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March 2019
Component Locations - Volume 1 FLUID POWER SYMBOLS
Part Schematic Machine BASIC COMPONENT SYMBOLS
Description
Number Location Location MAIN AUX
Accumulator Gp (Swing) 493-4873 B-5 45 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
Filter Gp - Charge 416-8307 B-5 1 COMPENSATED)
COMPENSATED)
Pump Gp - Hyd Fan (Hyd Oil) 448-5585 C-3 4
VALVE ENVELOPES VALVES VALVE PORTS
Pump Gp - Implement 420-8637 C-2 5
Pump Gp - Implement (Tandem) 420-8636 C-6 6
Pump Gp - Pilot 488-0068 C-3 7 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Hydraulic System
Valve Gp - Manual 336-0978 F-6 51
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
COMBINATION CONTROLS
FKD1-UP
Tap Locations
HLD1-UP
Pressure, Sampling, and Sensor
HSE1-UP
Tap Schematic MKE1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Description
Number Location OR MANUAL & PILOT PILOT OR MANUAL
PZE1-UP
SOS Charge Filter Pressure C-5 MANUAL CONTROL SYMBOLS
HSF1-UP
LWN1-UP
WSN1-UP
ZEN1-UP PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
UNIDIRECTIONAL UNIDIRECTIONAL
© 2019 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
UENR5435-05 VOL 1 of 2
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
PREVIOUS STANDARD
30 Page,
325-PK-14 B A
8 4 7 6 10 2
(47) CYLINDER GP
BASIC
369-1052
C2 C1
TO CYLINDER (15) VALVE GP TO GREASE INJECTORS
TO CYLINDER
CAP END ROD END
CHECK
500-0500
(48) PUMP GP
ELECTRIC DRIVE
488-0015
E E
POWERED ACCESS STAIRWAY
(10) SCEEN GP
TO GREASE VENT VALVE
HIGH PRESSURE
(IMPLEMENT)
169-4072
(9) SCEEN GP
HIGH PRESSURE
(IMPLEMENT TANDEM)
D D
172-2395
420-8636 420-8637
FP-E LOC: VOL 2 (B-8)
C P C
(7) PUMP GP
UENR5435-05 VOL 1 of 2
(8) PUMP GP
PILOT
SWING
488-0068
420-8639
Q MIN Q MAX
(Dimensions: 39 inches x 28 inches)
P
S L1
(4) PUMP GP (3) PUMP GP
HYD FAN (HYD OIL) HYD FAN (ENGINE
448-5585 RAD)
Vg MIN Vg MIN Vg MIN 428-8035
P
(1) FILTER GP
LOC: CHARGE
SPB
30 Page,
VOL 2 (C-8)
416-8307
LOC:
VOL 2 (C-8) SPA Vg MAX Vg MAX Vg MAX
B B
LOC:
P( SOS SOS IMPLEMENT PUMP 1
S L1
VOL 2 (B-1) IMPLEMENT PUMP 2 IMPLEMENT PUMP 3
LOC:
VOL 2 (C-8) LD
LOC:
VOL 2 (B-1) S
LOC:
VOL 2 (B-1) CD3
LOC:
VOL 2 (B-1) CD2
LOC:
VOL 2 (B-1) CD1
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PILOT PUMP OUTPUT
LINE PATTERNS MAIN PUMP OUTPUT
LUBE CONTROL CIRCUIT
Pressure Line COOLING PUMP OUTPUT
SUPPLY LINE
Pilot / Load Sensing Pressure SWING CONTROL CIRCUIT
A DRAIN / RETURN LINE A
Drain / Return Lines
Air Line
Component Group
CALLOUTS THIS SCHEMATIC IS FOR THE 6015B HYDRAULIC MINING SHOVEL HYDRAULIC SYSTEM
VOLUME 1 OF 2: HYDRAULIC PUMPS
YY Taps (Pressure, Sampling, Sensor - by letter)
Do not operate or work on this product unless you have
MEDIA NUMBER: UENR5435-05
DL DL D Connectors (By letter)
read and understood the instruction and warnings in the SCHEMATIC PART NUMBER: 437-8902, CHANGE: 05, VERSION: -
relevant Operation and Maintenance Manuals and Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
Callout Number Component
relevant service literature. Failure to follow the instruc-
(Machine Location from (52) VALVE GP - CONTROL Name in neutral and with parking brake set.
Component LocationsTable) tions or heed the warnings could result in injury or
138-1234 Part Number
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
8 7 6 5 4 3 2 1
UENR5435-05
March 2019
FLUID POWER SYMBOLS
Component Locations - Volume 2 BASIC COMPONENT SYMBOLS
Part Schematic Machine
Description MAIN AUX
Number Location Location PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
Accumulator Gp 501-8348 A-7 44 COMPENSATED)
42
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Cylinder Gp - Tension (LH) 101-1939 F-5 21
Cylinder Gp - Tension (RH) 101-1939 F-4 22 CONTROL VALVES CHECK VALVES
Hydraulic System
Valve Gp - Check (Tension) (LH) 9T-1013 F-4 31
Valve Gp - Check (Tension) (RH) 9T-1013 F-4 32 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
UNIDIRECTIONAL UNIDIRECTIONAL
© 2019 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
G
M
19 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
23
UENR5435-05 VOL 2 of 2
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
40
CIRCUIT NUMBER WIRE WIRE GAUGE
IDENTIFICATION COLOR 325-PK
15 PREVIOUS STANDARD
30 Page,
29 325-PK-14 B A
35
30
33
26
36
24
39
18
34
25 41
(36) VALVE GP
FLUSHING (SWING) (REAR)
454-6233
E P P (29) SWIVEL GP TT TB/DP E
430-5504
(28) MOTOR GP
TRACK (RH)
428-8038
(35) VALVE GP
FLUSHING (SWING) (41) VALVE GP
(FRONT) REGEN
454-6233 (15) ACCUMULATOR GP 433-4336
PILOT PRESSURE
432-8385
T2
PIT SB SP A SP B PB
D D
PLT
PITG SWG SWG PARK
BRK PLT BRAKE
ACC2
ACC1 TRAVEL
2 SPD
T
(37) VALVE GP
IMPLEMENT CONTROL
NBV 430-7782
aL3 aL2 aL1 aR1 aR2 aR3
(FWD) (UP) (UP) (IN) (OPEN) (FWD)
PT
LOC:
VOL 1 (C-8)
SP B
C C
TRAVEL(R)
(POWER)
TRAVEL(L)
LOC:
UENR5435-05 VOL 2 of 2
TRK
BOOM 2
BOOM 1
BUCKET
SP A
(FLOAT)
STICK
VOL 1 (C-8)
LOC:
SB P PG
(Dimensions: 39 inches x 28 inches)
VOL 1 (D-1)
LOC:
VOL 1 (D-1) SA (40) VALVE GP
LOC:
PILOT MANIFOLD
VOL 1 (D-1)
PP 486-0896
LOC:
VOL 1 (D-1)
LD
(38) VALVE GP
(23) MOTOR GP
30 Page,
MAKE-UP
FAN DRIVE (ENGINE RAD)
(ENGINE RAD) 129-1899
B 422-6415
B
LINE PATTERNS
Pressure Line
8 7 6 5 4 3 2 1