INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the

Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR5182-01
December 2017

AP655F Asphalt Paver

Hydraulic System
4521-UP
6551-UP
P551-UP
AC61-UP
4791-UP

© 2017 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT TABLE
Component Locations
Part Schematic Machine
Description
Number Location Location
Cooler - Oil 441-0552 C-6, D-8 1
Cylinder Gp - Apron Fold 399-8536 H-7 2
Cylinder Gp - Auger (Left) 433-7592 F-12 3
Cylinder Gp - Auger (Right PSC) 433-7594 F-11 4
Cylinder Gp - Auger (Right STD) 433-7593 F-11 5
Cylinder Gp - Hopper 396-7176 H-9, H-11 6
Cylinder Gp - Main Frame 338-0869 F-8 7
Cylinder Gp - Screed Hoist (PSC) 396-7148 F-10 8
Cylinder Gp - Screed Hoist (STD) 396-7145 F-10 9
Cylinder Gp - Tensioner (Left) 339-3530 G-14 10
Cylinder Gp - Tensioner (Right) 339-3530 F-14 11
Cylinder Gp - Tow Point (PSC) 396-7147 H-10, H-11 12
Cylinder Gp - Truck Hitch 396-9350 H-8 13
Filter As - Combi 255-1193 B-8 14
Filter Gp - Oil 346-5576 C-5 15
Filter Gp - Oil (Charge) 192-0717 B-11 16
Filter Gp - Oil (Return) 422-6174 B-8 17
Manifold 107-0003 A-7, C-7 18
Motor Gp - Fan 423-3197 C-10 19
Motor Gp - Gear (Ventilation) 383-2607 F-13 20
Motor Gp - Propel 285-2212 J-4, J-9 21
Motor Gp - Psf (Auger) 392-5513 D-3, H-1 22
Motor Gp - Psf (Conveyor) 392-5509 D-1, H-3 23
Pump Gp - Auxiliary 439-3822 H-13 24
Pump Gp - Conveyor Charge 469-9121 C-6 25
Pump Gp - Dual Tamper 396-7173 A-14 26
Pump Gp - Fan 441-4356 D-10 27
Pump Gp - Material Feed 396-7169 B-1, F-1 28
Pump Gp - Propel 396-7170 J-5, J-10 29
Pump Gp - Tamper 433-7588 B-14 30
Sensor Gp - Pressure (IG Cooler) 320-3061 C-6 31
Sensor Gp - Pressure (Screed Assist) 344-7390 F-11 32
Strainer As - Suction 1 1G-7663 B-7 33
Strainer As - Suction 2 250-2783 B-7 34
Switch As - Pressure (Brake) 3E-7675 F-11 35
Switch As - Pressure (Combi) 172-7071 B-8 36
Switch As - Pressure (Return) 3T-3727 C-8 37
Tank Gp - Hydraulic 396-7141 B-7 38
Valve Gp - Bank 2 (Apron Fold) 396-7155 G-7 39
Valve Gp - Bank 2 (Brake) 396-7167 G-11 40
Valve Gp - Bank 2 (Truck Hitch) 396-7154 G-8 41
Valve Gp - Bank 7 (Auxiliary) 396-7164 E-12 42
Valve Gp - Check (Transmission Filter) 385-9391 C-5 43
Valve Gp - Cooler Bypass 457-3799 D-8 44
Valve Gp - Counterbalance (Hopper Hoist, Tow Point) 396-7156 G-9, G-11 45
Valve Gp - Flow Control (Ventilation) 433-6599 E-13 46
Valve Gp - Solenoid (Fan) 211-2092 D-10 47
Valve Gp - Solenoid (Main Frame Extension) 452-5947 E-8 48
Valve Gp - Solenoid (Screed Lift, Extend) 396-7157 F-10 49
Valve Gp - Solenoid (Tow Point) 219-3005 G-10, G-12 50
Valve Gp - Solenoid (Vibratory, Charge) 396-7177 C-12 51
Valve Gp - Track Tension (Left Track) 236-2580 F-14 52
Valve Gp - Track Tension (Right Track) 236-2580 F-14 53
TAP TABLE

Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
SOS Oil Filter Charge B-11
TP1 Cooling Oil Return B-8
TP2 Left Propel Pump - L2 I-12
TP4 Left Propel Pump - M3 J-11
TP5 Right Propel Pump - M3 J-6
TP6 Left Propel Pump - M1 I-10
TP7 Left Propel Pump - M2 I-10
TP8 Right Propel Pump - M1 I-5
TP9 Right Propel Pump - M2 I-5
TP10 Left Conveyor / Auger - MA F-4
TP11 Left Conveyor / Auger - MB G-4
TP12 Left Conveyor / Auger - C G-1
TP13 Left Conveyor / Auger - MD F-1
TP14 Left Conveyor / Auger - M3 G-3
TP15 Right Conveyor / Auger - A C-4
TP16 Right Conveyor / Auger - MB B-4
TP17 Right Conveyor / Auger - MC C-1
TP18 Right Conveyor / Auger - D C-1
TP19 Right Conveyor / Auger - M3 C-3
TP20 Oil Filter C-6
TP21 Counterbalance Valve G-9
TP22 Aux Pump H-14
TP23 Bank 2 Brake Valve G-11
TP24 Main Aux Valve F-11
TP27 Tamper Pump - MB C-14
TP27 Double Tamper Pump - MB B-14
TP28 Tamper Pump - L B-13
TP28 Double Tamper Pump - L A-13
TP30 Oil Filter Charge B-11
TP31 Truck Hitch Circuit G-7
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

X2

X1

X2

X1
J J

(29) PUMP GP - PROPEL TP5 (29) PUMP GP - PROPEL

(21) MOTOR GP - PROPEL (21) MOTOR GP - PROPEL
(Dimensions: 48 inches x 35 inches)

TP4 396-7170 396-7170

285-2212 285-2212
UENR5182-01

M3

M3
MB

MB
L1

L1
B

B
A

A
M5

M5
TP6 n TP8 n

M1
M1
M4

M4
I I
TP2 BRAKE BRAKE

M2

M2
L2

L2
TP7 C TP9 D

L2

L2
A

A
M5

M5
MA

MA
X1

X1
M4

M4
GEAR SHIFT GEAR SHIFT

B
L1
LEFT PROPEL PUMP

L1
A RIGHT PROPEL PUMP B

S
LOWER RIGHT PUMP STACK LOWER LEFT PUMP STACK
36 Page,

(23) MOTOR GP - PSF (22) MOTOR GP - PSF

CYLINDER GP - CYLINDER GP - (CONVEYOR) (AUGER)
TOW POINT TOW POINT (2) CYLINDER GP - 392-5509 392-5513
H (24) PUMP GP - (12) PSC: 396-7147 APRON FOLD H
(12) PSC: 396-7147 LEFT HOPPER HOIST RIGHT HOPPER HOIST
ALT B L1 L2 ALT B
AUXILIARY 399-8536
439-3822 (6) CYLINDER GP - (6) CYLINDER GP - (13) CYLINDER GP -
HOPPER HOPPER TRUCK HITCH B B
L1 S LEFT TOW POINT RIGHT TOW POINT
396-7176 396-7176 396-9350
TP22 LEFT CONVEYOR MOTOR
L C2 C1 HL1 HL2 C2 C1 HL1 HL2

LEFT AUGER MOTOR

(45) VALVE GP - (45) VALVE GP - (41) VALVE GP - (39) VALVE GP - L3 L3
COUNTERBALANCE COUNTERBALANCE BANK 2 BANK 2 A A
A B (HOPPER HOIST, A B (HOPPER HOIST, (TRUCK HITCH) (APRON FOLD)
B TOW POINT) TOW POINT) 396-7154 396-7155
A B ALT A L2 L1 ALT A
396-7156 396-7156
P T P T A B

(50) VALVE GP - (50) VALVE GP - 3 3

(10) CYLINDER GP - SOLENOID SOLENOID
TENSIONER (LEFT) (TOW POINT) (TOW POINT) 2 1 2 1
TP14
G P T G P T
339-3530 219-3005 219-3005
G TP21 G

M5
M4

M3

M4
M5
L3

L1
L2
2 4

MB

MC
S1 S2
3 1 TP11
P 2 TP31
G
3 1 P
R.BRAKE
G LEFT CONVEYOR PUMP LEFT AUGER PUMP

C
CYL
(40) VALVE GP - TP23 D T

BANK 2 (BRAKE) T
396-7167 C TP12
T
L.BRAKE CYLINDER GP - TRUCK HITCH CIRCUIT APRON FOLD CIRCUIT
G B (OPTIONAL SYSTEM)
(52) VALVE GP - (35) SWITCH AS - SCREED HOIST (OPTIONAL SYSTEM)
PRESSURE (BRAKE) (9) STD: 396-7145
TRACK TENSION
3E-7675 (8) PSC: 396-7148
P LEFT TRACK (LEFT TRACK)
TAKEUP 236-2580 CYLINDER GP - PS
L.SHIFT
AUGER (RIGHT) (7) CYLINDER GP -
(5) STD: 433-7593
AUX T
A LEFT
SCREED HOIST
RIGHT
(49) VALVE GP - MAIN FRAME
(11) CYLINDER GP - (4) PSC: 433-7594 SOLENOID
TENSIONER (RIGHT) 338-0869
(20) MOTOR GP - GEAR B (SCREED LIFT, EXTEND)
339-3530

A
396-7157

D
R.SHIFT RIGHT LEFT
(VENTILATION)
F 383-2607 F
TP10 TP13
(32) SENSOR GP -

MD
MA
CYL PRESSURE
(3) CYLINDER GP - TP24 (SCREED ASSIST)
3T-3727
AUGER (LEFT)

E
T 433-7593 C1 C2 D1 D2
AUGER HOIST
AL1 AL2 BRK G1 FDS G2 SCD3 SCD1 SCD2
(28) PUMP GP -
MATERIAL FEED

C1

C1
C2
C2
OUT
SEE SCREED (48) VALVE GP - 396-7169
P RIGHT TRACK
HYD SCHEMATICS SOLENOID
TAKEUP (53) VALVE GP - (MAIN FRAME EXTENSION)
TRACK TENSION FOR DETAILS 452-5947
(RIGHT TRACK)
SCREED EXTENDERS LEFT CONVEYOR / AUGER
AND OTHER
236-2580 RET SCREED FUNCTIONS UPPER RIGHT PUMP STACK

VENTILATION (42) VALVE GP -

CIRCUIT BANK 7 (AUX) T
396-7164
P
(46) VALVE GP -
FLOW CONTROL
E IN
(VENTILATION) E
433-6599 P P1 POWERED MAINFRAME EXTENSIONS CIRCUIT
(OPTIONAL SYSTEM)

T T1
MAIN AUXILIARY VALVE

(22) MOTOR GP - PSF (23) MOTOR GP - PSF

(AUGER) (CONVEYOR)
(1) COOLER - OIL
OIL COOLER 441-0552 392-5513 392-5509
ALT A L2 ALT A
L2

(44) VALVE GP -
A A
COOLER BYPASS
457-3799
FC TC RIGHT AUGER MOTOR
J

D A D
L3
B RIGHT CONVEYOR MOTOR
L3
B B

ALT B L1 L1 ALT B
(27) PUMP GP - FAN (47) VALVE GP - E

441-4356 SOLENOID (FAN) (31) SENSOR GP -

SEE SCREED HYD SCHEMATICS FOR DETAILS 211-2092 TP20 PRESSURE
F (IG COOLER) TP19
320-3061

M5
M3
M4

M4
M5
L3

L1
(15) FILTER GP - OIL

L2
TP17

MC
C

MA
346-5576
TP27 D
T
(18) MANIFOLD (1) COOLER - OIL RIGHT AUGER PUMP RIGHT CONVEYOR PUMP

C
441-0552

A
MB B RETURN B
107-0003
C D F
IG COOLER TP15 C
(43) VALVE GP - CHECK
C H
(TRANSMISSION FILTER)
(51) VALVE GP - SOLENOID 385-9391
(VIBRATORY, CHARGE) G E
3T-3727
V
A
(25) PUMP GP - IG LUBRICATOR
(19) MOTOR GP - (37) SWITCH AS - CONVEYOR
TAMPER PUMP FAN PRESSURE (RETURN) (36) SWITCH AS - CHARGE TP18
FAN CIRCUIT 3T-3727 TP1
423-3197 PRESSURE (COMBI) 469-9121
172-7071 (38) TANK GP - HYDRAULIC P1 P2

D
S L1 L L2 T SOS 396-7141
(30) PUMP GP - TAMPER CIRCUIT #1
TP16
TAMPER (16) FILTER GP -

MD
(17) FILTER GP - OIL

MB
(OPTIONAL SYSTEM) TP28 (34) STRAINER AS - SUCTION 2
433-7588 OIL (CHARGE) (RETURN) #2 250-2783
192-0717 422-6174 S1 S2

E
#5 #3
IG SUMP
(28) PUMP GP -
(33) STRAINER AS - SUCTION 1 MATERIAL FEED

C1

C1
C2
C2
B C 1G-7663 396-7169 B
TP30 #6
#4

P #7

VIBRATOR CIRCUIT B2
B1 RIGHT CONVEYOR / AUGER
UPPER LEFT PUMP STACK
TP27 (14) FILTER AS - COMBI LINE PATTERNS
255-1193
Pressure Line
MB B
Pilot / Load Sensing Pressure
A

Drain / Return Lines

D F

E
Component Group
B

DOUBLE TAMPER PUMP
A MAIN FRAME EXTENSION CIRCUIT
S L1
(26) PUMP GP -
CALLOUTS
C H HYDRAULIC CIRCUIT COLOR DESCRIPTIONS HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
LEFT PROPEL PUMP CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter)
G CONVEYOR AND AUGER CIRCUITS
CASE (18) MANIFOLD CONVEYOR CHARGE PUMP CIRCUIT LEFT PROPEL MOTOR CIRCUIT
DL DL D Connectors (By letter)
TAMPER PUMP CIRCUIT LEFT HOPPER HOIST CIRCUIT
107-0003 VIBRATORY CHARGE PUMP CIRCUIT LEFT CONVEYOR MOTOR CIRCUIT
LEFT TOW POINT CIRCUIT
Callout Number
(Machine Location from (52) VALVE GP - CONTROL
Component
Name A
GEAR SHIFT CIRCUIT LEFT AUGER MOTOR CIRCUIT Component LocationsTable)
138-1234 Part Number
DOUBLE TAMPER CIRCUIT
L L2
COOLING CIRCUIT
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS THIS SCHEMATIC IS FOR THE AP655F ASPHALT PAVER HYDRAULIC SYSTEM
BRAKE CIRCUIT

DUAL TAMPER DOUBLE TAMPER CIRCUIT APRON FOLD CIRCUIT

TRUCK HITCH CIRCUIT
RIGHT PROPEL PUMP CIRCUIT MEDIA NUMBER: UENR5182-01
RIGHT PROPEL MOTOR CIRCUIT
396-7173 TP28
(OPTIONAL SYSTEM) SCREED AND AUGER CIRCUITS RIGHT HOPPER HOIST CIRCUIT SCHEMATIC PART NUMBER: 424-9204, CHANGE: 00, VERSION: -
AUXILIARY PUMP AND VENTILATION CIRCUIT RIGHT CONVEYOR MOTOR CIRCUIT Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
DRAIN / RETURN LINE RIGHT TOW POINT CIRCUIT in neutral and with parking brake set.
SUPPLY LINE RIGHT AUGER MOTOR CIRCUIT Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
TANK AND UNDER COOLER
VIEW ALL CALLOUTS

14
46
TP1
36 1
18
37 25

17 44

38 TP27

53

34
33 TP28
26 30 18
RIGHT SIDE
VIEW ALL CALLOUTS

TP31 TP30 SOS 39 27 31 TP20 15 TP21

45
41
50
16
24

TP22

TP4
TP8
49
29

TP9 29 TP5 TP2 TP6 TP7

MOTORS
VIEW ALL CALLOUTS

47 19

20

23

52
23

21 22

22
 LEFT SIDE
VIEW ALL CALLOUTS

TP24 35 32 40 TP23 48

42

43

51
CYLINDERS
VIEW ALL CALLOUTS

8
9

6 4

12
3
6
11 8
2
9

7
13

12
2 10
CONVEYOR / AUGER PUMPS
VIEW ALL CALLOUTS

TP17 TP16 TP18 TP15 TP11 TP12

TP13

TP10

TP19 28 TP14