Valve

SWING
RIGHT
CIRCUIT
Swing
Control
Valve

Swing Left Swing Right

Proportional Proportional Main Control Valve
Valve Valve

Back
Pressure
Bypass Valve Valve
Pilot
Manifold

Pilot
Swing
Pump
Pump

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 CHAPTER : Implement/Travel systems

SWING PUMP
Proportional
Proportional Reduction
Outlet Port Solenoid Regulator
To Swing
From
Control
Pilot
Valve
Pump

Outlet
Proportional Port
Reduction
Regulator

Inlet
Port

Pilot
Pump Port
Proportional Proportional
Solenoid Reduction
Regulator

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 CHAPTER : Implement/Travel systems

Proportional Barrel Proportional

SWING PUMP Solenoid Reduction
Regulator
Piston
Swashplate

Rod Actuator
Piston

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 CHAPTER : Implement/Travel systems

To Swing
Control Valve
Maximum Angle
Servo Piston

Swashplate

Swing Shuttle Pilot

Pump Valve Pump

Minimum Angle
Servo Piston

SWING PUMP
STANDBY
Proportional Orifice Center Spool Spring
Solenoid Passage

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 CHAPTER : Implement/Travel systems

To Swing
Control Valve Maximum Angle
Servo Piston

Swashplate

Shuttle Pilot
Swing Pump
Valve
Pump
Minimum Angle
Servo Piston

SWING PUMP
START OF
UPSTROKE
Proportional Orifice Center Spool Spring
Solenoid Passage

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 CHAPTER : Implement/Travel systems

To Swing
Control Valve Rod
Maximum Angle
Servo Piston

Swashplate

Swing Shuttle Pilot

Pump Valve Pump
Minimum Angle
Servo Piston

SWING PUMP
DESTROKE
Proportional Orifice Center Spool Spring Rod
Solenoid Passage
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 CHAPTER : Implement/Travel systems

365C SWING REQUIREMENTS

222-4491

M M A G R T1 T2
A
SPECIFICATIONS
RATED SPEED 1913 RPM
RATED TORQUE 350 N m
ROTATION Clockwise
DISPLACEMENT 188 cc/REV
RATED PRESS. 28000
SUC. CONDITION SELF - PRIMING

CONTROL SOLENOID OPERATED

(SWASHPLATE) CONTROL

FAN PUMP, PILOT PUMP WILL

ATT. PUMP BE ATTACHED
(INPUT TORQUE 160 N. m.)

M1

INPUT OUTPUT 375 +/- 2 L/min

at 0.580 +/- 0.010

DELIVERY
FLOW CONTROL Amps
SPEED TORQUE (FAN PUMP) (PILOT PUMP)
CURRENT

275 +/- 6 L/min

0.550 Amps at 137300 kPa 30 +/- 2 L/min
1913 350 N . m 53 +/- 6 95 +/-8 L/min at 0.285 +/- 0.030
RPM L/min at 4000 kPa Amps
MAX
at 23500 kPa
123 +/ 6 L/min
at 28000 kPa
0.400 Amps

CURRENT

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 CHAPTER : Implement/Travel systems

385C SWING REQUIREMENTS

150-5905

M M A G R T1 T2
A
SPECIFICATIONS
RATED SPEED 1913 RPM
RATED TORQUE 441 N m
ROTATION Clockwise
DISPLACEMENT 240 cc/REV
RATED PRESS. 26000
SUC. CONDITION SELF - PRIMING

CONTROL SOLENOID OPERATED

(SWASHPLATE) CONTROL

FAN PUMP, PILOT PUMP WILL

ATT. PUMP BE ATTACHED
(INPUT TORQUE 100 N. m.)

M1

INPUT OUTPUT 460 +/- 2 L/min

at 0.660 +/- 0.010

DELIVERY
FLOW CONTROL Amps
SPEED TORQUE (FAN PUMP) (PILOT PUMP)
CURRENT

327 +/- 6 L/min

0.546 Amps at 14000 kPa 30 +/- 2 L/min
1913 441 N . m 33 +/- 6 87 +/- L/min at 0.285 +/- 0.030
RPM L/min at 4000 kPa Amps
MAX
at 19700 kPa
167 +/ 6 L/min
at 26000 kPa
0.406 Amps

CURRENT
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 CHAPTER : Implement/Travel systems

365C SWING CONTROL VALVE

LEFT
SWING
MOTOR

RIGHT
SWING
MOTOR

SWING
CONTROL
VALVE

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 CHAPTER : Implement/Travel systems

SWING SYSTEM
MAKEUP OIL CIRCUIT

Swing
Control
Check Valve Valve

Swing Back
Pressure Valve Main Control Valve

Back
Bypass
Pressure
Check Valve
Valve
Cooler Swing
Pump

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 CHAPTER : Implement/Travel systems

LEFT SWING MOTOR

Crossover Relief
Valves

Swing Park Brake

Solenoid Valve
Makeup Check
Valves

Drain Port Swing Park Brake

Barrel Retainer

Drive Shaft

Supply Oil or
Return Oil Passage Piston Shoe

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 CHAPTER : Implement/Travel systems

RIGHT SWING MOTOR

SWING
CONTROL
VALVE

SWING RELIVE VALVES

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 CHAPTER : Implement/Travel systems

365C HYDRAULIC SYSTEM

RETURN OIL FLOW

Right Swing Left Swing

Left Travel Right Travel Motor Motor
Motor Motor

Swing Control
Valve

Swing Control
Back Pressure
Swivel Valve

Neutral Bypass
Control Valve

Back Pressure
Valve

Bypass Check Hydraulic

Valve Oil Cooler Differential Pressure
Main Control Valve
Case Drain Relief Valve
Filter Return Filter

Travel Motor, Swing Motor and

Case Cooling Pump Case Drain Differential
Return Line Pressure
Drain Relief Valve
Filter Fan
Motor

Front Pump, Rear Pump, and Rear

Cooling Pilot Front Swing
Swing Pump Case Drain Return Line Pump
Pump Pump Pump Pump

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 CHAPTER : Implement/Travel systems

385C HYDRAULIC SYSTEM RETURN

Rear Swing Motor

Left Back
Right Travel Pressure
Travel Motor Valve
Motor
Diff. Press.
Relif Valve
Back
Bypass Pressure
Check Valve Neutral Flow
Valve Control Valve

Drain
Filter
Hyd. Oil
Cooler

Eng. Fan Hyd.Fan Cooling Rear

Drain Motor Motor Pump Pump Swing
Filter Pump

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 CHAPTER : Implement/Travel systems

OIL RETURN
(OIL MAKEUP)

BACK PRESSURE VALVE RETURN BYPASS CHECK VALVE

(Open) OIL (Closed)

ORIFICE
ORIFICE

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 CHAPTER : Implement/Travel systems

365C BYPASS CHECK VALVE

Adj. Screw

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 CHAPTER : Implement/Travel systems

385C BYPASS CHECK VALVE

Adj. Screw

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 CHAPTER : Implement/Travel systems

WORK TOOL HYDRAULIC SCHEMATIC

MEDIUM PRESSURE
Rotator Group
Line Relief and
Makeup Valve
Pressure
Reducing
Valve
Main Relief
Solenoid Solenoid Valve
Valve Valve

Line Relief and

Makeup Valve

Front Rear Pilot

Pump Pump Pump

Pilot
Manifold

Relief Shuttle
Valve Valve

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