160-7689

RENR8039-01
June 2004

Engine P1
Coolant Fuel
Temperature Fuel Pressure
Fuel Pressure Temperature Sensor
Sensor Sensor
Sensor (LH Service)
P100 P105
(RH Service) P209
P209

160-7690

P2

Starter
Connections
103-0213

FRONT VIEW 1 2 3
15 16 17 18 19 20 21
4 5 6 7 8 9 10 11 12 13 14
22 23 24 25 26 27 28
J61 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Alternator 43 44 45 46 47 48 49 50 51 52 53 54 55 56

C7 Marine Engine
57 58 59 60 61 62 63 64 65 66 67 68 69 70
Connections
RIGHT SIDE VIEW
Start Relay
P515
Alternator/
Start Relay
Circuit Breaker
Electrical System 9X-4391

Engine
Coolant 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Temperature 28 27 26 25 24 23 22 21 20 19 18 17 16 15
P61
Sensor
P100
Engine C7B1-UP 42 41 40 39 38 37 36
56 55 54 53 52 51 50
35 34 33 32 31 30 29
49 48 47 46 45 44 43
Coolant
Level C7X1-UP 70 69 68 67 66 65 64 63 62 61 60 59 58 57

Sensor
P800

8T-8736

D
E C
J60 F A B
J
Injector G
H
Cylinder #6
P306

155-2252

1 2 3 4 5 6
12 11 10 9 8 7

P300

1 2 3 4 5 6
Related Electrical Service Manuals
Title Form Number
Troubleshooting RENR5037
Systems Operation / Testing and Adjusting SENR9828
Electronic Installation Guide (Engine) REHS1187
Installation Guide
SENR5002 © 2004 Caterpillar Printed in U.S.A.
TOP VIEW (Marine Engine Electronic Displays)
All Rights Reserved

Injector
Injection
Harness
Actuation Inlet
Fuel Connector Inlet Air
Pressure Engine Oil
Temperature P300/J300 Manifold
Sensor Temperature Heater Relay
Sensor
Fuel Pressure J204
Boost Temperature
Sensor P501 Connector Tables for Harness 247-4139 -00 3E-5179
P105 (Turbo Outlet) Sensor P2 P100 J204 P501
Sensor Pressure J101 7 8 9 10 11 12
P103 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
(LH Service) Sensor 1 8T-8737
BU-18 995-E17 1 180-9340 OR-18 997-E46 A 180-9339 OR-18 F793-E6 1 180-9340
P209 J200
OR-18 997-E1 2 126-1766
PK-18 G833-E49 2 180-9340 BR-18 993-E42 B 180-9339 BU-18 G850-E7 2 180-9340 J300
Timing Calibration BR-18 993-E2 3 126-1766
OR-18 R800-E3 4 126-1766 ACCESSORY TABLE BR-18 G849-E16 C 180-9339 ACCESSORY TABLE
(TC) Probe Connector BK-18 J842-E4 5 126-1766 QTY PART NAME P/N ACCESSORY TABLE QTY PART NAME P/N
P400 OR-18 M967-E5 6 126-1766 1 PLUG_AS. 155-2269 QTY PART NAME P/N 1 PLUG_AS. 155-2269
REAR VIEW 7
8
8T-8737
8T-8737
1
1
BOOT
WEDGE
6I-4347
155-2261
1
1
RECEPTACLE_AS. 3E-3370
BOOT 6I-4347
1
1
BOOT
WEDGE
6I-4347
155-2261
6 5 4 3 2 1

OR-18 F793-E6 9 126-1766

10 8T-8737 1 WEDGE 3E-3371
J1939 169-8670 3E-3370
11 8T-8737
Termination J101 P800
BU-18 G850-E7 12 126-1766
CLR-GA WIRE NAME POS TERM/PLUG P209 CLR-GA WIRE NAME POS TERM/PLUG
Resistor 13 8T-8737
BU-18 G428-E8 14 126-1766 YL-18 G846-E19 1 180-9339 CLR-GA WIRE NAME POS TERM/PLUG OR-18 R800-E3 A 180-9340 J137
J67 OR-18 997-E43 A 180-9340
P209 B A
15 8T-8737 PK-18 G833-E50 2 180-9339 BK-18 J842-E4 B 180-9340 J200
WH-18 A745-E9 16 126-1766 BR-18 993-E40 B 180-9340
P212 A B
ACCESSORY TABLE OR-18 M967-E5 C 180-9340 J201
YL-18 R818-E10 17 126-1766 WH-18 A745-E9 C 180-9340 P800
QTY PART NAME P/N ACCESSORY TABLE J204
PK-18 G833-E11 18 126-1766 C
Customer 19 8T-8737
1 RECEPTACLE_AS. 3E-3364 ACCESSORY TABLE QTY PART NAME P/N J212
QTY PART NAME P/N C
Connector 20 8T-8737 1 PLUG_AS. 155-2269 1 PLUG_AS. 169-8670
J61 21 8T-8737 2 PLUG 8T-8737 1 PLUG_AS. 169-8670 1 RECEPTACLE_AS. 3E-3370
PK-18 F723-E12 22 126-1766 1 BOOT 6I-4347 1 RECEPTACLE_AS. 3E-3370 3 PLUG 8T-8737
PU-18 F724-E13 23 126-1766 1 WEDGE 155-2261 3 PLUG 8T-8737 1 BOOT 6I-4347
GY-18 994-E14 24 126-1766 155-2269 155-2267
1 WEDGE 3E-3365 1 BOOT 6I-4347 1 WEDGE 155-2276
25 8T-8737 P100
1 WEDGE 155-2276
OR-18 H479-E15 26 126-1766
P103

RENR8039-01
BR-18 G849-E16 27 126-1766
P103 P803 P105 P137
28 8T-8737
29 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG P212 CLR-GA WIRE NAME POS TERM/PLUG P400 P137A A B
30 8T-8737 BU-18 C967-E20 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG OR-18 H479-E15 1 180-9340 P501 2 1 P212A
Starter 31 8T-8737 PK-18 G833-E47 2 180-9340 BU-18 N940-E58 A 180-9340 YL-18 N941-E61 2 180-9340 P515
Connections BU-18 995-E17 32 126-1766 ACCESSORY TABLE YL-18 N941-E60 B 180-9340 ACCESSORY TABLE
YL-18 F421-E18 33 126-1766
P803 C
QTY PART NAME P/N BU-18 G428-E8 C 180-9340 QTY PART NAME P/N
YL-18 G846-E19 34 126-1766
1 PLUG_AS. 155-2269 ACCESSORY TABLE 1 PLUG_AS. 155-2269
BU-18 C967-E20 35 126-1766
GY-18-XLPE A701-E21 36 126-1766 1 BOOT 6I-4347 QTY PART NAME P/N 1 RECEPTACLE_AS. 3E-3364
Service Tool PU-18-XLPE A702-E22 37 126-1766 1 WEDGE 155-2261 1 PLUG_AS. 169-8670 2 PLUG 8T-8737 153-9693 3E-3364
Connector BR-18-XLPE A703-E23 38 126-1766 1 RECEPTACLE_AS. 3E-3370 1 BOOT 6I-4347

16 Page, JVD
J60 GN-18-XLPE A704-E24 39 126-1766 3 PLUG 8T-8737 1 WEDGE 155-2261 P301
PK-18 A746-E25 40 126-1766 P105
1 BOOT 6I-4347 P302
BU-18 N940-E26 41 126-1766 CLR-GA WIRE NAME POS TERM/PLUG
YL-18 N941-E27 42 126-1766
1 WEDGE 155-2276 P303 J101
YL-18 F421-E18 1 180-9340
Primary Inlet Air P304
43 8T-8737 PK-18 G833-E48 2 180-9340 A B B 1 2
Engine Speed/Timing Heater WH-18-XLPE L983-E28 44 126-1766 P305
ACCESSORY TABLE P400
Sensor OR-18-XLPE L984-E29 45 126-1766 P306
Circuit YL-18-XLPE L985-E30 46 126-1766 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
P401 Breaker 47 8T-8737 1 PLUG_AS. 155-2269 PK-18 F723-E12 1 180-9340
Injection Actuation Component Identifiers (CID¹) GY-18 R817-E31 48 126-1766 1 RECEPTACLE_AS. 3E-3364 PU-18 F724-E13 2 180-9340
Pressure Control BK-18 E963-E32 49 126-1766 2 PLUG 8T-8737 ACCESSORY TABLE
ECM Connector Module Identifier (MID²) 50 8T-8737 111-2416 3E-3382
Valve J2/P2 51 8T-8737
1 BOOT 6I-4347 QTY PART NAME P/N

Secondary P500 Fuel Level (MID No. 036) 52 8T-8737 1 WEDGE 155-2261 1 PLUG_AS. 155-2269
ECM Connector CID Component 1 RECEPTACLE_AS. 3E-3364
Engine Speed/Timing Sensor 53 8T-8737
Electronic J1/P1 BU-18-XLPE A705-E33 54 126-1766 2 PLUG 8T-8737
Sensor Engine Oil Connector 0001 Injector Cylinder #1 fault J137
Control GY-18-XLPE A706-E34 55 126-1766 1 BOOT 6I-4347 P402 J67 6 1
P402 Pressure P803 0002 Injector Cylinder #2 fault 56 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG A B
Module 1 WEDGE 155-2261
Sensor 0003 Injector Cylinder #3 fault 57 8T-8737 BU-18 N940-E57 A 180-9339 5 2

J201 YL-18 E966-E35 58 126-1766 YL-18 N941-E59 B 180-9339

LEFT SIDE VIEW
4 3
0004 Injector Cylinder #4 fault BU-18 E965-E36 59 126-1766 YL-18 R818-E10 C 180-9339 P401
Transmission 0005 Injector Cylinder #5 fault 60 8T-8737
ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
Oil Temperature PK-18 G854-E37 61 126-1766
0006 Injector Cylinder #6 fault PU-18 G855-E38 62 126-1766 QTY PART NAME P/N BK-18 E963-E32 A 111-1567
Connector 1 RECEPTACLE_AS. 3E-3370 GY-18 R817-E31 B 111-1567
0041 8 Volt DC Supply 63 8T-8737 100-3320 140-7339
J137
Failure Mode Identifiers (FMI¹) 0042 Inject Actuation Control Valve
64
65
8T-8737
8T-8737
1 PLUG_AS. 169-8670 ACCESSORY TABLE
3 PLUG 8T-8737 QTY PART NAME P/N
FMI No. Failure Description 0091 Throttle Position 66 8T-8737 1 BOOT 6I-4347 1 PLUG_AS. 100-3320
0 Data valid but above normal operational range. 67 8T-8737
0094 Fuel Pressure 1 WEDGE 155-2276 1 BOOT 6I-4347

A
Transmission 68 8T-8737 P401
1 Data valid but below normal operational range. 69 8T-8737 1 WEDGE 3E-3371 P500
0100 Engine Oil Pressure A B
Oil Pressure

B
2 Data erratic, intermittent, or incorrect. 70 8T-8737
0102 Boost Pressure P402
Connector ACCESSORY TABLE
3 Voltage above normal or shorted high. 0105 Inlet Manifold Temperature QTY PART NAME P/N J200 CLR-GA WIRE NAME POS TERM/PLUG
P212
4 Voltage below normal or shorted low. 1 PLUG_AS. 160-7690 CLR-GA WIRE NAME POS TERM/PLUG BU-18 E965-E36 A 111-1567
0110 Engine Coolant Temperature
1 ENDBELL 126-1774 OR-18 997-E44 A 180-9339 YL-18 E966-E35 B 111-1567
5 Current below normal or open circuit. 0127 Transmission Oil Pressure 2 STRAP-CABLE 3S-2093 BR-18 993-E41 B 180-9339 ACCESSORY TABLE
1 BOOT 115-5672
6 Current above normal or grounded circuit. 0164 Injector Actuation Pressure
1 BOOT 6I-4348
PK-18 A746-E25 C 180-9339 QTY PART NAME P/N Harness identification code Harness And Wire Symbols
Event Identifiers (EID) 7 Mechanical system not responding properly. 0168 System Voltage ACCESSORY TABLE 1 PLUG_AS. 111-2416 This example indicates
E015 High Engine Coolant Temperature Derate 8 Abnormal frequency, pulse width, or period. QTY PART NAME P/N 1 BOOT 6I-4347 wire 135 in harness "AG".
0174 Fuel Temperature J300 1 RECEPTACLE_AS. 3E-3370
Wire, Cable, or Harness
E017 High Engine Coolant Temperature Warning 9 Abnormal update. 0175 Engine Oil Temperature CLR-GA WIRE NAME POS TERM/PLUG 1 BOOT 6I-4347
Assembly Identification
E025 High Inlet Air Temperature Derate 10 Abnormal rate of change. GY-18-XLPE A701-E21 1 144-1636 P500 Part Number For
0177 Transmission Oil Temperature 1 WEDGE 3E-3371
P174 J174 J274
PU-18-XLPE A702-E22 2 144-1636 CLR-GA WIRE NAME POS TERM/PLUG P274 Connector Assembly
E027 High Inlet Air Temperature Warning 11 Failure mode not identifiable. 0253 Personality Module mismatch BR-18-XLPE A703-E23 3 144-1636 PK-18 G854-E37 A 123-1198 130-6795 130-6795 111-7898 3E-5179
E030 High Transmission Oil Temperature Warning 12 Bad device or component. GN-18-XLPE A704-E24 4 144-1636
0261 Engine Timing Calibration J201 PU-18 G855-E38 B 123-1198 325-A135 PK-14
BU-18-XLPE A705-E33 5 144-1636 325-AG135 PK-14 1
E039 Low Engine Oil Pressure Derate 13 Out of calibration. 0262 5 Volt Sensor DC Power Supply GY-18-XLPE A706-E34 6 144-1636 CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE
E057 Low Engine Coolant Level Derate 14 Parameter failures. YL-18-XLPE L985-E55 7 144-1636 OR-18 997-E45 A 180-9339 QTY PART NAME P/N
0268 Check Programmable Parameters Socket Wire
E059 Low Engine Coolant Level Warning 15 Parameter failures.
YL-18-XLPE L985-E56 8 144-1636 BR-18 993-E39 B 180-9339 1 PLUG_AS. 140-7339 Pin Wire Receptacle Fuse
0320 Speed/Timing Sensor OR-18-XLPE L984-E54 9 144-1636 GY-18 994-E14 C 180-9339 1 BOOT 6I-4347 Gauge
E096 High Fuel Pressure 16 Parameter not available. OR-18-XLPE L984-E53 10 144-1636 Color
0342 Secondary Engine Speed ACCESSORY TABLE 1 SEAL 123-1200
WH-18-XLPE L983-E51 11 144-1636 Single Wire
E100 Low Engine Oil Pressure Warning 17 Module not responding. 0617 Air Inlet Heater Relay WH-18-XLPE L983-E52 12 144-1636
QTY PART NAME P/N 1 SEAL 123-1199 Ground Plug
1 RECEPTACLE_AS. 3E-3370 Connector Circuit Connection 2 200-L32 BK-14
E113 High Transmission Oil Pressure 18 Sensor supply fault. 1249 Secondary Throttle Position ACCESSORY TABLE
QTY PART NAME P/N 1 BOOT 6I-4347 Number
E190 Engine Overspeed Warning 19 Condition not met. ¹ The CID is a diagnostic code that indicates which circuit is faulty. 1 RECEPTACLE_AS. 3E-5179 Identification
1 WEDGE 3E-3371
E268 Unexpected Engine Shutdown 20 Parameter failures. 1 WEDGE 3E-5180 Pin or Socket
² The MID is a diagnostic code that indicates which electronic control module 1 BOOT 115-5674
105-9344 Component
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
diagnosed the fault.
Number
Part Number
 P2
1607690 F793-E6 OR-18
1 G850-E7 BU-18
ANALOG SENSOR SUPPLY +5V 2 997-E1 OR-18 F724-E13 PU-18
ANALOG SENSOR RETURN 3 993-E2 BR-18 G855-E38 PU-18
DIGITAL SENSOR POWER +8V 4 R800-E3 OR-18 G854-E37 PK-18 P401
DIGITAL SENSOR RETURN 5 J842-E4 BK-18 F793-E6 OR-18 1003320
COOLANT LEVEL 6 M967-E5 OR-18 F723-E12 PK-18 E963-E32 BK-18 A SIGNAL
GROUND PRIMARY (TOP)
7 G850-E7 BU-18 G846-E19 YL-18 R817-E31 GY-18 B (+)BATTERY UNSWITCHED
8 G833-E50 PK-18 (+)BATTERY UNSWITCHED
INLET AIR HEATER RELAY RETURN 9 F793-E6 OR-18 P500 E963-E32 BK-18 (+)BATTERY UNSWITCHED
10 1407339 E965-E36 BU-18
ENGINE SPEED / TIMING SENSORS (+)BATTERY KEYSWITCH
11 G854-E37 PK-18 A R817-E31 GY-18 169-3300 (+)BATTERY KEYSWITCH
INJECTION ACTUATION PRESSURE CONTROL VALVE
INLET AIR HEATER RELAY 12 G850-E7 BU-18 R817-E31 GY-18 G855-E38 PU-18 B G833-E47 PK-18 REMOTE START
13 H479-E15 OR-18 995-E17 BU-18 P402
TRANSMISSION OIL PRESSURE 14 G428-E8 BU-18 G849-E16 BR-18 G833-E49 PK-18 1112416
ST B
15 R800-E3 OR-18 E966-E35 YL-18 E965-E36 BU-18 A SIGNAL CB
P400 SECONDARY (BOTTOM) ON S REMOTE START
FUEL PRESSURE 16 A745-E9 WH-18 F421-E18 YL-18 C967-E20 BU-18 E966-E35 YL-18 B GROUND
1552269 3E3364 OFF C
TRANSMISSION OIL TEMPERATURE 17 R818-E10 YL-18 995-E17 BU-18 G833-E48 PK-18
ANALOG TEMPERATURE SENSOR RETURN 18 G833-E11 PK-18 E963-E32 BK-18 F723-E12 PK-18 1 TIMING CALIBRATION F421-E18 YL-18 (+)BATTERY KEYSWITCH
19 R818-E10 YL-18 F724-E13 PU-18 2 (TC) PROBE CONNECTOR N941-E61 YL-18 NOTE G R
(+)BATTERY KEYSWITCH
20 A745-E9 WH-18 H479-E15 OR-18
P103 KEYSWITCH
21 A746-E25 PK-18
TIMING CALIBRATION (TC) PROBE+ 22 F723-E12 PK-18 M967-E5 OR-18 1552269
TIMING CALIBRATION (TC) PROBE- 23 F724-E13 PU-18 E965-E36 BU-18 C967-E20 BU-18 1 SIGNAL INLET MANIFOLD TEMPERATURE SENSOR CUSTOMER PROVIDED
ENGINE OIL PRESSURE 24 994-E14 GY-18 E966-E35 YL-18 G833-E47 PK-18 2 GROUND 130-9811 ENGINE SHUTDOWN SWITCH
25 (+)BATTERY
994-E14 GY-18 NOTE E
FUEL LEVEL 26 P800 BUS BAR
H479-E15 OR-18 G846-E19 YL-18 (+)BATTERY UNSWITCHED
INJECTION ACTUATION PRESSURE 27 G849-E16 BR-18 C967-E20 BU-18 1698670 REMOTE ENGINE SHUTDOWN SWITCH CB
28 G428-E8 BU-18 R800-E3 OR-18 A RD-18 +8V (-)BATTERY
29 B BK-18 GROUND COOLANT LEVEL SENSOR P100
J842-E4 BK-18 J842-E4 BK-18 165-6634 (-)BATTERY 20A (+)BATTERY UNSWITCHED
30 M967-E5 OR-18 C GN-18 SIGNAL (OPTIONAL) 1552269 (-)BATTERY
31 G833-E48 PK-18 995-E17 BU-18 1 SIGNAL ENGINE COOLANT TEMPERATURE SENSOR (-)BATTERY
ENGINE COOLANT TEMPERATURE 32 995-E17 BU-18 G833-E11 PK-18 G833-E47 PK-18 G833-E49 PK-18 2 GROUND 130-9811
(+)BATTERY UNSWITCHED
FUEL TEMPERATURE 33 F421-E18 YL-18 G833-E49 PK-18 (-)BATTERY
ENGINE OIL TEMPERATURE 34 G846-E19 YL-18 G833-E50 PK-18 J201 BUS BAR
INLET MANIFOLD TEMPERATURE 35 C967-E20 BU-18 3E3370
INJECTOR 1 36 A701-E21 GY-18 N940-E26 BU-18 N940-E57 BU-18 997-E45 OR-18 A OR-18 +5V ENGINE OIL PRESSURE SENSOR
INJECTOR 2 37 A702-E22 PU-18 N940-E58 BU-18 993-E39 BR-18 B YL-18 GROUND 194-6725 P105
INJECTOR 3 38 A703-E23 BR-18 994-E14 GY-18 C GN-18 SIGNAL 1552269 NEG POS
INJECTOR 4 39 A704-E24 GN-18 N941-E59 YL-18 F421-E18 YL-18 1 SIGNAL FUEL TEMPERATURE SENSOR
BOOST PRESSURE 40 G833-E48 PK-18 2 GROUND 130-9811
A746-E25 PK-18 N941-E27 YL-18 N941-E60 YL-18 (OPTIONAL)
ANALOG SENSOR POWER +5V 41 N940-E26 BU-18 N941-E61 YL-18 12V OR 24V
ANALOG SENSOR COMMON 42 N941-E27 YL-18
43 997-E44 OR-18
J200 J101 WIRE AS WIRE AS
INJECTOR 1&2 RETURN 44 L983-E28 WH-18 997-E43 OR-18 215-9457 215-9271(12V/24V)
INJECTOR 3&4 RETURN 45 L984-E29 OR-18 997-E1 OR-18 997-E46 OR-18 3E3370 3E3364 CIRCUIT BREAKER
INJECTOR 5&6 RETURN 46 997-E44 OR-18 A OR-18 +5V G846-E19 YL-18 1 BK-18 SIGNAL ENGINE OIL TEMPERATURE SENSOR 171-2211(24V)90A
L985-E30 YL-18 997-E45 OR-18 BOOST PRESSURE SENSOR 171-2215(12V)150A
47 993-E41 BR-18 B YL-18 GROUND G833-E50 PK-18 2 BK-18 GROUND 191-6587
194-6724
PRIMARY ENGINE SPEED/TIMING (TOP) + 48 R817-E31 GY-18 993-E42 BR-18 A746-E25 PK-18 C GN-18 SIGNAL OR-2 OR-2
PRIMARY ENGINE SPEED/TIMING (TOP) - 49 E963-E32 BK-18 993-E41 BR-18
50 G S
993-E2 BR-18 993-E40 BR-18 P803
51 993-E39 BR-18 CIRCUIT BREAKER
P209 1552269 MTR BAT 171-2211(24V)90A
52 J300 P300 171-2213(12V)135A
53 3E5179 1552252 1698670 H479-E15 OR-18 1 SIGNAL FUEL LEVEL SENSOR
A +5V N941-E61 YL-18 2 GROUND (OPTIONAL)
INJECTOR 5 54 A705-E33 BU-18 A701-E21 GY-18 A701-E21 GY-18 1 A701-T1 GY-16 997-E43 OR-18 053T264 OR-4 250T265 OR-4 ALT
INJECTOR 6 55 2 B GROUND FUEL PRESSURE SENSOR MOTOR
A706-E34 GY-18 A702-E22 PU-18 A702-E22 PU-18 A702-T2 PU-16 993-E40 BR-18 161-1704 + R BUSS BAR P501
56 A703-E23 BR-18 A703-E23 BR-18 3 A703-T3 BR-16 A745-E9 WH-18 C SIGNAL 211-8945(24V) 1552269
GND
57 A704-E24 GN-18 A704-E24 GN-18 4 A704-T4 GN-16 BK-18 1 F793-E6 OR-18
SECONDARY ENGINE SPEED/TIMING (BOTTOM) + 58 E966-E35 YL-18 A705-E33 BU-18 A705-E33 BU-18 5 A705-T5 BU-16 051T251 BK-4 BK-18 2 G850-E7 BU-18
SECONDARY ENGINE SPEED/TIMING (BOTTOM) - 59 E965-E36 BU-18 A706-E34 GY-18 A706-E34 GY-18 6 A706-T6 GY-16 BK-2 OR-2
60 L985-E30 YL-18 L985-E55 YL-18 L985-E55 YL-18 7 L985-T11 YL-16 INLET AIR
J204
INJECTION ACTUATION PRESSURE CONTROL VALVE + 61 G854-E37 PK-18 L985-E56 YL-18 L985-E56 YL-18 8 L985-T12 YL-16 P515 INLET AIR HEATER RELAY
3E3370 1552269
INJECTION ACTUATION PRESSURE CONTROL VALVE - 62 G855-E38 PU-18 L984-E29 OR-18 L984-E54 OR-18 L984-E54 OR-18 9 L984-T9 OR-16 052T056 RD-10 HEATER 235-9629(24V)
997-E46 OR-18 A OR-18 +5V WIRE AS
63 L984-E53 OR-18 L984-E53 OR-18 10 L984-T10 OR-16 INJECTION ACTUATION PRESSURE SENSOR 391-A54 PK-16 1 BK-18 212-0620(12V/24V) 202-6545(24V) WIRE AS
993-E42 BR-18 B YL-18 GROUND 224-4536 212-2762(24V)
64 L983-E28 WH-18 L983-E51 WH-18 L983-E51 WH-18 11 L983-T7 WH-16 C214-A53 BK-14 2 BK-18
G849-E16 BR-18 C GN-18 SIGNAL
65 L983-E52 WH-18 L983-E52 WH-18 12 L983-T8 WH-16 059T265 RD-10
66 START
67 INJECTOR HARNESS
CONNECTOR RELAY
68 P301 P302 P303 P304 P305 P306
1539693 1539693 1539693 1539693 1539693 1539693 (SMMS) WIRE AS 173-1824(12V)
69 173-1826(12V)
NOTE X NOTE X NOTE X NOTE X NOTE X NOTE X 3E-0075(24V)

A
B

A
B

A
B

A
B

A
B

A
B
70
3E-7278(12V)
P501
1 BK-2 1552269
2
J137 P137 P137A
BK-18 1 F793-E6 OR-18
3 3E3370 1552267 1552267
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR BK-18 2 G850-E7 BU-18
4 N940-E57 BU-18 A N940-R1 BU-18 N940-R1 BU-18 A OR-18 +5V TRANSMISSION OIL TEMPERATURE SENSOR
CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6 BK-2
HOUR METER - 5 N941-E59 YL-18 B N941-R2 YL-18 N941-R2 YL-18 B BK-18 GROUND 106-0735 INLET AIR
L464-A2 BR-16 (OPTIONAL)
6 R818-E10 YL-18 C R818-R3 YL-18 R818-R3 YL-18 C WH-18 SIGNAL HEATER RELAY
OR-2
7 OR-2 235-8633(12V)
WIRE AS
CAT DATA LINK + 8 944-A3 OR-16 212-0620(12V/24V) INLET AIR
J67 P212 J212 P212A
CAT DATA LINK - 9 945-A4 BR-16 HEATER
10 3E3382 1698670 3E3370 1552267
A A OR-18 +5V 202-6545(12V)
11 101-A40 RD-14 1 N940-E58 BU-18 N940-R4 BU-18 N940-R4 BU-18 173-1828(12V)
N941-E60 YL-18 B N941-R5 YL-18 N941-R5 YL-18 B YL-18 GROUND TRANSMISSION OIL PRESSURE SENSOR
12 229-A33 BK-14 2 161-9932
HOUR METER + 13 K883-A55 BR-16 3 G428-E8 BU-18 C G428-R6 BU-18 G428-R6 BU-18 C GN-18 SIGNAL (OPTIONAL)
F427-A5 PK-16
14 A234-A42 BK 4 120
15 K990-A49 GN 5
16 K900-A46 YL 6
17 TERMINATION
18 RESISTOR
DIAGNOSTIC INDICATOR 19 F429-A6 BU-16 208-0432
WARNING INDICATOR 20 F473-A7 YL-16 101-A22 RD-14 391-A54 PK-16
Customer
MAINTENANCE INDICATOR 21 F424-A8 YL-16 101-A25 RD-14 C214-A53 BK-14 Connector
REMOTE ENGINE SHUTDOWN SWITCH 22 G966-A9 PU-16 101-A24 RD-14 101-A36 RD-14 J60 J61
MAINTENANCE CLEAR SWITCH 23 101-A40 RD-14 8T8736
F426-A10 BU-16 (+)BATTERY UNSWITCHED
24 A234-A42 BK J906-A51 BR-16 A (+)BATTERY KEYSWITCH (+)BATTERY UNSWITCHED
25 945-A4 BR-16 945-A37 BR-16 229-A31 BK-14 229-A31 BK-14 B (-)BATTERY (+)BATTERY UNSWITCHED
26 945-A35 BR-16 229-A33 BK-14 A234-A43 BK C J1939 SHIELD (-)BATTERY
27 944-A3 OR-16 944-A39 OR-16 101-A40 RD-14 944-A39 OR-16 D CAT DATA LINK (+) (-)BATTERY
LOW OIL PRESSURE INDICATOR 28 F400-A11 GY-16 944-A38 OR-16 K990-A49 GN 945-A37 BR-16 E CAT DATA LINK (-) (-)BATTERY
HIGH COOLANT TEMPERATURE INDICATOR 29 F401-A12 GY-16 K900-A46 YL K990-A48 GN F J1939 DATA (-)
LOW COOLANT LEVEL INDICATOR 30 L463-A13 GY-16 229-A28 BK-14 229-A99 BK-14 J906-A51 BR-16 K900-A45 YL G J1939 DATA (+) REMOTE START
(B)
GENERAL ALARM DRIVER 31 X416-A56 OR-16 229-A98 BK-14 A234-A43 BK H (+)BATTERY KEYSWITCH
32 944-A39 OR-16 J REMOTE ENGINE SHUTDOWN SWITCH
33 229-A29 BK-14 945-A37 BR-16 SERVICE TOOL CONNECTOR (-)BATTERY J1939
CAN J1939 DATA - 34 K990-A14 GN 229-A31 BK-14 K990-A48 GN (+)BATTERY KEYSWITCH Termination
SYNCHRONIZE SWITCH INPUT 1 35 M973-A15 BR-16 K900-A45 YL (NOTE D)
36 229-A27 BK-14 229-A1 BK-14 391-A54 PK-16
Resistor
(A) (NOTE D) J67
37 229-A33 BK-14 C214-A53 BK-14 391-A54 PK-16 391-A54 PK-16 (NOTE D)
K883-A55 BR-16 C214-A53 BK-14 C214-A53 BK-14 SYNC SWITCH INPUT 1
TACH0METER + 38 450-A16 YL-16 (NOTE D)
A234-A58 BK-14 PRIMARY THROTTLE POSITION Service Tool
TACH0METER - 39 451-A17 BR-16 (NOTE D)
SECONDARY THROTTLE POSITION Connector
TRIP CLEAR SWITCH 40 L460-A18 YL-16 (B) P403 (NOTE D)
A234-A41 BK TROLLING MODE SWITCH
TROLLING MODE SWITCH 41 F425-A19 PU-16 PRIMARY THROTTLE +BAT. A (NOTE D) J60
A234-A43 BK K883-A55 BR-16 CUSTOMER CONNECTOR SLOW VESSEL MODE SWITCH
CAN J1939 SHIELD 42 A234-A20 BK POSITION SENSOR -BAT. B
A234-A60 BK A234-A42 BK C214-A53 BK-14 MAINTENANCE CLEAR SWITCH SYNC SWITCH INPUT 1
43 J61 P61 (121-7029) SIGNAL C
A234-A20 BK
(A)
391-A54 PK-16 1030213 9X4391 SYNC SWITCH INPUT 2 PRIMARY THROTTLE POSITION
SYNCHRONIZE SWITCH INPUT 2 44 M974-A21 YL-16 (NOTE C & F)
45 K900-A44 YL 229-A99 BK-14 TRIP CLEAR SWITCH SECONDARY THROTTLE POSITION
(B) 101-A36 RD-14 1 (+)BATTERY UNSWITCHED LOW COOLANT LEVEL INDICATOR TROLLING MODE SW TROLLING MODE SW SPLICE A234(B)
46 K900-A45 YL 229-A98 BK-14 229-A1 BK-14 2 (-)BATTERY SECONDARY THROTTLE
HIGH COOLANT TEMP INDICATOR +BAT. A SLOW VESSEL MODE SW SPLICE K900(B)
47 K900-A61 YL K900-A46 YL 101-A22 RD-14 229-A99 BK-14 3 (-)BATTERY POSITION SENSOR
(A) MAINTENANCE INDICATOR -BAT. B MAINTENANCE CLEAR SW SPLICE K990(B)
(+)BATTERY UNSWITCHED 48 101-A24 RD-14 K900-A23 YL 229-A1 BK-14 M972-A32 PK-16 4 SECONDARY THROTTLE POSITION (121-7029) SLOW VESSEL MODE SW
LOW OIL PRESSURE INDICATOR SIGNAL C SYNC SWITCH INPUT 2
49 K990-A47 GN M972-A32 PK-16 101-A22 RD-14 5 (+)BATTERY UNSWITCHED (NOTE C & F)
(B)
K990-A48 GN DIAGNOSTIC INDICATOR P404 TRIP CLEAR SW
CAN J1939 DATA + 50 K900-A23 YL 101-A36 RD-14 945-A35 BR-16 6 CAT DATA LINK (-)
51 K990-A62 GN K990-A49 GN 945-A35 BR-16 WARNING INDICATOR MAINTENANCE CLEAR SW LOW OIL PRESS. INDICATOR
944-A38 OR-16 7 CAT DATA LINK (+) J1939 SHIELD HIGH COOLANT TEMP INDICATOR
(+)BATTERY UNSWITCHED 52 101-A22 RD-14 K990-A14 GN (A) 944-A38 OR-16 101-A25 RD-14 8 (+)BATTERY UNSWITCHED
J906-A34 BR-16 J906-A51 BR-16 101-A25 RD-14
J1939 DATA (+) LOW COOLANT LEVEL INDICATOR
(+)BATTERY UNSWITCHED 53 101-A25 RD-14 229-A29 BK-14 9 (-)BATTERY SECONDARY THROTTLE
J906-A50 BR-16 J1939 DATA (-) MAINTENANCE INDICATOR
54 229-A29 BK-14 M971-A30 BR-16 10 PRIMARY THROTTLE POSITION ENABLE SW
HOUR METER (+) WARNING INDICATOR
55 C212-A57 BK-14 M971-A30 BR-16 C212-A57 BK-14 11 MULTI-STATION CONTROL SYSTEM RETURN
HOUR METER (-) DIAGNOSTIC INDICATOR
56 F429-A6 BU-16 F427-A5 PK-16 F427-A5 PK-16 12 HOUR METER (+) TRIP CLEAR SW
TACHOMETER (+)
57 F426-A10 BU-16 L464-A2 BR-16 L464-A2 BR-16 13 HOUR METER (-)
TACHOMETER (-)
58 451-A17 BR-16 450-A16 YL-16 450-A16 YL-16 14 TACHOMETER (+)
CAT DATA LINK (-)
SLOW VESSEL MODE SWITCH 59 R819-A26 GY-16 450-A16 YL-16 451-A17 BR-16 451-A17 BR-16 15 TACHOMETER (-)
CAT DATA LINK (+)
60 L463-A13 GY-16 A234-A41 BK A234-A41 BK 16 CAN J1939 (SHIELD)
M972-A32 PK-16 K900-A44 YL
J1939 SHIELD
(-)BATTERY 61 229-A27 BK-14 K900-A44 YL 17 CAN J1939 DATA (+)
M971-A30 BR-16 K990-A47 GN
J1939 DATA(-)
62 K990-A47 GN 18 CAN J1939 DATA (-)
F427-A5 PK-16 L460-A18 YL-16
J1939 DATA(+)
(-)BATTERY 63 229-A28 BK-14 L460-A18 YL-16 19 TRIP CLEAR SWITCH

(-)BATTERY
64
65 229-A29 BK-14
L464-A2 BR-16
G966-A9 PU-16
M973-A15 BR-16
L463-A13 GY-16
F401-A12 GY-16
L463-A13 GY-16
F401-A12 GY-16
20 LOW COOLANT LEVEL INDICATOR
21 HIGH COOLANT TEMPERATURE INDICATOR
OPTIONAL
(NOTE M)
HOUR METER(-)
HOUR METER(+)
TACHOMETER(-)
Harness 233-8335 -03
PRIMARY THROTTLE POSITION
(-)BATTERY
SECONDARY THROTTLE POSITION
66
67
68
M971-A30 BR-16
229-A31 BK-14
M972-A32 PK-16
F424-A8 YL-16
F425-A19 PU-16
F424-A8 YL-16
F400-A11 GY-16
F429-A6 BU-16
F424-A8 YL-16
F400-A11 GY-16
F429-A6 BU-16
22 MAINTENANCE INDICATOR
23 LOW OIL PRESSURE INDICATOR
24 DIAGNOSTIC INDICATOR
ENGINE VISION DISPLAY
212-7481
POWER
CABLE
163-3974
ENGINE VISION
DISPLAY
ON-OFF CB
TACHOMETER(+)
CAT DATA LINK(+) Connector and Splice SPLICE 101
SPLICE 229(B)
MULTI-STATION CONTROL SYSTEM RETURN
(+) BATTERY KEYSWITCH
69
70
C212-A57 BK-14
J906-A34 BR-16
F401-A12 GY-16
R819-A26 GY-16
M974-A21 YL-16
F473-A7 YL-16
J906-A50 BR-16
M973-A15 BR-16
F473-A7 YL-16 25 WARNING INDICATOR
26
27
POSITIVE BATTERY
NEGATIVE BATTERY
A
B
RD-14
BK-14
30A
CAT DATA LINK(-)
(+)BATTERY KEYSWITCH
(-)BATTERY
Locations SPLICE J906

ELECTRONIC CONTROL MODULE (ECM) 1607689 C

P1 L460-A18 YL-16 M974-A21 YL-16 28
F473-A7 YL-16 G966-A9 PU-16 OPTIONAL LAMPS (NOTE B)
391-A54 PK-16 29 REMOTE START DCD A
F400-A11 GY-16 F425-A19 PU-16 J906-A50 BR-16 30 (+)BATTERY KEYSWITCH RX B GPS
X416-A56 OR-16 R819-A26 GY-16 31 TX C INTERFACE MODULE
F426-A10 BU-16 32 (GPSIM)130-6191
DTR D (LOW OIL PRESS. LAMP) + -
X416-A56 OR-16 33 GND E
C212-A57 BK-14 M973-A15 BR-16 34 SYNC SWITCH INPUT 1 NOT USED F NOT USED 1 SPLICE 945
M974-A21 YL-16 35 SYNC SWITCH INPUT 2 NOT USED G TX 2 GPS TACHOMETER
RECEIVER (HIGH COOLANT TEMP LAMP)
G966-A9 PU-16 36 REMOTE ENGINE SHUTDOWN SWITCH NOT USED H RX 3 (CUSTOMER SUPPLIED)
F425-A19 PU-16 37 TROLLING MODE SWITCH NOT USED J NOT USED 4
R819-A26 GY-16 38 SLOW VESSEL MODE SWITCH NOT USED K DATA NOT USED 5 (LOW COOLANT LEVEL LAMP)
F426-A10 BU-16 39 MAINTENANCE CLEAR SWITCH CABLE NOT USED 6
40 163-3973 GND 7 + -
229-A98 BK-14 41 STARTER INTERLOCK SWITCH X995-BU DCD 8
ENGINE VISION INTERFACE (MAINTENANCE INDICATOR)
C214-A53 BK-14 42 START RELAY(SMMS) RETURN MODULE(EVIM)193-0258
X416-A56 OR-16 43 GENERAL ALARM DRIVER DTR 20 HOUR METER
K883-A55 BR-16 44 TROLL ENABLE NOT USED 1 (6T-7337)
(WARNING LAMP)
45 TX 2 NOT USED 25 SPLICE 944
46 RX 3
47 NOT USED 4 POSITIVE BATTERY T1 Start Relay
(DIAGNOSTIC LAMP)
48 NOT USED 5 NEGATIVE BATTERY T2 P515
49 NOT USED 6 CAT DATA LINK + T3
50 GND 7 CAT DATA LINK - T4
51 DCD 8
52
Engine
53 DTR 20 SPLICE 229(A)
Coolant
Harness 247-4139 -00 Temperature
Sensor
54
55
56
NOT USED 25 CB

Connector and Splice P100 57

58
FOR MULTI-STATION CONTROL
SYSTEM WIRING SEE THE
POSITIVE BATTERY
NEGATIVE BATTERY
T1
T2
5A
RENR8039-01

Locations 59
60
61
FOLLOWING SCHEMATICS:
RENR7893 (SINGLE ENGINE)
RENR7929 (DUAL ENGINE)
CAT DATA LINK +
CAT DATA LINK -
T3
T4
J42
CUST SUPPLIED ENG
SERVICE TOOL CONN SPLICE A234(A)
62 SPLICE K900(A)
63 KEYSWITCH A SPLICE K990(A)
16 Page, Color 2, JVD

64 -BATTERY B
65 J
66 H
67 OPTIONAL CAT DATA LINK + D
68 EMS UNIT CATERPILLAR CAT DATA LINK - E
69 COMPUTERIZED J1939 SHIELD C
DISPLAY MODULE STUB KEY
70 31 J1939 DATA - F
3 J1939 DATA + G P68-J68
Fuel Pressure 40 C
39 A THROUGH KEY
Sensor 38 MAX LENGTH 1 METER B
P209 TACHOMETER QUAD GAUGE GROUP A
37
36 B
32 15 C
30 10 20 A J68-P68
29 B (153-2707)
Engine 28
5 25 C (NOTE K & L)
Coolant 27 P68-J68
Injector 26 0 RPM X100
30
THROUGH KEY
Level
Harness 24
Sensor RECEPTACLE AS.
1
2
3
4
5
6

1
2
3
4
5
6
Connector 1 2
22 (133-0970)
P800 RPM RPM
21
J300
19
18
17
16
CkPaMILESKMRPMSERV CODE
x10 35
34
25
15
12
11
Injection Inlet 10
Actuation Manifold (REF 121-4017 AND 117-1575)
9
Pressure Temperature 8
Sensor 6 J1-P99
Sensor
P103 1 +BAT. 1
J204 2 -BAT. 2 ECM Connector
Boost 20 US-METRIC 3 P1
(Turbo Outlet) Engine Oil 23 SCROLL FORWARD 4
SPLICE L985 Injection Pressure Temperature Inlet Air 14 CAT DATA LINK - 5
Actuation Sensor 5 CAT DATA LINK + 6
Sensor Heater Relay 7 MON XMSN TEMP-PRESS. 7
Pressure J200 J101 P501 13 8 THIS SCHEMATIC IS FOR THE C7 MARINE ENGINE (S/N:C7B & C7X)
SPLICE L984 Control 4 WARNING-ALARM LAMP 9
Valve 33 BACKLIGHT LAMP PWR 10 IDENT. HARNESS CHG
P500 11 E 247-4139 00 (J2 / ENGINE)
Fuel Level 12 A 233-8335 03 (J1 / CUSTOMER)
Sensor SCROLL BACKWARD T 153-8920 02 (INJECTOR HARNESS)
Connector R 177-1638 01 (TRANSMISSION SENSORS)
Engine Oil Timing Calibration - 247-8707 00 (ALTERNATOR/STARTER)
P803
Pressure
Sensor
(TC) Probe Connector OPTIONAL
P400 MARINE POWER DISPLAY NOTE A: -BAT. ON CUSTOMER CONNECTOR MUST BE CONNECTED DIRECTLY
J201 TO THE -BATTERY BUS BAR AND NOT CONNECTED
MPD
NEGATIVE BATTERY 12 ON-OFF CB TO -BATTERY THROUGH ANY OTHER INDIRECT PATH.
POSITIVE BATTERY 11 NOTE B: 0.3A CURRENT LIMIT ON EACH OPTIONAL OUTPUT DRIVER
5A
SPLICE G833 MPD ENABLE 10 NOTE C: CATERPILLAR SUPPLIED, SHIPPED LOOSE WITH ENGINE. USE IS
SPLICE L983 Transmission CUSTOMER'S OPTION
J1939 SHIELD 9 MAX LENGTH 1 METER
Oil Pressure J1939 DATA - 8 NOTE D: INTERFACE TO ADDITIONAL ENGINES. FOR DETAILED INSTALLATION
Connector J1939 DATA + 7 REFER TO C7 MARINE ENGINE INSTALLATION GUIDE.
P212 BUS POSITIVE 6 ALARM NOTE E: AN ENGINE SHUTDOWN SWITCH SHOULD BE INSTALLED
BUS NEGATIVE 5 DEVICE STUB KEY AT EACH STATION TO SHUTDOWN THE ENGINE
EXTERNAL ALARM 4 P68-J68 WITHOUT REMOVING POWER TO ECM.
CONFIGURATION RTN 3 CB C NOTE F: DO NOT ENGINE MOUNT.
CONFIGURATION 2 2 + - NOTE W A NOTE G: REQUIRED CIRCUIT PROTECTION. CIRCUIT PROTECTION
Primary SPLICE N941 THROUGH KEY
CONFIGURATION 1 1 B WILL VARY BASED ON THE NUMBER AND TYPE OF DISPLAYS.
Engine A (+) BATTERY SUPPLY WIRES SEE INSTALLATION GUIDE.
SPLICE 997 SPLICE N940
Speed/Timing Transmission B NOTE J: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR
Sensor C INPUT SIGNAL WIRES TO ECM TO TERMINATION RESISTOR) IS 40 METERS
Oil Temperature TERMINATION A J68-P68
P401 120 NOTE K: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939
SPLICE 993 Connector RESISTOR B OUTPUT SIGNAL WIRES FROM ECM SPECIFICATIONS FOR ALL J1939 DATA LINK CONNECTIONS
(174-3016) C (153-2707)
J137 (NOTE K & L) NOTE L: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL
RECEPTACLE AS. SENSOR SUPPLY VOLTAGE INSTALLATION DETAILS
Secondary P57-J68 (133-0970)
NOTE M: CAT DATA LINK MUST BE UNSHIELDED TWISTED PAIR
Engine Speed/Timing SIGNAL PLUS
Fuel ALARM THROUGH KEY OF 18 AWG OR LARGER WIRE. ONE TWIST PER 25.4mm MINIMUM
Sensor RELAY NOTE W: SIZE ALARM SUPPLY CIRCUIT BREAKER BY ALARM DEVICE
Temperature THE ALARM RELAY IS NOT REQUIRED SIGNAL MINUS
P402 ECM Connector FOR ALARMS THAT DRAW LESS THAN 100mA. POWER REQUIREMENT.
Sensor (-) BATTERY / SENSOR RETURN NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
P105 P2 REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.