Brake Actuation Hydraulic System RENR2587-01

Machine Location Item Component Description Schematic Location February 2007 FLUID POWER SYMBOLS
Number BASIC COMPONENT SYMBOLS
D 2 68 45 1, 56 Service and Parking Brake (Rear) F-8, A-8
3 Traction Control Valve F-7 MAIN AUX.
PUMP: VARIABLE and
4 Brake Accumulator (Service) E-5, D-4 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
2-SECTION PUMP PRESSURE COMPENSATED

5 Brake Valve (Chassis) B-6

11, 67 Service and Parking Brake (Front) F-1, B-1
46 13 Secondary Brake Control E-2 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED
ATTACHMENT

14 Service Brake Control E-5

VALVES
17 Relay Valve (Service Brake/Retarder) E-3 VALVE ENVELOPES VALVE PORTS
18 Brake Accumulator (Parking) D-3
19 Relay Valve (Parking Brake) C-2
48 20 Hydraulic Filter (Brake Actuation) B-5 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

26 Brake Valve (Cab) E-5 CONTROL VALVES CHECK VALVES

23 27 Sequence Valve E-2, E-7 AB AB

36 Electric Drive Pump (Parking and Secondary Brake Release) B-2

P T P T
46 Gear Pump (Brake Actuation and Rear Axle Motor Drive) A-5 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED
48 Pump Drive B-6
FLUID STORAGE RESERVOIRS
62 Hydraulic Tank Breather C-3
M 64 Hydraulic Tank B-2
A 78 Slack Adjuster (Rear) C-7 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
79 Slack Adjuster (Front) C-1
MEASUREMENT ROTATING SHAFTS

797B Off-Highway Truck

B Pressure Tap (Brake Actuation Pump) B-7
C Pressure Tap (Parking Brake Accumulator) B-8
39
Hydraulic Schematic
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

55 COMBINATION CONTROLS

32 JSM1-219
34 Hoist and Brake Cooling Hydraulic System
SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

Machine Location Item Component Description Schematic Location MANUAL CONTROL SYMBOLS
Number
1, 56 Service and Parking Brake (Rear) F-7, B-8
6 Hoist Cylinders E-2
54 11, 67 Service and Parking Brake (Front) F-2, C-1
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL

PILOT CONTROL SYMBOLS

PUSH BUTTON PEDAL SPRING

21 Diverter Valve (Rear Brake Cooling) C-7 RELEASED PRESSURE REMOTE SUPPLY PRESSURE
24 Gear Pump (Hoist and Brake Cooling) C-4
25 Oil Coolers (Rear Brake) B-6
28 Hoist Screens D-5 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

35 Hydraulic Filter (Front Brake Cooling) D-1 SUPPLY PRESSURE

40 Control Valve (Hoist and Brake Cooling) F-6 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
41 Oil Coolers (Front Brake) D-2
43 Piston Motor (Brake Cooling Pump Drive) A-3
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
47 Piston Pump (Brake Cooling Motor Drive) B-4
48 Pump Drive C-6 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
62 Hydraulic Tank Breather C-4
64 Hydraulic Tank C-3 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED
65 Gear Pumps (Brake Cooling) A-3 POSITIONING POSITION POSITION

E Sampling Valve (Rear Brake Cooling Oil) -

G Auxiliary Power Unit Port (Hoist System) E-3 UNIDIRECTIONAL UNIDIRECTIONAL

K Sampling Valve (Front Brake Cooling Oil) -

F05779
FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
FLOW
N Pressure Tap (Hoist) D-6 DIRECTION FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

J Pressure Tap (Hoist) D-5

REAR AXLE HYDRAULIC COMPONENTS 81
82
Screen
Screen
B-2
C-3 © 2007 Caterpillar
All Rights Reserved
Printed in U.S.A.

Torque Converter and Transmission Hydraulic System

Machine Location Item Component Description
Number Electrical Symbols Table
8 Gear Pump (Transmission Charging and Scavenge)

1 2 A 3 4 5 B C 6 8 9 10 F 11 12 13 14 15 9
10
Gear Pump (Torque Converter Charging and Transmission Lubrication)
Modulation Valve (Torque Converter Lockup Clutch)
Hydraulic Symbols (Electrical)

16 Magnetic screen (Transmission)

22
31
Relief Valve (Torque Converter Inlet)
Differential Valve (Transmission Lubrication)
G M
16 17 18 19 G 20 21 22 H 48
57
Pump Drive
Oil Filter (Transmission) Transducer Transducer Generator Electric Motor
58 Relief Valve (Torque Converter Inlet) (Fluid) (Gas / Air)

(Dimensions: 39 inches x 28 inches)

66 Oil Filter (Torque Converter)
70 Relief Valve (Transmission Main)
24 25 71 Transmission Planetary
72 Torque Converter
73 Magnetic Screen (Torque Converter Outlet)

RENR2587-01
74 Transmission Hydraulic Control
26 75 Oil Cooler (Torque Converter and Transmission Pressure Switch Pressure Switch
(Adjustable)
Temperature Switch Electrical Wire

23 D F
H
Pressure Tap (Torque Converter Lockup Clutch)
Pressure Tap (Torque Converter Outlet Relief Valve)
P Pressure Tap (Transmission Charging Pump Section)
L Sampling Valve (Transmission Charging Oil) Electrical Symbols (Electrical)
27 79 28 29 R
W
Pressure Tap (Torque Converter Inlet Relief Valve)
Pressure Tap (Torque Converter Charging Pump Section)
X Sampling Valve (Torque Converter Charging Oil)
T

12 Pressure Temperature Level Flow

Fan, Steering Hydraulic System Symbol Symbol Symbol Symbol
Machine Location Item Component Description Schematic Location
30 78 31 80 Number
12 Steering Cylinders D-1
Wire Number Identification Codes
15 Steering Metering Pump C-5
29 Steering Control Valve C-2 Electrical Schematic Example Hydraulic Schematic Example
37 Motor (Fan Drive) B-8
38 Makeup Valve B-8 Current Standard Current Standard
32 42 Oil Cooler (Steering and Fan Drive) A-6 Harness identification code
This example indicates
48 Pump Drive C-4

30 Page,
wire 135 in harness "AG". Wire
50 Piston Pump (Steering and Fan) C-8 Circuit Number Wire Color
Identification
51 Oil Filter (Steering and Fan Drive) A-8
325-AG135 PK-14
53 Steering Accumulators F-8
59 Solenoid and Relief Valve (Steering) E-7 325-PK
Circuit Identification
60 Pressure Switch (Steering Pump Oil High) F-5 Number
Wire Color Wire Gauge

61 Pressure Switch (Steering Pump Oil Low) F-6

62 Hydraulic Tank Breather C-3 Previous Standard
63 Steering Tank Section A-3
34 68 Electronic Control Module (Brake/Cooling) B-5 Wire
Wire Color

69 Hydraulic Filter (Pump Case Drain) B-4

76 Pressure Sensor (Steering Accumulators) F-8 325-PK-14
77 Pressure Switch (High Steering Pressure) E-8
36 37 38 S Pressure Tap (Steering Pump) F-6
Circuit Number
B A
T Pressure Tap (Steering Accumulator) F-6 Wire Gauge
Identification (EXAMPLE VALVE)
U Sampling Valve (Steering and Fan Drive System) -
V Auxiliary Power Unit Port (Steering System) F-7
39 M 40 N J 41 42 80 Pilot Operated Relief Valve D-7

43
Rear Axle Hydraulic System

45 46 47 48 50 35 51 53 76 77 Machine Location Item Component Description

Number Brake Cooling Motor Drive, and Rear Axle Drive Hydraulic System
2 Control Valve (Final Drive Diverter) Machine Location Item Component Description Schematic Location
23 Oil Filter (Final Drive) Number
32 Relief Valve (Differential Oil) 34 Gear Pump (Rear Axle Oil) F-4
54 55 56 57 P L 58 R 59 60 61 S T U V 34 Gear Pump (Rear Axle Oil) 43
45
Piston Motor (Brake Cooling)
Pilot Operated Relief Valve (Rear Axle Motor) Unloader
B-1
F-2
39 Oil Filter (Differential Oil)
45 Pilot Operated Relief Valve (Rear Axle Motor) Unloader 46 Gear Pump (Brake Actuation and Rear Axle Motor Drive) C-5
46 Gear Pump (Brake Actuation and Rear Axle Motor Drive) 47 Piston Pump (Brake Cooling Motor Drive) C-7
48 Pump Drive 48 Pump Drive E-7
62 63 64 65 69 66 W X 67 54 Screen 50 Piston Pump (Steering and Fan) C-8
F05783 55
68
Gear Motor (Rear Axle Pump Drive)
Electronic Control Module (Brake/Cooling)
55
63
Gear Motor (Rear Axle Pump Drive)
Steering Tank Section
F-3
A-3
A Pressure Tap (Final Drive Pump Section) 64 Hydraulic Tank C-1
D Pressure Tap (Final Drive Oil) 65 Gear Pump (Brake Cooling) B-1

COMPONENT LOCATIONS M Pressure Tap (Differential Oil)

 6 4 3 2 1 8 7 6 5 4 3 2 1
5
48
53 61
1 3 11 77
10
F F
F 60 F
S
F V
T

70
13 L 76
14
26 57 71
E
27 E P E
E
27 R U 59
72
17 58

D E 4
H 80
12
B C 22
D D 73
74 16 31 D D
75
18
A
4
X
78
66
79
C
W 29
C 15
C 8 C
48 C
19
36 9
B 62
50

62
F05782

B 5 B
67 Torque Converter and Transmission Hydraulic System B B

64 38 37 68
20 69
Brake Actuation Hydraulic System
48 Machine Location Item Component Description Schematic Location
Number
1, 56 Service and Parking Brake (Rear) F-8, A-8
3 Traction Control Valve F-7
4 Brake Accumulator (Service) E-5, D-4
5 Brake Valve (Chassis) B-6
11, 67 Service and Parking Brake (Front) F-1, B-1
A 46 A 13 Secondary Brake Control E-2
14 Service Brake Control E-5 63 A
17 Relay Valve (Service Brake/Retarder) E-3 A
51
56 18 Brake Accumulator (Parking) D-3
42
F05780 19 Relay Valve (Parking Brake) C-2
20 Hydraulic Filter (Brake Actuation) B-5
F05777
8 7 6 Brake Actuation
5 Hydraulic4 System 3 2 1 26
27
Brake Valve (Cab)
Sequence Valve
E-5
E-2, E-7
36 Electric Drive Pump (Parking and Secondary Brake Release) B-2
8 7 Fan, Steering
5 Hydraulic System
4 3 2 1

46 Gear Pump (Brake Actuation and Rear Axle Motor Drive) A-5
48 Pump Drive B-6
62 Hydraulic Tank Breather C-3
64 Hydraulic Tank B-2
(Dimensions: 39 inches x 28 inches)

78 Slack Adjuster (Rear) C-7 8 7 6 5 4 3 2 1

79 Slack Adjuster (Front) C-1
B Pressure Tap (Brake Actuation Pump) B-7
8 7 6 5 4 3 2 1 C Pressure Tap (Parking Brake Accumulator) B-8
F
55 F
Hoist and Brake Cooling Hydraulic System
34
1 Machine Location Item Component Description Schematic Location
Number
F
40 1, 56 Service and Parking Brake (Rear) F-7, B-8
6 Hoist Cylinders E-2
RENR2587-01

F
D 11 11, 67 Service and Parking Brake (Front) F-2, C-1 45
21 Diverter Valve (Rear Brake Cooling) C-7
24 Gear Pump (Hoist and Brake Cooling) C-4 48
25 Oil Coolers (Rear Brake) B-6 E E
28 Hoist Screens D-5
35 Hydraulic Filter (Front Brake Cooling) D-1
40 Control Valve (Hoist and Brake Cooling) F-6
41 Oil Coolers (Front Brake) D-2
43 Piston Motor (Brake Cooling Pump Drive) A-3 A
47 Piston Pump (Brake Cooling Motor Drive) B-4
G G 48 Pump Drive C-6
6 62 Hydraulic Tank Breather C-4 D D
E 64 Hydraulic Tank C-3
E 65 Gear Pumps (Brake Cooling) A-3
E Sampling Valve (Rear Brake Cooling Oil) - 64
G Auxiliary Power Unit Port (Hoist System) E-3
K Sampling Valve (Front Brake Cooling Oil) -
N Pressure Tap (Hoist) D-6
J Pressure Tap (Hoist) D-5 46
81 Screen B-2
82 Screen C-3 C 50 C
30 Page, Color 2,

Torque Converter and Transmission Hydraulic System

Machine Location Item Component Description 47 69
Number
8 Gear Pump (Transmission Charging and Scavenge)
D D 9 Gear Pump (Torque Converter Charging and Transmission Lubrication)
41 10 Modulation Valve (Torque Converter Lockup Clutch)
N J 16 Magnetic screen (Transmission) B B
22 Relief Valve (Torque Converter Inlet) 65
28 31 Differential Valve (Transmission Lubrication) 43
48 Pump Drive
35 57 Oil Filter (Transmission)
58 Relief Valve (Torque Converter Inlet)
66 Oil Filter (Torque Converter)
B 62 64 70 Relief Valve (Transmission Main)
48 24 71 Transmission Planetary
C 67 72 Torque Converter A A
73 Magnetic Screen (Torque Converter Outlet)
C 74 Transmission Hydraulic Control
63
C F05778
21 75
F
Oil Cooler (Torque Converter and Transmission
Pressure Tap (Torque Converter Lockup Clutch)
82 H Pressure Tap (Torque Converter Outlet Relief Valve) 8 7 Brake Cooling
6 Motor Drive, 5and Rear Axle Motor
4 Drive Hydraulic
3 Systems 2 1
P Pressure Tap (Transmission Charging Pump Section)
E L Sampling Valve (Transmission Charging Oil)
R Pressure Tap (Torque Converter Inlet Relief Valve)
W Pressure Tap (Torque Converter Charging Pump Section)
X Sampling Valve (Torque Converter Charging Oil)
47 LINE PATTERNS
Fan, Steering Hydraulic System
Machine Location Item Component Description Schematic Location Pressure Line
Number Pilot / Load Sensing Pressure
B B 12 Steering Cylinders D-1
15 Steering Metering Pump C-5 Drain / Return Lines
56 81 29 Steering Control Valve C-2 Brake Cooling Motor Drive, and Rear Axle Drive Hydraulic System Component Group
25 37
38
Motor (Fan Drive)
Makeup Valve
B-8
B-8
Machine Location Item Component Description Schematic Location
42 Oil Cooler (Steering and Fan Drive) A-6
Number Attachment
48 Pump Drive C-4 34 Gear Pump (Rear Axle Oil) F-4
43 Piston Motor (Brake Cooling) B-1 Air Line
50 Piston Pump (Steering and Fan) C-8
51 Oil Filter (Steering and Fan Drive) A-8 45 Pilot Operated Relief Valve (Rear Axle Motor) Unloader F-2 CALLOUTS
53 Steering Accumulators F-8 46 Gear Pump (Brake Actuation and Rear Axle Motor Drive) C-5
59 Solenoid and Relief Valve (Steering) E-7 47 Piston Pump (Brake Cooling Motor Drive) C-7 YY Taps (Pressure, Sampling, Sensor) by letter
60 Pressure Switch (Steering Pump Oil High) F-5
48 Pump Drive E-7
61 Pressure Switch (Steering Pump Oil Low) F-6 Components by number
65 43 62 Hydraulic Tank Breather C-3
50 Piston Pump (Steering and Fan) C-8 1
A A 55 Gear Motor (Rear Axle Pump Drive) F-3
63 Steering Tank Section A-3 AA Connections by letter
68 Electronic Control Module (Brake/Cooling) B-5 63 Steering Tank Section A-3
69 Hydraulic Filter (Pump Case Drain) B-4 64 Hydraulic Tank C-1 ARROW PATTERNS
76 Pressure Sensor (Steering Accumulators) F-8 65 Gear Pump (Brake Cooling) B-1
F05781 77 Pressure Switch (High Steering Pressure) E-8 AccuGrade Options
S Pressure Tap (Steering Pump) F-6
THIS SCHEMATIC IS FOR THE 797B OFF-HIGHWAY TRUCKS
8 7 6 Hoist and Brake
5 Cooling Hydraulic
4 System 3 2 1 T
U
Pressure Tap (Steering Accumulator)
Sampling Valve (Steering and Fan Drive System)
F-6
- Components are shown installed on a fully operable machine with the key and engine off and transmission
V Auxiliary Power Unit Port (Steering System) F-7 shifter in neutral.
80 Pilot Operated Relief Valve D-7 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations