FLUID POWER SYMBOLS

COMPONENT LOCATIONS RENR9980

May 2006 BASIC COMPONENT SYMBOLS
Part Machine Schematic
Description
Number Location Location MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
ACCUMULATOR - HYDRAULIC (PILOT OIL) 164-6981 1 B-6 (FIXED)

CYLINDER GP - BOOM NOTE A 2 G-3

CYLINDER GP - BUCKET NOTE A 3 G-10 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
CYLINDER GP - STICK NOTE A 4 G-9 COMPENSATED

23 19 20 21 4
VALVES
FILTER GP - OIL (CASE DRAIN) 126-2075 5 A-6 VALVE ENVELOPES VALVE PORTS

FILTER GP - OIL (HYDRAULIC RETURN) 188-4140 6 A-9

FILTER GP - OIL (PILOT) 158-8987 7 A-5 ONE POSITION TWO POSITION THREE POSITION TWO-WAY FOUR-WAY
THREE-WAY
MANIFOLD GP - CONTROL (PILOT OIL)
MOTOR GP - PISTON
215-5037
234-4638
8
9
B-8
A-10
17 18 AB
CONTROL VALVES
AB
CHECK VALVES

MOTOR GP - SWING 200-3373 10 G-8

P T P T
MOTOR GP - TRAVEL 271-6376 11 G-5, G-7 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED
PUMP GP - PISTON (HYDRAULIC FAN) 259-0815 12 B-4
MEASUREMENT ROTATING SHAFTS
PUMP GP - PISTON (MAIN) 283-6116 13 B-3
SWIVEL GP 234-4440 14 F-6 8 24 6 3
VALVE GP - CHECK (OIL COOLER BYPASS) 190-7745 15 B-10 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

2
VALVE GP - LOAD CONTROL FLUID STORAGE RESERVOIRS
255-5683 16 E-3
(BOOM DRIFT RED, RELIEF LINE)
VALVE GP - LOAD CONTROL
(STICK DRIFT RED, RELIEF LINE)
255-5680 17 E-7 15 330D Excavator VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Hydraulic System
VALVE GP - MAIN CONTROL 285-1540 18 D-2
COMBINATION CONTROLS
VALVE GP - PILOT CONTROL (LEFT JOYSTICK) 270-5951 19 D-10
14
VALVE GP - PILOT CONTROL (RIGHT JOYSTICK)

VALVE GP - PILOT (TRAVEL)

270-5952

270-5947
20

21
D-9

E-10
9 B6H1-UP SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

JLP1-UP
or MANUAL and PILOT PILOT or MANUAL

VALVE GP - PRESSURE REDUCING (BOOM,

232-4102 22 B-6 MANUAL CONTROL SYMBOLS
SWING PRIORITY) HAS1-UP
VALVE GP - SHUTTLE 185-0462 23 C-10 EDX1-UP
259-7732 24 B-6
T2Y1-UP PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
VALVE GP - SOLENOID (HEAVY LIFT)

VALVE GP - SWING CUSHION (FINE SWING)

121-6303

158-9090
25

26
B-6

F-8
11 27 RELEASED PRESSURE
PILOT CONTROL SYMBOLS
REMOTE SUPPLY PRESSURE

VALVE GP - TRAVEL COUNTERBALANCE 204-2819 27 F-5, F-7

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

Note A: Refer to Parts Manual for your specific machine. SUPPLY PRESSURE

1 16 22 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

Tap Locations
Pressure, Sampling, and Sensor SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Tap
Description
Schematic 25 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Number
AA Pilot Filter Pressure Test Port
Location
A-6 11 27 5 7 10 26 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING
THREE
POSITION
TWO
POSITION
BB Drive Pump Pressure Test Port B-2
UNIDIRECTIONAL UNIDIRECTIONAL
CC Power Shift Pressure Test Port A-2
DD Idler Pump Pressure Test Port A-2 CROSS

13 12
FLOW IN ONE PARALLEL FLOW ALLOWED IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

SOS Hydraulic Oil Sampling Port A-5

Heavy Lift and Fine Swing

MACHINE COMPONENT LOCATIONS © 2006 Caterpillar
All Rights Reserved
Printed in U.S.A.

Electrical Symbols Table

Hydraulic Symbols (Electrical)

BB A B SOS AA 10 14
G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

26
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)
18

RENR9980
16 17 Electrical Symbols (Electrical)

VALVE GP - MAIN CONTROL MOTOR GP - SWING & SWIVEL

16 Page
T
Pressure Temperature Level Flow
Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

27 5 6 Current Standard Current Standard
Harness identification code
This example indicates

C 9 D CC wire 135 in harness "AG". Wire

Circuit Number
Identification
Wire Color

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Pump Compartment
Previous Standard
(A) Delivery line (Drive Pump) Wire Color

11
(B) Delivery line (IdlerPump) Wire
(C) Drive Pump
(D) Idler Pump
7
325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

PUMP GP - PISTON (MAIN) MOTOR GP - PISTON (TRAVEL) FILTER GP

 10 9 8 7 6 5 4 3 2 1
SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) LINES GROUP COLOR DESCRIPTIONS
IMPLEMENT & LEFT TRAVEL PUMP OUTPUT
PG MOTOR GP PILOT PUMP OUTPUT
SWING IMPLEMENT & RIGHT TRAVEL PUMP OUTPUT
DR 200-3373 FAN PUMP OUTPUT
BUCKET CYLINDER STICK CYLINDER R.C.V-C
POWER SHIFT CONTROL CIRCUIT
TRAVEL SPEED CONTROL CIRCUIT
G
MOTOR GP
MOTOR GP BOOM CYLINDER G
TRAVEL SUPPLY LINE
TRAVEL 271-6376
MU DRAIN / RETURN LINE
271-6376
ATTACHMENT CONTROL CIRCUIT
BG AG RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT
Pp3 Pp3 LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT
DR SWING CONTROL & SWING MOTOR CIRCUIT
B1 A1 T1 T1 HEAVY LIFT CONTROL CIRCUIT
T2 T2 BOOM CONTROL & BOOM CYLINDER CIRCUIT
BUCKET CONTROL & BUCKET CYLINDER CIRCUIT
AL3 BL3 STICK CONTROL & STICK CYLINDER CIRCUIT
AR3 BR3 VALVE GP SHUTTLE VALVE CONTROL CIRCUIT
SWING CUSHION BG BG AR4 BR4
(FINE SWING) AG AG
158-9090
LINE PATTERNS
Pressure Line F
F TRAVEL BRAKE TRAVEL BRAKE

A B B A Pilot / Load Sensing Pressure

VALVE GP VALVE GP Drain / Return Lines
B A TRAVEL COUNTERBALANCE TRAVEL COUNTERBALANCE
204-2819 204-2819 Component Group
VALVE GP
BL2 AL2
PILOT (TRAVEL) Attachment
BL1 AL1 BR1 AR1
270-5947
Air Line
SWIVEL GP
TP TT 234-4440 CALLOUTS
TRAVEL(L) TRAVEL(R)
YY Taps (Pressure, Sampling, Sensor) by letter

1 Components by number

AA Connections by letter

E E
BACK FWD FWD BACK
T1 T5 T2 T4 T6 T3 VALVE GP
LOAD CONTROL
aL1 bL1 bR1 aR1 VALVE GP (BOOM DRIFT RED,
LOAD CONTROL BL3 AL3 RELIEF LINE)
BR4
(STICK DRIFT RED, 255-5683
PRESSURE SWITCH PRESSURE SWITCH
RELIEF LINE) SP3 SPi SP2 BP3 BPi
255-5680 SDr BDr BP2
aL2 aL1
AR4
R.C.V-B
AL2 AL1 AR1 aR3 aR4
R.C.V-A
BL2 BL1 aR1 BR1 BR3 AR3
T AL4 aL4 SP1 ST aL3 Di4 Pi4 aR2 BR2 AR2 Pi1 BP1 BT aR5 R3
STICK DRIFT REDUCTION BOOM DRIFT REDUCTION
VALVE GP
VALVE GP VALVE GP (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN) MAIN CONTROL
D PILOT CONTROL PILOT CONTROL 285-1540
D
(LEFT JOYSTICK) (RIGHT JOYSTICK)
270-5951 270-5952

JLP JLT JRP JRT

STICK SWING BUCKET BOOM

OUT IN R L OPEN CLOSE DOWN UP

TRAVEL(R)

STICK(2)
JL3 JL2 JL4 JR4 JR1

TRAVEL(L)
JL1 JR2 JR3

BOOM(1)
STICK(1)

BUCKET
BOOM(2)

ATCH
SWING
MAIN
RELIEF

(OUT) (R) (FWD) (OPEN) (UP) (OUT) C

C
VALVE GP A1 A2 A3 A4 A5 A6 A7 A8 Di2 Pi2 Pi3 Di3 DST Pi5 bR2 Di1 bR5
SHUTTLE bR1
185-0462 bL2 bL1 bR3 bR4 HR
HL bL4 bL3 PL PR
RENR9980

B1 B2 B3 B4 B5 B6 B7 B8
Pi1 PUMP GP
16 Page, Color 2

PISTON (MAIN)
PUMP GP HR 283-6116
PISTON
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 VALVE GP PR
(HYDRAULIC FAN)
A1 B2 A2 SHUTTLE 259-0815 PRESSURE
P2 Pi1 P-IN PSA2 DR1 PSA1 SENSOR R.C.V.: RETURN CHECK VALVE
259-7732
TRAVEL SPEED SWING L1
PRIORITY T-OUT2 DR2 VALVE GP L
R.C.V-C PRESSURE REDUCING
(TRAVEL)

(SWING)

B R.C.V-B PRESSURE SWITCH

(BOOM, SWING D0 Ps1 a4 B
T
$&7,9$7,21

C
NO.1

NO.2

PRIORITY)
+<'5$8/,&

B a1
(LOCK)

232-4102 DRIVE PUMP PRESSURE

BB
NO.3

P1 P2 M1 TEST PORT
B G
D
A SLOW RETURN BYPASS RIGHT
VALVE GP S PUMP Psv
R.C.V-A D E F P1 A SOLENOID
VALVE GP (HEAVY LIFT) PROPORTIONAL
CHECK (OIL FILTER GP PAC 121-6303 I a3 REDUCING VALVE POWER SHIFT PRESSURE
COOLER BYPASS) OIL CC TEST PORT
190-7745 OIL COOLER
(HYDRAULIC DR3 DR4 Pi2 DR5 T-OUT1 DR6 ACCUMULATOR GP T P FILTER GP LEFT
M2
RETURN 164-6981 OIL (PILOT) PUMP DD IDLER PUMP PRESSURE
188-4140 158-8987 a2 TEST PORT
DR1 DR L3 L2 A4 S1 D1 Ps2 a5
MANIFOLD GP FILTER GP OUT IN
Dr1

3,/27
CONTROL (PILOT OIL) OIL
215-5037 (CASE DRAIN)
A 126-2075 PRESSURE
MOTOR GP T SENSOR
A
PISTON RETURN
PL
234-4638 PG PC THIS SCHEMATIC IS FOR THE 330D EXCAVATOR -
B A PILOT HYDRAULIC HEAVY LIFT AND FINE SWING
DRAIN
FILTER AA SOS OIL HL
PART #: 259-7414 HE01
PRESSURE SAMPLING
Pi2 Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

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