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PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Cylinder Gp - Hoist 219-9784 1 C-9 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Pump Gp - Brake Cooling Drive 187-9683 7 B-7 CONTROL VALVES CHECK VALVES
AB A B
Pump Gp - Hoist 223-3749 8 B-7 to B-8
Screen As - Cooling Return 165-0056 9 B-5 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Screen As - Steering / Hoist Ret. 9T-9227 10 C-5
FLUID STORAGE RESERVOIRS
Screen Gp - Hoist 172-2395 11 C-7, C-8
Valve Gp - Brk Cooling Relief 6E-5855 12 B-5
Valve Gp - Hoist 245-1763 13 B-10 to D-13 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Valve Gp - Rear Brk Cool. Dvrtr 172-6440 14 G-12 797B Off-Highway Truck MEASUREMENT ROTATING SHAFTS
Pump Gp - Dead Eng. Tow 8W-9925 27 D-5 D Hoist Pump Pressure B-8 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Sensor Gp - Brk Accum Press. 221-3407 28 F-6 E Hoist Pump Pressure B-7 72 4
Sensor Gp - Brk Pump Press. 221-3407 29 E-7
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Switch As - Serv. Brk Actuation 128-5091 30 H-8, H-9 SUPPLY PRESSURE
Switch Gp - Low Acumm. Press 213-6947 31 F-7, G-6 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Brake Relay 154-6832 34 F-5 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve and Mtg Gp - Brake 335-8812 35 H-6 to H-8 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
Valve Gp - Sec. Brk Foot Pedal 223-2216 36 I-5
Valve Gp - Serv. Brk Foot Pedal 159-4530 37 H-10 UNIDIRECTIONAL UNIDIRECTIONAL
32 31 29 A B 32 62 67
46 53 48 54 45 42 47 70 21 27 25 24 38 21 61 66 ELECTRICAL SYMBOLS TABLE
HYDRAULIC SYMBOLS (ELECTRICAL)
KENR8227-02 VOL 1 of 2
G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
26 12
30 Page,
CIRCUIT NUMBER
51 9 12 325-AG135 PK-14 IDENTIFICATION WIRE COLOR
PREVIOUS STANDARD
23 B A
27 13 325-PK-14
61 D 13 E 6 7 8 72
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION
66
62
21 32
HOIST COMPONENTS BRAKE COMPONENTS
13
21 32
25 31
38 A B
34
23
46 54 48 30 37 36 56 22 42 4 71 3 11 D 8 14 1 24 33 28 20
35 E 29 C
COMPONENT LOCATIONS
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
BRAKE GP
144-0244
LEFT FRONT
I I
VALVE GP
TRACTION VALVE GP
CONTROL TO RAX LUBE SEC. BRK
222-4744 (VOLUME 2, B-3) FOOT PEDAL
VALVE GP 223-2216
SERV. BRK
FOOT PEDAL ARC PROPORTIONAL
159-4530
CONT VALVE PARK BRAKE GP
BRAKE FRONT
ON/OFF P A 219-1633
VALVE
P A T
LEFT REAR ADJUSTER VALVE AND MTG GP
BRAKE SLACK T BRAKE ADJUSTER
245-3682 335-8812 BRAKE SLACK
ARC ON/OFF VALVE 245-3682
H H
A B
SWITCH GP
SERVICE BRAKE ACTUATION ELBOW AS
128-5091 279-6514 P A
P2 P1
DIVERTER VALVE GP
PILOT PARKING BRAKE
RELAY
134-6832
G G
PRESS. REDUCING VALVE
ACCUMULATOR GP
VALVE GP BRAKE
REAR BRAKE 253-4119
COOLING DIVERTER
172-6440
VALVE GP
SERVICE
BRAKE RELAY
154-6832
ACCUM
BLEED DOWN VALVE
VALVE GP
BRAKE MANIFOLD VALVE
VALVE 270-4433 BRAKE CONTROL
BRAKE CONTROL COOLER GP 215-6442
215-6442 REAR
F BRAKE OIL UNLOADER CONT F
240-4606 SENSOR GP
BRK ACCUM
211-3407
P A
PUMP UNLOADER T
SWITCH GP
C LOW ACCUMULATOR
PRESSURE FITTING
SYSTEM RELIEF ORIFICE
213-6947
222-5319
FILTER GP
FRONT BRAKE
COOLING
KENR8227-02 VOL 1 of 2
194-0591
E E
SENSOR GP COOLER GP
(Dimensions: 39 inches x 28 inches)
D D
BREATHER
4T-6788 SCREEN AS
CYL TO TANK
HOIST RETURN BRAKE GP
ROD END 9T-9227 FRONT
219-1633 RIGHT FRONT
BRAKE GP
144-0244 PUMP TO CYL
ROD END
CYLINDER GP TANK GP
HOIST HYDRAULIC
219-9784 205-0844
30 Page,
C PUMP TO CYL C
HEAD END SCREEN GP
HOIST
172-2395
CYL TO TANK
HEAD END Tap Locations
Pressure, Sampling, and Sensor
PILOT VALVE GP SCREEN AS Tap Schematic
ON/OFF D E BRK COOLING Number Description Location
PUMP GP COOLING
RELIEF RETURN
HOIST 6E-5855 A Left Service Brake Pressure H-12
223-3749 165-0056 B Right Service Brake Pressure H-11
C Brake Pump Pressure F-11
D Hoist Pump Pressure B-8
E Hoist Pump Pressure B-7
VALVE GP
HOIST
245-1763 DRIVE GP
PUMP LINE PATTERNS
B DRIVE BOX B
149-3060 BREATHER Pressure Line
4T-6788
Pilot / Load Sensing Pressure
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
KENR8227-02
Component Locations October 2009
Part Machine Schematic
FLUID POWER SYMBOLS
Description
Number Location Location BASIC COMPONENT SYMBOLS
Steering and Fan MAIN AUX
Accumulator Gp - Steering 253-4120 40 F-7, F-8 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Cooler Gp - Front Brake Oil 241-9827 2 A-7
Cylinder Gp - Steering 194-6171 42 D-3, E-3
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Filter Gp - Case Drain 160-7752 43 B-5 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
Filter Gp - Steering Return 219-6629 45 A-8 VALVE ENVELOPES VALVES VALVE PORTS
Motor Gp - Fan Drive 183-7170 46 B-8
Pump Gp - Steering and Fan 194-0436 47 C-6 to C-8
Pump Gp - Strg Hand Metering 192-3897 48 E-6 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Screen As - Steering / Hoist Ret. 9T-9227 10 A-4 CONTROL VALVES CHECK VALVES
AB A B
Sensor Gp - Strg Accum Press. 221-3407 50 E-8
Sensor Gp - Strg Pump Press. 221-3407 51 F-7 Tap Locations P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED
Switch Gp - Strg High Press. Low 256-3638 52 F-9
Pressure, Sampling, and Sensor FLUID STORAGE RESERVOIRS
Valve Gp - Makeup 183-7170 53 B-8 10
Valve Gp - Press. Reducing 226-0835 54 E-8
Tap Schematic
Description
Valve Gp - Solenoid and Relief 275-6390 55 E-7 Number Location VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
12
Valve Gp - Strg Flow Ampl. 151-5933
Brake Cooling Drive and RAX Components
56 E-4 to E-5 F Steering Oil Sample Port G-12 797B Off-Highway Truck MEASUREMENT ROTATING SHAFTS
COMBINATION CONTROLS
Filter Gp - Oil, Final Drive 192-3841 82 D-2 I Steering Pump Pressure H-11 JSM220-UP
Motor Gp - Brake Cooling 171-1881 83 B-3
9
J Steering Accumulator Pressure H-11
Motor Gp - RAX Drive 210-2642 61 D-3
K Oil Sampling, RAX System 5
SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT
Miscellaneous
Breather 4T-6788 70 C-3, C-4 Volume 2 of 2: Steering, Fan, and RAX Lube Circuits BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION
KENR8227-02 VOL 2 of 2
G
71 M
6 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
61
67
Oil Sump
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
Differential Suction 61 CURRENT STANDARD CURRENT STANDARD
Oil Sump HARNESS IDENTIFICATION CODE THIS EXAMPLE
36 40 51 55 F D 8 Rear Axle Suction
30 H J 22 4 2 71 47 72 7 6 5 43 14 1 13 20 33 C 23 INDICATES WIRE 135 IN HARNESS “AG”
WIRE
35 37 50 52 56 G I 3 E 11 10 9 44 28 34 66
30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
26 12
51 9 12 89 CIRCUIT NUMBER WIRE WIRE GAUGE
53 52 40 55 45 22 42 4 70 47 2 5 44 43 7 6 10 72 70 26 67 1 27 IDENTIFICATION COLOR 325-PK
PREVIOUS STANDARD
325-PK-14 B A
23
82
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
61 TOP VEIW IDENTIFICATION
66
62 STEERING COMPONENTS
21 32
13
21 32
88
25 31 89
82
38 A B
34 86
61 61
23
K 81
L 66
46 54 48 30 37 36 56 22 42 4 71 3 11 D 8 14 1 24 33 28 20 87
35 29 84 85
E C
66 RIGHT SIDE
FRONT OF REAR AXLE HOUSING
COMPONENT LOCATIONS RIGHT SIDE OF BACK OF THE REAR AXLE HOUSING
RAX COMPONENTS
8 7 6 5 4 3 2 1
F F
SENSOR GP
ACCUMULATOR STEERING PUMP
STEERING PRESSURE PUMP GP
SWITCH GP
253-4120 221-3407 STEERING
HIGH PRESSURE LOW
HAND METERING
256-3638
192-3897
SENSOR GP VALVE GP
STEERING STEERING FLOW
ACCUMULATOR AMPLIFIER
PRESSURE I 151-5933
221-3407
CL
E HP E
L
FILTER GP
CYLINDER GP
OIL
LS STEERING
FINAL DRIVE SENSOR GP
194-6171
192-3841 PRESSURE
VALVE GP (DIFFERENTIAL OIL)
SOLENOID/ RELIEF 196-6092
F 275-6390 CORE AS
209-7824
FILTER AND MTG GP
CR POWER TRAIN
(DIFFERNTIAL)
192-3840
HT EF R
T SWITCH AS
MOTOR GP PRESSURE VALVE AS
RAX DRIVE (FINAL DRIVE) (LUBE DISTRIBUTION)
D 210-2642 130-7459 172-5381 D
MOTOR
SPEED
ECM
BRAKE & COOLING
FAN SPEED
PUMP
DISPLACEMENT
PUMP DISPLACEMENT
PUMP GP FROM FAN PUMP PUMP GP
KENR8227-02 VOL 2 of 2
SCREEN AS SCREEN AS
(Dimensions: 39 inches x 28 inches)
SUCTION 172-6104
RAX LUBE
DRIVE PUMP
9P-9555
PUMP GP
BRAKE AND RAX: 223-3750 VALVE GP
BRAKE,RAX LUBE,RAX FAN: 223-3751 RELIEF
C DRIVE GP (REAR AXLE
C
PUMP DRIVE MOTER UNLOADER)
BOX MOTOR GP 173-5399
149-3060 RAX FAN:307-1504
L1
Qmin Qmax Qmax Qmin
BREATHER SENSOR GP
4T-6788 TEMPERATURE
DIFFERENTIAL
OIL
L2 128-5662
FILTER GP
CASE DRAIN PUMP GP LEFT WHEEL GP & FD RIGHT WHEEL-GP & FD
160-7752 BRAKE COOLING
196-4624 MOTOR GP
BRAKE COOLING
171-1881
RAX ATTACHMENT
COOLER GP
FRONT BRAKE OIL LINE PATTERNS
241-9827 Pressure Line
8 7 6 5 4 3 2 1