RENR8130

Turbocharger
March 2004
Component Identifiers (CID¹) 155-2272 3E-3376 155-2252

Module Identifier (MID²)

12 11 10 9 8 7
(MID No. 036)
P43 1 4 J43 4 1 P300 FRONT RIGHT VIEW
CID Component
0001 Injector Cylinder #1 2 3 3 2 (Typical)
0002 Injector Cylinder #2 1 2 3 4 5 6

0003 Injector Cylinder #3

0004 Injector Cylinder #4
0005 Injector Cylinder #5
169-8670 155-2267 9X-1343
0006 Injector Cylinder #6
0041 8 Volt DC Supply Aftercooler Expansion Tank
0091 Throttle Position Sensor P201
P137 P209
1 5 6 10

0094 Fuel Pressure Sensor P212 A B A B 11 15 16 20 Heat

P800 J61 Exchanger
21 25 26 30
0100 Engine Oil Pressure Sensor 31 35 36 40
C C
0102 Boost Pressure Sensor
0105 Inlet Manifold Temp Sensor
0110 Engine Coolant Temperature Sensor
0127 Transmission Oil Pressure Sensor
133-0973 155-2269
0168 System Voltage Engine
160-7689 Oil Cooler
0174 Fuel Temperature Sensor P100
0177 Transmission Oil Temperature Sensor P103
B A P105
J67 P400
0253 Personality Module mismatch 2 1
P401
0261 Engine Timing Calibration required P402 Water Pump

C-12 Marine Engine

C
0262 5 Volt Sensor Supply
P1
0268 Check Programmable Parameters

Electrical System
0320 Engine Speed/Timing Signal
0342 Secondary Engine Speed Signal
3E-3370
1249 Secondary Throttle Position Sensor
Event Indentifiers (EID)
B A
EID Event
J200
E015 High Engine Coolant Temperature Derate 160-7690 9HP359-1049
C
E017 High Engine Coolant Temperature Warning
E025 High Inlet Air Temperature Derate
E027 High Inlet Air Temperature Warning
E030 High Transmission Oil Temperature Warning P2
3E-7990
E039 Low Engine Oil Pressure Derate
E053 Low Fuel Pressure Warning
1 2 3 4 5 6
E056 High Fuel Temperature Warning
E057 Low Engine Coolant Level Derate J300

E059 Low Engine Coolant Level Warning 12 11 10 9 8 7

E096 High Fuel Pressure

8T-8736
E100 Low Engine Oil Pressure Warning
E113 High Transmission Oil Pressure LEFT REAR VIEW
E190 Engine Overspeed Warning D (Typical)
E C
E268 Unexpected Engine Shutdown
¹ The CID is a diagnostic code that indicates which circuit is faulty. J60 F A B

² The MID is a diagnostic code that indicates which electronic control module J
G
diagnosed the fault. H
Service
Hour
Meter

Electronic
Control
Module

© 2004 Caterpillar Printed in U.S.A.

INJECTOR
All Rights Reserved
HARNESS
CONNECTOR
J300
SPLICE
SPLICE
D788
D786

TOP VIEW

Fuel Pressure Engine Boost

Sensor Coolant (Turbo Outlet) Inlet Manifold
(RH Service) Temperature Pressure Temperature
SPLICE P209 Sensor Sensor
D786 Sensor
SPLICE D787 D786 D789 P100 J200 P103
D791

NOT NOT
NOT USED
USED USED

SPLICE
D790

NOT
USED Harness 4P-9537 -07 NOT
USED
NOT
USED

Failure Mode Identifiers (FMI³) D788 Connector and Splice D788 D788

FMI No. Failure Description Locations

0 Data valid but above normal operational range.

RENR8130-00
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
D791 D791 D789
5 Current below normal or open circuit. D789

6 Current above normal or grounded circuit.

A705
6

2
A701
5

1
7 Mechanical system not responding properly. A706 A702

30 Page, JVD
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
NO.6 NO.5 NO.2 NO.1
10 Abnormal rate of change. CYLINDER CYLINDER CYLINDER CYLINDER
INJECTOR D790 D790 INJECTOR INJECTOR
INJECTOR
11 Failure mode not identifiable.
12 Bad device or component. A703
4

3
A704
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
NO.4 NO.3
16 Parameter not available. CYLINDER CYLINDER
INJECTOR INJECTOR
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
20 Parameter failures.
³ The FMI is a diagnostic code that indicates what type of failure has
occurred.

Engine Inlet Manifold

FRONT VIEW Boost
Coolant Temperature
(Turbo Outlet)
Temperature Sensor
Engine Pressure Fuel Pressure
Sensor Fuel Injector Harness P103
Coolant Sensor Sensor
Temperature Connector Service Tool
P100 Engine Temperature J200 (LH Service)
Sensor P300/J300 Timing Calibration Connector
Coolant Sensor P209 J60
P105 (TC) Probe Connector
Level P100
P400 Customer
Sensor
Connector
P800
J61

J1939
Termination
Resistor
J67

Harness identification code Harness And Wire Symbols

This example indicates
wire 135 in harness "AG".
Wire, Cable, or Harness Secondary
Assembly Identification Engine Speed/Timing
Part Number For Sensor(Camshaft)
P174 J174 P274 J274 P402
130-6795 130-6795 3E-5179 Connector Assembly
Related Electrical Service Manuals 111-7898
325-A135 PK-14 Transmission
Title Form Number 325-AG135 PK-14 1
Oil Pressure
Troubleshooting SENR9646 Connector
Socket Wire P212
Systems Operation / Testing and Adjusting SENR9643 Pin Wire Receptacle Fuse
Color Gauge
Electronic Installation Guide (Engine) REHS1187 Transmission
Single Wire Plug Oil Temperature
Installation Guide Ground Engine Oil
Connector Circuit Connection Connector
(Marine Engine Electronic Displays)
SENR5002 2 200-L32 BK-14 Pressure Primary
Number P137
Sensor Engine Speed/Timing
Identification Sensor(Crankshaft)
P201 Electronic
Pin or Socket 105-9344 P401 Control
Number Engine Oil Module
Component Pressure ECM Connector ECM Connector
Part Number Sensor J2/P2 J1/P1
Primary P201
Engine Speed/Timing
Sensor(Crankshaft)
P401
LEFT SIDE VIEW
 P401

E963-A33 BK-16
1552269
1 BK-18 SIGNAL(-) (CRANKSHAFT POSITION)
Wire Descriptions for Starting and Charging System
R817-A32 GY-16 2 WH-18 SIGNAL(+) PRIMARY ENGINE SPEED/TIMING SENSOR
188-7511
From From To To
1 2 Code Gauge Color
4 3 Component Terminal Component Terminal
NOT
1607690 USED P402 CUSTOMER PROVIDED 058W856 16 YL/RD Start Relay (RH) +Coil (Term. 2) Engine Shutdown Switch (RH) Terminal 1
P2 1552269 ENGINE SHUTDOWN SWITCH
1 A701 GY-16 E965-A28 BU-16 1 SIGNAL(-) (CAMSHAFT POSITION)
SECONDARY ENGINE SPEED/TIMING SENSOR (NOTE E) ST B 058W857 16 YL/RD Optional Start Switch (RH) Start Terminal Engine Shutdown Switch (RH) Terminal 2
ANALOG SENSOR POWER +5V 2 997-A1 OR-16 NOT A702 PU-16 E966-A27 YL-16 2 SIGNAL(+) 189-9801 ON S
ANALOG SENSOR COMMON 3 993-A2 BR-16 USED A703 BR-16 (B) 058-857 16 YL/RD Optional Start Switch (RH) Start Terminal Engine Shutdown Switch (RH) Terminal 2
DIGITAL SENSOR POWER +8V 4 R800-A60 OR-16 INJECTOR A704 GN-16 G833-A99 PK-16 G833-A38 PK-16 OFF C
HARNESS
DIGITAL SENSOR COMMON 5 J842-A59 BK-16
CONNECTOR
A705 BU-16 G833-A37 PK-16
R
059W857 16 PK Engine Harness Connector P43 Terminal 4 Engine Shutdown Switch (RH) Terminal 2
COOLANT LEVEL SENSOR 6 M967-A58 OR-16 NOT G833-A62 PK-16
7 P300 J300
1552252 3E7990
USED
NO.5 NO.4 NO.3 NO.2 NO.1
E965-A28 BU-16 P103
1552269 REMOTE START 068-058 16 YL/RD SPLICE Optional Start Switch (RH) Start Terminal
8 E963-A33 BK-16
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER SWITCH
9 A701-A17 GY-16 1 A701 GY-16 NO.6 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
E966-A27 YL-16 C967-A16 BU-16 1 SIGNAL INLET MANIFOLD TEMPERATURE SENSOR
130-9811
CB 068W058 16 YL/RD SPLICE Optional Start Switch (RH) Start Terminal
10 A702-A18 PU-16 2 A702 PU-16 CYLINDER 995-A15 BU-16 G833-A37 PK-16 2 GROUND (NOTE G)
11
12
A703-A19 BR-16 3
4
A703 BR-16 INJECTOR R817-A32 GY-16 070W058 16 YL/RD Engine Harness Connector P43 Terminal 4 SPLICE
J763-A20 GY-16 A704 GN-16 C967-A16 BU-16
13 A705-A30 BU-16 5 A705 BU-16 F421-A61 YL-16 071W058 16 YL/RD SPLICE Start Relay (RH) +Coil (Term. 2)
D790 OR-16 D789 WH-16
TRANSMISSION OIL PRESSURE SENSOR 14 G428-A6 BU-16 A706-A31 GY-16 6 A706 GY-16 A706 GY-16 REMOTE START
7 -BATTERY +BATTERY CB
15 D788 BK-16 D791 YL-16 P100 REMOTE ENGINE SHUTDOWN SW 150W069 16 RD Starter Motor (LH) +Battery Optional Start Switch (RH) +Battery
FUEL PRESSURE SENSOR 16 A745-A7 WH-16 L985-A25 YL-16 8 D791 YL-16 D791 YL-16 1552269 BUS BAR BUS BAR
(+)BATTERY KEYSWITCH
TRANSMISSION OIL TEMPERATURE SENSOR 17 R818-A8 YL-16 9 D787 GN-16 995-A15 BU-16 1 SIGNAL ENGINE COOLANT TEMPERATURE SENSOR
ENGINE TEMPERATURE SENSOR COMMON 18 G833-A9 PK-16 L984-A23 OR-16 10 D790 OR-16 D790 OR-16 G833-A38 PK-16 2 GROUND 130-9811 (NOTE G) (+)BATTERY KEYSWITCH 150-069 16 RD Starter Motor (LH) +Battery Optional Start Switch (RH) +Battery
19 11 D786 BR-16
20 L983-A24 WH-16 12 D789 WH-16 D789 WH-16 P800
BATTERY (+)BATTERY UNSWITCHED 150W159 10 RD Starter Motor (LH) +Battery Start Relay (LH) +Battery In
21 1552267 12V or 24V (+)BATTERY UNSWITCHED
TIMING CALIBRATION PROBE(+) 22 F723-A10 PK-16 P400 R800-A60 OR-16 A RD-18 +8V (+)BATTERY UNSWITCHED 150W169 16 RD Starter Motor (LH) +Battery Optional Start Switch (LH) +Battery
1552269 3E3364 ENGINE COOLANT LEVEL SENSOR CB (-)BATTERY (NOTE A)
TIMING CALIBRATION PROBE(-) 23 F724-A11 PU-16 J842-A59 BK-16 B BK-18 GROUND 165-6634 P105
ENGINE OIL PRESSURE SENSOR 24 994-A12 GY-16 F723-A10 PK-16 1 TIMING CALIBRATION M967-A58 OR-16 C GN-18 SIGNAL 1552269 20A (-)BATTERY (NOTE A) 150W364 4 RD Starter Motor (LH) +Battery Alternator Breaker (LH) +Battery In
25 F724-A11 PU-16 2 (TC)PROBE CONNECTOR F421-A61 YL-16 1 SIGNAL FUEL TEMPERATURE SENSOR (-)BATTERY (NOTE A)
26 G833-A99 PK-16 G833-A62 PK-16 2 GROUND 130-9811 (-)BATTERY 150W691 16 RD Starter Motor (LH) +Battery Voltmeter (RH) +Battery
27 G833-A62 PK-16
28 P201 150W791 16 RD Starter Motor (LH) +Battery Voltmeter (LH) +Battery
29 E966-A27 YL-16 N940-A39 BU-16 1552267
30 R800-A60 OR-16 N940-A40 BU-16 997-A46 OR-16 A +5V
ENGINE OIL PRESSURE SENSOR
151W157 16 BK Starter Motor (LH) -Battery Start Relay (RH) -Coil (Term. 1)
31 F421-A61 YL-16 993-A54 BR-16 B GROUND 161-1705
COOLANT TEMPERATURE SENSOR 32 995-A15 BU-16 995-A15 BU-16 N941-A41 YL-16 994-A12 GY-16 C SIGNAL 151W351 4 BK Starter Motor (LH) -Battery Alternator (LH) - Battery
FUEL TEMPERATURE SENSOR 33 F421-A61 YL-16 E965-A28 BU-16 N941-A42 YL-16
34 R818-A8 YL-16 151W692 16 BK Starter Motor (LH) -Battery Voltmeter (RH) -Battery
INLET AIR TEMPERATURE SENSOR 35 C967-A16 BU-16 A745-A7 WH-16 E966-A27 YL-16
INJECTOR 1 36 A701-A17 GY-16 A746-A70 PK-16 R800-A60 OR-16 J200
3E3370
151W792 16 BK Starter Motor (LH) -Battery Voltmeter (LH) -Battery
INJECTOR 2 37 A702-A18 PU-16 M967-A58 OR-16 F421-A61 YL-16
INJECTOR 3 38 A703-A19 BR-16 E963-A33 BK-16 995-A15 BU-16 997-A45 OR-16 A OR-18 +5V BOOST PRESSURE SENSOR 152W156 10 YL/RD Starter Motor (LH) Start Terminal Start Relay (LH) +Battery Out
INJECTOR 4 39 J763-A20 GY-16 R817-A32 GY-16 E965-A28 BU-16 993-A51 BR-16 B YL-18 GROUND (TURBO OUTLET)
INTAKE MANIFOLD AIR PRESSURE SENSOR 40 A746-A70 PK-16 994-A12 GY-16 R818-A8 YL-16 A746-A70 PK-16 C GN-18 SIGNAL 218-3840 (9HP212-UP) 158W956 16 YL/RD Start Relay (LH) +Coil (Term. 2) Engine Shutdown Switch (LH) Terminal 1
ANALOG SENSOR POWER +5V 41 N940-A21 BU-16 J842-A59 BK-16 A745-A7 WH-16
ANALOG SENSOR COMMON 42 N941-A22 YL-16 C967-A16 BU-16 A746-A70 PK-16 OPTIONAL WIRING 159W957 16 PK Engine Harness Connector P43 Terminal 4 Engine Shutdown Switch (LH) Terminal 2
43 G428-A6 BU-16 M967-A58 OR-16
P209
INJECTOR COMMON 1 AND 2
INJECTOR COMMON 3 AND 4
44
45
L983-A24 WH-16
L984-A23 OR-16 (A)
E963-A33 BK-16
R817-A32 GY-16 1552267 PK-16 PK-16 168W158 16 YL/RD SPLICE Optional Start Switch (LH) Start Terminal
+5V
PU-16
INJECTOR COMMON 5 AND 6 46 L985-A25 YL-16 G833-A9 PK-16 G833-A99 PK-16 994-A12 GY-16 997-A47 OR-16 A FUEL PRESSURE SENSOR RD-16 + - 168W957 16 YL/RD Optional Start Switch (LH) Start Terminal Engine Shutdown Switch (LH) Terminal 2
47 G833-A62 PK-16 J842-A59 BK-16 993-A52 BR-16 B GROUND WH-16 WH-16
161-1705
PRIMARY SPEED / TIMING SENSOR (+) 48 R817-A32 GY-16 C967-A16 BU-16 A745-A7 WH-16 C SIGNAL YL/RD-10 VOLTMETER PK-16
PRIMARY SPEED / TIMING SENSOR (-) 49 E963-A33 BK-16 N940-A21 BU-16 N940-A39 BU-16 G428-A6 BU-16
G S 205W857 14 BK Starter Motor (LH) -Battery Engine Shutdown Switch (RH) Terminal 4
RD-16 + - HOUR METER
50 N940-A40 BU-16
51 997-A46 OR-16
MTR BAT. RD-10 211W657 16 WH Engine Harness Connector P43 Terminal 3 Hour Meter (RH) -Terminal
52
RD-4
N941-A41 YL-16 993-A54 BR-16
53 N941-A22 YL-16 N941-A42 YL-16 (B)
P137
STARTING 135A (12V) ST B 212W656 16 PK Engine Harness Connector P43 Terminal 1 Hour Meter (RH) +Terminal
INJECTOR 5 1698670 CB BK-16 ON S YL/RD-16
54 A705-A30 BU-16 997-A97 OR-16 997-A47 OR-16 MOTOR 90A (24V)
INJECTOR 6 55 A706-A31 GY-16 (A) 997-A45 OR-16 N940-A39 BU-16 A OR-18 +5V TRANSMISSION OIL TEMPERATURE SENSOR OFF C
214W856 16 PU Engine Harness Connector P43 Terminal 2 Engine Shutdown Switch (RH) Terminal 3
56 N941-A41 YL-16 B BK-18 GROUND 106-0735
997-A1 OR-16 997-A46 OR-16
57 997-A97 OR-16 (B) R818-A8 YL-16 C WH-18 SIGNAL OPTIONAL
RD-4 START R 305W957 14 BK Starter Motor (LH) -Battery Engine Shutdown Switch (LH) Terminal 4
SECONDARY SPEED / TIMING SENSOR (+) 58 E966-A27 YL-16 993-A98 BR-16 993-A52 BR-16
SECONDARY SPEED / TIMING SENSOR (-) 59 E965-A28 BU-16 (A) 993-A51 BR-16 P212
RELAY
OPTIONAL START 311W757 16 WH Engine Harness Connector P43 Terminal 3 Hour Meter (LH) -Terminal
60 993-A2 BR-16 993-A54 BR-16 BK-4
1698670 SWITCH 312W756 16 PK Engine Harness Connector P43 Terminal 1 Hour Meter (LH) +Terminal
61 993-A98 BR-16
62 N940-A40 BU-16 A OR-18 +5V
TRANSMISSION OIL PRESSURE SENSOR
63 N941-A42 YL-16 B YL-18 GROUND 161-9932 ALTERNATOR 314W956 16 PU Engine Harness Connector P43 Terminal 2 Engine Shutdown Switch (LH) Terminal 3
G428-A6 BU-16 C GN-18 SIGNAL OPTIONAL J515/P515
64
1 2 NOTE Z
65 2 YL/RD-16
4 3
PK-16 350W365 4 RD Alternator (LH) +Battery Alternator Breaker (LH) +Battery Out
66 1 BK-16 BK-14 PU-16
67 BK-16 351W365 4 RD Alternator (RH) +Battery Alternator Breaker (LH) +Battery Out
68 OPTIONAL ENGINE
BK-16
69
BK-14 SHUTDOWN SWITCH 152W351 4 BK Starter Motor (LH) -Battery Alternator (RH) - Battery
70

1
2
3
ST B
4 ON S YL/RD-16
HOUR METER (-) 5 L464-E62 BR-16
6 OFF C
7
CAT DATA LINK (+) 8 944-E3 OR-16 R
CAT DATA LINK (-) 9 945-E4 BR-16
10 OPTIONAL START
11 SWITCH 150W791
12 Left-Hand
HOUR METER (+) 13 F427-E9 PK-16
14 15/P515
SPLICE Volt Meter
NOTE Z 151W792
15 (B) 229-E31 BK-14
16 229-E27 BK-14 229-E28 BK-14 YL/RD-16 YL/RD-16
17 BK-16
NOT USED 18 A235-E98 BK-16 (B)
DIAGNOSTIC INDICATOR 19 F429-E33 BU-16 A234-E74 BK-14 A234-E41 BK J43
3E3376
P43
1552272
WITHOUT ENGINE
WARNING INDICATOR 20 F473-E7 YL-16 A234-E43 BK
MAINTENANCE INDICATOR 21 F424-E17 YL-16 F427-E5 PK-16 1 PK-16 SHUTDOWN SWITCH
REMOTE SHUTDOWN SWITCH 22 G966-E65 PU-16 A234-E79 BK (A) G966-E64 PU-16 2 PU-16
MAINTENANCE CLEAR SWITCH 23 F426-E1 BU-16 A234-E20 BK A234-E42 BK L464-E59 BR-16 3 WH-16
24 391-E71 PK-16 4 PK-16
25 K900-E78 YL K900-E45 YL
(B)
NOT USED 26 H479-E97 GN-16 K900-E44 YL

LOW OIL PRESSURE INDICATOR

HIGH COOLANT TEMPERATURE INDICATOR
27
28
29
F400-E11 GY-16
F401-E12 GY-16
K900-E23 YL
(A)
K900-E46 YL
K900-E46 YL
J67
1330973
A TERMINATION
Harness 137-9434 -06
LOW COOLANT LEVEL INDICATOR 30
31
L463-E13 GY-16
K990-E14 GN (A)
K990-E49 GN
G966-E64 PU-16
K990-E49 GN
A234-E42 BK
B
C 120
RESISTOR
174-3016 Connector and Splice 311W757
Locations
32 F427-E5 PK-16
33 K990-E77 GN L464-E59 BR-16 Left-Hand
J1939 DATA LINK (-) 34 K990-E14 GN (B) K990-E48 GN A234-E42 BK J60
SYNCHRONIZE SWITCH 1 35 M973-E15 BR-16 K990-E47 GN K990-E49 GN 8T8736
Right-Hand Hour Meter
36 K900-E46 YL J906-E51 BR-16 A (+)BATTERY KEYSWITCH
37 J906-E51 BR-16 229-E31 BK-14 B (-)BATTERY Hour Meter
TACHOMETER (+) 38 450-E66 YL-16 229-E31 BK-14 A234-E43 BK C J1939 SHIELD 312W756
TACHOMETER (-) 39 451-E54 BR-16 F427-E9 PK-16 F427-E5 PK-16 A234-E43 BK 944-E39 OR-16 D CAT DATA LINK (+) 212W656 205W857 214W856
TRIP CLEAR SWITCH 40 L460-E18 YL-16 F427-E2 PK-16 944-E39 OR-16 945-E37 BR-16 E CAT DATA LINK (-)
TROLLING MODE SWITCH 41 F425-E19 PU-16 945-E37 BR-16 K990-E48 GN F J1939 DATA (-) Right-Hand Right-Hand
J1939 SHIELD 42 A234-E20 BK 945-E4 BR-16 945-E37 BR-16 K990-E48 GN K900-E45 YL G J1939 DATA (+) Optional Start Optional Engine 305W957
43 945-E35 BR-16 K900-E45 YL H 058W856
SYNCHRONIZE SWITCH 2 44 M974-E21 YL-16 391-E71 PK-16 J Switch Shutdown Switch
45 944-E3 OR-16 944-E39 OR-16 150W069 211W657
SERVICE TOOL CONNECTOR
46 944-E38 OR-16 314W956
47 229-E28 BK-14 058W857, 058-857
(+)BATTERY UNSWITCHED 48 101-E22 RD-14 229-E76 BK-14 101-E22 RD-14
49 229-E99 BK-14 (+)BATTERY UNSWITCHED 058W857 Left-Hand
J1939 DATA LINK (+) 50 K900-E23 YL 229-E67 BK-14 229-E99 BK-14 M972-E32 PK-16 CUSTOMER CONNECTOR (+)BATTERY UNSWITCHED 068W058
51 (A) C212-E72 BK-14 101-E40 RD-14 J61 (+)BATTERY UNSWITCHED 158W956 Optional Engine
(+)BATTERY UNSWITCHED 52 101-E40 RD-14 945-E35 BR-16 9X1343 (-)BATTERY (NOTE A)
(+)BATTERY UNSWITCHED 53 101-E24 RD-14 J906-E34 BR-14 J906-E51 BR-16 944-E38 OR-16 101-E40 RD-14 1 (+)BATTERY UNSWITCHED (-)BATTERY (NOTE A)
059W857 Shutdown Switch
54 J906-E50 BR-16 101-E24 RD-14 229-E99 BK-14 2 (-)BATTERY (-)BATTERY (NOTE A)
55 229-E76 BK-14 229-E28 BK-14 3 (-)BATTERY 168W957
56 M971-E30 BR-16 M972-E32 PK-16 4 SECONDARY THROTTLE POSITION REMOTE START
57 F427-E2 PK-16 101-E22 RD-14 5 (+)BATTERY UNSWITCHED (+)BATTERY KEYSWITCH
58 G966-E65 PU-16 G966-E63 PU-16 L464-E61 BR-16 945-E35 BR-16 6 CAT DATA LINK (-) REMOTE ENGINE SHUTDOWN SWITCH
SLOW VESSEL MODE SWITCH 59 R819-E26 GY-16 G966-E64 PU-16 450-E66 YL-16 944-E38 OR-16 7 CAT DATA LINK (+) (-)BATTERY 159W957
60 451-E54 BR-16 101-E24 RD-14 8 (+)BATTERY UNSWITCHED (+)BATTERY KEYSWITCH
(-)BATTERY 61 229-E67 BK-14 L464-E62 BR-16 L464-E59 BR-16 A234-E41 BK 229-E76 BK-14 9 (-)BATTERY (NOTE D)
62 L464-E61 BR-16 K900-E44 YL M971-E30 BR-16 10 PRIMARY THROTTLE POSITION (NOTE D)
(-)BATTERY 63 229-E27 BK-14 F473-E7 YL-16 K990-E47 GN C212-E72 BK-14 11 MULTI-STATION CONTROL SYSTEM RETURN 150-069 150W691
SYNC SWITCH INPUT 1 (NOTE D)
64 F424-E17 YL-16 L460-E18 YL-16 F427-E2 PK-16 12 HOUR METER (+) (NOTE D)
PRIMARY THROTTLE POSITION
(-)BATTERY 65 229-E76 BK-14 F429-E33 BU-16 L463-E13 GY-16 L464-E61 BR-16 13 HOUR METER (-)
SECONDARY THROTTLE POSITION (NOTE D) Right-Hand
PRIMARY THROTTLE POSITION 66 M971-E30 BR-16 F401-E12 GY-16 F401-E12 GY-16 450-E66 YL-16 14 TACHOMETER (+) P403 (NOTE D)
67 F425-E19 PU-16 F424-E17 YL-16 451-E54 BR-16 15 TACHOMETER (-)
TROLLING MODE SWITCH
PRIMARY THROTTLE +BAT. A (NOTE D) Volt Meter
SECONDARY THROTTLE POSITION 16 CAN J1939 (SHIELD) SLOW VESSEL MODE SWITCH 058-857
68 M972-E32 PK-16 450-E66 YL-16 F400-E11 GY-16 A234-E41 BK
MAINTENANCE CLEAR SWITCH
POSITION SENSOR -BAT. B SYNC SWITCH INPUT 1 168W957
69 M973-E15 BR-16 F429-E33 BU-16 K900-E44 YL 17 CAN J1939 DATA (+) (121-7029) 068-058
(+)BATTERY KEYSWITCH 18 CAN J1939 DATA (-) SYNC SWITCH INPUT 2 SIGNAL C PRIMARY THROTTLE POSITION 151W692 168W158
70 J906-E34 BR-14 451-E54 BR-16 F473-E7 YL-16 K990-E47 GN (NOTE C & F)
TRIP CLEAR SWITCH SECONDARY THROTTLE POSITION
ELECTRONIC CONTROL MODULE (ECM) 1607689 L463-E13 GY-16 J906-E50 BR-16 L460-E18 YL-16 19 TRIP CLEAR SWITCH TROLLING MODE SW Left-Hand
P1 F400-E11 GY-16 M973-E15 BR-16 L463-E13 GY-16 20 LOW COOLANT LEVEL INDICATOR
LOW COOLANT LEVEL INDICATOR
SECONDARY THROTTLE
TROLLING MODE SW Right-Hand
101-E24 RD-14 M974-E21 YL-16 F401-E12 GY-16 21 HIGH COOLANT TEMPERATURE INDICATOR
HIGH COOLANT TEMP INDICATOR
POSITION SENSOR
+BAT. A SLOW VESSEL MODE SW Optional Start
101-E22 RD-14 G966-E63 PU-16 F424-E17 YL-16 22 MAINTENANCE INDICATOR
MAINTENANCE INDICATOR -BAT. B
SLOW VESSEL MODE SW
MAINTENANCE CLEAR SW Optional Start
LOW OIL PRESSURE INDICATOR
(121-7029) SIGNAL C SYNC SWITCH INPUT 2 Switch
L460-E18 YL-16 F425-E19 PU-16 F400-E11 GY-16 23 LOW OIL PRESSURE INDICATOR
DIAGNOSTIC INDICATOR
(NOTE C & F)
P404 TRIP CLEAR SW Switch
R819-E26 GY-16 R819-E26 GY-16 F429-E33 BU-16 24 DIAGNOSTIC INDICATOR 350W365 351W365
WARNING INDICATOR MAINTENANCE CLEAR SW LOW OIL PRESS. INDICATOR P P 150W169
M974-E21 YL-16 F426-E1 BU-16 F473-E7 YL-16 25 WARNING INDICATOR
101-E40 RD-14 C212-E72 BK-14 26 J1939 SHIELD HIGH COOLANT TEMP INDICATOR
J1939 DATA (+) LOW COOLANT LEVEL INDICATOR
M971-E30 BR-16 A235-E98 BK-16 27
J1939 DATA (-) SECONDARY THROTTLE MAINTENANCE INDICATOR
Left-Hand
M972-E32 PK-16 H479-E97 GN-16 28 ENABLE SW
H479-E97 GN-16 391-E71 PK-16 29 REMOTE START HOUR METER (+) WARNING INDICATOR Alternator
30 (+)BATTERY KEYSWITCH HOUR METER (-) DIAGNOSTIC INDICATOR
A235-E98 BK-16 J906-E50 BR-16 TRIP CLEAR SW
31 TACHOMETER (+)
F426-E1 BU-16 P P
32 TACHOMETER (-) 151W351 152W351
33 CAT DATA LINK (-)
H479-E97 GN-16
34 SYNC SWITCH INPUT 1 CAT DATA LINK (+)
M973-E15 BR-16
M974-E21 YL-16 35 SYNC SWITCH INPUT 2 J1939 SHIELD
G966-E63 PU-16 36 REMOTE ENGINE SHUTDOWN SWITCH J1939 DATA -
J1939 DATA + 070W058
F425-E19 PU-16 37 TROLLING MODE SWITCH
HOUR METER - 059W857
R819-E26 GY-16 38 SLOW VESSEL MODE SWITCH OPTIONAL HOUR METER + 212W656
F426-E1 BU-16 39 MAINTENANCE CLEAR SWITCH 159W957
(NOTE M) TACHOMETER - 312W756
A235-E98 BK-16 40
ENGINE VISION DISPLAY POWER ENGINE VISION TACHOMETER +
212-7481 CABLE DISPLAY CAT DATA LINK +
163-3974 ON-OFF CB CAT DATA LINK - Starting and Charging 1 4
POSITIVE BATTERY A RD-14 30A (+)BATTERY KEYSWITCH
Service Tool NEGATIVE BATTERY B BK-14 (-)BATTERY Connector 2
C 3
Connector P43
J60 OPTIONAL LAMPS (NOTE B)
DCD A 214W856
RX B GPS 314W956 211W657
TX C INTERFACE MODULE 311W757
DTR D (GPSIM)130-6191 (LOW OIL PRESS. LAMP) + -
GND E
NOT USED F NOT USED 1
NOT USED G TX 2 GPS TACHOMETER 150-069
RECEIVER (HIGH COOLANT TEMP LAMP)
NOT USED H RX 3 (CUSTOMER SUPPLIED) 150W364 150W069
Customer NOT USED J NOT USED 4 P Alternator A
NOT USED K NOT USED 5 150W169
Connector DATA (LOW COOLANT LEVEL LAMP) Circuit
CABLE NOT USED 6
J61 150W691
RENR8130-00

163-3973 GND 7 Breaker

+ - A
ENGINE VISION INTERFACE DCD 8 (MAINTENANCE INDICATOR) 350W365 150W791
P
MODULE(EVIM)193-0258 351W365
DTR 20 HOUR METER 151W692
(6T-7337)
A
NOT USED 1 (WARNING LAMP) 151W792
TX 2 NOT USED 25
30 Page, Color 2, JVD

RX 3 151W351
NOT USED 4 POSITIVE BATTERY T1 (DIAGNOSTIC LAMP) C
NOT USED 5 NEGATIVE BATTERY T2 152W351
NOT USED 6 CAT DATA LINK + T3 Start Left-Hand
SPLICE 944 GND 7 CAT DATA LINK - T4 151W157
Relay A Starting Motor
Harnesses 214-7639 -02 &-03 SPLICE J906
DCD

DTR
8

20

Connector and Splice SPLICE 945 SPLICE 229(A)

NOT USED 25 CB
2 1
A 205W857
305W957
Locations SPICE 229(B)
SPLICE A234(B)
SPLICE K900(B)
POSITIVE BATTERY
NEGATIVE BATTERY
CAT DATA LINK +
T1
T2
T3
5A

J42
150W159

SPLICE K990(B) CAT DATA LINK - T4 CUST SUPPLIED ENG 071W058

SERVICE TOOL CONN C 150W364
058W856
KEYSWITCH A 158W956 151W157
-BATTERY B
J 150W159
H 152W156
OPTIONAL 152W156 H
ENGINE CAT DATA LINK + D
EMS UNIT MONITORING CAT DATA LINK - E H
SYSTEM DISPLAY J1939 SHIELD C STUB KEY
31 J1939 DATA - F
3 J1939 DATA + G P68-J68
40 C
39 A THROUGH KEY SPLICE
Starting and 38 MAX LENGTH 1 METER B
TACHOMETER QUAD GAUGE GROUP A 068W058
Charging 37
J1939 36 B 168W158
Termination Connector C
32 15 070W058
J43 10 20 A J68-P68
Resistor 30
B 071W058
29 (153-2707)
J67 5 25 C (NOTE K & L) 068-058
28
27 P68-J68
RPM X100
26 0 30
THROUGH KEY
24 RECEPTACLE AS.
1
2
3
4
5
6

1
2
3
4
5
6

1 2
22 (133-0970)
RPM RPM
21 Inlet Manifold
19 Temperature
18
17
16
Sensor
P103 Harness 214-3172 -04
Connector and Splice
CkPaMILESKMRPMSERV CODE
x10 35
34 Transmission
ECM Connector 25 Oil Temperature
P1
SPLICE L464
15
12
11
Locations Connector
P137
Transmission
Oil Pressure
10
(REF 121-4017 AND 117-1575)
Connector
9 P212
8
6 J1-P99
SPLICE F427 1 +BAT. 1
SPLICE A234(A) 2 -BAT. 2
SPLICE G966 20 US-METRIC 3
SPLICE K900(A)
23 SCROLL FORWARD 4
SPLICE K990(A) 14 CAT DATA LINK - 5
5 CAT DATA LINK + 6 (+) BATTERY SUPPLY WIRES
7 MON XMSN TEMP-PRESS. 7 Injector Harness
13 8 INPUT SIGNAL WIRES TO ECM
4 WARNING-ALARM LAMP 9 Connector
33 BACKLIGHT LAMP PWR 10 P300 OUTPUT SIGNAL WIRES FROM ECM
11
12 SENSOR SUPPLY VOLTAGE
SCROLL BACKWARD Boost
SIGNAL PLUS
(Turbo Outlet)
Pressure SIGNAL MINUS
OPTIONAL Sensor
MARINE POWER DISPLAY J200 (-) BATTERY / SENSOR RETURN
MPD
NEGATIVE BATTERY 12 ON-OFF CB
POSITIVE BATTERY 11 5A
MPD ENABLE 10
J1939 SHIELD 9 MAX LENGTH 1 METER
J1939 DATA - 8 THIS SCHEMATIC IS FOR THE C-12 MARINE ENGINE (9HP)
J1939 DATA + 7
BUS POSITIVE 6 ALARM
BUS NEGATIVE 5 DEVICE STUB KEY ECM Connector
EXTERNAL ALARM 4 P68-J68
CONFIGURATION RTN 3
P2 IDENT. HARNESS CHG
CB C
CONFIGURATION 2 2 + - NOTE W A 214-3172 04 (J2 / ENGINE)
A THROUGH KEY E 214-7639 02-03 (J1 / CUSTOMER)
CONFIGURATION 1 1 B
A - 4P-9537 07 (INJECTOR HARNESS)
B - 137-9434 06 (STARTING AND CHARGING)
C SPLICE 993(B) SPLICE 993(A)
TERMINATION A SPLICE 997(B) SPLICE 997(A)
120 J68-P68 NOTE A: -BAT. ON CUSTOMER CONNECTOR MUST BE CONNECTED DIRECTLY
RESISTOR B
(174-3016) C (153-2707) SPLICE G833(B) TO THE -BATTERY BUS BAR AND NOT CONNECTED
(NOTE K & L)
RECEPTACLE AS. TO -BATTERY THROUGH ANY OTHER INDIRECT PATH.
P57-J68 (133-0970) NOTE B: 0.3A CURRENT LIMIT ON EACH OPTIONAL OUTPUT DRIVER
ALARM THROUGH KEY NOTE C: CATERPILLAR SUPPLIED, SHIPPED LOOSE WITH ENGINE. USE IS
RELAY
THE ALARM RELAY IS NOT REQUIRED CUSTOMER'S OPTION
FOR ALARMS THAT DRAW LESS THAN 100mA. NOTE D: INTERFACE TO ADDITIONAL ENGINES. FOR DETAILED INSTALLATION
SPLICE N940 REFER TO C12 MARINE ENGINE INSTALLATION GUIDE.
SPLICE G833(A) SPLICE N941
NOTE E: AN ENGINE SHUTDOWN SWITCH SHOULD BE INSTALLED
AT EACH STATION TO SHUTDOWN THE ENGINE
WITHOUT REMOVING POWER TO ECM.
NOTE F: DO NOT ENGINE MOUNT.
NOTE G: REQUIRED CIRCUIT PROTECTION. CIRCUIT PROTECTION
WILL VARY BASED ON THE NUMBER AND TYPE OF DISPLAYS.
SEE INSTALLATION GUIDE.
NOTE J: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR
TO TERMINATION RESISTOR) IS 40 METERS
Engine NOTE K: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939
Coolant SPECIFICATIONS FOR ALL J1939 DATA LINK CONNECTIONS
Timing Calibration
Temperature NOTE L: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL
(TC) Probe Connector
Sensor P400 INSTALLATION DETAILS
P100 NOTE M: CAT DATA LINK MUST BE UNSHIELDED TWISTED PAIR
OF 18 AWG OR LARGER WIRE. ONE TWIST PER 25.4mm MINIMUM
NOTE W: SIZE ALARM SUPPLY CIRCUIT BREAKER BY ALARM DEVICE
Secondary POWER REQUIREMENT.
Engine Speed/Timing NOTE Z: WIRE 059W957(159W957) PK-16 IS REPLACED WITH 070W058 YL/RD-16 IF
Sensor(Camshaft) Fuel
THE OPTIONAL ENGINE SHUTDOWN SWITCH IS NOT INSTALLED.
P402 Temperature Fuel Pressure
Sensor Sensor
P105 P209

Engine Oil
Pressure
Sensor
P201

Primary
Engine Speed/Timing Engine
Sensor(Crankshaft) Coolant
P401 Level
Sensor
P800