Group: 17- Intake and Exhaust

Warranty Code: 052

Bulletin No. SB-11-001
Issue Date: 07-21-2011

SERVICE INFORMATION BULLETIN

Subject:
EXHAUST MANIFOLD STUD MODIFICATION AND COOLANT PIPE DESIGN CHANGE FOR
J05D-TF ENGINES

This document is to inform dealers and workshops of the exhaust manifold stud modification and
coolant pipe design change.

1. RELEVANT MODELS:
2008 – 2010 NA6J (145), NB6J (165) and NC6J (185) models.
Equipped with the J05D
J05D-TF
TF engine.
engine

2. OVERVIEW:
This bulletin provides instructions for the exhaust manifold attachment modification at the #1
cylinder location. The modification consists of installing longer exhaust studs, sleeves and
double nuts to better withstand vibration and heat stress. Modifications to the manifold insulator
shield and the turbocharger coolant pipe have also been made to accommodate the longer
studs.

The installation instructions in this bulletin are limited to the modified components. Please follow
Workshop Manual Removal & Installation Instructions for the surrounding components which
need to be removed in order to complete the modification.

3
3. PARTS REQUIRED:
REQUIRED

Description Part Number Quantity

Stud SZ12610017 3

Spacer SZ91016297 3

Coolant Pipe 16895E0200 1

Gasket SL72301414 4

Nut (17mm) SZ17010022 3

Nut (14mm) SZ17010009 3

Page 1 Vendor Ref: HMM-110622-B1

 Group: 17- Intake and Exhaust
Warranty Code: 052
Bulletin No. SB-11-001
Issue Date: 07-21-2011

SERVICE INFORMATION BULLETIN

Note: The remaining 9 studs, nuts, spacers and 4 gaskets below remain the same

Description Part Number Quantity

Stud SZ12610012 9

Spacer SZ91016217 9

Nut SZ17810007 9

Manifold Gaskets S171041610 4

BEFORE YOU BEGIN

 Read and understand all instructions and procedures before you begin the work
 Read and follow all Cautions set forth below
 These alerts help to avoid damage to components, serious personal injury, or both
 Park the vehicle on a level and solid surface
 Apply the parking brake and confirm parking brake activation
 Place wheel chocks in front of and behind all wheels
 Use care when working around surfaces which may be hot
 Wear safety glasses to prevent eye injuries
 Properly calibrated torque wrenches must be used to prevent possible ensuing damage
 Turn off the engine and remove the key from the ignition switch

4. PROCEDURE:

Modification of the insulator shield:

Bend
B d th
the corner off the
th shield
hi ld according
di
to the picture.

Caution: Do not cut the shield.

Page 2 Vendor Ref: HMM-110622-B1

 Group: 17- Intake and Exhaust
Warranty Code: 052
Bulletin No. SB-11-001
Issue Date: 07-21-2011

SERVICE INFORMATION BULLETIN

The clearance between the insulator and

surrounding parts should be minimum 5mm.

Caution: Do not bend the shield more than 4

times to prevent strength reduction. Also
do not bend it in the opposite direction.

Exhaust Manifold attachment at cylinder #1:

After removing the original stud

stud, clean the stud
bore using a M10 x 1.5mm tap.

Install stud and torque to 22lbf.ft (30Nm)

Caution: Excessive torque on the stud may cause the

cylinder head to crack.

Insert the 45mm spacer over the stud.

Install and torque the inner nut (17mm) to 39lbf.ft

39lbf ft (53Nm)

Caution: Make sure the spacer remains centered

while tightening the nut.

Recheck torques on all 3 inner nuts prior to installing

the outer nuts.

Page 3 Vendor Ref: HMM-110622-B1

 Group: 17- Intake and Exhaust
Warranty Code: 052
Bulletin No. SB-11-001
Issue Date: 07-21-2011

SERVICE INFORMATION BULLETIN

Install and tighten the outer nut (14mm) to

45lbf.ft (61Nm) while holding the inner nut.

Install the modified turbocharger coolant

pipe using new gaskets.

Page 4 Vendor Ref: HMM-110622-B1