Component Locations

Part Machine Schematic Part Machine Schematic

Description
Number Location Location
Description
Number Location Location KENR5539
Steering Circuit Ejector Circuit - Continuned October 2006 FLUID POWER SYMBOLS
Cylinder Gp - Steering 223-1335 1 F-2 Tank - Hyd. Oil (Hoist/ Cooling) 205-2937 44 A-8 BASIC COMPONENT SYMBOLS
A B C D E Drain 8J-8782 2 A-4 Valve - Check 195-9088 45 B-5
Element -Filter (Steering Return) 132-8876 3 A-2 Valve - Check 194-1723 46 B-5
MAIN AUX.
Pump Gp - Metering 160-9727 4 F-3 Valve - Diverter 208-1476 47 B-5 PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
Pump Gp - Secondary Steering 141-6389 5 B-3 Valve - Load Control 214-0081 48 B-5 (FIXED)
Pump Gp - Steering (740) 224-4432 6 C-3 Valve - Load Control 208-1475 49 B-5
Screen As. - Pump Case Drain 119-4885 7 A-3 Valve - Relief 208-1477 50 B-5
Screen As. - Steering Return 6J-3795 8 A-2 Valve - Sequence 208-1479 51 B-5 SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
VARIABILITY
Switch As.- Low Press. Warning 3E-6450 9 E-3 Valve - Sequence 224-9385 52 B-5 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

Tank - Hydraulic Oil 186-9959 10 A-3 Valve - Shuttle 192-8833 53 B-5

VALVES
Valve 1U-1643 11 A-2 Valve As - Fluid Sampling (SOS) 164-5590 54 A-7 VALVE ENVELOPES VALVE PORTS
Valve Gp - Breaker / Relief 157-7911 12 A-4 Valve Gp - Breaker/ Relief 175-2524 55 A-8
Valve Gp - Check 165-7948 13 D-3 Valve Gp - Hoist 207-0035 56 B-6, C-6
Valve Gp - Check 180-4850 14 B-2 Valve Gp - Main Relief 205-5365 57 C-6
ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
Valve Gp - Fluid Sampling (SOS) 164-5590 15 B-2 Valve Gp - Relief 9T-9194 58 C-6
Valve Gp - Steering Comb. Mnfld 176-5691 16 E-4 Valve Gp - Relief 126-6099 59 C-7 CONTROL VALVES CHECK VALVES
Fan Drive Circuit Brake Curcuit AB AB
Cooler 122-6485 20 C-2 Accumulator Gp - Diaphr. 163-5632 60 F-5
Fan Control Valve 263-5833 21 C-2 Accumulator Gp - Diaphr. 251-8265 61 F-7
P T P T
Fan Drive Motor - 740 240-6746 22 C-2 Brake Gp - Hyd. Caliper Park 160-8009 62 F-5 BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Fan Drive Motor - (ATAAC) 242-0431 23 D-2 Brake Gp - Hyd. (Rear ) 219-6710 63 D-4, F-4
Fan Drive Pump 210-0053 24 C-3 Brake Gp - Hyd. ( Front) 219-6710 64 D-8, F-8 MEASUREMENT ROTATING SHAFTS
Fan Drive Pump - (ATAAC) 248-5605 25 C-4 Core Gp - Cooler 4P-7731 65 D-7
Releif Valve 222-6472 26 D-2 Manifold - Cooling Lines 159-2880 66 D-5
Valve Gp - By-Pass (Thermal) 188-8726 27 C-2 Manifold - Cooling Lines 194-4016 67 D-8
Valve Gp - Solenoid 265-5214 28 C-2 Pump Gp - Brakes 187-9090 68 B-8 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Ejector Circuit Switch As.- ABL Control 172-7071 69 F-7

740 T3 Ejector Articulated Trucks

Actuator As. - Eject 196-2403 30 B-6 Switch As.- Brake Light 172-7071 70 F-7 FLUID STORAGE RESERVOIRS
F G H J K Actuator As. - Retract 192-6443 31 C-6 Switch As.- Brake Temperature 3E-6451 711 D-5, D-7
Cylinder Gp - Ejector 224-1176 32 C-5 Switch As.- Low Brake Pressure 172-7073 72 F-6

Hydraulic System
Cylinder Gp - Tailgate 167-7329 33 A-4 Switch As.- Park Brake EMS 213-6947 73 F-5
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Drain 8J-8782 34 A-8 Valve Gp - Brake Check Manifold 224-1209 74 F-6
Element - Filter 132-8876 35 A-7 Valve Gp - Check 134-9911 75 F-6
NOTE: Test panel located at left rear of the front chassis Flow Regulator 208-1480 36 B-5 Valve Gp - Check 158-9956 76 F-5
COMBINATION CONTROLS
Port E is not illustrated on this print Flow Regulator 215-9101 37 B-5 Valve Gp - Brake Control 217-9037 77 F-7 B1R1-UP
Manifold - Cold Oil By-Pass 190-1514 38 B-7 Valve Gp - Parking Brake 190-6290 78 F-5

Diagnositic and Service Ports

Manifold - Ejector Control 207-0034 39 B-5 Valve Gp - Pressure Reducing 140-0973 79 F-6 SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
Orifice 215-9106 40 B-5 Valve Gp - Relief 224-4530 80 F-6 or MANUAL and PILOT PILOT or MANUAL

Pump - Hoist / Ejector 188-4455 41 C-8 Valve Gp - Solenoid 152-8340 81 F-5

MANUAL CONTROL SYMBOLS
Screen As. 150-8457 42 A-7 Suspension Circuit
Screen As. - Pump Case Drain 119-4885 43 A-8 Cylinder Gp - Front Cylinder 228-2758 90 D-5

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Tap Locations PILOT CONTROL SYMBOLS

Pressure, Sampling, and Sensor RELEASED PRESSURE REMOTE SUPPLY PRESSURE
Tap Schematic
Number Description Location
A Eject Pressure C-6
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
B Secondary Steering Pressure E-4 SUPPLY PRESSURE
C Front Brake Pressure F-7
ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
D Brake Pump Pressure E-6
E OTG Lube & Diff. Lock Press. (Not Shown)
F Load Sense Press. -Main & Sec. Steer C-3 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
G Steer Pressure - Main Steering Pump E-4
H Fan Drive Pressure D-2 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
J Hoist Pilot Pressure B-6
K Rear Brake Pressure E-7 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO
INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION
L Scheduled Oil Sampling - Steer B-2 POSITION

M Park Brake Pressure F-5 UNIDIRECTIONAL UNIDIRECTIONAL

N Scheduled Oil Sampling - Hoist A-7
P Pump Case Pressure B-8, C-3 BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE PARALLEL CROSS
FLOW
FLOW ALLOWED IN
DIRECTION FLOW EITHER DIRECTION
R Eject Pressure Cylinder C-5
S Retract Pressure Cylinder C-5
T ATAAC Fan Pressure D-2
© 2006 Caterpillar Printed in U.S.A.
All Rights Reserved

74 80 6 34 43 55 Electrical Symbols Table

75 72 13 35 44 N Hydraulic Symbols (Electrical)
20 78 27 79 41 24 42 54 P 4 68 25

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

(Dimensions: 39 inches x 28 inches)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)

KENR5539
P 68
L 3 8 11 10 12 Electrical Symbols (Electrical)

The hydraulic tank is on the right side of the machine.

Brake Pump
T

Steering and the Fan Drive Systems Pressure Temperature Level Flow
Symbol
Symbol Symbol Symbol

22 21 61 30 56 59 61 10 L 9 69 Wire Number Identification Codes

28 31 57 14 P 16 70 Electrical Schematic Example Hydraulic Schematic Example
38 58 15 77 Current Standard Current Standard
Harness identification code
This example indicates

30 Page,
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
36 40 47 50 53 69
325-PK
37 45 48 51 R 9 70 23 Circuit Identification
Number
Wire Color Wire Gauge

39 46 49 52 S 32 22 61 61 16 77 68 25 26 T
Previous Standard
Wire Color
Wire

35 42 N 44 55
60 81 M 73 78 325-PK-14

The hydraulic tank is on the left side of the machine. B A

Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

Hoist System and the Brake Cooling System Parking Brake

23 T P 6 40

S R
36

39
51
33 71 66 63 62 73 78 60 1 90 67 64 2 8 12 5 65 37
76 81 3 10 P
M 7 11
48 49 50 52 47 53

Component Locations ATAAC Fan Steering Pump Ejector Manifold

 8 7 6 5 4 3 2 1

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

BRAKE AND EJECTOR PUMP OUTPUT
BRAKE GP- HYDRAULIC BRAKE GP- HYDRAULIC PUMP GP- HOIST PUMP OUTPUT
(FRONT AND REAR) ACCUMULATOR
(FRONT AND REAR) METERING PRIMARY STEERING PUMP OUTPUT
RIGHT 219-6710 VALVE GP- DIAPHRAGM VALVE GP- ACCUMULATOR GP- RIGHT SECONDARY STEERING PUMP OUTPUT
219-6710 160-9727
FRONT BRAKE CONTROL 251-8265 BRAKE CHECK MANIFOLD DIAPHRAGM REAR FAN DRIVE PUMP OUTPUT

217-9037 224-1209 163-5632 FAN DRIVE PUMP OUTPUT (ATTACHMENT)

SWITCH AS- PRESSURE CYLINDER GP- EJECTOR CONTROL CIRCUIT

SWITCH AS- SWITCH STEER FRONT / REAR / PARKING BRAKES CONTROL CIRCUIT
LOW BRAKE PRESSURE (PARK BRAKE EMS SWITCH)
(BRAKE LIGHT) D 223-1335 SUPPLY LINE
VALVE GP- 213-6947 DRAIN / RETURN LINE
F
F 172-7071 172-7073
CHECK BRAKE COOLING (LARGE OFF-HIGHWAY TRUCKS)

134-9911 REMOTE PANEL STEERING

TEST POINT PARKING
VALVE GP- BRAKE
TP SWITCH AS-PRESSURE
PARKING BRAKE (LOW PRESSURE WARNING)
C RB 190-6290 3E-6450 L
VALVE GP
REMOTE PANEL ASBS SW Tap Locations
TEST POINT P1 ACC PS STEERING COMBINER MANIFOLD T
B1 176-5691 Pressure, Sampling, and Sensor
T1 LS Tap Schematic
Number Description Location
FB P VALVE GP- B
A Eject Pressure C-6
SWITCH AS- PRESSURE REDUCING M PP B Secondary Steering Pressure E-4
(ABL CONTROL) 140-0973 P C Front Brake Pressure F-7
P T REMOTE PANEL
172-7071 P2 TEST POINT G D Brake Pump Pressure E-6
B2 R RIGHT
E OTG Lube & Diff. Lock Press. (Not Shown)
VALVE GP- REMOTE PANEL TURN
K T2 VALVE GP- VALVE-CHECK CYLINDER GP- F Load Sense Press. - Main & Sec. Steer C-3
T P SOLENOID TEST POINT
RELIEF 158-9956 STEER TRACTOR TRAILER G Steer Pressure - Main Steering Pump E-4
TEST POINT RBP RBP 152-8340 T1 PS1 H Fan Drive Pressure D-2
224-4530 BRAKE GP-HYDRAULIC 223-1335 J Hoist Pilot Pressure B-6
CALIPER PARK P1
HITCH C.L. K Rear Brake Pressure E-7
(DYNAMIC PARKING BRAKE) L Scheduled Oil Sampling - Steer B-2
160-8009 M Park Brake Pressure F-5
N Scheduled Oil Sampling - Hoist A-7
P2 OUT P Pump Case Pressure B-8, C-3
R Eject Pressure Cylinder C-5
T2 PS2 AUX
E S Retract Pressure Cylinder C-5
T ATAAC Fan Pressure D-2
E
REMOTE PANEL
TEST POINT
B L/S SIGNAL

BRAKE GP- HYDRAULIC

MANIFOLD-BRAKES (FRONT AND REAR)
COOLING LINES 219-6710
194-4016 FAN DRIVE MOTOR
(ATAAC)
CYLINDER GP- 242-0431 T
(FRONT SUSP CYL)
CORE GP- 228-2758
OIL COOLER
4P-7731

LEFT
LEFT REAR
FRONT RELIEF VALVE
ACTUATOR AS.
BRAKE GP- HYDRAULIC RETRACT 222-6472
(FRONT AND REAR) 192-6443 D
D
219-6710
VALVE GP
SWITCH AS 165-7948
BRAKE TEMPERATURE FAN DRIVE MOTOR
3E-6451 X 240-6746

STEERING-MAIN
VALVE GP PUMP GP-(740) FAN CONTROL VALVE
RELIEF MANIFOLD 263-5833
224-4432 H
9T-9194 BRAKES COOLING LINES
FAN DRIVE PUMP REMOTE PANEL
159-2880 SWITCH AS 210-0053 TEST POINT
H1 T1 BRAKE TEMPERATURE FAN DRIVE PUMP P A T
3E-6451 210-0053
(Dimensions: 39 inches x 28 inches)

MANIFOLD GP
EJECTOR CONTROL
207-0034 CYLINDER GP
EJECTOR VALVE GP-
224-1176 SOLENOID

TRANSMISSION
265-5214
SEQUENCE VALVE
STEERING-MAIN 208-1479
VALVE
PUMP GP-(735) LOAD CONTROL
KENR5539-00

DIVERTER VALVE P
224-4431 EJECT 214-0081
208-1476 PUMP GP-
PUMP GP-(740) REMOTE PANEL VALVE
224-4432 TEST POINT HOIST
EXTEND/ R S LOAD CONTROL 188-4455 C
C 208-1475 COOLER
A OPEN 122-6485
VALVE GP-
EHP ERP BY-PASS (THERMAL)
HOLD HE E1
E2 ER
TGR 188-8726
ENGINE
TRANSMISSION

REMOTE PANEL
TGH TEST POINT
ENGINE
RE F VALVE GP-
FAN DRIVE PUMP 165-7948
VALVE GP- (ATAAC)
B RELIEF FLOAT 248-5605
126-6099 CR
VALVE GP-
PUMP GP-
PUMP GP- CHECK
HOIST
30 Page, Color 2,

BRAKES/EJECTOR 180-4850
188-4455
RETR./ BP
187-9090
CLOSE
M

ERV
VALVE GP
MAIN RELIEF
S L L1 205-5365 CE T
PUMP GP-
CHECK VALVE (SECONDARY STEER) B
B FLOW REGULTOR
P 195-9088 141-6389
PUMP GP- 208-1480
BRAKES/EJECTOR MANIFOLD SHUTTLE VALVE ORIFICE
187-9090 COLD OIL 192-8833 215-9106 SOS VALVE AS
BY-PASS FLOW REGULTOR
SEQUENCE VALVE L FLUID SAMPLING
190-1514 RELIEF VALVE 215-9101
224-9385 164-5590
208-1477
CHECK VALVE VALVE GP-
H2 T2
VALVE GP- 194-1723 BREAKER / RELIEF
BREAKER/RELIEF 157-7911
157-7911
OPEN

VALVE GP
N FLUID SAMPLING
ACTUATOR AS. J
164-5590
EJECT
REMOTE PANEL VALVE GP-HOIST LINE PATTERNS
SOS 196-2403 TEST POINT 207-0035
Pressure Line
SCREEN AS. Pilot / Load Sensing Pressure
119-4885
TANK GP-HYDRAULIC Drain / Return Lines
SCREEN AS. 186-9959
119-4885 TANK GP-HYDRAULIC ELEMENT-
Component Group
CYLINDER GP - SCREEN AS.
162-5242 FILTER VALVE Attachment
TAILGATE 119-4885
DRAIN 132-8876 1U-1643
A 167-7329 Air Line
8J-8782 A
ELEMENT-
SCREEN AS. CALLOUTS
DRAIN FILTER
8J-8782 132-8876 6J-3795 YY Taps (Pressure, Sampling,Sensor) by letter

52 Components by number
SCREEN AS.
150-8457 THIS SCHEMATIC IS FOR THE 740 T3
PART #: 266-6460 Chng 00
Components are shown installed on a fully operable machine with the key and engine
BRAKE, HOIST, AND TAILGATE CIRCUITS FAN AND STEERING CURCUITS off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

8 7 6 4 3 2 1