10 HYDRAULIC PUMPS

Main Pump Specification EC460B-10-01

Main Pump Ports Location EC460B-10-02
Main Pump Sectional View EC460B-10-03
Main Pump Flow Adjustment EC460B-10-04
Main Pump Control System EC460B-10-05
Main Pump Circuit EC460B-10-06
Regulator Sectional View EC460B-10-07
Regulator Exploded View EC460B-10-08
Regulator Animation EC460B-10-09
Main Pump Control Curve EC460B-10-10
Regulator Adjustment EC460B-10-11
Power Shift Valve Structure EC460B-10-12
Power Shift Valve Output Pressure EC460B-10-13

Gear Pump Specification EC460B-10-14

Gear Pump Structure EC460B-10-15
Gear Pump Sectional View EC460B-10-16
Gear Pump Exploded View EC460B-10-17
Servo Pump Pressure Adjustment EC460B-10-18

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Main Pump Specification
Classification Unit Specification

Model K3V180DTH10TR-9N2B
Type Variable displacement, swash plate type, piston pump

Displacement cc/rev 2 x 182

Flow-rate L/min(gpm) 2 x 345(2 x 91)

Pressure (Normal/Boost) 320/350(4550/4978)

kgf/cm (psi)
2

Pump case pressure 1.0(14.2)

Model Code
K3V Series
180 Size (Displacement : cm3 /rev)
DTH Tandem type double pump with booster
10T Design Serial Number
R Shaft rotation view from shaft end(Right)
9N2B Regulator type

Volvo Construction Equipment EC460B-10-01

Korea Ltd.
Main Pump Ports Location

a4 Psv1 A1 a1 a2 A2 Psv2 a5
A1 A2
KDRDE5K

Pi1 Psv2

Pi1 Pi2

a1
KR3H - 9N4A KR3H - 9N2B
Psv1

Pi2
PB
Psv1 Dr1, Dr2 B1 Dr3, Dr4

Pi1 Pi2
a1
Port Port
A1, A2 Delivery
B1 Suction
Dr3
Dr1, Dr2, Dr3, Dr4 Drain
Dr1 Pi1, Pi2 Negative control signal
Dr2 PB Psv1, Psv2 Powershift pressure
Dr4
a1, a2, a4, a5 Gauge port
PB Gauge port
a2
B1

Volvo Construction Equipment EC460B-10-02

Korea Ltd.
Main Pump Sectional View

Volvo Construction Equipment EC460B-10-03

Korea Ltd.
Main Pump Flow Adjustment

Maximum flow Minimum flow

adjustment adjustment
Delivery flow, Q

Delivery flow, Q
Pilot pressure Pi Pilot pressure Pi

Volvo Construction Equipment EC460B-10-04

Korea Ltd.
Main Pump Control System
Hammer
Pressure Flow
Sensor Control
MCV Valve

Power
Shift
Valve

Engine

Engine ECU

Flow Control Switch V-ECU

Engine Speed Control Switch

Volvo Construction Equipment EC460B-10-05

Korea Ltd.
Main Pump Circuit
P1 P2

a4 Psv1 a1 a2 a5

Pi1 Pi2

T AC

Engine
P1 P2 PS PS1

P3 S1 S5
Dr3 S2 S3 S4
Dr1

Volvo Construction Equipment EC460B-10-06

Korea Ltd.
Regulator Sectional View
A
B

A B
View C

Section A–A Section B–B

Volvo Construction Equipment EC460B-10-07

Korea Ltd.
Regulator Exploded View
627
626

625
624 732

623
621
622 612
611 728
733 F 874 645
732 897 649 438
631 875 613 646
875 630
898
652 644 629
A
651 G 924
643 801
836 763
655 E 801
C
654 925
653
814 628
756

656 735 413 412

438

722
D
E
601
642 496 875
734
723 875
F 614
G
A 755
438 858
B
C
615
436 755
858
801 641 730 725 724 708 887

Volvo Construction Equipment EC460B-10-08

Korea Ltd.
Regulator Animation

Volvo Construction Equipment EC460B-10-09

Korea Ltd.
Main Pump Control Curve
13 K 10 K 172 K 187 K
345 L 340 L 332 L 256 K
333 L 328 L
350
1
I= Pum
0m p
300 A( (2n
40 K pf d
=0 P=
320 L

[3
227 K kg 50

20
f/c K
m2 ) 341 K

ps
244 L
)

[1

]
250 232 L

79
82 K I=0

ps
252 L mA

]
I=5 208 K I=1 (pf
69 246 L =0 350 K
200 mA 95 kg
mA 226 L
Q(l/min)

(pf (pf f/c

=2 =2 m2
9.2k .8k )
) gf/ 350 K
cm 2
150 ) 160 L
350 K
149 L
100

350 K
50 49 L
Min Flow Pd=80 K at Q=max
33.2 K
38 L
0
50 100 150 200 250 300 350
Delivery Pressure P(kgf/cm2)
0 10 20 30 40
Pilot Pressure Pi (kgf/cm2)

Volvo Construction Equipment EC460B-10-10

Korea Ltd.
Regulator Adjustment

Adjustment of Adjustment of Adjustment of

outer spring inner spring negative control
charateristic
Delivery flow, Q

Delivery flow, Q

Delivery flow, Q
Delivery pressure Delivery pressure Pilot pressure, Pi

Volvo Construction Equipment EC460B-10-11

Korea Ltd.
Power Shift Valve Structure

50

Output Pressure (kgf/cm2)

40

30

20
T A P 10
350 700 0
0 400 800
Input Current (mA)

Psv
A1 P2

Pi
a Psv

T
a

HC

Volvo Construction Equipment EC460B-10-12

Korea Ltd.
Power Shift Valve Output Pressure

USA Market Other Market

Switch Engin RPM Mode Powershift Powershift Switch Engin RPM Mode Powershift Powershift
step Unload/Loaded Current Pressure step Unload/Loaded Current Pressure
(mA) (kfg/cm2) (mA) (kfg/cm2)

9 2000/1900 H 200/var. 3.0/var. 2000/1900 P 200/var. 3.0/var.

9
8 1900/1800 G1 230/var. 4.7/var. 1900/1800 H 230/var. 4.7/var.

7 1800/1700 G2 8 1800/1700 G1
270/var. 6.9/var.
6 1700/1600 G3 7 1700/1600 G2 270/var. 6.9/var.

5 1500 F1 6 1600/1500 G3

4 1400 F2 430 18.1 5 1500 F1

3 1300 F3 4 1400 F2 430 18.1

2 1000 I1 3 1300 F3
570 29.7
1 700 I2 2 1000 I1
570 29.7
1 700 I2

Volvo Construction Equipment EC460B-10-13

Korea Ltd.
Gear Pump Specification
Classification Unit Specification

Model (standard / tropical) P315BB20.3+15.2+15.2R / P315BB20.3+19.2+15.2R

Type Fixed gear

Displacement P1(option) 20.3

cc/rev P2(fan) 15.2 / 19.2 (standard / tropical)
P3(servo) 15.2
Relief pressure P1(option) 150
kgf/cm2(psi) P2(fan) 200
P3(servo) 40

Model Code
P315 Pump model
B Drive shaft : B-SAE "B" 13 teeth
B Mounting flange type : B-SAE "B" 2- Screw
20.3 P1 Pump displacement : cm3 /rev
15.2 P2 Pump displacement : cm3 /rev
15.2 P3 Pump displacement : cm3 /rev
R Shaft rotation view from shaft end(Right)

Volvo Construction Equipment EC460B-10-14

Korea Ltd.
Gear Pump Structure
Without option pump
S1

P2 P3

S1

P2 P3

With option pump

S1 S2

P1 P2 P3

S1 S2

P1 P2 P3

Volvo Construction Equipment EC460B-10-15

Korea Ltd.
Gear Pump Sectional View
Without option pump

P2 P3

S1

With option pump

P1 P2 P3

S1 S2

Volvo Construction Equipment EC460B-10-16

Korea Ltd.
 13
Gear Pump Exploded View 13
2

11, 12
10

6
10
13
11, 12
20 3

19 13
11, 12
10
1
7
15
9
10 13

11, 12 3
4 15
11, 12
14
10

8
9
10

11, 12
4

14
18
5 17
14 16

Volvo Construction Equipment EC460B-10-17

Korea Ltd.
Servo Pump Pressure Adjustment

S1

OUT
IN Gauge
port

ACC
P2
P3 PS1
S3
S4

S2

T S1

Locknut

Adjusting screw

Volvo Construction Equipment EC460B-10-18

Korea Ltd.