INTERACTIVE SCHEMATIC

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 UENR2490-06
April 2019

390F Excavator
Hydraulic System
HJD1-UP
TYE1-UP
MGF1-UP
HSM1-UP
GAY1-UP
FEH1-UP
HNG1-UP
YHT1-UP

© 2019 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION

Machine Schematic
Description
Location Location
Accumulator & MTG Gp - Hydraulic (Charged) 1 D-2
Filter Gp - Oil (Hydraulic) 2 A-7
Filter Gp - Oil (Hydraulic) (Case Drain) 3 A-7
Filter Gp - Oil (Hydraulic) (Return) 4 A-8
Manifold Gp - Control (Pilot Oil Supply) 5 D-2
Motor Gp - Fan 6 B-8
Motor Gp - Swing (Front) 7 F-4
Motor Gp - Swing (Rear) 8 F-2
Motor Gp - Travel (LH) 9 F-8
Motor Gp - Travel (RH) 10 F-7
Pump Gp - Fan 11 B-6
Pump Gp - Main Hydraulic 12 A-2
Pump Gp - Pilot 13 B-5
Sensor Gp - Pressure (Boom Extend) 14 C-4
Sensor Gp - Pressure (Boom Pump) 15 D-4
Sensor Gp - Pressure (Boom Retract) 16 C-6
Sensor Gp - Pressure (Bucket Extend) 17 D-4
Sensor Gp - Pressure (Bucket Retract) 18 D-6
Sensor Gp - Pressure (Stick Extend) 19 F-4
Sensor Gp - Pressure (Stick Pump) 20 E-4
Sensor Gp - Pressure (Stick Retract) 21 F-6
Sensor Gp - Pressure (Swing) 22 E-4
Sensor Gp - Pressure (Travel LH) 23 C-8
Sensor Gp - Pressure (Travel RH) 24 C-7
Swivel Gp 25 E-7
Valve Gp - Check (Fan) 26 E-6
Valve Gp - Fan Reversing 27 C-7
Valve Gp - Main Control 28 C-6
Valve Gp - Pilot (Travel, Shuttle) 29 D-7
Valve Gp - Solenoid (Manifold) 30 C-2
Valve Gp - Swing Cushion 31 E-3
Valve Gp - Travel (Counterbalance) (LH) 32 E-8
Valve Gp - Travel (Counterbalance) (RH 33 E-7
TAP LOCATION

Tap Schematic
Description
Number Location
AA Boom Pump Output Pressure B-4
BB Stick Pump Output Pressure B-1
CC Power Shift Pressure C-2
DD Stick Pump NFC PRV Pressure C-2
EE Boom Pump NFC PRV Pressure C-3
PG Pilot Pressure A-7
SOS Oil Sampling Port A-7
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
(9) MOTOR GP
(10) MOTOR GP
TRAVEL (LH) TRAVEL MOTOR (LEFT) TRAVEL (RH) TRAVEL MOTOR (RIGHT) (8) MOTOR GP
IDENT VALVE ECM CONNECTOR
209-5895
209-5895 PM2-SW SWING (REAR)
295-9446
1 BOOM HE PC PRV+ (EXTEND)
34
Pi4 PM2-CV3 DB SWING MOTOR (FRONT) PG1 PG2 DB SWING MOTOR (REAR) 2 BOOM HE CT PRV+ (EXTEND)
Pi5 Dr4
Pi PMDr-CV3 PG 46 PR 3 BOOM RE PC PRV+ (RETRACT)
Pi PD
Pi (HEAD) L6a R6 (ROD) 4 BOOM RE CT PRV+ (RETRACT)
F Pi L6b
14 13 15 16
F
Dr
(HEAD)
30 7 BUCKET HE PC PRV+ (EXTEND)
Dr
Dr 8 BUCKET HE CT PRV+ (EXTEND)
Dr
PG PG (21) SENSOR GP PA
9 BUCKET RE PC PRV+ (RETRACT)
(19) SENSOR GP PB
PRESSURE (STICK RETRACT) PA PB
344-7392 STICK PRESSURE (STICK EXTEND) 10 BUCKET RE CT PRV+ (RETRACT)
344-7392
(7) MOTOR GP M M 13 STICK HE PC PRV+ (EXTEND)
SWING (FRONT)
295-9447 A1 B1 TS A B 14 STICK HE CT PRV+ (EXTEND)
AG BG BG AG
15 STICK RE PC PRV+ (RETRACT)
A B B A
(20) SENSOR GP
(31) VALVE GP 16 STICK RE CT PRV+ (RETRACT)
SWING CUSHION
P P PRESSURE (STICK PUMP)
315-4394
344-7392
Pi3b IDENT MACHINE ECM CONNECTOR
L5 (LEFT)
BYPASS PS 29 BOOM ANTI DRIFT VALVE
A(LOWER) B(UPPER) A B B(LOWER) A(UPPER)
TRP1
pR4f
TRAVEL (R) 31 (R) (L) 30 STICK ANTI DRIFT VALVE
(32) VALVE GP P-S A B
TRAVEL COUNTERBALANCE (LH) D C 31 SWING LEFT PRV
(FWD) (33) VALVE GP
E 155-9200
(BKWD) TRAVEL COUNTERBALANCE (RH) R4 32 SWING RIGHT PRV E
(FWD) (BKWD) 155-9200 STR TRAVEL
SHPi
L3 R3 L4 R4 L4 33 BOOM SIDE WARM-UP SOL
(22) SENSOR GP
(25) SWIVEL GP TRP2 SWING R5 L5
295-9595 (26) VALVE GP
pL4b PRESSURE (SWING) 34 STICK SIDE WARM-UP SOL
344-7392
CHECK (FAN) 35 FLOW COMBINER PRV
369-8475 K PM2-TRL
2 SPEED DRAIN X 36 STRAIGHT TRAVEL PRV
H
TRAVEL FILTER PM2-CV3
CONTROL T1 A TR COMBINER 38 37 PUMP 1 BYPASS CUT PRV
Pi3a PM1-BYP
B TL PM1-BYP PM2-CV2 38 PUMP 2 BYPASS CUT PRV
T2 J
PM1-FAN PM2-SW 41 PUMP 1 DISP SENSOR (ANALOG)
W L
BUCKET CYLINDER STICK CYLINDER BOOM CYLINDER
BHPi PM2-CV1 42 PUMP 2 DISP SENSOR (ANALOG)
(1) ACCUMULATOR & MTG GP

PSA3
PSA4
PSA5

PSA2
PSA1
pL3b (15) SENSOR GP 43 PS PRESS EPRV
TLP2 HYDRAULIC (CHARGED)

Pi3
Pi2

Pi1
PRESSURE (BOOM PUMP)
335-0546
L3 Dr3
344-7392 44 PUMP 1 NFC PRV
PMDr-BYP 48
R3
35 36
32
45 PUMP 2 NFC PRV
37
46 SWING BRAKE SOL
pR3f P-BT
D TLP1
TRAVEL (L) BYPASS PBT R5 (RIGHT)
(5) MANIFOLD GP 47 TRAVEL SPEED CHANGE SOL D
TS CONTROL (PILOT OIL SUPPLY)
PMDr-CV2 417-8013 48 HYD LOCK SOL
Dr2
(ROD) L2 PAC
Pi2 PM2-CV2
L2 R2 R6 L6a L6b L1 R1 10 9 7 8

DR1
DR5

DR3

DR2
DR4
DR-OUT
P-IN

T-OUT
R2
(HEAD)
(18) SENSOR GP PMDr-CV2
PRESSURE (BUCKET RETRACT)
PM2-TRL TRL-T
(29) VALVE GP 344-7392 PM-T PMDr-T PMDr-CV3
TP PILOT (TRAVEL, SHUTTLE) (17) SENSOR GP
BUCKET
369-8502 PRESSURE (BUCKET EXTEND) PMDr-BYP
TT
(28) VALVE GP 344-7392
TRAVEL (L) TRAVEL (R) MAIN CONTROL PMDr-CV1
381-1859
54 47 44 45 43
T
5SOL-T

(ROD) L1 R1 (HEAD)
4 3 1 2
29 B5 P (30) VALVE GP
BHPi SOLENOID (MANIFOLD)
C (FWD) (BKWD) (BKWD) (FWD) 447-1041
C
(16) SENSOR GP SHPi A5
T2 T5 T1 T3 T6 T4
PRESSURE (BOOM RETRACT)
TLP1 TLP2 TRP2 TRP1 344-7392 (14) SENSOR GP B4 A4 B3 A3 B2 A2 B1 A1
2 SPEED
(24) SENSOR GP
BOOM
PRESSURE (BOOM EXTEND) TRAVEL CC
344-7392
(23) SENSOR GP PRESSURE (TRAVEL RH) CONTROL EE DD
PRESSURE (TRAVEL LH) 344-7390
344-7390
(27) VALVE GP
FAN REVERSING
360-4604 33

A A1 P H3(A) CR(A) L5(A) L5(B) CR(B) H3(B)

BB
L2
PMDr-CV1 PM2-CV1

L3 Pi1 Dr1
DR B B1 T

(6) MOTOR GP
B FAN A A2 P-BT P-S LINE PATTERNS B
X
364-0983 Pressure Line
L3
AA Pilot / Load Sensing Pressure

Drain / Return Lines

L2 Dr Pi
MA A PA PB B MB Component Group
DR B B2 (13) PUMP GP Air Line
(11) PUMP GP PILOT
PM1-FAN FAN P.P.O 369-9658 CALLOUTS
448-9705 YY Taps (Pressure, Sampling, Sensor - by letter)

MB1 B DL DL D Connectors (By letter)

DRAIN
FILTER Callout Number Component
P.P.I (Machine Location from
Component LocationsTable)
(52) VALVE GP - CONTROL Name

138-1234 Part Number

(3) FILTER GP
OIL (HYDRAULIC) (CASE DRAIN) PG HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
6E-5534
41 G G
PILOT PUMP OUTPUT
BOOM & BUCKET PUMP OUTPUT
PM-T COOLING FAN PUMP CONTROL CIRCUIT

M1A T1 T2 T2 S M1B
SUPPLY LINE

(2) FILTER GP 42 STICK CONTROL CIRCUIT

TRL-T LEFT TRAVEL MOTOR CIRCUIT
OIL (HYDRAULIC) (12) PUMP GP SWING MOTOR CIRCUIT
5SOL-T 185-0336 MAIN HYDRAULIC DRAIN / RETURN LINE
A PMDr-T
S 369-9655 SWING BRAKE CIRCUIT A
L1 L STICK PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT
BUCKET CONTROL CIRCUIT
RIGHT TRAVEL CONTROL CIRCUIT
BOOM CONTROL CIRCUIT
POWER SHIFT CONTROL CIRCUIT

SOS THIS SCHEMATIC IS FOR THE 390F EXCAVATOR HYDRAULIC SYSTEM

Do not operate or work on this product unless you have
read and understood the instruction and warnings in the MEDIA NUMBER: UENR2490-06
relevant Operation and Maintenance Manuals and
(4) FILTER GP relevant service literature. Failure to follow the instruc- SCHEMATIC PART NUMBER: 349-1967, CHANGE: 06, VERSION: HE
tions or heed the warnings could result in injury or Components are shown installed on a fully operable machine with the key and engine off.
OIL (HYDRAULIC) (RETURN) death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
6E-55346 Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
MACHINE - TOP RIGHT VIEW
VIEW ALL CALLOUTS

27
32

33

10
MACHINE VIEW - FRONT RIGHT
VIEW ALL CALLOUTS

31

25
7

29

23

24
MAIN CONTROL VALVE - REAR VIEW
VIEW ALL CALLOUTS

26 21 22 20 19

18 16 5 28 15 1 17 14
PUMP - TOP RIGHT VIEW
VIEW ALL CALLOUTS
11 3 4

PG

2
SOS

13

AA

12
CC

DD

BB
30 EE