RENR8131-01 Harness And Wire Electrical Schematic Symbols

September 2007 Symbols

Component Identifiers (CID¹) 155-2273 3E-3382 155-2252

Module Identifier (MID²)

12 11 10 9 8 7
(MID No. 036) J43 T
P43 1 6 6 1
P300
CID Component J67
Pressure Temperature Level Flow Circuit Breaker
2 5 5 2
0001 Injector Cylinder #1 3 4 Symbol Symbol Symbol Symbol Symbol
4 3
0002 Injector Cylinder #2 1 2 3 4 5 6

0003 Injector Cylinder #3 Symbols and Definitions

0004 Injector Cylinder #4
Fuse - A component in an electrical circuit that will open the circuit if too much current flows
0005 Injector Cylinder #5
169-8670 155-2267 103-0213 through it.
0006 Injector Cylinder #6
0041 8 Volt DC Supply Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
0091 Throttle Position Sensor P201 1 2 3 4 5 6 7 8 9 10 11 12 13 14
P137 P209 15 16 17 18 19 20 21 22 23 24 25 26 27 28
0094 Fuel Pressure Sensor P212 A B A B Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
P800 J61 29 30 31 32 33 34 35 36 37 38 39 40 41 42

0100 Engine Oil Pressure Sensor 43 44 45 46 47 48 49 50 51 52 53 54 55 56 No circle indicates that the wire cannot be disconnected from the component.
57 58 59 60 61 62 63 64 65 66 67 68 69 70
C C
0102 Boost Pressure Sensor
0105 Inlet Manifold Temp Sensor Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
0110 Engine Coolant Temperature Sensor
0127 Transmission Oil Pressure Sensor
3E-3370 155-2269 Ground (Case): This indicates that the component does not have a wire connected to ground.
0168 System Voltage
160-7689 It is grounded by being fastened to the machine.
0174 Fuel Temperature Sensor P100
0177 Transmission Oil Temperature Sensor A
P103
B
P105
J200 P400 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
0253 Personality Module mismatch 2 1
P401 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
0261 Engine Timing Calibration required C P402
0262
0268
5 Volt Sensor Supply
Check Programmable Parameters
P1
C12 Marine Engine T
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
0320 Engine Speed/Timing Signal
0342
1249
Secondary Engine Speed Signal
Secondary Throttle Position Sensor
3E-3364 Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
Event Indentifiers (EID) electromagnet can open or close the switch part of the relay.
EID Event J803
E015 High Engine Coolant Temperature Derate 1 2
160-7690 NFL1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
E017 High Engine Coolant Temperature Warning
K1M1-UP can open or close a valve or move a piece of metal that can do work.
E025 High Inlet Air Temperature Derate
E027 High Inlet Air Temperature Warning
9HP1050-UP MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
E030 High Transmission Oil Temperature Warning P2
C1Z1-UP that make electromagnet when current flows through them. It also has an internal switch that places
3E-7990
E039 Low Engine Oil Pressure Derate the latch coil circuit open at the time the coil latches.
E053 Low Fuel Pressure Warning
E056 High Fuel Temperature Warning 1 2 3 4 5 6
Harness and Wire Symbols
E057 Low Engine Coolant Level Derate J300
1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
E059 Low Engine Coolant Level Warning 12 11 10 9 8 7 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
E096 High Fuel Pressure
8T-8736 Harness Identification Letter(s):
E100 Low Engine Oil Pressure Warning Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
E113 High Transmission Oil Pressure Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
for "Connector" and the number indicates which
E190 Engine Overspeed Warning D connector in the harness. (C1, C2, C3, .....)
Part Number for
E C C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
E268 Unexpected Engine Shutdown 111-7898 3E-5179
130-6795 130-6795 Connector Recepticle
¹ The CID is a diagnostic code that indicates which circuit is faulty. J60 F A B
325-AG135 PK-14 1 5A
² The MID is a diagnostic code that indicates which electronic control module J Socket
G Pin Fuse
diagnosed the fault. Receptacle
H Pin or Socket (5 Amps)
Single Wire
Number
9X-1123
Connector
Component
Part Number
Plug
Harness identification code: 2 200-L32 BK-14
This example indicates wire
135 in harness "AG".
Ground Circuit Identification Wire Gauge
Connection Number Wire Color

Failure Mode Identifiers (FMI³) © 2007 Caterpillar Printed in U.S.A.

FMI No. Failure Description All Rights Reserved
INJECTOR
0 Data valid but above normal operational range. HARNESS
1 Data valid but below normal operational range. CONNECTOR
J300
2 Data erratic, intermittent, or incorrect. SPLICE
SPLICE
3 Voltage above normal or shorted high. D788
D786
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
TOP VIEW
8 Abnormal frequency, pulse width, or period.
9 Abnormal update. Engine
Fuel Pressure Boost
10 Abnormal rate of change. Sensor Coolant (Turbo Outlet) Inlet Manifold
11 Failure mode not identifiable. (RH Service) Temperature Pressure Temperature
SPLICE P209 Sensor Sensor
12 Bad device or component. D786 Sensor
SPLICE D787 D786 D789 P100 J200
13 Out of calibration. P103
D791
14 Parameter failures. NOT NOT
NOT USED
USED
15 Parameter failures. USED

16 Parameter not available. SPLICE

D790
17 Module not responding.
18 Sensor supply fault.
Harness 4P-9537 -08

(Dimensions: 39 inches x 28 inches)

19 Condition not met. NOT NOT NOT
USED USED USED
20 Parameter failures.
³ The FMI is a diagnostic code that indicates what type of failure has
D788 Connector and Splice D788 D788

occurred. Locations

RENR8131-01
D791 D791 D789
D789

A705
Related Electrical Service Manuals
6

2
A701
5

1
A706 A702
Title Form Number
Troubleshooting SENR9646
NO.6 NO.5 NO.2 NO.1
CYLINDER CYLINDER CYLINDER CYLINDER
Systems Operation / Testing and Adjusting SENR9643 INJECTOR INJECTOR D790 D790 INJECTOR INJECTOR
Electronic Installation Guide (Engine) REHS1187
A703
4

3
Installation Guide A704
SENR5002
(Marine Engine Electronic Displays)

NO.4 NO.3
CYLINDER CYLINDER
INJECTOR INJECTOR

Engine Inlet Manifold

30 Page,
FRONT VIEW Boost
Coolant Temperature
(Turbo Outlet)
Temperature Sensor
Engine Pressure Fuel Pressure
Sensor Fuel Injector Harness P103
Coolant Sensor Sensor
Temperature Connector Service Tool
P100 Engine Temperature J200 (LH Service) Connector
Sensor P300/J300 Timing Calibration
Coolant Sensor P209 J60
P105 (TC) Probe Connector
Turbocharger Level P100
P400 Customer
Sensor
Connector
P800
J61

FRONT RIGHT VIEW

(Typical)

Aftercooler Expansion Tank

Heat
Exchanger

J1939
LEFT REAR VIEW Termination
(Typical) Resistor
J67
Engine
Oil Cooler
Transmission
Oil Pressure
Secondary Connector
Service Engine Speed/Timing P212
Water Pump Sensor(Camshaft)
Hour
Meter P402 Transmission
Oil Temperature
Electronic Connector
Control P137
Module

Fuel Level
Sensor
Engine Oil Connector
Pressure Primary
J803
Sensor Engine Speed/Timing
P201 Sensor(Crankshaft)
P401
Engine Oil
Electronic
Pressure ECM Connector
Control ECM Connector
Sensor J2/P2
Primary Module J1/P1
P201
Engine Speed/Timing
Sensor(Crankshaft)
P401
LEFT SIDE VIEW
 P401

E963-A33 BK-16
1552269
1 BK-18 SIGNAL(-) (CRANKSHAFT POSITION)
Wire Descriptions for Starting and Charging System
R817-A32 GY-16 2 WH-18 SIGNAL(+) PRIMARY ENGINE SPEED/TIMING SENSOR
188-7511
From From To To
1 2 Code Gauge Color
4 3 Component Terminal Component Terminal
NOT
1607690 USED P402 CUSTOMER PROVIDED 058W856 16 YL/RD Start Relay (RH) +Coil (Term. 2) Engine Shutdown Switch (RH) Terminal 1
P2 1552269 ENGINE SHUTDOWN SWITCH
1 A701 GY-16 E965-A28 BU-16 1 SIGNAL(-) (CAMSHAFT POSITION)
SECONDARY ENGINE SPEED/TIMING SENSOR (NOTE E) ST B 058W857 16 YL/RD Optional Start Switch (RH) Start Terminal Engine Shutdown Switch (RH) Terminal 2
ANALOG SENSOR POWER +5V 2 997-A1 OR-16 NOT A702 PU-16 E966-A27 YL-16 2 SIGNAL(+) 189-9801 ON S
ANALOG SENSOR COMMON 3 993-A2 BR-16 USED A703 BR-16 (B) 058-857 16 YL/RD Optional Start Switch (RH) Start Terminal Engine Shutdown Switch (RH) Terminal 2
DIGITAL SENSOR POWER +8V 4 R800-A60 OR-16 INJECTOR A704 GN-16 G833-A99 PK-16 G833-A38 PK-16 OFF C
HARNESS
DIGITAL SENSOR COMMON 5 J842-A59 BK-16
CONNECTOR
A705 BU-16 G833-A37 PK-16
R
059W857 16 PK Engine Harness Connector P43 Terminal 4 Engine Shutdown Switch (RH) Terminal 2
COOLANT LEVEL SENSOR 6 M967-A58 OR-16 NOT G833-A62 PK-16
7 P300 J300
1552252 3E7990
USED
NO.5 NO.4 NO.3 NO.2 NO.1
E965-A28 BU-16 P103
1552269 REMOTE START 068-058 16 YL/RD SPLICE Optional Start Switch (RH) Start Terminal
8 E963-A33 BK-16
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER SWITCH
9 A701-A17 GY-16 1 A701 GY-16 NO.6 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
E966-A27 YL-16 C967-A16 BU-16 1 SIGNAL INLET MANIFOLD TEMPERATURE SENSOR
130-9811
CB 068W058 16 YL/RD SPLICE Optional Start Switch (RH) Start Terminal
10 A702-A18 PU-16 2 A702 PU-16 CYLINDER 995-A15 BU-16 G833-A37 PK-16 2 GROUND (NOTE G)
11
12
A703-A19 BR-16 3
4
A703 BR-16 INJECTOR R817-A32 GY-16 070W058 16 YL/RD Engine Harness Connector P43 Terminal 4 SPLICE
J763-A20 GY-16 A704 GN-16 C967-A16 BU-16
13 A705-A30 BU-16 5 A705 BU-16 F421-A61 YL-16 071W058 16 YL/RD SPLICE Start Relay (RH) +Coil (Term. 2)
D790 OR-16 D789 WH-16
TRANSMISSION OIL PRESSURE SENSOR 14 G428-A6 BU-16 A706-A31 GY-16 6 A706 GY-16 A706 GY-16 REMOTE START
7 -BATTERY +BATTERY CB
15 D788 BK-16 D791 YL-16 P100 REMOTE ENGINE SHUTDOWN SW 150W069 16 RD Starter Motor (LH) +Battery Optional Start Switch (RH) +Battery
FUEL PRESSURE SENSOR 16 A745-A7 WH-16 L985-A25 YL-16 8 D791 YL-16 D791 YL-16 1552269 BUS BAR BUS BAR
(+)BATTERY KEYSWITCH
TRANSMISSION OIL TEMPERATURE SENSOR 17 R818-A8 YL-16 9 D787 GN-16 995-A15 BU-16 1 SIGNAL ENGINE COOLANT TEMPERATURE SENSOR
ENGINE TEMPERATURE SENSOR COMMON 18 G833-A9 PK-16 L984-A23 OR-16 10 D790 OR-16 D790 OR-16 G833-A38 PK-16 2 GROUND 130-9811 (NOTE G) (+)BATTERY KEYSWITCH 150-069 16 RD Starter Motor (LH) +Battery Optional Start Switch (RH) +Battery
19 11 D786 BR-16
20 L983-A24 WH-16 12 D789 WH-16 D789 WH-16 P800
BATTERY (+)BATTERY UNSWITCHED 150W159 10 RD Starter Motor (LH) +Battery Start Relay (LH) +Battery In
21 1552267 12V or 24V (+)BATTERY UNSWITCHED
TIMING CALIBRATION PROBE(+) 22 F723-A10 PK-16 P400 R800-A60 OR-16 A RD-18 +8V (+)BATTERY UNSWITCHED 150W169 16 RD Starter Motor (LH) +Battery Optional Start Switch (LH) +Battery
1552269 3E3364 ENGINE COOLANT LEVEL SENSOR CB (-)BATTERY (NOTE A)
TIMING CALIBRATION PROBE(-) 23 F724-A11 PU-16 G833-A99 PK-16 J842-A59 BK-16 B BK-18 GROUND 165-6634 P105
ENGINE OIL PRESSURE SENSOR 24 994-A12 GY-16 F723-A10 PK-16 1 TIMING CALIBRATION G833-A62 PK-16 M967-A58 OR-16 C GN-18 SIGNAL 1552269 20A (-)BATTERY (NOTE A) 150W364 4 RD Starter Motor (LH) +Battery Alternator Breaker (LH) +Battery In
25 F724-A11 PU-16 2 (TC)PROBE CONNECTOR F421-A61 YL-16 1 SIGNAL FUEL TEMPERATURE SENSOR (-)BATTERY (NOTE A)
FUEL LEVEL SENSOR 26 H479-A80 OR-16 N940-A39 BU-16 G833-A62 PK-16 2 GROUND 130-9811 (-)BATTERY 150W691 16 RD Starter Motor (LH) +Battery Voltmeter (RH) +Battery
27 N940-A40 BU-16
28 H479-A80 OR-16 P201 150W791 16 RD Starter Motor (LH) +Battery Voltmeter (LH) +Battery
29 E966-A27 YL-16 N941-A41 YL-16 1552267
30 R800-A60 OR-16 N941-A42 YL-16 997-A46 OR-16 A +5V
ENGINE OIL PRESSURE SENSOR
151W351 4 BK Starter Motor (LH) -Battery Alternator (LH) - Battery
31 F421-A61 YL-16 993-A54 BR-16 B GROUND 161-1705
COOLANT TEMPERATURE SENSOR 32 995-A15 BU-16 995-A15 BU-16 N941-A81 YL-16 994-A12 GY-16 C SIGNAL 151W692 16 BK Starter Motor (LH) -Battery Voltmeter (RH) -Battery
FUEL TEMPERATURE SENSOR 33 F421-A61 YL-16 E965-A28 BU-16 H479-A80 OR-16
34 R818-A8 YL-16 151W792 16 BK Starter Motor (LH) -Battery Voltmeter (LH) -Battery
INLET AIR TEMPERATURE SENSOR 35 C967-A16 BU-16 A745-A7 WH-16 E966-A27 YL-16
INJECTOR 1 36 A701-A17 GY-16 A746-A70 PK-16 R800-A60 OR-16 J200 152W156 10 YL/RD Starter Motor (LH) Start Terminal Start Relay (LH) +Battery Out
INJECTOR 2 37 A702-A18 PU-16 M967-A58 OR-16 F421-A61 YL-16 3E3370
INJECTOR 3 38 A703-A19 BR-16 E963-A33 BK-16 995-A15 BU-16 997-A45 OR-16 A OR-18 +5V BOOST PRESSURE SENSOR 158W956 16 YL/RD Start Relay (LH) +Coil (Term. 2) Engine Shutdown Switch (LH) Terminal 1
INJECTOR 4 39 J763-A20 GY-16 R817-A32 GY-16 E965-A28 BU-16 993-A51 BR-16 B YL-18 GROUND (TURBO OUTLET)
INTAKE MANIFOLD AIR PRESSURE SENSOR 40 A746-A70 PK-16 994-A12 GY-16 R818-A8 YL-16 A746-A70 PK-16 C GN-18 SIGNAL 218-3840 159W957 16 PK Engine Harness Connector P43 Terminal 4 Engine Shutdown Switch (LH) Terminal 2
ANALOG SENSOR POWER +5V 41 N940-A21 BU-16 J842-A59 BK-16 A745-A7 WH-16
ANALOG SENSOR COMMON 42 N941-A22 YL-16 C967-A16 BU-16 A746-A70 PK-16 OPTIONAL WIRING 168W158 16 YL/RD SPLICE Optional Start Switch (LH) Start Terminal
43 G428-A6 BU-16 M967-A58 OR-16
P209
INJECTOR COMMON 1 AND 2 44 L983-A24 WH-16 E963-A33 BK-16
1552267 PK-16 PK-16 168W957 16 YL/RD Optional Start Switch (LH) Start Terminal Engine Shutdown Switch (LH) Terminal 2
INJECTOR COMMON 3 AND 4 45 L984-A23 OR-16 (A) R817-A32 GY-16
PU-16
INJECTOR COMMON 5 AND 6 46
47
L985-A25 YL-16 G833-A9 PK-16 G833-A99 PK-16 994-A12 GY-16 997-A47 OR-16 A
B
+5V
GROUND
FUEL PRESSURE SENSOR RD-16 + - WH-16 WH-16 205W857 14 BK Starter Motor (LH) -Battery Engine Shutdown Switch (RH) Terminal 4
G833-A62 PK-16 J842-A59 BK-16 993-A52 BR-16 161-1705
C SIGNAL YL/RD-10 VOLTMETER PK-16
PRIMARY SPEED / TIMING SENSOR (+)
PRIMARY SPEED / TIMING SENSOR (-)
48
49
R817-A32 GY-16
E963-A33 BK-16 N940-A21 BU-16 N940-A39 BU-16
C967-A16 BU-16
G428-A6 BU-16
A745-A7 WH-16 G S BK-16 211W657 16 WH Engine Harness Connector P43 Terminal 3 Hour Meter (RH) -Terminal
RD-16 + - HOUR METER
50
51
N940-A40 BU-16
997-A46 OR-16
MTR BAT. RD-10 212W656 16 PK Engine Harness Connector P43 Terminal 1 Hour Meter (RH) +Terminal
52
RD-4 ST B
N941-A41 YL-16 993-A54 BR-16 214W856 16 PU Engine Harness Connector P43 Terminal 2 Engine Shutdown Switch (RH) Terminal 3
53 N941-A22 YL-16 N941-A42 YL-16 P137 ON S YL/RD-16
(B) STARTING CB 135A (12V)
1698670 BK-16
INJECTOR 5 54 A705-A30 BU-16 N941-A81 YL-16 997-A97 OR-16 997-A47 OR-16
N940-A39 BU-16 A OR-18 +5V MOTOR 90A (24V) OFF C 305W957 14 BK Starter Motor (LH) -Battery Engine Shutdown Switch (LH) Terminal 4
INJECTOR 6 55 A706-A31 GY-16 (A) 997-A45 OR-16 TRANSMISSION OIL TEMPERATURE SENSOR
56 N941-A41 YL-16 B BK-18 GROUND 106-0735
997-A1 OR-16 997-A46 OR-16 R
57 997-A97 OR-16 (B) R818-A8 YL-16 C WH-18 SIGNAL OPTIONAL
RD-4
311W757 16 WH Engine Harness Connector P43 Terminal 3 Hour Meter (LH) -Terminal
START
SECONDARY SPEED / TIMING SENSOR (+) 58 E966-A27 YL-16 993-A98 BR-16 993-A52 BR-16 OPTIONAL START
SECONDARY SPEED / TIMING SENSOR (-) 59 E965-A28 BU-16 (A) 993-A51 BR-16
RELAY 312W756 16 PK Engine Harness Connector P43 Terminal 1 Hour Meter (LH) +Terminal
P212 BK-4 SWITCH
60 993-A2 BR-16 993-A54 BR-16
61 993-A98 BR-16
1698670 314W956 16 PU Engine Harness Connector P43 Terminal 2 Engine Shutdown Switch (LH) Terminal 3
62 N940-A40 BU-16 A OR-18 +5V
TRANSMISSION OIL PRESSURE SENSOR
63 N941-A42 YL-16 B YL-18 GROUND 161-9932 ALTERNATOR 350W365 4 RD Alternator (LH) +Battery Alternator Breaker (LH) +Battery Out
G428-A6 BU-16 C GN-18 SIGNAL OPTIONAL J515/P515
64
1 2 NOTE Z
65 2 YL/RD-16
4 3
PK-16 351W365 4 RD Alternator (RH) +Battery Alternator Breaker (LH) +Battery Out
66 1 BK-16 BK-14 PU-16
67
J803 BK-16 152W351 4 BK Starter Motor (LH) -Battery Alternator (RH) - Battery
68 OPTIONAL ENGINE
3E3364
69
H479-A80 OR-16 1 SIGNAL FUEL LEVEL SENSOR BK-14 SHUTDOWN SWITCH 400W198 16 BK Engine Harness Connector P43 Terminal 5 Start Relay (RH) -Coil (Term. 1)
70 OPTIONAL
N941-A81 YL-16 2 GROUND
1
2
3 ST B
4 ON S YL/RD-16
HOUR METER (-) 5 L464-E62 BR-16
6
OFF C
7
R
CAT DATA LINK (+) 8 944-E3 OR-16
CAT DATA LINK (-) 9 945-E4 BR-16 OPTIONAL START
10
11
SWITCH 150W791
12 Left-Hand
HOUR METER (+) 13 F427-E9 PK-16 SPLICE Volt Meter
14 229-E31 BK-14 15/P515 NOTE Z
(B) 151W792
15 229-E27 BK-14 229-E28 BK-14 YL/RD-16 YL/RD-16
16
17 (B)
NOT USED 18 A235-E98 BK-16 A234-E74 BK-14 A234-E41 BK J43 P43
DIAGNOSTIC INDICATOR 19 F429-E33 BU-16 A234-E43 BK 3E3382 1552273 WITHOUT ENGINE
WARNING INDICATOR
MAINTENANCE INDICATOR
20 F473-E7 YL-16 F427-E5 PK-16 1
2
PK-16 SHUTDOWN SWITCH
21 F424-E17 YL-16 A234-E79 BK (A) G966-E64 PU-16 PU-16
REMOTE SHUTDOWN SWITCH 22 G966-E65 PU-16 A234-E20 BK A234-E42 BK L464-E59 BR-16 3 WH-16
MAINTENANCE CLEAR SWITCH 23 F426-E1 BU-16 391-E71 PK-16 4 PK-16
24 K900-E78 YL K900-E45 YL C214-E80 BK-16 5 BK-16
(B) 6
25 K900-E44 YL G966-E64 PU-16
NOT USED 26 H479-E97 GN-16 F427-E5 PK-16

LOW OIL PRESSURE INDICATOR

HIGH COOLANT TEMPERATURE INDICATOR
27
28
29
F400-E11 GY-16
F401-E12 GY-16
K900-E23 YL
(A)
K900-E46 YL

K990-E49 GN
L464-E59 BR-16
A234-E42 BK
K990-E49 GN 101-E86 RD-14
J67
3E3382
1
Harness 137-9434 -10
LOW COOLANT LEVEL INDICATOR
GENERAL ALARM
30
31
L463-E13 GY-16
X416-E82 OR-16
K990-E14 GN (A) K900-E46 YL
J906-E51 BR-16
229-E85 BK-14
K883-E84 BK-16
2
3
4
Connector and Splice 311W757
A234-E42 BK
Locations
32 K990-E77 GN 101-E86 RD-14 120
33 (B) K990-E48 GN 229-E85 BK-14 K990-E49 GN 5 Left-Hand
J1939 DATA LINK (-) 34 K990-E14 GN K990-E47 GN 229-E31 BK-14 K900-E46 YL 6
SYNCHRONIZE SWITCH 1 35 M973-E15 BR-16 A234-E43 BK TERMINATION Right-Hand Hour Meter
36 101-E24 RD-14 101-E86 RD-14 944-E39 OR-16 RESISTOR
37 101-E87 RD-14 945-E37 BR-16 208-0432 Hour Meter
TACHOMETER (+) 38 450-E66 YL-16 K990-E48 GN J60 312W756
TACHOMETER (-) 39 451-E54 BR-16 F427-E9 PK-16 F427-E5 PK-16 K900-E45 YL 8T8736 214W856
212W656 205W857
TRIP CLEAR SWITCH 40 L460-E18 YL-16 F427-E2 PK-16 391-E71 PK-16 J906-E51 BR-16 A (+)BATTERY KEYSWITCH
TROLLING MODE SWITCH 41 F425-E19 PU-16 C214-E80 BK-16 229-E31 BK-14 B (-)BATTERY Right-Hand Right-Hand
J1939 SHIELD 42 A234-E20 BK 945-E4 BR-16 945-E37 BR-16 K883-E84 BK-16 A234-E43 BK C J1939 SHIELD Optional Start Optional Engine 305W957
43 945-E35 BR-16 944-E39 OR-16 D CAT DATA LINK (+) 058W856
SYNCHRONIZE SWITCH 2 44 M974-E21 YL-16 945-E37 BR-16 E CAT DATA LINK (-) Switch Shutdown Switch
45 944-E3 OR-16 944-E39 OR-16 K990-E48 GN F J1939 DATA (-) 150W069 211W657
46 944-E38 OR-16 K900-E45 YL G J1939 DATA (+) 314W956
47 229-E28 BK-14 H 058W857, 058-857
(+)BATTERY UNSWITCHED 48 101-E22 RD-14 229-E76 BK-14 101-E22 RD-14 J
49 229-E99 BK-14 SERVICE TOOL
CONNECTOR (+)BATTERY UNSWITCHED 058W857 Left-Hand
J1939 DATA LINK (+) 50 K900-E23 YL 229-E67 BK-14 229-E99 BK-14 M972-E32 PK-16 CUSTOMER CONNECTOR (+)BATTERY UNSWITCHED
068W058
51 (A) 229-E85 BK-14 101-E40 RD-14 J61 (+)BATTERY UNSWITCHED 158W956 Optional Engine
(+)BATTERY UNSWITCHED 52 101-E40 RD-14 945-E35 BR-16 1030213 (-)BATTERY (NOTE A)
(+)BATTERY UNSWITCHED 53 101-E24 RD-14 J906-E34 BR-14 J906-E51 BR-16 944-E38 OR-16 101-E40 RD-14 1 (+)BATTERY UNSWITCHED (-)BATTERY (NOTE A)
059W857 Shutdown Switch
54 J906-E50 BR-16 101-E87 RD-14 229-E99 BK-14 2 (-)BATTERY (-)BATTERY (NOTE A)
55 229-E76 BK-14 229-E28 BK-14 3 (-)BATTERY 168W957
56 M971-E30 BR-16 M972-E32 PK-16 4 SECONDARY THROTTLE POSITION REMOTE START
STARTER INTERLOCK 57 X994-E81 BR-16 F427-E2 PK-16 101-E22 RD-14 5 (+)BATTERY UNSWITCHED (+)BATTERY KEYSWITCH
58 G966-E65 PU-16 G966-E63 PU-16 L464-E61 BR-16 945-E35 BR-16 6 CAT DATA LINK (-) REMOTE ENGINE SHUTDOWN SWITCH
SLOW VESSEL MODE SWITCH 59 R819-E26 GY-16 G966-E64 PU-16 450-E66 YL-16 944-E38 OR-16 7 CAT DATA LINK (+) (-)BATTERY 159W957
60 451-E54 BR-16 101-E87 RD-14 8 (+)BATTERY UNSWITCHED (+)BATTERY KEYSWITCH
(-)BATTERY 61 229-E67 BK-14 L464-E62 BR-16 L464-E59 BR-16 A234-E41 BK 229-E76 BK-14 9 (-)BATTERY (NOTE D)
62 L464-E61 BR-16 K900-E44 YL M971-E30 BR-16 10 PRIMARY THROTTLE POSITION (NOTE D)
(-)BATTERY 63 229-E27 BK-14 F473-E7 YL-16 K990-E47 GN C212-E83 BR-16 11 MULTI-STATION CONTROL SYSTEM RETURN 150-069 150W691
SYNC SWITCH INPUT 1 (NOTE D)
64 F424-E17 YL-16 L460-E18 YL-16 F427-E2 PK-16 12 HOUR METER (+) (NOTE D)
PRIMARY THROTTLE POSITION
(-)BATTERY 65 229-E76 BK-14 F429-E33 BU-16 L463-E13 GY-16 L464-E61 BR-16 13 HOUR METER (-)
SECONDARY THROTTLE POSITION (NOTE D) Right-Hand
PRIMARY THROTTLE POSITION 66 M971-E30 BR-16 F401-E12 GY-16 F401-E12 GY-16 450-E66 YL-16 14 TACHOMETER (+) P403 (NOTE D)
67 F425-E19 PU-16 F424-E17 YL-16 451-E54 BR-16 15 TACHOMETER (-)
TROLLING MODE SWITCH
PRIMARY THROTTLE +BAT. A (NOTE D) Volt Meter
SECONDARY THROTTLE POSITION 16 CAN J1939 (SHIELD) SLOW VESSEL MODE SWITCH 058-857
68 M972-E32 PK-16 450-E66 YL-16 F400-E11 GY-16 A234-E41 BK
MAINTENANCE CLEAR SWITCH
POSITION SENSOR -BAT. B SYNC SWITCH INPUT 1 168W957
MULTI-STATION CONTROL SYSTEM RETURN 69 C212-E83 BR-16 M973-E15 BR-16 F429-E33 BU-16 K900-E44 YL 17 CAN J1939 DATA (+) (121-7029) 068-058
(+)BATTERY KEYSWITCH 18 CAN J1939 DATA (-) SYNC SWITCH INPUT 2 SIGNAL C PRIMARY THROTTLE POSITION 151W692 168W158
70 J906-E34 BR-14 451-E54 BR-16 F473-E7 YL-16 K990-E47 GN (NOTE C & F)
TRIP CLEAR SWITCH SECONDARY THROTTLE POSITION
ELECTRONIC CONTROL MODULE (ECM) 1607689 L463-E13 GY-16 J906-E50 BR-16 L460-E18 YL-16 19 TRIP CLEAR SWITCH TROLLING MODE SW Left-Hand
P1 F400-E11 GY-16 M973-E15 BR-16 L463-E13 GY-16 20 LOW COOLANT LEVEL INDICATOR
LOW COOLANT LEVEL INDICATOR
SECONDARY THROTTLE
TROLLING MODE SW Right-Hand
M974-E21 YL-16 F401-E12 GY-16 21 HIGH COOLANT TEMPERATURE INDICATOR
HIGH COOLANT TEMP INDICATOR
POSITION SENSOR
+BAT. A SLOW VESSEL MODE SW Optional Start
101-E22 RD-14 G966-E63 PU-16 F424-E17 YL-16 22 MAINTENANCE INDICATOR
MAINTENANCE INDICATOR
(121-7029)
-BAT. B
SLOW VESSEL MODE SW
MAINTENANCE CLEAR SW Optional Start
LOW OIL PRESSURE INDICATOR SIGNAL C SYNC SWITCH INPUT 2 Switch
L460-E18 YL-16 F425-E19 PU-16 F400-E11 GY-16 23 LOW OIL PRESSURE INDICATOR
DIAGNOSTIC INDICATOR
(NOTE C & F)
P404 TRIP CLEAR SW Switch
R819-E26 GY-16 R819-E26 GY-16 F429-E33 BU-16 24 DIAGNOSTIC INDICATOR 350W365 351W365
WARNING INDICATOR MAINTENANCE CLEAR SW LOW OIL PRESS. INDICATOR P P 150W169
M974-E21 YL-16 F426-E1 BU-16 F473-E7 YL-16 25 WARNING INDICATOR
26 J1939 SHIELD HIGH COOLANT TEMP INDICATOR
101-E40 RD-14 A235-E98 BK-16
J1939 DATA (+) LOW COOLANT LEVEL INDICATOR
M971-E30 BR-16 H479-E97 GN-16 27
J1939 DATA (-) SECONDARY THROTTLE MAINTENANCE INDICATOR
Left-Hand
M972-E32 PK-16 X994-E81 BR-16 28 ENABLE SW
H479-E97 GN-16 X416-E82 OR-16 391-E71 PK-16 29 REMOTE START HOUR METER (+) WARNING INDICATOR Alternator
30 (+)BATTERY KEYSWITCH HOUR METER (-) DIAGNOSTIC INDICATOR
A235-E98 BK-16 C212-E83 BR-16 J906-E50 BR-16 TRIP CLEAR SW
31 TACHOMETER (+)
F426-E1 BU-16 P 151W351 P
32 TACHOMETER (-) 152W351
X994-E81 BR-16
33 CAT DATA LINK (-)
X416-E82 OR-16 H479-E97 GN-16 212W656
34 SYNC SWITCH INPUT 1 CAT DATA LINK (+)
C212-E83 BR-16 M973-E15 BR-16
M974-E21 YL-16 35 SYNC SWITCH INPUT 2 J1939 SHIELD 312W756
G966-E63 PU-16 36 REMOTE ENGINE SHUTDOWN SWITCH J1939 DATA -
F425-E19 PU-16 37 TROLLING MODE SWITCH J1939 DATA + 214W856
HOUR METER -
R819-E26 GY-16 38 SLOW VESSEL MODE SWITCH OPTIONAL HOUR METER +
314W956
(Dimensions: 39 inches x 28 inches)

F426-E1 BU-16 39 MAINTENANCE CLEAR SWITCH

(NOTE M) TACHOMETER -
A235-E98 BK-16 40 400W198
X994-E81 BR-16 41 STARTER INTERLOCK SWITCH X995-BU ENGINE VISION DISPLAY POWER ENGINE VISION TACHOMETER + 1 6
212-7481 CABLE DISPLAY CAT DATA LINK +
C214-E80 BK-16 42 START RELAY(SMMS) RETURN
163-3974 ON-OFF CB CAT DATA LINK -
Starting and
X416-E82 OR-16 43 GENERAL ALARM DRIVER 2 5
K883-E84 BK-16 44 TROLL ENABLE POSITIVE BATTERY A RD-14 30A (+)BATTERY KEYSWITCH Charging
NEGATIVE BATTERY B BK-14 (-)BATTERY 3 4
45
46 C Connector
47
DCD A
OPTIONAL LAMPS (NOTE B) P43 211W657
48
49 RX B GPS 311W757 070W058
TX C INTERFACE MODULE
50
DTR D (GPSIM)130-6191 059W857
51 (LOW OIL PRESS. LAMP) + -
52
FOR MULTI-STATION CONTROL GND E 159W957
53 SYSTEM WIRING SEE THE NOT USED F NOT USED 1
FOLLOWING SCHEMATICS: NOT USED G TX 2 GPS TACHOMETER 150-069
54 RECEIVER (HIGH COOLANT TEMP LAMP)
55 RENR7893 (SINGLE ENGINE) NOT USED H RX 3 (CUSTOMER SUPPLIED) 150W364 150W069
56 RENR7929 (DUAL ENGINE) NOT USED J NOT USED 4 P Alternator A
NOT USED K NOT USED 5 150W169
57 DATA (LOW COOLANT LEVEL LAMP) Circuit
58 CABLE NOT USED 6
150W691
RENR8131-01

163-3973 GND 7 Breaker

59 + - A
60 ENGINE VISION INTERFACE DCD 8 (MAINTENANCE INDICATOR) 350W365 150W791
P
61 MODULE(EVIM)193-0258 351W365
62 DTR 20 HOUR METER 151W692
(6T-7337)
A
63 NOT USED 1 (WARNING LAMP) 151W792
64 TX 2 NOT USED 25
65 RX 3 151W351
66 NOT USED 4 POSITIVE BATTERY T1 (DIAGNOSTIC LAMP) C
NOT USED 5 NEGATIVE BATTERY T2 152W351
67
68 NOT USED 6 CAT DATA LINK + T3 Left-Hand
69 GND 7 CAT DATA LINK - T4
70 DCD 8 Start Starting Motor
Relay
DTR 20
Service Tool
Connector 25 CB A 205W857
NOT USED
J60 305W957
5A
POSITIVE BATTERY T1 150W159
NEGATIVE BATTERY T2 2 1
CAT DATA LINK + T3 J42
CAT DATA LINK - T4 CUST SUPPLIED ENG
SERVICE TOOL CONN C 150W364
071W058
KEYSWITCH A 058W856
-BATTERY B 158W956
150W159 400W198
Customer J
H 152W156
Connector 152W156 H
J61 OPTIONAL CAT DATA LINK + D
EMS UNIT ENGINE CAT DATA LINK - E H
MONITORING J1939 SHIELD C STUB KEY
31 SYSTEM DISPLAY J1939 DATA - F
3 J1939 DATA + G P68-J68
40 C
39 A THROUGH KEY SPLICE
38 MAX LENGTH 1 METER B
TACHOMETER QUAD GAUGE GROUP A 068W058
37
36 B 168W158
32 15 C 070W058
SPLICE 944 30 10 20 A J68-P68
071W058
Harness 233-8135 -02 29 B (153-2707)
SPLICE J906 28
5 25 C (NOTE K & L) 068-058
27 P68-J68

Connector and Splice SPLICE 229(A)

30 Page, Color 2,

RPM X100
SPLICE 945 26 0 30
THROUGH KEY
24 RECEPTACLE AS.
1
2
3
4
5
6

1
2
3
4
5
6

22
Locations SPICE 229(B)
SPLICE A234(B)
SPLICE K900(B)
1
RPM
2
RPM
21
19
(133-0970)
Inlet Manifold
Temperature
SPLICE K990(B)
18
17
16
Sensor
P103
Harness 214-3172 -07
Connector and Splice
CkPaMILESKMRPMSERV CODE
x10 35
34 Transmission
25 Oil Temperature
15
12
11
Locations Connector
P137
Transmission
Oil Pressure
10
(REF 121-4017 AND 117-1575)
Connector
9 P212
8
6 J1-P99
1 +BAT. 1
J1939 Starting and 2 -BAT. 2
Charging 20 US-METRIC 3
Termination 23 SCROLL FORWARD 4
Resistor Connector 14 CAT DATA LINK - 5
J43 5 6 (+) BATTERY SUPPLY WIRES
J67 CAT DATA LINK +
7 MON XMSN TEMP-PRESS. 7 Injector Harness
13 8 INPUT SIGNAL WIRES TO ECM
4 WARNING-ALARM LAMP 9 Connector
33 BACKLIGHT LAMP PWR 10 P300 OUTPUT SIGNAL WIRES FROM ECM
11
12 SENSOR SUPPLY VOLTAGE
SCROLL BACKWARD Boost
Fuel Level SIGNAL PLUS
(Turbo Outlet)
Sensor
Pressure SIGNAL MINUS
OPTIONAL Sensor
J803
MARINE POWER DISPLAY (-) BATTERY / SENSOR RETURN
J200
MPD
NEGATIVE BATTERY 12 ON-OFF CB
ECM Connector POSITIVE BATTERY 11 5A
P1 MPD ENABLE 10
J1939 SHIELD 9 MAX LENGTH 1 METER
SPLICE L464
J1939 DATA - 8 THIS SCHEMATIC IS FOR THE C12 MARINE ENGINE
J1939 DATA + 7 (NFL1-UP,K1M1-UP,9HP1050-UP,C1Z1-UP)
BUS POSITIVE 6 ALARM
BUS NEGATIVE 5 DEVICE STUB KEY ECM Connector
EXTERNAL ALARM 4 P68-J68
SPLICE F427 CONFIGURATION RTN 3
P2 IDENT. HARNESS CHG
CB C
SPLICE A234(A) CONFIGURATION 2 2 + - NOTE W A 214-3172 07 (J2 / ENGINE)
SPLICE G966 A THROUGH KEY E 233-8135 02 (J1 / CUSTOMER)
SPLICE K900(A) CONFIGURATION 1 1 B
SPLICE 101 - 4P-9537 08 (INJECTOR HARNESS)
SPLICE K990(A) A
B - 137-9434 10 (STARTING AND CHARGING)
C SPLICE 993(B) SPLICE 993(A)
TERMINATION A SPLICE 997(B) SPLICE 997(A)
120 J68-P68 NOTE A: -BAT. ON CUSTOMER CONNECTOR MUST BE CONNECTED DIRECTLY
RESISTOR B
(174-3016) C (153-2707) SPLICE G833(B) TO THE -BATTERY BUS BAR AND NOT CONNECTED
(NOTE K & L)
RECEPTACLE AS. TO -BATTERY THROUGH ANY OTHER INDIRECT PATH.
(133-0970)
P57-J68 NOTE B: 0.3A CURRENT LIMIT ON EACH OPTIONAL OUTPUT DRIVER
ALARM THROUGH KEY NOTE C: CATERPILLAR SUPPLIED, SHIPPED LOOSE WITH ENGINE. USE IS
RELAY
THE ALARM RELAY IS NOT REQUIRED CUSTOMER'S OPTION
FOR ALARMS THAT DRAW LESS THAN 100mA.
NOTE D: INTERFACE TO ADDITIONAL ENGINES. FOR DETAILED INSTALLATION
SPLICE N940
SPLICE G833(A) SPLICE N941 REFER TO C12 MARINE ENGINE INSTALLATION GUIDE.
NOTE E: AN ENGINE SHUTDOWN SWITCH SHOULD BE INSTALLED
AT EACH STATION TO SHUTDOWN THE ENGINE
WITHOUT REMOVING POWER TO ECM.
NOTE F: DO NOT ENGINE MOUNT.
NOTE G: REQUIRED CIRCUIT PROTECTION. CIRCUIT PROTECTION
WILL VARY BASED ON THE NUMBER AND TYPE OF DISPLAYS.
SEE INSTALLATION GUIDE.
NOTE J: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR
TO TERMINATION RESISTOR) IS 40 METERS
Engine NOTE K: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939
Coolant Timing Calibration SPECIFICATIONS FOR ALL J1939 DATA LINK CONNECTIONS
Temperature (TC) Probe Connector NOTE L: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL
Sensor P400 INSTALLATION DETAILS
P100 NOTE M: CAT DATA LINK MUST BE UNSHIELDED TWISTED PAIR
OF 18 AWG OR LARGER WIRE. ONE TWIST PER 25.4mm MINIMUM
NOTE W: SIZE ALARM SUPPLY CIRCUIT BREAKER BY ALARM DEVICE
Secondary
POWER REQUIREMENT.
Engine Speed/Timing
Sensor(Camshaft) NOTE Z: WIRE 059W957(159W957) PK-16 IS REPLACED WITH 070W058 YL/RD-16 IF
Fuel THE OPTIONAL ENGINE SHUTDOWN SWITCH IS NOT INSTALLED.
P402 Temperature Fuel Pressure
Sensor Sensor
P105 P209

Engine Oil
Pressure
Sensor
P201

Primary
Engine Speed/Timing Engine
Sensor(Crankshaft) Coolant
P401 Level
Sensor
P800