KENR7824

December 2007 FLUID POWER SYMBOLS

Component Locations
BASIC COMPONENT SYMBOLS
Part Machine Schematic
Description FWD
Number Location Location
MAIN AUX.
PUMP: VARIABLE and
Accumulator Gp - Pilot Manifold 164-6981 1 C-7 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED

Block - 2 C-3 37 (FIXED)

Connector 257-2890 3 E-1

Cylinder Gp - Boom A 4 F-3 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
Cylinder Gp - Grapple A 5 E-3 COMPENSATED

Cylinder Gp - HCR A 6 E-2 VALVES

Cylinder Gp - Stick A 7 E-3
38 VALVE ENVELOPES VALVE PORTS

Filter Gp - Case Drain 289-8194 9 A-5

Filter Gp - Pilot Hydraulic 158-8987 10 A-4
B ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

Filter Gp - Return Oil 188-4140 11 A-6

CONTROL VALVES CHECK VALVES
Manifold Gp - Control 215-5037 13 B-7, C-7 AB
AB
Motor Gp - LH Travel 271-6376 14 F-5
Motor Gp - Piston (Fan) 242-6776 15 A-7 P T P T

Motor Gp - Right Travel 271-6376 16 F-4 TOP VIEW NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

Motor Gp - Swing 266-7922 17 F-6 FLUID STORAGE RESERVOIRS

Pump Gp - Gear 207-8235 18 B-5
Pump Gp - Piston (Fan) 259-0815 19 B-5
Pump Gp - Piston (Main) 283-6116 20 B-4 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Sensor As - Left Pump Pressure 221-8859 21 B-4

330D Waste Handler

MEASUREMENT ROTATING SHAFTS
Sensor As - Right Pump Pressure 221-8859 22 B-4
Switch As - LH Travel Pressure 167-3466 23 B-4

Hydraulic System
Switch As - Pilot Pressure 167-3466 24 B-2 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Switch As - RH Travel Pressurel

Swivel Gp
167-3466
234-4440
26
27
B-3
E-5
38 COMBINATION CONTROLS

Tank Gp - Hydraulic Oil 289-5565 28 A-6 JJM1-UP

Valve Gp - Control Meduim Pressure 285-1531 29 D-1
SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
Valve Gp - Control Reverse Fan 234-4624 30 A-7 or MANUAL and PILOT PILOT or MANUAL

Valve Gp - Cooler Bypass 190-7745 31 B-7 MANUAL CONTROL SYMBOLS

Valve Gp - Heavy Lift 121-6303 32 C-5
Valve Gp - LH Joystick 259-7763 33 B-2, B-3
Valve Gp - Load Control Boom Cylinder 255-5683 34 E-4
VIEW B PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Load Control Cab Lowering 185-1247 35 E-1
Valve Gp - Load Control Stick Cylinder
Valve Gp - Main Control
255-5680
285-1542
36
37
E-6
D-3 thru D-7
20 RELEASED PRESSURE
PILOT CONTROL SYMBOLS
REMOTE SUPPLY PRESSURE

Valve Gp - Negative Flow 171-0188 38 C-3

Valve Gp - Pilot Travel 270-5947 39 B-3, B-4
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Valve Gp - Pressure Reducing Boom/Swing 232-4102 40 C-6 SUPPLY PRESSURE

Valve Gp - Pressure Reducing Cab Riser 257-2892 41 C-1, C-2 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
Valve Gp - Relief 255-5661 42 D-5
Valve Gp - RH Joystick 259-7762 43 B-2 38
Valve Gp - Shutoff (Cab Manual Lowering) 232-7226 44 E-2 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Valve Gp - Shutoff (Cab Manual Lowering) 226-9860 45 E-1

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Shuttle 259-7732 46 C-7
Valve Gp - Shuttle 185-0462 47 B-2 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
Valve Gp - Solenoid Press Reducing HCR 259-7430 48 D-1 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
Valve Gp - Solenoid Reverse Fan 242-6880 49 A-6
Valve Gp - Swing Cushion 158-9090 50 A-6 UNIDIRECTIONAL UNIDIRECTIONAL
Valve Gp - Travel LT Counterbalance
Valve Gp - Travel RT Counterbalance
204-2819
204-2819
51
52
F-5
F-4
RIGHT SIDE VIEW FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

Note A: Refer to parts manual for specific cylinder information.

NEGATIVE FLOW VALVE GROUP © 2007 Caterpillar Printed in U.S.A.

All Rights Reserved

Electrical Symbols Table

30 14 51 31 29 3 43 33 2 24 23 26 BB CC DD SOS AA
Hydraulic Symbols (Electrical)

44 6 35 47 39 42
G M
34 36 Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

(Dimensions: 34 inches x 28 inches)

37 38 6
4

1 45 Pressure Switch Pressure Switch

(Adjustable)
Temperature Switch Electrical Wire

KENR7824
13 32 Electrical Symbols (Electrical)

40 49
T

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol
41
4
Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

19 20 16 9
5 19 20 9 10 Current Standard Current Standard
21 22 48 52 10 11 28 17 27 Harness identification code
This example indicates

24 Page,
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

MAIN CONTROL VALVE & FILTER GROUP 325-AG135 PK-14

325-PK
1 13 30 31 28 29 34 3 4 6 Circuit Identification
Number
Wire Color Wire Gauge

32 40 36 37 38 6 35 LOCK Previous Standard

SOLENOID Wire
Wire Color

44 49
325-PK-14
B A
SWING Circuit Number Wire Gauge
SOLENOID Identification (EXAMPLE VALVE)

TRAVEL
SPEED
SOLENOID
19 20
21 22
41 48
Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location

9 AA
BB
Pilot Filter Pressure Test Port
Drive Pump Pressure Test Port
A-4
B-4
CC Power Shift Pressure Test Port B-4
10 14 16 8 23 26 DD Idler Pump Pressure Test Port B-4
EE Right Pump Negative Flow Signal Pressure C-3
Left Pump Negative Flow Signal Pressure
11 51 52 17 27 24 47 39 42 45 5 13 FF
SOS Hydraulic Oil Sampling Port
C-3
A-4

MACHINE COMPONENT LOCATIONS CONTROL MANIFOLD

 7 6 5 4 3 2 1
SWING MOTOR MOTOR GP
TRAVEL LEFT TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) MOTOR GP
PG 271-6376 TRAVEL RIGHT
M.F-Pi2 271-6376
DR

MU BOOM CYLINDER
R.C.V-C

BG AG
MOTOR GP
SWING
F 266-7922 F
DR Pp3 Pp3
B1 A1
T1 T1
T2 T2
FINE
SWING
AR4

BR4

AG BG BG AG

VALVE GP VALVE GP VALVE GP

SWING SHUTOFF SHUTOFF
CUSHION (CAB MANUAL LOWERING) (CAB MANUAL LOWERING)
158-9090 A B B A GRAPPLE CYLINDER 232-7226 226-9860
B A
VALVE GP STICK CYLINDER
TRAVEL LT BR3
TANK LINE-1
COUNTERBALANCE VALVE GP HCR CYLINDER
BL2 AL2 204-2819 TRAVEL RT
COUNTERBALANCE
204-2819
BL1 AL1 BR1 AR1

SWIVEL GP CONNECTOR
M.F-T-OUT2 M.F-DR4 257-2980
234-4440
AR3 BL3 AL3
E E
B
PB1 PB2
VALVE GP VALVE GP
LOAD CONT. LOAD CONT. A
BL3 AL3 aL2 aL1 M.F-Pi1
STICK CYL. BR4 BOOM CYL. PL3
255-5680 SP3 SPi SP2 BP3 BPi 255-5683
PL2
SDr BDr BP2
VALVE GP
R.C.V.-B LOAD CONTROL DR
R.C.V-A AL2 AL1 AR1 BR1 BR3 AR3 AR4 (CAB LOWERING) L.C.V-DR PL1
185-1247
BL2 BL1 aR1 aR4
aR3

T AL4 aL4 aL3 Di4 Pi4 aR2 BR2 AR2 Pi1 aR5 R3 B2 A2 PB2
(UP) (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR5 AR5 (IN)
VALVE GP 2M.S.V-P
CONTROL
MEDIUM PRESSURE
285-1531 2M.S.V-T

LOWER
M P

CAB
T
A2
D D
B3

TRAVEL(R)

RISER
GRAPPLE
TRAVEL(L)

BOOM(1)

STICK(2)

CAB
BOOM(2)

STICK(1)

SWING

A3
(HCR UP)

B4
LS
(OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
PA2 P T A4
HL Di2 Pi2 Pi3 Di3 DST Pi5 PL PR bR2 Di1 bR5 HR VALVE GP M.P.V-P
(HCR DOWN)
R.C.V-E
MAIN CONTROL
bR1 bR3
VALVE GP 285-1542
bL3 bL2 bL1 bR4
VALVE GP bL4 RELIEF HCR VALVE GP
SHUTTLE 255-5661 CAB RAISER EPRV SOLENOID
259-7732 (PRESSURE REDUCING
HCR)
(Dimensions: 34 inches x 28 inches)

259-7430

BLOCK
ACCUMULATOR GP VALVE GP
164-6981 PRESSURE REDUCING
VALVE GP (CAB RISER) H.S.R.V-DR
VALVE GP
KENR7824

PRESSURE REDUCING 257-2892

B1 A1 B2 A2 (BOOM, SWING SOLENOID
C
PRIORITY) (HEAVY LIFT) SENSOR
AS RIGHT
EE DR
C
PAC 232-4102 121-6303 PUMP GP PUMP A1
NO.3 PISTON PRESSURE H.S.R.V-DR
M.P.V.-P
PUMP GP (WITH PILOT 221-8859 OUT IN
(LOCK) P
GEAR GEAR PUMP)
A 207-8235 A2
DR T 283-6116 VALVE GP
DR2 DR6 P1 P2
M.F-T-OUT2 2M.S.V-P B1 LH JOYSTICK
A Pi1 JLP JRP
259-7763
P B2 JLT JRT VALVE GP
T-OUT2 PUMP GP STICK SWING GRAPPLE BOOM RH JOYSTICK
T-OUT1 PISTON T 259-7762
259-0815 FF
S
L.C.V-DR VALVE GP
L1 PILOT TRAVEL
PSA1 MANIFOLD GP VALVE GP OUT IN R L OPEN CLOSE DOWN UP
NEGATIVE FLOW 270-5947
DR5 CONTROL L D0 Ps1 a4 TP JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
DR1
215-5037 a1 BB 171-0188
TT
24 Page,

B
PSA2 M1
TRAVEL(L) TRAVEL(R)
NO.2 Pi2
(SWING) M.F-Pi2 S VALVE GP
Psv SHUTTLE
P-IN
NO.1
CC µ µ µ µ
A1 A2 A3 A4 A5 A6 A7 A8 185-0462
a3
(TRAVEL) 2M.S.V-T
B DR4
M2
B
M.F-Pi1
a2
Pi1 DR3 NOTES
A4 S1 Dr1 D1 Ps2 a5 DD BACK
T1 T5
FWD
T2
FWD
T4 T6
BACK
T3 2M.S.V : 2 MULTI SOLENOID VALVE
P2 B1 B2 B3 B4 B5 B6 B7 B8
M.F-DR4 G.F.R.V : GRAPPLE FLOW REDUCTION VALVE

P1 H.S.R.V : HCR SPEED REDUCTION VALVE

R.C.V-C C VALVE GP L.C.V : LOWERING CHECK VALVE
B COOLER BYPASS M.F : PILOT MANIFOLD
190-7745 SENSOR SWITCH AS. SWITCH AS.
G
R.C.V-B FILTER GP AS LEFT LH TRAVEL RH TRAVEL M.P.V : MEDIUM PRESSURE VALVE
A VALVE GP CASE DRAIN PUMP PRESSURE PRESSURE R.C.V : RETURN CHECK VALVE
SOLENOID 289-8194 Pi2 PRESSURE 167-3466 167-3466
D E F
(REVERSING 221-8859 REV FAN : REVERSIBLE FAN
R.C.V-A
FAN)
242-6880 LINE PATTERNS
SWITCH AS.
FILTER GP PILOT PRESSURE Pressure Line
RETURN OIL 167-3466 Pilot / Load Sensing Pressure
R.C.V-E DR1 DR L3 L2 188-4140
Drain / Return Lines
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
RIGHT MAIN PUMP OUTPUT Component Group
PILOT PUMP OUTPUT
LEFT MAIN PUMP OUTPUT Attachment
MOTOR GP B A
TANK LINE-1 OUT IN TRAVEL SPEED CONTROL CIRCUIT
PISTON B A (T3) (T1) (T4) (T2) (JR4) (JR1) (JL3) (JL4) (JR2) (JR3) (JL1) (JL2) SUPPLY LINE
Air Line
A (HYDRAULIC FAN) S S Pi DRAIN / RETURN LINE A
242-6776 LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT CALLOUTS
T TANK GP T ATTACHMENT CONTROL CIRCUIT
aR1 aL1 bR1 bL1 bR3 bR4 bL4 aL2 aR3 aR4 bL3 bL2
HYDRAULIC PG PC RIGHT TRAVEL MOTOR CONTROL CIRCUIT
YY Taps (Pressure, Sampling,Sensor) by letter
OIL LEFT TRAVEL MOTOR CONTROL CIRCUIT
52 Components by number
289-5565 SWING MOTOR CONTROL CIRCUIT
BOOM CYLINDER CONTROL CIRCUIT
VALVE GP
CONTROL AA SOS FILTER GP
GRAPPLE CYLINDER CONTROL CIRCUIT
STICK CYLINDER CONTROL CIRCUIT
THIS SCHEMATIC IS FOR THE 330D
PART #: 290-8265 CHG 00 (-)
(REVERSE FLOW) PILOT SWING BRAKE CONTROL CIRCUIT
234-4624 T P HYDRAULIC HEAVY LIFT CONTROL CIRCUIT Components are shown installed on a fully operable machine
158-8987 HCR CYLINDER CONTROL CIRCUIT with the key and engine off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting,
Specifications and Systems Operations

7 6 5 4 3 2 1