INTERACTIVE SCHEMATIC

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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

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Fluid
Conditioner
Spring
(Adjustable)

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 UENR4459-00
APRIL 2014

C4.4 Industrial Engine

Electrical System
W231-UP

© 2014 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 9 8 7 6 5 4 3 2 1

ELECTRONIC CONTROL MODULE (ECM) J2

996-EC35 GN-18 1
CRANK SPEED SENSOR
1 P920-EC28 BR-18 2

2
3 INJECTOR 1
4

E 5
6
996-EC36 GN-18
E965-EC27 BU-18
1
2 CAM SPEED SENSOR
E
ENGINE INJECTOR 2 LS 7 X927-EC1 YL-18
8 X928-EC2 GN-18 INJECTOR 2
ENGINE INJECTOR 3 LS X927-EC1 YL-18 1 X931-H1 BK-16
9 2 X925-H2 BK-16
X921-EC33 PK-18
CRANK/CAM SPEED SENSOR SUPPLY 10 996-EC3 GW-18 X926-EC15 GY-18 3 X930-H3 BK-16
11 X920-EC31 BR-18 4 X924-H4 BK-16
12
13
14
15
16 X929-EC14 BU-18 1 X931-H1 BK-16
17 X923-EC32 OR-18 2 X925-H2 BK-16
DIAGNOSTIC CONNECTOR 18 X928-EC2 GN-18 3 X930-H3 BK-16
101-EC5 RD-18
X922-EC34 WH-18 4 X924-H4 BK-16
19
CDL- INJECTOR 3 C967-EC20 BU-18 1 SIGNAL
20 945-EC7 BR-18
L731-EC16 BR-18 GROUND INTAKE MANIFOLD AIR TEMPERATURE SENSOR
CDL+ 2
21 944-EC8 OR-18
CAM SHEILD 22 N874-EC9 BK-18
CAM - 23 F712-EC10 GN-18
CAM + 24 F711-EC11 YL-18 INJECTOR 4
PUMP SOLENOID 25 Y950-EC12 YL-18
PUMP SOLENOID RETURN 26 Y951-EC13 PU-18
27
28
995-EC21 BU-18 1 SIGNAL
29
L731-EC16 BR-18 2 GROUND COOLANT TEMP SENSOR
30
31
32
D 33 D
ENGINE INJECTOR 4 LS 34 X929-EC14 BU-18
ENGINE INJECTOR 1 LS 35 X926-EC15 GY-18
36 Y950-EC12 YL-18 1
FUEL PUMP SOLENOID
COOLANT TEMP/INTAKE AIR TEMP/AMBIENT TEMP RETURN 37 L731-EC16 BR-18 Y951-EC13 PU-18 2

INTAKE AIR PRESSURE RETURN 38 T993-EC17 BR-18

OIL PRESSURE RETURN 39 Y947-EC18 BR-18
FUEL RAIL PRESSURE RETURN 40 Y948-EC19 BR-18
41
INTAKE MANIFOLD TEMPERATURE SIGNAL 42 C967-EC20 BU-18
COOLANT TEMPERATURE SIGNAL 43 995-EC21 BU-18 Y948-EC19 BR-18 1 GROUND
44 Y946-EC26 BU-18 2 SIGNAL
229-EC22 BK-18 FUEL RAIL PRESSURE SENSOR
DIAGNOSTIC CONNECTOR ONLY 45 R977-EC25 OR-18 3 +5 VOLTS
INTAKE AIR PRESSURE SUPPLY 46 T997-EC23 OR-18
OIL PRESSURE SUPPLY 47 769-EC24 BU-18
FUEL RAIL PRESSURE SUPPLY 48 R977-EC25 OR-18
FUEL RAIL PRESSURE SIGNAL 49 Y946-EC26 BU-18
50
51
CRANK/SPEED SIGNAL 52 E965-EC27 BU-18
769-EC24 BU-18 1 +5 VOLTS
CAM/SPEED SIGNAL 53 P920-EC28 BR-18 GROUND
Y947-EC18 BR-18 2
OIL PRESSURE SENSOR
54 994-EC30 GY-18 3 SIGNAL
INTAKE MANIFOLD AIR PRESSURE SIGNAL 55 X731-EC29 BU-18
OIL PRESSURE SIGNAL 56 994-EC30 GY-18
ENGINE INJECTOR 1 HS 57 X920-EC31 BR-18
ENGINE INJECTOR 4 HS 58 X923-EC32 OR-18
59

C 60
61
C
T997-EC23 OR-18 1 GROUND
62 INTAKE MANIFOLD
T993-EC17 BR-18 2 SIGNAL
AIR PRESSURE SENSOR
ENGINE INJECTOR 2 HS 63 X921-EC33 PK-18 +5 VOLTS
X731-EC29 BU-18 3
ENGINE INJECTOR 3 HS 64 X922-EC34 WH-18

996-EC3 GW-18 996-EC35 GN-18 101-EC5 RD-18 A

996-EC36 GN-18 229-EC22 BK-18 B
N874-EC9 BK-18 C
L731-EC16 BR-18 L731-EC37 BR-18 DIAGNOSTIC CONNECTOR
944-EC8 OR-18 D
995-EC21 BU-18 E Industrial Engine J1 Connections
L731-EC38 BR-18
F712-EC10 GN-18 F SEE NOTE A 1 BATTERY - 33 WATER IN FUEL RETURN

F711-EC11 YL-18 G 2 BATTERY - 34 SENSOR 0 RETURN

3 BATTERY - 35 SWG RETURN
H 4 AIR INLET SENSOR 36 INTERMEDIATE SPEED SWITCH / CRANK SWITCH (SHARED PIN)
101-EC5 RD-18 J 5 ATTAC TEMPERATURE 37 OVERSPEED VERIFY SWITCH / VSL LOADED SWITCH (SHARED PIN)
229-EC22 BK-18 6 RESERVED 38 AIR FILTER RESTRICTION / THROTTLE 2 IVS (SHARED PIN)
944-EC8 OR-18 7 BATTERY + 39 MODE SWITCH 1
8 BATTERY + 40 IGNITION SWITCH INPUT
945-EC7 BR-18 9 BATTERY - 41 SENSOR 5V SUPPLY
10 BATTERY - 42 SENSOR 5V SUPPLY
995-EC21 BU-18
11 RESERVED 43 PWM THROTTLE SENSOR 8V SUPPLY AND WATER IN FUEL SENSOR POWER
C967-EC20 BU-18 12 FAN SPEED INPUT 44 WATER IN FUEL SENSOR

B B
13 FAN SPEED INPUT 45 THROTTLE 1 IVS
E965-EC27 BU-18 14 RESERVED 46 MODE SWITCH 2
15 BATTERY + 47 COOLANT LEVEL SWITCH OR THROTTLE ARBITRATION
F711-EC11 YL-18
16 BATTERY + 48 USER DEFINED SHUTDOWN OR PTO SPEED 1 AND 2 SELECTION
F712-EC10 GN-18 17 AIR SHUTOFF SOLENOID RELAY 49 MPTS 1 OR PTO MODE DISENGAGE
18 RESERVED 50 MPTS 2 OR PTO RAISE/RESUME
N874-EC9 BK-18
19 RESERVED 51 MPTS 3 OR PTO SET/LOWER OR INTERMEDIATE SPEED
P920-EC28 BR-18 NOTE A 20 CAN A+ 52 MPTS 4 OR PTO MODE ON/OFF
21 CAN A- 53 THROTTLE 1 PWM INPUT
WIREING HARNESSES WITHOUT A DIAGNOSTIC CONNECTOR 22 CAN A SHIELD 54 THROTTLE 1 ANALOGUE INPUT
ARE AVAILABLE. 23 CDL+ 55 THROTTLE 2 ANALOGUE INPUT
24 CDL- 56 AUXILIARY TEMPERATURE SENSOR
25 ETHER DRIVE RETURN 57 GLOW PLUG RELAY CONTROL
26 HYDRAULIC FAN SOLENOID / STARTER MOTOR RELAY RETURN (SHARED) 58 MAINTENANCE LAMP
27 RESERVED 59 WARNING LAMP
28 RESERVED 60 SHUTDOWN LAMP
29 ETHER DRIVE 61 PTO ENGAGED INDICATOR LAMP
SYMBOL DESCRIPTION
30 RESERVED 62 LOW OIL PRESSURE WARNING LAMP
CIRCUIT CONNECTED 31 RESERVED 63 WAIT TO START LAMP
32 HYDRAULIC FAN SOLENOID +/ STARTER MOTOR RELAY (SHARED OUTPUT) 64 FAN REVERSING SOLENOID CONTROL
50e CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION TO

KEYSWITCH WITH KEYSWITCH WITH IMS ACTIVE KEYSWITCH WITH IMS ACTIVE
MACHINE STRUCTURE
KEYSWITCH
SOLENOID ACTIVE STARTER STARTER SEPARATE GROUND KEYSWITCH STARTER COMMON GROUND
INTERNAL ELECTRICAL CONNECTION
KEYSWITCH 50e TO SURFACE OF COMPONENT
IMS CONNECTOR
50

H# CIRCUIT GROUPING DESIGNATION

STARTER
FUSE STARTER
30 ATCH WIRE, CABLE, COMPONENT
STARTER FUSE
M FUSE 30 SPLICE
30
M BLADE, SPADE, RING OR SCREW
M TERMINAL

BATTERY
(+) BATTERY ABBREV COLOR
A 31 BATTERY
BATTERY
(+) BATTERY SWITCHED RD RED A
31
31 STARTING CIRCUIT WH WHITE
(-) BATTERY / SENSOR RETURN
OR ORANGE
YL YELLOW
SENSOR / ACTUATOR SUPPLY
PK PINK
SIGNAL TO ECM
CONTROL (POSITIVE) FROM ECM
BK BLACK
CONTROL (RETURN) FROM ECM GY GRAY THIS SCHEMATIC IS FOR THE C4.4 INDUSTRIAL ENGINE ELECTRICAL SYSTEM
CAT DATA LINK
PU PURPLE
Do not operate or work on this product unless you have
J1939 DATA LINK BR BROWN read and understood the instruction and warnings in the
MEDIA NUMBER: UENR4459-00
HIGHWAYS GN GREEN relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 423-0348, CHANGE: 00, VERSION: 00
BU BLUE relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or Components are shown installed on a fully operable engine in a non powered state.
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

9 8 7 6 5 4 3 2 1
LEFT SIDE VIEW

SOLENOID FOR ELECTRONIC CONTROL MODULE VIEW ALL CALLOUTS

HIGH PRESSURE
FUEL PUMP

PRIMARY
SPEED/TIMING
SENSOR

OIL PRESSURE SENSOR

PRIMARY SPEED/TIMING
SENSOR

SECONDARY SPEED/TIMING
SENSOR

SECONDARY SPEED/TIMING SENSOR OIL PRESSURE SENSOR

RIGHT SIDE VIEW

VIEW ALL CALLOUTS

ALTERNATOR SOLENOID STARTER MOTOR

STARTER MOTOR

SOLENOID
FOR STARTER STARTER MOTOR
MOTOR ALTERNATOR
 TOP VIEW

CONNECTOR FOR CONNECTOR FOR VIEW ALL CALLOUTS

INJECTOR 1 AND INJECTOR 3 AND

INJECTOR 2 INJECTOR 4 FUEL RAIL PRESSURE SENSOR FUEL RAIL PRESSURE SENSOR

DIAGNOSTIC CONNECTOR

COOLANT
TEMPERATURE
SENSOR

COOLANT
TEMPERATURE
SENSOR
DIAGNOSTIC CONNECTOR
INLET MANIFOLD
INLET MANIFOLD PRESSURE
PRESSURE SENSOR BUS BAR FOR GLOW PLUGS SENSOR
ADDITIONAL INFORMATION

COOLANT FUEL RAIL PRESSURE SENSOR

TEMPERATURE
SENSOR DIAGNOSTIC CONNECTOR

INLET MANIFOLD
PRESSURE SENSOR

SOLENOID FOR
HIGH PRESSURE
FUEL PUMP
PRIMARY SPEED/TIMING
SECONDARY SENSOR
SPEED/TIMING
SENSOR

OIL PRESSURE SENSOR

J1 HARNESS SIDE
J1 PIN SIDE CONNECTOR PIN 40 P2 CONNECTOR
CONNECTOR
56 48 56
48

40
64

64 40
33
57
57
33
8
32

32
8
1
25

25 9
PIN 1
17 1
9 17

ELECTRONIC CONTROL MODULE

DIAGNOSTIC CONNECTOR
A

E
B

RELAY

F
J

ELECTRIC PRIMING PUMP

G
H