You are on page 1of 14

INTERACTIVE SCHEMATIC

Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
To set your screen resolution do the following:
Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.

Click here to save a copy of


EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR0069-03
August 2014

D6K2 Track-Type Tractor


Hydraulic System
MXK1-UP
WMR1-UP
RPR1-UP
RST1-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT TABLE
COMPONENT LOCATIONS
Part Machine Schematic
Description
Number Location Location
IMPLEMENT
ACCUMULATOR GP - DEAD ENGINE LOWER 160-2669 1 E-8
CYL GP - ANGLE 379-3504 2 C-9
CYL GP - LIFT 379-3505 3 D-9
CYL GP - RIPPER 325-5723 4 D-9
CYL GP - TILT 379-3503 5 C-9
FILTER - SCREEN 227-1197 6 B-8
KIT - SHUTTLE 227-1192 7 E-8
MANIFOLD GP - INLET 266-2580 8 B-9
MANIFOLD GP - OUTLET 266-2579 9 E-9
PLUG AS - RELIEF VALVE 227-1191 10 C-9
PUMP GP - IMPLEMENT 246-9876 11 C-6
VALVE GP - 3 BANK (LIFT, TILT, ANGLE) 309-1571 12 E-8
VALVE GP - 4 BANK (LIFT, TILT, ANGLE, RIPPER) 309-1572 13 E-8
VALVE GP - CHECK (BACK PRESSURE) 355-5736 14 B-5
VALVE GP - DOZER ANGLE 320-3631 15 D-9
VALVE GP - DOZER LIFT 320-3629 16 C-9
VALVE GP - DOZER LIFT HEAD END MAKE-UP 257-7732 17 C-9
VALVE GP - DOZER TILT 320-3630 18 D-9
VALVE GP - FLOW CONTROL 227-1185 19 B-8
VALVE GP - LINE RELIEF SND MAKE-UP 257-7726 20 C-9
VALVE GP - LINE RELIEF SND MAKE-UP 348-9774 21 D-8
VALVE GP - MANUAL (DEAD ENGINE LOWER) 257-7736 22 E-9
VALVE GP - RELIEF 227-1184 23 B-8
VALVE GP - RIPPER LIFT 320-3632 24 D-9
VALVE GP - SOL (EH ON-FF PILOT SUPPLY SHUT OFF) 221-4486 25 E-8
D-8
D-8
VALVE GP - SOL (EH PROPORTIONAL ACTUATORS) 302-8149 26
C-8
C-8
HYSTAT
CORE AS - OIL COOLER 376-6421 27 E-2
D-3
FILTER GP - OIL 357-4877 28 D-4
C-6
MOTOR GP - LEFT DRIVE 243-6639 29 E-6
MOTOR GP - RIGHT DRIVE 243-6640 30 A-6
PUMP GP - HYSTAT 243-6637 31 C-3
A-6
SENSOR GP - HYSTAT SHAFT SPEED 358-2398 32
E-6
D-3
D-2
SENSOR GP - PRESSURE 349-1178 33 C-2
C-3
D-5
VALVE - CHECK 9T-1013 34 D-3
VALVE GP - RETURN MANIFOLD 378-6420 35 E-3
FAN
MOTOR GP - FAN 353-0255 36 B-1
MANIFOLD - MOTOR BYPASS 252-7008 37 B-2
MANIFOLD GP - REVERSING 285-7460 38 A-2
B-2
VALVE - CHECK (ANTI-CAVITATION) 177-3868 39
B-1
VALVE GP - CROSS OVER RELIEF 208-0886 40 A-1
VALVE GP - REVERSING 252-7010 41 B-1
VALVE GP - SOL (EH ON-OFF) 241-5895 42 B-2
VALVE GP - SOL (EH PROPORTIONAL) 211-2092 43 B-2
MISC
BREATHER AS 183-3873 44 B-4
MOTOR VALVE AS - WINCH 297-1422 45 B-9
PUMP GP - WINCH 249-8600 46 D-5
SCREEN - SUCTION 322-9703 47 A-5
TANK GP - HYDRAULIC OIL 358-6527 48 A-5
TAP TABLE

TAP LOCATIONS
Pressure, Sampling, Sensor
Schematic
Tap Number Description
Location
Remote Ports
R1 IMPLEMENT PUMP SIGNAL PRESSURE 'LS' PORT D-6
R2 IMPLEMENT PUMP OUTLET PRESSURE B-9
R3 IMPLEMENT PUMP FILLING PORT D-6
Local Ports
P4 FILTER SOS D-3
P5 LEFT CHARGE LOOP D-5
P6 RIGHT CHARGE LOOP C-5
P7 WINCH CHARGE LOOP C-6
P8 PARK BRAKE PRESSURE PORT D-1
P9 FRONT PUMP CASE PRESSURE PORT C-2
P10 FAN PUMP OUTLET PRESSURE D-6
(1) ACCUMULATOR GP - DEAD ENGINE LOWER
160-2669
(12) VALVE GP - 3 BANK 309-1571
(13) VALVE GP - 4 BANK 309-1572

(32) SENSOR GP -
HYSTAT SHAFT SPEED
(9) MANIFOLD GP - OUTLET
358-2398
266-2579
LEFT MOTOR
T
ELECTRONIC
CONTROL LEVER OPT: (7) KIT - SHUTTLE
CONTROL MODULE
IMPL JOYSTICK:
ECM:
227-1192 (25) VALVE GP - SOL
HYSTAT JOYSTICK:
SOFTWARE: (EH PILOT SUPPLY SHUT OFF) U
221-4486
+
LS BOOST
(22) VALVE GP - MANUAL
FROM CLR
(DEAD ENGINE LOWER)
257-7736 T (27) CORE AS -
RIPPER G HYSTAT BRAKE
(35) VALVE GP - RETURN MANIFOLD CUTOFF COOLER
RELEASE
378-6420
376-6421
(29) MOTOR GP -
RAISE A
LEFT DRIVE
243-6639
(26) SEE NOTE “A”
TO CLR P8
(4) CYL GP - RIPPER LOWER B 26 RIGHT HOLD LEFT
26 PS
325-5723
PB

(28) FILTER GP - OIL MC1


(24) VALVE GP - RIPPER LIFT 357-4877
320-3632
21 MC2
(21) SEE NOTE “B”
MU
P
(21) SEE NOTE “B” A B
ANGLE
MU
PC1 PC2
21 (34) VALVE GP - CHECK
(28) FILTER GP - OIL 9T-1013
(2) CYL GP - RIGHT A
ANGLE 357-4877
(26) SEE NOTE “A”
379-3504
LEFT
B RIGHT HOLD LEFT (46) PUMP GP - WINCH P5
26 26
249-8600
P4 (33) SENSOR GP -
P6 Y Y PRESSURE
(33) SENSOR GP - 349-1178
PRESSURE (33) SENSOR GP -
21 R1 349-1178
(15) VALVE GP - DOZER ANGLE PRESSURE
320-3631 (21) SEE NOTE “B” 349-1178
R3
(18) VALVE GP - DOZER TILT
320-3630 TILT B2 B X L S T R G B MH PS
FE FA G MB FA G MB

RIGHT A
L1 B
(5) CYL GP - TILT
379-3503
(26) SEE NOTE “A”
LEFT B 26
RIGHT HOLD LEFT
26 POR COR COR
COR
(10) PLUG AS - RELIEF VALVE ACTR ACTR
227-1191 ENGINE
CW
ACTR T
(17) VALVE GP - DOZER LIFT COR COR
HEAD END MAKE-UP S CHRG
257-7732
CHRG R P9
LIFT (11) PUMP GP - IMPLEMENT
COR
246-9876 S X2 X1 MA A B T X2 X1 MA A
CHRG
LOWER A FE FA A
(3) CYL GP - LIFT (31) PUMP GP - HYSTAT (33) SENSOR GP -
379-3505 P7 (33) SENSOR GP -
243-6637
RAISE B
(26) SEE NOTE “A” Y PRESSURE PRESSURE
FLOAT LOWER HOLD RAISE 349-1178 349-1178
26 26

X2 X1
(20) VALVE GP - LINE RELIEF (28) FILTER GP - OIL
SND MAKE-UP 357-4877
257-7726

(22) VALVE GP - MANUAL


(DEAD ENGINE LOWER) (6) FILTER -
257-7736 (23) VALVE GP -
RELIEF SCREEN
(16) VALVE GP - DOZER LIFT 227-1184 227-1197
T D L
320-3629 (37) MANIFOLD GP - MOTOR BYPASS
252-7008 HST B
(8) MANIFOLD GP - INLET M2
266-2580 (19) VALVE GP
FLOW CONT.
T P 227-1185 LS
R2 (43) VALVE GP - SOL (EH PROPORTIONAL)
(45) MOTOR AND VALVE AS. - 211-2092
P M1 B
WINCH
297-1422
(39) VALVE GP - CHECK
177-3868
P10
(42) VALVE GP - SOL
241-5895 (41) VALVE GP - REVERSING (36) MOTOR GP - FAN
DA FS B 252-7010
(44) BREATHER AS. - (39) VALVE GP - CHECK 353-0255
(14) VALVE GP - CHECK 183-3873 177-3868
355-5736
B A
P T D
(43) VALVE GP - SOL (EH PROPORTIONAL)
DRIVE FREE BRAKE
AWAY SPOOL 211-2092 HST
M2

T P1
(38) MANIFOLD GP - REVERSING
CONTROL
PRESS.
285-7460
P M1

U X T M1
DRIVE AWAY FLOW
THROTTLING VALVE B REV MANIFOLD - OPTION
B REEL IN
(40) VALVE GP -
G CROSS OVER RELIEF
MAX 208-0886

MIN
+
LINE PATTERNS
U
F/S BRAKE HYDRAULIC CIRCUIT COLOR DESCRIPTIONS Pressure Line
NOTES:
(47) SCREEN - SUCTION PILOT PUMP CIRCUIT
322-9703 Pilot / Load Sensing Pressure
T IMPLEMENT PUMP CIRCUIT A: (26) VALVE GP- SOL (EH PROPORTIONAL ACTUATORS)
(48) TANK GP - HYDRAULIC OIL WINCH CIRCUIT 302-8149
Drain / Return Lines
A A 358-6527 DRIVE PUMP CIRCUIT
B: (21) VALVE GP- LINE RELIEF SND MAKE-UP 348-9774
STEERING MOTOR CIRCUIT Component Group
REEL OUT RIGHT MOTOR SUPPLY LINE
BRAKE CIRCUIT
(32) SENSOR GP -
TILT CYLINDER CIRCUIT
CALLOUTS
T G HYSTAT SHAFT SPEED LIFT CYLINDER CIRCUIT THIS SCHEMATIC IS FOR THE D6K2 TRACK-TYPE TRACTOR HYDRAULIC SYSTEM
T 358-2398 DRAIN / RETURN LINE
YY Taps (Pressure, Sampling, Sensor - by letter)
MEDIA NUMBER: UENR0069-03
WINCH PUMP CIRCUIT
Callout Number Component

(30) MOTOR GP - RIGHT DRIVE


ANGLE CYLINDER CIRCUIT
RIPPER CYLINDER CIRCUIT
(Machine Location from (52) VALVE GP - CONTROL Name SCHEMATIC PART NUMBER: 346-5187, CHANGE: 01, VERSION: -
WINCH - OPTION
Component Locations Table)
138-1234 Part Number Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
243-6640 WINCH BRAKE CIRCUIT
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
CHASSIS VIEW
VIEW ALL CALLOUTS
33 3 5
P9

29

30

31 36 2

11

32 37

P10
38
ADDITIONAL CHASSIS VIEW
VIEW ALL CALLOUTS

48 47
14 44
27
RIGHT FENDER COMPARTMENT VIEW
VIEW ALL CALLOUTS

P6 P4 P5

28
REAR COMPARTMENT LH FENDER VIEW
VIEW ALL CALLOUTS

R1 R2 R3
IMPLEMENT VALVE VIEW
VIEW ALL CALLOUTS

9
24

15

22 18

16
8
PART NUMBERS; 6, 7, 17, 19, 20, 21,23,25 AND 26
ARE INTERNAL TO VALVE GROUP 12 AND 13.
WINCH PUMP VIEW
VIEW ALL CALLOUTS

46 1
13

12

35
WINCH VIEW
VIEW ALL CALLOUTS

P7

45
RIPPER VIEW
VIEW ALL CALLOUTS

You might also like