C4.4 / C6.

6 Service tools
Tool Description Commentary Perkins Tool Number CAT Tool Number

Basic list
Engine Timing Pin (4 CYL) Locks crankshaft at TC (3054C 3054E C4.4) 230-6283

Engine Timing Pin (6 CYL) Locks crankshaft at TC (C6.6) 27610286 136-4632

Adaptor - Engine Timing Pin (6 CYL) Adapts thread of timing pin to Cylinder block tapping 27610287 268-1966

Fuel Injector Removal Tool Pry Bar 27610288 268-1968

To allow easy and safe turning of the engine mounts to
Engine Barring Tool 21825576 9U-6198
Front Pulley
Camsahft Gear Locating Pin Positions camshaft gear 27610212 230-6284
Allows precise torque to be applied to nut ensuring seal
Injector Pipe Nut Tool 27610294 276-1216
integrity
Timing Case Alignment Tool Used to align timing case on front of engine block 27610216 319-6486

Electronic Injector Connector installation tool Torque wrench 27610296 247-5377

Socket for front pulley fixings Torx E18 27610299 227-4393

Communication Adaptor II group ET connection (Replaces 171-4400) 27610164 275-5120

Fuel Leak off Tool For checking injector leak off 300-4988

Air in Fuel Test Kit Tests low pressure system for air leaks 301-1501

Extended Torx Socket For Injector removal 298-5564

Fuel pump timing tool assembly For checking timing of FIP on or off engine 27610302 278-2639

Cap and Plug kit Used to plug openings on manifold and injectors 278-4138

Other Service Tools

Mounts to alternative starter pocket in SAE2 Flywheel
Engine Barring Tool Gear 27610289 5P-7305
housing
Mounts to alternative starter pocket in SAE2 Flywheel
Engine Barring Tool Housing 27610291 5P-7306
housing
Front Oilseal Installation Tool Group Stud 21825577 9U6206

Front Oilseal Installation Tool Group Plate 21825578 9U6207

Front Oilseal Installation Tool Group Anchor Plate 27610292 276-1207

Front Oilseal Installation Tool Group Installer 27610284 276-1209

Front Oilseal Installation Tool Group Sleeve 21825579 9U6209

Removes front oil seal without damaging crankshaft nose or
Front Oilseal Removal Tool 27610301 278-2636
timing case recess
Contains sufficient componentry to repair pins, wires,
Wiring Repair Kit U5MK8194 274-5816
connector seals and connector bodies etc.(DUETSCH)
Wiring Repair Kit As above (AMPY) U5MK1110 276-2900
Crimps all current connection pins used on
Crimp Tool CH11155 1U-5804
Caterpillar/Perkins engines
Valve Spring Compressor Adaptor Used with 21825739 27610235 268-1969

Valve spring compressor head Used with 21825739 27610295 276-1221

Compression tester adaptor Fits glow plug position 27610297 268-1971

Angled feeler gauges Valve lash adjustment (0.25 & 0.35mm)

1U-5718
Cylinder evacuation tool To remove diesel from cylinder after removal of unit injector
169-7372
Angle Gauge Cylinder Head Setscrews 21825607 8T-3052

Gauge for piston height and valve depth Used with 21825617 21825496 8T-0455

Dial Gauge Used with 21825496 21825617

Adapter Transfer Pump 304-3107

Valve Spring Compressor Lever 21825739 9U-6193

Real Seal alignment C3.3/4.4 Needed to correctly align rear crankshaft seal FT2806

C4.2 / C6.4 Service tools

Fuel Leak off Tool For checking injector leak off 334-3221
 Other 3000 Service tools
Tool Description CAT Tool Number

Cam locking pin 3054 230-6284

Front Rear seal installer for 3034, 3044 198-9113

Max fuel reference tool for 3034 158-8665

Dial Indicator Extension for 3044 Fuel Pump timing 192-3331

Dial Indicator for 3044 Fuel Pump timing 6V-3075

Real Seal alignment 3054 FT2806

Fuel Pump Timing Pin Bosch 150-3992

Fuel Pump Timing Pin Lucas Stanadyne 150-3993

Front Seal Installer 3054 9U-6210

Front case alingment tool 3054C 3054E C4.4 C6.6 319-6486

Pin for Crank 3054C 3054E C4.4 230-6283

Pin for Camshaft 3054C 3054E C4.4 C6.6 230-6284

Engine Turning Tool 9U-6198

Timing tool 3056E 226-2270

A4-E2 ECM connector
C6.6 Valve Lash
 6 cyl Vista D Pump timing location
of wide tooth when engine is pin timed

Front of Engine Rear of Engine

Direction of Rotation

Wide Tooth
Recess in top of
Sensor opening

Inner edge of Sensor

opening used to reference
Leading edge of wide tooth
aligned with edge of sensor
opening.

4 cyl Vista D Pump timing location

of wide tooth when engine is pin timed

Front of Engine Rear of Engine

Wide Tooth Direction of Rotation
1
1/3 to ½ of space
2

Recess in top of
Sensor opening

Inner edge of Sensor

opening used to reference

Align with wide tooth 2 full teeth + 1/3 to half of the

next space with edge of sensor opening

Note! Before tightening pump bolts, rotate pump clockwise & then counter clockwise then split the difference
and lock pump down at the point half way between the range of movement.