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RE 64276-E/2022-03-15

Replaces: 2021-09-23

Load-sensing control block


in mono block/sandwich plate design
M4-12
Spare parts list

Series 2X

Security note Contents


All service and repair work shall be executed by Bosch Ordering code 2
Rexroth AG or specially trained personnel. Bosch Rexroth Inlet plates 7
AG does not cover defects caused by incorrect installa- Inlet plate P (Open Center) 7
tion, faulty maintenance or repair from the buyer‘s side or Inlet plate J (Closed Center) 8
third parties. Central inlet plate JZ 9
Central inlet plate JK 10
Directional valves 11
Mono block 11
When ordering spare parts, please always state the com- Directional valve section 13
plete model code (see name plate). Actuation side A 18
Actuation side B 24
1 2
End plates 28
3 Seal kits 30
MNR: R90xxxxxxx FD: 12W20
SN: XXXX 4 Accessories 38
M4-G12345-20/5M4-12J_W2_MV01 5 Related documentation 40
123456789 6

Made in Germany 708A 7

10 9 8

1 Word mark 6 Customer material number


2 Material number 7 Unit/factory number
3 Date of production 8 Assembly stamp
4 Serial number 9 Inspection stamp
5 Material code 10 Indication of origin

 RE 64276-E/2022-03-15, Bosch Rexroth AG


2 M4-12 | Control block
Ordering code

Ordering code

Information on the name plate The complete control block is defined as per the type
The ordering code is used to record the technical features code according to DCCS 46001-10.
and requirements. For recording the ordering code, the M4 configurator
The Rexroth sales organization uses the ordering code to is alternatively available at:
derive a short type and a material number. www.boschrexroth.com/m4

01 02 03 04 05 06 07 08 09 10 11 12
M4 – G12345 – 2 0 / 3 M4-12 J W21 – V 01 –450

01 Series: Load-sensing control block M4

02 6-digit control block number

03 Series 2X (unchanged installation and connection dimensions)

04 Series amendment status

05 Total number of directional valve sections (1 to 20)1)

06 Directional valve size

07 Inlet plate

08 A side actuation (primarily)

09 B side actuation (primarily)

10 Sealing material

11 Line connections

12 Optional: Special designation

1) Each side can support up to 10 directional valve sections. Always


indicate “9” for 10 or more directional valves.

Bosch Rexroth AG, RE 64276-E/2022-03-15


 Control block | M4-12 3
 Ordering code

Inlet plate

01 02 03 04 05
M4-12-2X /

Design, system
01 Open center Lateral inlet plate P
Closed center Lateral inlet plate J
Lateral inlet plate with integrated change-over axis SJ
Central inlet plate JZ
Central inlet plate for combination M4-12/M4-15 JK
Central inlet plate with priority valve VZ
Mono block Open center (installation of further directional valves is not possible) PM
Closed center (installation of further directional valves is possible;
JM
available only in variants …M…)

Primary pressure limitation


02 Without primary pressure relief valve (cannot be retrofitted, only for inlet JZ and PM) Z
Without primary pressure relief valve (can be retrofitted, not possible with open center inlet P) Q
With primary pressure relief valve (specified pressure in bar, 3-digit, not possible with open center mono block PM) …

Pilot oil supply


03 With internal pilot oil supply Y
For external pilot oil supply X

Options for inlet P


04 With LS switch off A
With LS damping nozzle LS to pressure compensator Pressure compensator to LS
Nozzle diameter parameter ⌀0.6 ⌀0.6 S0.6–0.6
in mm
⌀0.6 ⌀1.2 S0.6–1.2
⌀0.4 ⌀1.2 S0.4–1.2
Without LS damping nozzle (retrofittable) N
05 With unloading function, max. flow on the pump side 100 l/min P100

Options for inlet J


04 With LS switch off A

Options for inlet SJ


04 Spool position sensor With E
Without B
05 External flow 8 l/min Q008
at port C 26 l/min Q026
40 l/min Q040
90 l/min Q090
150 l/min Q150

Options for inlet VZ


04 Priority valve Static A
Dynamic B
05 LS pressure relief Specified pressure in bar, 3-digit

Priority valve

= Preferred program

 RE 64276-E/2022-03-15, Bosch Rexroth AG


4 M4-12 | Control block
Ordering code

Directional valve section

01 02 03 04 05 06 07 08 09 10 11 12 13
M4-12-2X / *
1st directional valve section

*
2nd directional valve section

*
3rd directional valve section, etc.

Pressure compensator
01 With pressure compensator, with load holding function S
Without pressure compensator, with load holding function (not in conjunction with PM) C
Without pressure compensator, without load holding function Q
With sensitive pressure compensator, with load holding function F
With pressure compensator, without load holding function T
With 3-way pressure compensator (in conjunction with PM only) D
Without pressure compensator bore for change-over axis Z

LS pressure relief and housing variant 02 03 04


02 Without LS pressure relief valve (LS-PRV cannot be retrofitted; only Z or U are possible) Z Z
04 With threaded plug (Z not possible) Q Q
With LS pressure relief valve (specified pressure in bar, 3-digit; Z not possible) … …
With 1 LS pressure relief valve for same pressure setting in A and B (specified pressure in bar, 3-digit) = …
LS relief plug B B
03 Housing with measuring ports M
Housing without measuring ports Z
Housing for change-over axis (only combination ZUZ possible) U
Housing for electro-proportional LS pressure relief or switchable directional valves K
– 210 bar, decreasing characteristic curve L
– 210 bar, increasing characteristic curve J
– 350 bar, decreasing characteristic curve R
– 350 bar, increasing characteristic curve N
Housing for hydraulic pressure control, with LS and PST outlet C

Spool type
05 Control spool E E
Control spool J J
Control spool Q Q
Control spool with regeneration function R
Plunger cylinder as a consumer P
Floating position spool W
Floating position spool Y

Flow
06 Flow in consumer port A and B (parameter in l/min, 3-digit) …–…
Control spool with pressure function T (only in conjunction with E, J or Q) …T…
Control spool with pressure function T (only in conjunction with E) …M…

= Preferred program

Bosch Rexroth AG, RE 64276-E/2022-03-15


 Control block | M4-12 5
 Ordering code

Actuation A side
07 Mechanical only Spring-centered A
With detent in 1 B1
With detent in 2 B2
With detent in 1, 2 B4
Mechanical Encapsulated, spring-centered M
Hydraulic H
Electrohydraulically proportional Standard W2
With measuring ports, on both sides W8
With damping nozzle and check valve for hydraulic superposition G2
Electrohydraulically switchable Standard W4
With damping nozzles, on both sides W5
With measuring ports, on both sides W6
With damping nozzle, with measuring ports, on both sides W7
With damping nozzle and check valve for hydraulic superposition G4
Electrohydraulic with digital CANopen control
CPS
On-board electronics (CPM) (Flange-mountable wiring variant in the plain text)

Supply voltage and connector version 24 V 12 V


08 Junior timer, 2-pin (AMP) 1 3
DT04-2P (DEUTSCH) 8 9

Actuation B side
09 Mechanical only, spool end with tongue Z
Mechanical only, spool end with tongue and hand lever N
Standard cover –
non-
Cover with hand lever revolving revolving
Without hand lever R X
Hand lever position 60° K N
Hand lever position 0° L O
Hand lever position –60° M P

Secondary valves for consumer ports A and B


10 Without Consumer port G 3/4 Z
11 Consumer port G 1/2 X
With threaded plug (secondary valves can be retrofitted) Q
With Shock/feed valve, adjustable A…
Shock/feed valve, non-adjustable H…

Optional special designation


12 One-sided actuation, two switching positions –011
With spool position sensor –100

13 Further details in plain text *

= Preferred program

 RE 64276-E/2022-03-15, Bosch Rexroth AG


6 M4-12 | Control block
Ordering code

End plate, additional information

01 02 03 04 05 06
M4-12-2X / *

End plate
01 With LS relief LA
With additional P and T port LAPT
With two installation bores LA
Threaded plug Q Q
Electrohydraulically proportional W2 W2
Electrohydraulically switchable W4 W4
With three installation bores LA
Threaded plug Q Q Q Q Q Q
Pressure reducing valve
… … …
(specified pressure in bar, 3-digit)
4/2-way spool valve according to data sheet 18136-05
KKDER… KKDER… KKDER…
(specifications in plain text)
Without LS relief LZ
With additional P and T port LZPT
Mono block, no end plate LM
Intermediate plate for SP-08 directional valves + inlet pressure
L8
relief (specified pressure in bar, 3-digit)
Intermediate plate for ED1 and ED2 valves TI
Diversion plate for use with central inlet plate LU
With two installation bores LU
Threaded plug Q Q
Electrohydraulically proportional W2 W2
Electrohydraulically switchable W4 W4

Sealing material
02 FKM (fluoroelastomer) V
NBR (nitrile rubber), FKM (fluoroelastomer) MV
NBR/FKM (nitrile rubber and fluoroelastomer) for low temperature range down to −40 °C (on request) MT

Pipe thread line connections


03 Inches according to ISO 228/1 01
UNF according to ISO 11926/-1 19
JIS B 2351-1 (on request) 64

Supply voltage and connector version 24 V 12 V


04 Junior timer, 2-pin (AMP) 1 3
DT04-2P (DEUTSCH) 8 9

Optional special designation


05 Increased corrosion protection (seawater-resistant) –038
Aluminum-free –450
For safety-related applications –S

06 Further details in plain text *

= Preferred program

Bosch Rexroth AG, RE 64276-E/2022-03-15


 Control block | M4-12 7
 Inlet plates

Inlet plates

Inlet plate P (Open Center)


Item Designation Code Material no. Information
5001 Plate P…XV01 R900729740
Plate (UNF ports) P…XV19 R901015904
Plate P…YV01 R900894698
Plate (UNF ports) P…YV19 R901015902
Plate P…YAV01 R901105360
1) 2)
5005a Primary pressure relief valve VMR-22 R930052892 MA = 100±10 Nm SW30
1) 2)
20 Pilot oil supply R900641606 MA = 60±6 Nm SW24
1)
60 LS shut-off valve KKDER8UA/HN9V KKDE… R901070068 MA = 37.5±3.5 Nm SW24
MA = 5.5±0.55 Nm SW26
1)
70 Coil 24 V, AMP R901469087
Seal kit consisting of: R900772949 Quantity
3)
3005 O-ring 6.07 × 1.78 4
3)
3006 O-ring 17.12 × 2.62 3

▼ Inlet plate P…X ▼ Inlet plate P…Y

3x3006 3x3006

4x3005 4x3005

5005a 5005a

20

5001 5001

▼ Inlet plate P…YA

3x3006

4x3005
5005a

60
MA = 5.5±0.55 Nm

20 70

5001 60
MA = 37.5±3.5 Nm

1) Element contained in item 5001


2) Seal kit see page 31
3) Element not available separately

 RE 64276-E/2022-03-15, Bosch Rexroth AG


8 M4-12 | Control block
Inlet plates

Inlet plate J (Closed Center)


Item Designation Code Material no. Information
5001 Plate J…XV01 R900729737
Plate (UNF ports) J…XV19
Plate J…YV01 R900889830
Plate (UNF ports) J…YV19
Plate J…YAV01 R901105358
2)
5005a Primary pressure relief valve VMR-22 R930052892 MA = 100±10 Nm SW30
5005b Plug screw R901486446 MA = 100±10 Nm SW12
1) 2)
20 Pilot oil supply R900641606 MA = 60±6 Nm SW24
1)
60 LS shut-off valve KKDER8UA/HN9V KKDE… R901070068 MA = 37.5±3.5 Nm SW24
MA = 5.5±0.55 Nm SW26
1)
70 Coil 24 V, AMP R901469087
Seal kit consisting of: R900772949 Quantity
3)
3005 O-ring 6.07 × 1.78 4
3)
3006 O-ring 17.12 × 2.62 3

▼ Inlet plate J…X ▼ Inlet plate J…Y

3x3006
3x3006

4x3005 5005b

4x3005 5005b

5005a
5005a
20
5001
5001

▼ Inlet plate J…YA

3x3006

MA = 30+5 Nm 4x3005
50 5005b

40
MA = 5+1 Nm
50
5005a

20 5001

1) Element contained in item 5001


2) Seal kit see page 31
3) Element not available separately

Bosch Rexroth AG, RE 64276-E/2022-03-15


 Control block | M4-12 9
 Inlet plates

Central inlet plate JZ


Item Designation Code Material no. Information
5001 Plate JZ…YV01 R901085742
Plate (UNF ports) JZ…YV19 R901086402
Plate JZZYV01 R901086405
2)
5005a Primary pressure relief valve VMR-22 R930052892 MA = 100±10 Nm SW30
5005b Plug screw R901486446 MA = 100±10 Nm SW12
5005c Plug screw R900855635 MA = 60±6 Nm SW27
1) 2)
20 Pilot oil supply R900641606 MA = 60±6 Nm SW24
32 Filter R901525381 1)
MA = 30±1.5 Nm
Seal kit consisting of: R900772949 Quantity
3)
3005 O-ring 6.07 × 1.78 4
3)
3006 O-ring 17.12 × 2.62 3

▼ Inlet plate JZ…Y

3x3006

4x3005 5005b

32
5005a

20
5001

Option 5005c

▼ Inlet plate JZ…ZY

3x3006

4x3005
Option 5005c

20

5001

1) Element contained in item 5001


2) Seal kit see page 31
3) Element not available separately

 RE 64276-E/2022-03-15, Bosch Rexroth AG


10 M4-12 | Control block
Inlet plates

Central inlet plate JK


Item Designation Code Material no. Information
5001 Plate JK…YV01 JK…YV01 R901078476
Plate (UNF ports) JK…YV19 R901076614
2)
5005a Primary pressure relief valve VMR-22 R930052892 MA = 100±10 Nm SW30
5005b Plug screw R901486446 MA = 100±10 Nm SW12
1) 2)
20 Pilot oil supply R900641606 MA = 60±6 Nm SW24
1)
Plug screw R900855635 MA = 60±6 Nm SW27
32 Filter R901525381 1)
MA = 30±1.5 Nm
Seal kit consisting of: R900772949 Quantity
3)
3005 O-ring 6.07 × 1.78 4
3)
3006 O-ring 17.12 × 2.62 3

▼ Inlet plate JK…Y und JK…X

3x3006
32

4x3005
5005a

5005b

JK...Y
20
5001

JK...X
20

1) Element contained in item 5001


2) Seal kit see page 31
3) Element not available separately

Bosch Rexroth AG, RE 64276-E/2022-03-15


 Control block | M4-12 11
 Directional valves

Directional valves

Mono block
Illustration see page 12
Item Designation Material no. Information
1)
5001 Housing
2)
5005a MHDBN 22 K2-3X/420VFC R930052892 MA = 100±10 Nm SW30
5005b Plug screw R901486446 MA = 100±10 Nm SW12
2)
5030 MHDRDB 04 K0-1X/030VLA R900641606 MA = 60±6 Nm SW24
Plug screw R900855635 MA = 60±6 Nm SW27
5035 LS shut-off valve KKDER8UA/HN9V R901070068 MA = 37.5±3.5 Nm SW24
MA = 5.5±0.55 Nm SW26
5036 Coil 24 V, AMP R901469087
1)
6005 Main spool
6012 Pressure compensator FKM NBR
JM S0 R901172515 R901229229 0 rings
JM S1 R901223249 R901223250 1 Ring
JM S2 R901153721 R901223307 2 Ringe
JM F1 – R901458159 1 ring
PM R1 R901148853 – 1 ring
PM R2 R901227735 – 2 rings
6021 Shuttle valve R900895374 MA = 15±1.5 Nm SW5
6060 / Plug for housing ZZZ R901005193
6062 Plug screw R900724246 MA = 20±2 Nm SW115)
Plug screw with unloading R900729941 MA = 20±2 Nm SW115)
LS pressure relief valve, 350 V R900890248 MA = 20±2 Nm SW115)
LS pressure relief valve, 150 V R900890249 MA = 20±2 Nm SW115)
6064 / Plug screw R901367473 MA = 60±3 Nm SW10
6067 Secondary valve 3)

6081 Proportional pressure relief valve KBPS 4)


MA = 43±3 Nm
Plug screw R901050830 MA = 43±3 Nm

1) Element not available separately


2) Overview seal kits page 30
3) Secondary valve valve see page 14
4) Proportional pressure relief valve see page 16
5) Recommended tool: R901304612

 RE 64276-E/2022-03-15, Bosch Rexroth AG


12 M4-12 | Control block
Directional valves

▼ Overview mono block

6005

"Q"

"C"

MA = 70±7 Nm

"S"
6081

6081

6012

5005a

60
67
5001

60 5005b
64

60
60

62
60

5035
MA = 37.5±3.5 Nm

6021
5030
5036
5035
MA = 4.5±0.5 Nm

Bosch Rexroth AG, RE 64276-E/2022-03-15


 Control block | M4-12 13
 Directional valves

Directional valve section


Illustration see page 15
Item Designation Material no. Information
1)
XX01 Housing
1)
XX05 Main spool
XX12 Pressure compensator FKM variant NBR variant
Pressure compensator S0 R901095114 R901150584 0 rings
Pressure compensator S1 R901095113 R901150580 1 ring
Pressure compensator S2 R901095116 R901150585 2 rings
Pressure compensator F0 R901135355 R901429679 0 rings
Pressure compensator F1 R901135356 1 ring
Pressure compensator F2 R901143019 2 rings
Pressure compensator T R901245968 R901500977
Load holding valve C R901110750 R901278605
Plug screw Q R901110752 R901428707 MA = 70±7 Nm SW10
XX21 Shuttle valve R900895374 MA = 15±1.5 Nm SW5
XX60 / Plug for housing ZZZ R901005193
XX62 Plug screw R900724246 MA = 20±2 Nm SW114)
Plug screw with unloading R900729941 MA = 20±2 Nm SW114)
LS pressure relief valve, 350 V R900890248 MA = 20±2 Nm SW114)
LS pressure relief valve, 150 V R900890249 MA = 20±2 Nm SW114)
XX64 / Plug screw R961010480 R901492133 MA = 60±3 Nm SW10
XX67 Secondary valve 2)

3)
3005 O-ring 6.07 × 1.78
3)
3006 O-ring 17.12 × 2.62

1) Element not available separately


2) Secondary valve see page 14
3) Overview seal kits see page 30
4) Recommended tool: R901304612

 RE 64276-E/2022-03-15, Bosch Rexroth AG


14 M4-12 | Control block
Directional valves

Secondary valve: Shock/anti-cavitation valve


Item Pressure stage Material no. Information
XX64 / Non-adjustable valves VMA7.050…: Data sheet 18329-12
XX67 50 bar R931002673 MA = 60±3 Nm SW10
63 bar R931002674
80 bar R931002675
100 bar R931001916
125 bar R931002083
140 bar R931001918
150 bar R931002510
160 bar R931001292
175 bar R931001291
190 bar R931001288
210 bar R931001281
230 bar R931001282
240 bar R931001278
250 bar R931001280
280 bar R931001275
300 bar R931001274
320 bar R931002676
350 bar R931000030
380 bar R931000033
420 bar R931002678
Adjustable valves VRA1.050…: Data sheet 18329-32
10 bis 70 bar R931001696 MA = 37.5±2.5 Nm SW17
71 bis 120 bar R931001690
121 bis 200 bar R931001701
201 bis 270 bar R931001698
271 bis 320 bar R931001694
321 bis 380 bar R931001692

Secondary pressure setting basically minimum 20 bar higher than the respective LS pressure setting.

▼ Shock/anti-cavitation valve (non-adjustable) ▼ Shock/anti-cavitation valve (adjustable)

210

Mark
pressure setting

Notice
The non-adjustable secondary valve series VMA1 were
converted to the series VMA7. The valves are uncondi-
tionally interchangeable.

Bosch Rexroth AG, RE 64276-E/2022-03-15


 Control block | M4-12 15
 Directional valves

▼ Directional valve – Overview housing

XX67
XX05

MA = 70±7 Nm
XX64
S, F

XX12
XX01
C
3006
60
XX

62 3005
XX

XX21 Q
XX80

 RE 64276-E/2022-03-15, Bosch Rexroth AG


16 M4-12 | Control block
Directional valves

Electro-proportional pressure limitation or switchable directional valves


Illustration see page 17
Item Designation Code Material no. Information
XX80 a Cover plate A R901032465 MA = 6±0.6 Nm SW4
b Plate for electropro- KBPS, R901067074 MA = 6±0.6 Nm SW4
portional PRV or KKDE
2/2 directional spool
valve
b Plate for hydraulic MHDRD2 R901247461 MA = 6±0.6 Nm SW4
pressure control
d Plate for pressure MH2DAD R901192245 MA = 6±0.6 Nm SW4
cut-off valve and + KBPS
electroproportional
PRV
XX81 a Plug screw Q R901050830 M16 × 1.5
b Proportional pres- KBPS Decreasing characteristic Increasing characteristic
sure relief valve curve curve
Connector version: Junior-Timer DT04-2P Junior-Timer DT04-2P
2-pin(AMP) (DEUTSCH) 2-pin (AMP) (DEUTSCH)
210 bar 12 V R901056361 R901064385 R901321897 R901321903 MA = 43±3 Nm SW22
24 V R901018602 R901064382 R901027410 R901064393
350 bar 12 V R901321905 R901190246 R901286040 R901321893
24 V R901018607 R901188705 R901073298 R901047001
c 2/2 directional spool KKDE R901069973 MA = 37.5±3.5 Nm SW24
valve MA = 5.5±0.55 Nm SW26
XX82 Coil for KKDE
Connector version: Junior-Timer 2-pin (AMP) DT04-2P (DEUTSCH)
12 V R900315818 R900729189
24 V R901469087 R900729190
XX83 Pressure cut-off valve MH2DAD R901209691 MA = 60±10 Nm SW22

Notice
Further details see data sheet:
▶ 18139-05 – KBPS Decreasing characteristic curve
▶ 18139-04 – KBPS Increasing characteristic curve
▶ 18136‑08 – KKDE

Bosch Rexroth AG, RE 64276-E/2022-03-15


 Control block | M4-12 17
 Directional valves

▼ Electro-proportional pressure limitation or switchable directional valves

3005

XX81a
XX80b

XX80
3005 MA = 37.5±3.5 Nm
XX81c
XX80a

XX82

MA = 5.5±0.55 Nm
XX81c

3005
XX81b

XX80c
XX81a
3005
XX80d

MA = 37.5±3.5 Nm
XX81c

XX82

MA = 5.5±0.55 Nm
XX81c

XX83

XX81b

 RE 64276-E/2022-03-15, Bosch Rexroth AG


18 M4-12 | Control block
Directional valves

Actuation side A

Mechanical actuation side A


llustration see page 19
Item Designation Material no. Information
XX30 Cover spring centered A R901051549
Cover with detent B. R901092509
1)
400 Cover
1)
401 Flange 62 × 40 × 13
1)
402 Flange
1)
403 O-ring 29.87 × 1.78
1) 2) 5)
404 Shaft seal
1)
409 Bolt M12 × 1 × 23.5
1)
Bolt M12 × 1 × 56.5
1)
410 Cylinder screw M6 × 25–8.8
1)
Cylinder screw M6 × 60–8.8
1)
411 Washer 6-ST
1)
416 Steel ball 12 G20
1)
417 Compression spring 10/1.5 × 27.71/7.4
1)
418 Steel ball 5 G20
1)
419 Flange 62 × 39 × 30
XX31 Spring kit for side A R901119931
3)
406 Spring retainer
3)
407 Spring
3)
408 Ring 14.5/21 × 1
XX40 Sleeve for detent B1 R901089389
Sleeve for detent B2 R901091408
Sleeve for detent B4 R901089384
XX41 Cover for LS components R901092508
4)
420 Cover
4) 5)
421 O-ring (NRB) 17.17 × 1.78
4)
422 Cylinder screw M6 × 40–8.8
XX45 Plastic plugs (yellow) R901176827

Assembly instruction for item 304 and item 404:


Surface A (gummed side) is always inward-facing (hous- A B

ing).
Surface B (metallic side) is always outward-facing (cover,
environment).

1) Element contained in item XX30


2) Note assembly instruction
3) Element contained in item XX31
4) Element contained in item XX41
5) Overview seal kits see page 30

Bosch Rexroth AG, RE 64276-E/2022-03-15


 Control block | M4-12 19
 Directional valves

▼ Mechanical actuation side A

XX30 B.

403
401

404
402

419

XX30 B.

402

MA = 10±0.6 Nm
409
XX30 B. 418
417
406
400 416
407

411 408
406
XX31
MA = 10±0.6 Nm
410
XX30 A

403
401

XX40 404
402

XX30 A

MA = 10±0.6 Nm
400 409

421

420
MA = 10±0.6 Nm 406
410
407

408 MA = 10±0.6 Nm
406 422
XX31

XX41 ALSM

XX45

 RE 64276-E/2022-03-15, Bosch Rexroth AG


20 M4-12 | Control block
Directional valves

Hydraulic / electrohydraulic actuation side A


Illustration see page 22 and 23
Item Designation Code Material no. Information
1)
XX30 Cover (Series 3X) H R901108689 G 1/4
1)
Cover (Series 3X) HLS R901108691 G 1/4
1)
Cover (Series 3X, UNF ports) HLS19 R901048053 7/16-20 UNF
1)
Cover, aluminum-free (Series 2X) HLS R901143255
1)
Cover (Series 3X) W R901102425
1)
Cover, with measuring port (Series 3X) W R901149881 G 1/8
1)
Cover (Series 3X) WLS R901108680
1)
Cover, with measuring port (Series 3X) WLS R901123799 G 1/8
1)
Cover, aluminum-free (Series 2X) WLS R901130755
1)
Cover for spool position sensor (series 3X) WLS R901456646
1), 2)
Cover (Standard, NODE-ID: 0)) EPM2 R901184433
1), 2)
Cover (Standard, NODE-ID: 63) CPM R901456658
XX31 Spring kit for side A and B
(2 springs + 2 spring retainer)
Spring (hydraulic) H R901102220
Spring (electrohydraulic) W R901102218
Spring (mechanic) M R901102221
3)
XX32 / Electrohydraulic pilot control valve FTDRE,
XX37 FTWE
Unloading plug A → T R900545018 MA = 12.5±2.5 Nm SW27
XX33 / Damping nozzle for FTDRE R901123788
XX38 Damping nozzle for FTWE R901179409
XX40 Check valve R901445379 MA = 10±1 Nm SW17
XX45 Plastic plugs (yellow) R901176827
XX48 Spool position sensor PSM (color code: blue) R901454388 MA = 25±2.5 Nm SW276)
4)
XX96 Cable harness
5)
411 Seal
413 Seal nut 5)
M8 × 1-8 Seal-lock MA = 12±1.2 Nm
5)
420 O-ring 5.28 × 1.78
5)
421 O-ring 17.17 × 1.78
5)
422 Seal 23.35 × 18.5 × 1.78
5)
423 Seal 47.90 × 28.80 × 1.78

1) When ordering a cover, in addition the plastic plugs (item XX45)


must be ordered.
2) Indicate the Material no. of the control block
3) Pilot control valve see page 21
4) See “Accessories” on page 38
5) Overview seal kits see page 30
6) Recommended tool: R913062700

Bosch Rexroth AG, RE 64276-E/2022-03-15


 Control block | M4-12 21
 Directional valves

Pressure reducing valve, 3/2 directional insert valve


Item Designation Material no. Information
Connector version: Junior-Timer 2-pin DT04-2P
(AMP) (DEUTSCH)
XX32 / Pressure reducing valve FTDRE2 Data sheet 58032
XX37 12 V FTDRE 2 K3X/18AG12… R900726604 R901047323 MA = 12.5±2.5 Nm SW271)
24 V FTDRE 2 K3X/18AG24… R900701407 R901023204 MA = 12.5±2.5 Nm SW271)
Directional spool valve FTWE2 Datenblatt 58007
12 V FTWE 2 KC3X/100AG12… R900578533 R901047340 MA = 12.5±2.5 Nm SW271)
24 V FTWE 2 KC3X/100AG24… R900578535 R901032720 MA = 12.5±2.5 Nm SW271)
200 Filter R900701653
Recommended plug-in connector for Junior Timer 2-pin (AMP)
L Plug-in connector, Type of protection IP69K R900313533 0.5 –1 mm2 conductor cross section
1.2 – 2.1 mm insulation diameter
Plug-in connector, Type of protection IP69K R901022127 0.5 –1 mm2 conductor cross section
2.2 – 3.0 mm insulation diameter
Recommended plug-in connector for DT04 (DEUTSCH)
L Plug-in connector R900733451 1.3 – 2.08 mm² conductor cross section
1.35 – 3.05 mm insulation diameter
Plug-in connector R901017847 0.83 – 1.3 mm² conductor cross section
1.35 – 3.05 mm insulation diameter

▼ Pilot control valve FTDRE… / FTWE…

200

1) Recommended tool: R900765771

 RE 64276-E/2022-03-15, Bosch Rexroth AG


22 M4-12 | Control block
Directional valves

▼ Hydraulic / electrohydraulic actuation side A

MA = 6±0.6 Nm

413

MA = 10±1 Nm

XX30 H
XX31

MA = 10±1 Nm
XX40
420

MA = 6±0.6 Nm 423

421

MA = 12±1.2 Nm
XX38
413
MA = 12±1.2 Nm
422
XX37
XX33

XX30 M / W

XX45
XX40

XX32 MA = 10±1 Nm
MA = 12.5±2.5 Nm

MA = 6±0.6 Nm

XX38

XX37

MA = 25±2.5 Nm
XX48
XX33

XX30 W...-100

XX45
XX32
MA = 10±1 Nm

Bosch Rexroth AG, RE 64276-E/2022-03-15


 Control block | M4-12 23
 Directional valves

▼ Actuation side A with digital on-board electronics EPM2 / CPM

420

423

421
MA = 6±0.6 Nm

422

MA = 10±1 Nm
XX30 EPM2
XX45
XX31

XX96a

XX96b

20

MA = 6±0.6 Nm

MA = 10±1 Nm

XX30 CPM
XX45

 RE 64276-E/2022-03-15, Bosch Rexroth AG


24 M4-12 | Control block
Directional valves

Actuation side B

Mechanical actuation side B


Illustration see page 25
Item. Designation Code Material no. Information
XX50 Cover plate with tongue Z R901051550
Bearing block and hand lever N R901100942
300 Bolt 1)
M12 × 1 × 51 MA = 10±0.6 Nm
1)
301 Flange 69.1 × 44 × 47
1)
302 Flange
1), 2) 1) 2) 3)
304 Shaft seal Ø17.6
1)
306 Assembly kit
310 Cylinder screw 1)
M6 × 12–8.8 MA = 10±0.6 Nm
Cylinder screw 1)
M6 × 25–8.8 MA = 10±0.6 Nm
316 Lever 1)
MA = 10+6
−1 Nm
1)
317 Lever
1)
318 Joint bolt
1)
319 Safety clamp

Assembly instruction for item 304 and item 404:


Surface A (gummed side) is always inward-facing (hous- A B

ing).
Surface B (metallic side) is always outward-facing (cover,
environment).

1) Element contained in item XX50


2) Note assembly instruction
3) Overview seal kits see page 30

Bosch Rexroth AG, RE 64276-E/2022-03-15


 Control block | M4-12 25
 Directional valves

▼ Mechanical actuation side B

MA = 10±0.6 Nm
300

306
MA = 10±0.6 Nm
310
306

302

304

XX50 Z 316

318
MA = 10+6
-1
Nm
319
317
MA = 10±0.6 Nm
300
306
MA = 10±0.6 Nm
310

301

302

304

XX50 N

 RE 64276-E/2022-03-15, Bosch Rexroth AG


26 M4-12 | Control block
Directional valves

Encapsulated actuation side B


Illustration see page 27
Item Designation Material no. Information
3)
XX08 Plug screw R900003443 MA = 9±1.2 Nm SW4
4)
Bolt R900745090 MA = 9±1.2 Nm SW10
XX31 Spring kit for side A and B (2 springs + 2 spring retainer)
Spring H (hydraulic) R901102220
Spring W (electrohydraulic) R901102218
Spring M (mechanic) R901102221
XX50 Cover standard R901102424 MA = 6±0.6 Nm SW4
Cover standard, with measuring port R901123801
Cover standard aluminum-free R901143254
Cover for hand lever (following) R901104486
Cover for hand lever (non-following) R901107943
1)
Cover for hand lever aluminum-free (following) R901330611
Cover for hand lever aluminum-free (non-following) R901207004
XX52 Hand lever R901048783
Hand lever with clamping piece (aluminum-free) R901204710
XX59 Check valve RHZ 06LRE D0.5 R901031412 MA = 10±1 Nm SW17
Check valve RZ6-RL/WD/0.5 R901445379 MA = 15±1.5 Nm SW13
2)
303 Seal nut 6.7/10 × 1
2)
307 Usit ring 51.6 × 32.8 × 2.62
2)
313 Seal 31.42 × 2.62
2)
314 O-ring 31.42 × 2.62

1) For control blocks with manufacturing date before 01.05.2012 in


addition the bolt (Item XX08) must be changed.
2) Overview seal kits see page 30
3) Screw lock required (LOCTITE® 243 glued in)
4) To be screwed in without liquid adhesive

Bosch Rexroth AG, RE 64276-E/2022-03-15


 Control block | M4-12 27
 Directional valves

▼ Encapsulated actuation side B

XX52
XX52

MA = 6±0.6 Nm

MA = 3.5±0.4 Nm

314
MA = 10±1 Nm
XX59
XX08

MA = 6±0.6 Nm
XX50 MA = 15±1.5 Nm
303
MA = 8±0.8 Nm
307

313
XX31

XX08 XX50

XX31

 RE 64276-E/2022-03-15, Bosch Rexroth AG


28 M4-12 | Control block
End plates

End plates

Item Designation Code Material no. Information


1001 Conversion plate LU R901082599
Conversion plate with cavity für item XX10/ LU … … R900773272
XX15
9001 End plate LA R900889832
End plate LAPT R901076142
End plate (UNF ports) LAPT19 R901075867
End plate LZ R900724404
End plate (UNF ports) LZ19 R901015895
Endplatte LZPT R901079760
End plate (UNF ports) LZPT19 R901079758
End plate with cavity für item XX10/XX15 LA … … R901111831
XX10 / Verschlussschraube Q R900855635 MA = 60±6 Nm SW27
XX15 Connector version: Junior-Timer 2-pin DT04-2P
(AMP) (Deutsch)
Pressure reducing valve FTDRE4 Datenblatt 58038
12 V FTDRE 4 K1X/18AG12… – R901339520 MA = 12.5±2.5 Nm SW271)
FTDRE 4 K1X/30AG12… R901060306 R901082420 MA = 12.5±2.5 Nm SW271)
24 V FTDRE 4 K1X/18AG24… R901411657 R901055754 MA = 12.5±2.5 Nm SW271)
FTDRE 4 K1X/30AG24… R900727801 R900771731 MA = 12.5±2.5 Nm SW271)
Directional spool valve FTWE4 Datenblatt 58008
12 V FTWE 4 KC1X/210AG12… R900568315 R901119907 MA = 12.5±2.5 Nm SW271)
24 V FTWE 4 KC1X/210AG24… R900568316 R900772014 MA = 12.5±2.5 Nm SW271)
Plastic plug R913010488 R902139071

▼ End plate LA ▼ End plate LAPT ▼ End plate LZPT

1) Recommended tool: R900765771

Bosch Rexroth AG, RE 64276-E/2022-03-15


 Control block | M4-12 29
 End plates

▼ End plate LZ ▼ End plate LA W2 W4

10
90

15
90

▼ End plate LU ▼ End plate LU W2 W4

10
10

15
10

 RE 64276-E/2022-03-15, Bosch Rexroth AG


30 M4-12 | Control block
Seal kits

Seal kits

Pilot oil supply


Item 5001.20: MHDRDB 04 K0-1X/030VLA Material no.: R900641606

Item Designation Material no. Information Quantity


Seal kit consisting of: R900870592
21 Thrust ring 11.2/14 × 1 1
22 O-ring 12.42 × 1.78 1
23 O-ring 10.82 × 1.78 1
24 Thrust ring 10.2/13 × 1 2
25 O-ring 18.77 × 1.78 1

Primary pressure relief valve VMR-22


Item 5005a: VMR2.240.NG.010 VMR-22-FC-N-420-VITON Material no.: R930052892

Item Designation Material no. Information Quantity


Seal kit (2-fold) consisting of: R961003380
19 Seal-Lock nut M10 × 1 4
33 O-ring 17.12 × 2.62 2
34 Thrust ring 16.1/20.4 × 1 2
37 O-ring 23.47 × 2.62 2

Notice
Pressure relief valves are not pre-set!
Protective caps see page 38.

▼ Pressure reducing valve, MHDRDB 04… ▼ Pressure relief/anti-cavitation valve MHDBN 22…
MA = 20±1.2 Nm
19

25
21

22 37
24 34
23 33
24 34

Bosch Rexroth AG, RE 64276-E/2022-03-15


 Control block | M4-12 31
 Seal kits

Proportional pressure relief valve


Item XX81b: KBPS… Material no.: See page 16

Item Designation Material no. Information Quantity


Seal kit consisting of: R961000376
100 O-ring 12.42 × 1.78 1
110 Thrust ring 11.2/14 × 1 1
120 O-ring 6.07 × 1.78 1
130 Seal ring 6.7/11.1 × 2 1

Inlet plate
Item 5001: Inlet plate Material no. FKM variant: R900772949
Material no. NBR variant: R901495037

Item Designation Information Quantity


3005 O-ring 6.07 × 1.78 4
3006 O-ring 17.12 × 2.62 3

▼ Seal kit for Inlet plate

3005
3006

 RE 64276-E/2022-03-15, Bosch Rexroth AG


32 M4-12 | Control block
Seal kits

Seal kits for directional valves (1 axis) for mechanical / hydraulic / electrohydraulic actuation
With A-cover series 2X Material no. FKM variant: R900766293

Item Designation Information Quantity


303 Seal nut M8 × 1-8 Seal-lock 1
307 Usit ring 6.7/10 × 1 1
311 O-ring 5.28 × 1.78 1
313 O-ring 36.17 × 2.62 1
Seal 51.6 × 32.8 × 2.62 1
314 O-ring 31.42 × 2.62 1
403 Seal nut M8 × 1-8 Seal-lock 1
411 O-ring 5.28 × 1.78 2
412 O-ring 17.17 × 1.78 2
413 O-ring 25.07 × 2.62 1
3005 O-ring 6.07 × 1.78 6
3006 O-ring 17.12 × 2.62 3

▼ Seal kit for directional valve (1 axis) with A-cover series 2X

Side A Side B 303

403
311

411 313
413
Standard
H… (Serie 1X)
W…
(Series 2X) 307
303

412
3006
3005 3005 313
Standard
R900766293

411
413 307 303

403
313

311

412
313

314

3005
3006 314

Standard
+ lever

Bosch Rexroth AG, RE 64276-E/2022-03-15


 Control block | M4-12 33
 Seal kits

With A-cover series 3X Material no. FKM variant: R901169375


Material no. NBR variant: R901495039

Item Designation Information Quantity


303 Seal nut M8 × 1-8 Seal-lock 1
307 Usit ring 6.7/10 × 1 1
313 Seal 51.6 × 32.8 × 2.62 1
314 O-ring 31.42 × 2.62 1
403 Seal nut M8 × 1-8 Seal-lock 1
420 O-ring 5.28 × 1.78 1
421* Seal (for hydraulic cover) 25.85 × 16.55 × 1.78 1
Seal (for electrohydraulic cover) 25.90 × 21.80 × 1.78 1
421 O-ring 17.17 × 1.78 1
422 Seal 23.35 × 18.5 × 1.78 2
423 Seal 47.90 × 28.80 × 1.78 1
O-ring (for cover with measuring port) 37.82 × 1.78 1
3005 O-ring 6.07 × 1.78 6
3006 O-ring 17.12 × 2.62 3

▼ Seal kit for directional valve (1 axis) with A-cover series 3X

Side A Side B

307
403

420 423 303


H… 421
313
W…
Standard
(Series 3X)

3006
422 3005 3005

R901169375

403

423
420
421 303
420
423 307
421
314

313

422 314 Standard


EPM2 421*
+ lever

422 3005
3006
Notice
Item 421* for deliveries from
14.05.2007 to 18.06.2007.

 RE 64276-E/2022-03-15, Bosch Rexroth AG


34 M4-12 | Control block
Seal kits

For A-Cover series 4X Material no. FKM variant: R901372811

Item Designation Information Quantity


303 Seal nut M8 × 1-8 Seal-lock 1
307 Usit ring 6.7/10 × 1 1
313 Seal 51.6 × 32.8 × 2.62 1
314 O-ring 31.42 × 2.62 1
411 Seal 1
413 Seal nut M8 × 1-8 Seal-lock 1
3005 O-ring 6.07 × 1.78 6
3006 O-ring 17.12 × 2.62 3

▼ Seal kit for directional valve (1 axis) with A-cover series 4X

Side A Side B 307


303
413

313
H… 411
W…
(Series 4X) Standard

3006
3005 3005

R901372811

303
307

413

314
411 313

314

3005 Standard
3006 + lever

Bosch Rexroth AG, RE 64276-E/2022-03-15


 Control block | M4-12 35
 Seal kits

For A-Cover with CPM Material no.: R901456636

Item Designation Information Quantity


20 Seal 1
303 Seal nut M8 × 1-8 Seal-lock 1
307 Usit ring 6.7/10 × 1 1
313 Seal 51.6 × 32.8 × 2.62 1
314 O-ring 31.42 x 2.62 1
3005 O-ring 6.07 x 1.78 6
3006 O-ring 17.12 x 2.62 3

Seal for A-Cover with CPM Material no.: R901489337

Item Designation Information Quantity


20 Seal 3

▼ Seal kit for directional valve (1 axis) with CPM

Side A Side B

307

303

313

Standard

3006
3005 3005
20
R901456636

R901489337 20
303
307
3 x 20

314
313

314

Standard
3005
3006 + lever

 RE 64276-E/2022-03-15, Bosch Rexroth AG


36 M4-12 | Control block
Seal kits

Seal kit for directional valves (1 axis) for aluminum-free actuation


For aluminum-free actuation Material no. FKM variant: R901195473

Item Designation Information Quantity


303 Seal nut M8 × 1-8 Seal-lock 1
307 Usit ring 6.7/10 × 1 1
311 O-ring 5.28 × 1.78 2
313 O-ring 25.07 × 2.62 1
314 O-ring 31.42 × 2.62 1
403 Seal nut M8 × 1-8 Seal-lock 1
405 Usit ring 6.7/10 × 1 1
411 O-ring 5.28 × 1.78 2
412 O-ring 17.17 × 1.78 2
413 O-ring 25.07 × 2.62 1
3005 O-ring 6.07 × 1.78 6
3006 O-ring 17.12 × 2.62 3

▼ Seal kit for directional valves (1 axis) for aluminum-free actuation

Side A Side B 303

311

405 313

413
403 307

411 Standard
H LS aluminum-free

412 3005
3005 3006

R901195473
405
413
413
403
307 303
403 411
411
W LS
314
311
313

412 314
412
Standard
3005 + lever aluminum-
3006 free

Bosch Rexroth AG, RE 64276-E/2022-03-15


 Control block | M4-12 37
 Seal kits

Seal kit for directional valves (1 axis) for pure mechanical actuation
Für rein mechanische Betätigung Material no. FKM variant: R901195431

Item Designation Information Quantity


304 Shaft seal 1
403 O-ring 29.87 × 1.78 1
404 Shaft seal 1
421 O-ring 17.17 × 1.78 2
3005 O-ring 6.07 × 1.78 4
3006 O-ring 17.12 × 2.62 3

▼ Seal kit for directional valves (1 axis) for pure mechanical actuation

404 304 Z

A
403

404

403
B.

3006
3005

R901195431

ALSM
421 304
404
304 N
421 403

3005
3006

Assembly instruction for item 304 and item 404:


Surface A (gummed side) is always inward-facing (hous- A B

ing).
Surface B (metallic side) is always outward-facing (cover,
environment).

 RE 64276-E/2022-03-15, Bosch Rexroth AG


38 M4-12 | Control block
Accessories

Accessories

Tie rods
Item Designation Material no. Information
9991 Stud bolt1) R900023339 1 Section M10 × 90
R900023697 2 Sections M10 × 140
R900023640 3 Sections M10 × 180
R900023007 4 Sections M10 × 230
R900017426 5 Sections M10 × 270
R900017427 6 Sections M10 × 320
R900076402 7 Sections M10 × 365
R900076404 8 Sections M10 × 420
R900075187 9 Sections M10 × 470
R900076403 10 Sections M10 × 520
9992 Hexagon nut2) R913028522 M10 SW16

▼ Tie rods

MA = 32±3.2 Nm
9992
9992
MA = 10±2 Nm
9991

9001

2 1

1) Recommended tool: R901258662


2) Pre-tension the nuts with approx. 20 Nm, sequence .
Pre-tension the nuts with approx. 26 Nm, sequence .
Tighten the nuts with tightening torque MA = 32±3.2 Nm.
sequence .

Bosch Rexroth AG, RE 64276-E/2022-03-15


 Control block | M4-12 39
Accessories

On-board electronics
Item Designation Material no.
XX96a Daisy chain Cable
Cable for the connection of two pilot modules (Standard) 190 mm R917c02581
Cable for the connection of two pilot modules 240 mm R917c02599
Cable for the connection of two pilot modules via central inlet 370 mm R917c02628
XX96b Special cable
Cable with two plug-in connectors, coding 1 (black) 90° R917c05332
Cable with two plug-in connectors, coding 2 (gray) 90° R917c05333
Connection cable
Cable with one plug-in connector, coding 1 (black), 4000 mm R917c02724
Cable with one plug-in connector, coding 2 (gray), 4000 mm R917c04484
Plug-in connectors and connector sets
Plug-in connector coding 1 (black), dummy plug R917c05459
Plug-in connector coding 2 (gray), dummy plug R917c02627
Plug-in connector coding 1 (black), dummy plug with integrated terminal resistance R917c05458
Bosch compact connector coding 1 (black) R900785606
Bosch compact connector coding 2 (gray) R900785607

Tools
Designation Material no.
Protective caps (Color code yellow) for pressure relief valves (Item 5005a, XX64c) R900242142
Assembly tool for protective caps R900708315
Assembly tool for pressure reducing valve (Item XX32, XX37) R900765771
Assembly tool for LS pressure relief valves (Item XX60, XX62) R901304612
Assembly tool for stud bolts (tie rods) (Item 9991) R901258662
Assembly tool for spool position sensor PSM R913062700

 RE 64276-E/2022-03-15, Bosch Rexroth AG


40 M4-12 | Control block
Related documentation

Related documentation

Document type Title Document number


Data sheet Load-sensing control block M4-12 in mono block/sandwich plate design 64276
Instruction manual Control blocks for mobile applications 64025-B
Electronic pilot control module EPM2 64815-B
CAN controlled pilot module CPM (CANopen standard communication) 64820-B
CAN controlled pilot module CPM (CANopen special communication) 64819-B
Repair manual Load-sensing control block M4-12 64276-01-R

Bosch Rexroth AG © Bosch Rexroth AG 2008. All rights reserved, also regarding any disposal,
Zum Eisengießer 1 exploitation, reproduction, editing, distribution, as well as in the event of
97816 Lohr am Main applications for industrial property rights. The data specified within only
Germany serves to describe the product. No statements concerning a certain condi-
Tel. +49 9352 18-0 tion or suitability for a certain application can be derived from our informa-
Aftermarket@boschrexroth.de tion. The information given does not release the user from the obligation of
www.boschrexroth.com own judgment and verification. It must be remembered that our products are
subject to a natural process of wear and aging.

Bosch Rexroth AG, RE 64276-E/2022-03-15

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