Professional Documents
Culture Documents
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
90 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 7
IP WARNING LIGHTS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 91
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
92 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND
WATER TEMP GAUGE CIRCUITS, P. 4
SPEEDOMETER GAUGE
TACHOMETER GAUGE
Figure 92 Engine Oil Pressure and Temp, Speedometer, Tach, Voltmeter and Water Temp Gauge
Circuits
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 93
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
* W/ MXT
GAUGE CLUSTER
(1500)
PANEL LIGHT
DIMMER
A62 CH8_10
PANEL LT DIM O/P 1
18DKBL
GND 2 15A CAB
A28 G2 FUSE
BATTERY + 3
18TN BLOCK
H2 F2
(1011)
A5AL(+)
DRIVETRAIN J1939+ 4
20YL
A5AM(-) DRIVETRAIN
DRIVETRAIN J1939- 5
20LTGN J1939
*A5AL(+) DATA
18YL LINK
*A5AM(-) CH2_06,07A
18LTGN
J1939 SHIELD 6 *A11-G
*A28-G
18WH 10WH
A28-G GROUND
SYSTEM GND 7 5A
18WH CAB
E1
A28A FUSE
SW IGN 8
16TN F1 BLOCK
F19 (1012)
A50 SYSTEM CH2_12
HEADLIGHT ENABLE 9 14 CONTROLLER
20YL
(1600)
S08315
94 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
AIR APPLICATION
TRANSDUCER
(1822)
B9VF A
SYSTEM CONTROLLER
PASS THRU 18GY
(4004) B6HC B
(1701-17)
C2 18GY
J40F A40F B40F C
AIR BRAKE APP 13
18GY 18GY 18GY
SYSTEM CONTROLLER
(4004)
ELECTRONIC REF
GROUND FWD CHASSIS /
AUX AIR
SPLICE PACK DASH
TRANSDUCER
(4830) (4301)
(8505)
J9A J9EA 1 M9A A
LOGIC GND 26 18GY 18GY 18GY
J6A J6BA 2 M6A B
5V OUT 27
18GY 18GY 18GY
3 M40 C
5V REF
18GY
SPLICE PACK
(4820)
DCM
SYSTEM CONTROLLER
(1800) & (1805)
(1600) PASS THRU
(1701-3) *A99W
16PL
B6
J40FA A99W B40G
18GY 18VT 18GY
C12
AUX AIR SENSE 15 A40
20GY
* W/ MXT
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 95
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
7.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P.
7
Figure 95 Axle Temperature, FWD Rear and Rear Axles, Gauge Input Circuit
S08315
96 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING
LAMPS, P. 8
J36A
SYSTEM FUEL SENDER 5
18TN
CONTROLLER
(4004)
SENSOR RESISTANCE
J9A
ZERO VOLT REF 26 FULL - 29 TO 37 OHMS
18GY
EMPTY - 234 TO 246 OHMS
18GY
J9G
(4830)
N36A A
18TN RIGHT GAUGE
A N9 *N9 FUEL SENDER
ZERO VOLT 18GY 18GY (9101)
C N9B B
REF SPLICE
(8802) 18GY
B
N36 A
18TN LEFT FUEL
SENSOR
* W/ MXT N9A B (9100)
18GY
DASH/CENTER CENTER/REAR
PASS THRU RR AXLE
CHASSIS CHASSIS
(1701) DIFF LOCK
(9700) (9800) (9815)
G 19 C12 8
A49F J49A N49A R49A
18GY 18GY 18GY 18GY A
J11-GA C6 N10-G 9 B
B J11-GJ N49-G R10-GB R49-GA
10WH 14WH 14WH 18WH 18WH 18WH
CHASSIS GND
18GY
GND
A49E
SPLICE PACK
R49-G
(4006) (8803)
18WH
B
E 20 D1 7
A49D J49B N49B R49
18GY 81GY 18GY 18GY A
D
F REAR AXLE
18GY
A49C
DIFF LOCK
WARNING
(9814)
LIGHTS
(1555) C
OPTIONAL WARNING
F1
LIGHT ADAPTOR
16PK
B
13K
BLOCK
(1013) A
A1
E1
IGNITION FEED
A13FB
CAB FUSE BLOCK
10PK
(1013)
CH02_13
Figure 96 Fuel Gauge Input Circuit (Single Tank) Differential Lock Warning Lamps
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 97
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
7.9. GAUGES AND WARNING LIGHTS — FUEL FILTER HEATER AND WATER IN FUEL
LIGHTS, P. 9
Figure 97 Gauges and Warning Lights — Fuel FilterHeater and Water in Fuel Lights
S08315
98 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
7.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION
OIL TEMP. GAUGE, P. 10
Figure 98 Gauges and Warning Lights — Park Brake Light and Transmission Oil Temp. Gauge
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 99
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
100 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 101
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
102 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
8. LIGHTS (CHAPTER 8)
8.1. BACKUP LIGHTS, P. 1
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 103
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
16OR
J57A
J56AA J56A
CONTROLLER
C GND
16OR 16OR (4006)
SYSTEM
(4007)
J11-GJ
J58A 10WH
H
14BN
BACK-UP LIGHT
T/S SPLICE
J57AA
B (4810)
16OR
(RIGHT TURN)
BACK-UP LIGHT T/S
SPLICE/* COMBINATION
T/S
(4810 / *4850)
J56J (LEFT) BACK-UP LIGHT
C BACK-UP LIGHT BACK-UP LIGHT
16OR T/S SPLICE *BACK-UP LIGHT
T/S SPLICE T/S SPLICE
CONTROLLER
T/S
(4850)
180R
180R
J71A
J71A
J57J
16OR
J56BC
16OR
J57BC
B
14WH
14BN
J11-GA
J68B
16OR
16OR
16OR
J56B
J56B
16OR
COMBINATION
J57B
T/S
(4830 / *4850
(RIGHT)
CENTER
CHASSIS
B6 A2 B7 C6 A1 A4
A5 C9 C10 (9700)
16OR
*N56
*N10-GA
14WH
14OR
16OR
14OR
14OR
16OR
16OR
14BN
12WH
N56J
N57
N56
N68
N57J
N71
N10-G
*N71
CH8_12
S08315
104 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
8.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LAMPS, P. 3
D58-GC
18WH
/ * BOOSTER CONN
(1601)
D58H
18BN
H
CAB GND
(1852)
10WH
A11-G
18BN
A58S
18WH
D58-GL
18BN
A58S
A86M
18LTGN TO RADIO CONN
D58T
18BN
*A86M* CH3_08
18LTGN
*A63-GA
18WH
A63-GA
20WH
18BN
A58L
18BN
A58L
B A SUNSHADE
(2007)
ROOF/IP
18WH
58-GA
2 9 (2000)
18BN
58A
ELECT SYSTEM
CONTROLLER
(1601)
H
CAB
GND
(1852)
18BN
A58S
10WH
A11-G
18LTGN
18WH
18WH
18WH
18WH
18BN
A58L
58-GF
58-GC
58-GD
CH3_08
58-GE
58-GB
18BN
A58L
A63-GA
20WH
18BN
18BN
18BN
18BN
18BN
58C
58B
58F
58E
58D
ROOF/IP
2 9 B A B A B A B A B A
(2000)
D58-GA
18WH
D58-GH
18WH
D58-GE
D58-GF
48WH
18WH
D58R
D58-GD
18BN
18WH
D58M
D58P
18BN
D58N
18BN
18BN
18BN
D58L
BA BA BA BA BA
Figure 104 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 105
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
106 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
F12 C4 C
C GND
10A
10WH
A11-G
D4 F12 (1552)
18DKBL
A63E
10WH
A63E
A11-G
D4
A11-GDX
16WH
18DKBL
A63M A63P
16WH
A63-GA
A11-GF
18WH
18DKBL
A63D
18DKBL 18DKBL
16WH
A11-GF
A11-GDW
18DKBL
A63-GA
18WH
20WH
ROOF
A63D
A11-GDV
18DKBL
18WH
11 10 6
A63N
2 (2000)
18DKBL
D11-GF
16WH
18DKBL
D63E
D63D
18DKBL
C11-GF
16WH
C63D
C63E
11 10 6 2 ROOF 11 10 6 2 ROOF
(2000) (2000)
DOME
18DKBL
18DKBL
D63-GA D63-GA
18DKBL
D63E
D63E
LAMP
D63D
B A C
18DKBL
18WH D63D 18WH
(2116)
18DKBL
18DKBL
D63K
D63-GH
18WH
18DKBL
18DKBL
D63-GH
D11-GF
D63L
16WH
18WH
D11-GF
16WH
D63M
D63L
REAR REAR
18DKBL
18DKBL
18DKBL
D63N
D63C
18DKBL
D63C
DOME DOME
D63J
LIGHT B C A B C A
DOME LIGHT
LIGHT (2115) (2115)
* W/ MXT
B C D
B C D
CONSOLE/
DOME /
ROOF CONSOLE/
READING LT
(2502) REAR ROOF
B C F COMPASS/
DOME (2502)
TEMP REAR
LIGHT
(2117) DOME
LIGHT
CONSOLE/ROOF CONSOLE /
(2502) CONSOLE/ROOF
ROOF B C D
MAP (2502)
B C D (2502)
LIGHT
B C D
C11-GF
16WH
C11-GF
16WH
18DKBL
C11-GF
16WH
18DKBL
C63D
C63E
18DKBL
C63D
18DKBL
C63D
MAP
C63-GE
18WH
18DKBL
C63-GE
C63E
18WH
18DKBL
LIGHT
C63E
B C F B C F
B A C DOME/READING DOME/READING
DOME COMP/TEMP COMP/TEMP
DOME LAMP
LIGHT W/ PREMIUM (2117) (2117)
(2116)
TRIM W/PREMIUM TRIM W/PREM TRIM & CB
W/STD TRIM &CB
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 107
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
108 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 109
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
8.8. HEADLIGHTS, P. 8
DIMMER
ELECT SYSTEM FTP
LO BEAM
HI BEAM
CONTROLLER
BROWN TURN SIGNAL
(4007) SWITCH
(1810)
G D
14YL
J52A
DCM A7 A8 A4
GROUND
J11-G J11-GJ CONN
STUD
12WH 10WH (1800)
(4006)
14YL
J53A
B52A
20YL
FWD
B102A
CHASSIS/
B52A
20YL
20YL
A4 A5 B5
DASH
(4301)
12WH
M11-G
M52B
14YL
14YL
M53
B52A
20YL
DCM
CONN A7 A8 A4
(1800)
18GY
A9V
M11-GD GROUND
12WH ADAPTER
(8801)
GROUND
M53A
M53B
14YL
A102A
14YL
ADAPTER
A52A
20YL
20YL
(8800)
20GY
M11-GA
A9H
M11-GB
14WH
14WH
M52C
M52D
14YL
14YL
A C B A C B
20 21 3
HIGH BEAM
SYSTEM
ZERO VOLT REF
FLASH TO PASS
CONTROLLER
(1600)
NOTE:
1. HEADLIGHTS CONTROLLED BY SWITCH ON
GAUGE CLUSTER THROUGH DRIVETRAIN
J1939 DATA LINK AND CLUSTER HEADLIGHT
ENABLE PIN (SEE CH7_05 FOR GAUGE
CLUSTER WIRING)
S08315
110 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
*J53A
14YL
SYSTEM
14YL
J52HI
CONTROLLER CENTER
BROWN J64C CHASSIS
(4007) 16YL CONN
M1-C2 M2-F2 M2-D2 (9714)
M1-A2
86
16OR
86 30
J57A
30 AUX LOW- J68B
AUX HI- B7
BEAM 14BN
BEAM
RELAY
RELAY
(4002) (4002) 87 87A
87A 85 85
16OR
87
J56A
M1-B1 M2-D1 M2-F1 M2-E1
M1-C1 M1-A1
J64-GA
18WH
18WH
14YL
J53B
14YL
14YL
J64-G
J52B
J64HI
J58AA
14BN
J64LO
14YL
GROUND
(4005)
*J52A
J11-GJ 14YL
GROUND
(4006) 10WH
12WH
J11-G
FWD CHASSIS/
DASH
(4301) 13 9 11 12 4 5
AUX FWD/
M52B
DASH
14YL
M53B
14YL
16OR
*M53
M57B
14YL
(4305) A F
12WH
16OR
M11-G
M56B
M52C
M58B
14BN
A
14YL
M53A
C
*M11-GB 14YL
LEFT HEADLIGHT
GROUND 14WH TURN SIGNAL
M11-GB M11-GF
ADAPTER B
14WH 14WH (8001)
(8800) M56C
D
16OR *M56B
16OR
M11-GD
M58C
12WH
E
14BN
M58D
E
14BN
M52D
A
14YL
M53B RIGHT HEADLIGHT
C
GROUND 14YL TURN SIGNAL
M11-GA (8000)
ADAPTER B
14WH
(8801) *M11-GA
14WH
M57C
M56D
D
M11-GE
16YL
14WH
16OR
*M57B
16OR
16LTGN
M57D
M64LO
M58F
14BN
M64HI
14YL
14YL
SNOW * W/ MXT
PLOW
(8102) A B C D F E
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 111
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
112 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
ID LIGHT
BAR
12WH
14OR
14OR
14BN
14OR
R10-G
R68
R57
R56
R71
18WH
18BN
R10-G
18BN
R68
18BN
R68
R68
2 2
R68 R68
18BN 18BN
1 1
R10-G R10-G
18WH 18WH
TAIL/TURN/ TAIL/TURN/
STOP LAMP STOP LAMP
(9992) (9993)
3 3
2 R68 R68 2
18BN 18BN
1 1
R10-G R10-G
18WH 18WH
1 R10-G 1
R10-G
18WH 18WH
3 R71 3
R71
18OR 18OR
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 113
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CH8_02
* W/ MXT
14WH
N10-G
N10-GA
12WH
16OR
N57J
16OR
N56J
N10-GD
16WH
N10-GC
16WH
14OR
14OR
N56
N57
N10-GA
12WH
14BN
N68
14OR
N71
B C B C
REAR / CENTER
2 4 12 1 3 CHASSIS
(9800)
*N10-GA
14WH
14OR
12WH
R56
R10-G
14OR
R57
14OR
CH8_02
R71
*N68 *N71
14BN
R68
14BN 16OR
CH8_02
*N56 *N57
16OR 14OR
STOP TAIL
D E A C AND TURN RXT / MXT EXTERIOR
RXT / MXT EXTERIOR B
(9303) LIGHTING SCHEMATICS
LIGHTING SCHEMATICS
R56 R57
14OR 14OR
CH8_11,13
R71
R68
CH8_11,13 14OR
14BN
R10-G C C
S57B
12WH 14LTGN
B B
S68C
14BN
E E
S10-GC
14WH
A A
S71C
14LTBL
S08315
114 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
R10-GRM
R68RM
16WH
LICENSE PLATE #1 16BN
1 2 3 1 2 3 1 3
&R68L2
16BN R10-GRR1
16WH
R71RW
16OR
16OR
R572
R10-GRR2
16WH
R10-GRW
SPK2 MKR 16WH
LIGHT POWER
R68RR1
16BN
A R68-SP5 R68RR2
14BN 16BN
R571
R68-SP6
B 16OR
14BN
R68
C
14BN
LEFT MARKER R57
LIGHT 14OR
F
R71
14OR
E
STOP TAIL
R10-GLM
AND TURN
16WH
D R68LM
(9303)
16BN
CH8_12
R56
MARKER
14OR
LIGHT 1
R68ML1
16BN
R10-ML1
16WH
MARKER
LIGHT 2
R68ML2
16BN
&R71BA
R10-ML2 16OR
16WH &R10-GBA
MARKER 16WH
LIGHT 3
R68ML3
16BN E A
R10-ML3
16WH
SPK 1
GROUND
R10-GLW
R71LW
R10-GLR2
16WH
R10-GLR1
16OR
R68LR1
R68LR2
16WH
16OR
16WH
16BN
16OR
16BN
R562
*R68LP
16WH
R561
*R10-LP
16BN
F BACK UP
ALARM
E
D
1 2 3 1 2 3 1 3
A R10-SP4
14WH
R10-G
C
12WH * W/ MILITARY
& W/ CIVILIAN
R10-SP2
B
14WH
LICENSE PLATE
POWER LEFT RED LEFT RED 2 LEFT WHITE
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 115
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
FROM PRIMARY
J13E
IGNITION RELAY 14PK
CH02_14
F1-E3
MINI FUSE
20A BLOCKS
F1-F3
(4001)
GND
J11-GJ
10WH (4006)
J11-GA
16GY
J39B
16GY
14WH
J39A
DASH/CENTER
C8 B12 C6 CHASSIS
(9700)
N10-G
14WH
(8803)
CHASSIS GND
N39-G
SPLICE PACK
18WH
18GY
N39
N39-GC
16WH
N39C
16GY
**note: *note:
CAVITY A CAVITY B CAVITY A CAVITY B
S08315
116 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 117
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
118 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 9
REAR
HARNESS
(9800)
1 1
14 N94AB 2 2 8
SEE CH09_05 R94N N94Z
18BN 16OR
16BK
13 3 3 12
SEE CH09_05 R94M N94AA N94AC
18BK 16GY 16BN
4 4 4
N94AE
MODULATORS
16LTBL
5 5 2
WABCO HYD WABCO HYD N94AF
ABS ECU ABS ECU 16GY
15 6 6 11
GRAY
(9507)
SEE CH09_05 R94P N94AK GREEN N94AH
18BK 16DKBL (9512) (9511) 16GY
16 7 7 10
SEE CH09_05 R94R N94AL N94AJ
18BN 16YL 16YL
8 8 1
N94AP
16BL
9 9 5
N94AR
16VT
10 10 13
N94AS
WABCO HYD 16TN
11 11
ABS ECU
BLACK
12 (9510) 12
PUMP
ASSY
(9509)
1 2 3 4 5 6 7 8 9 10 11 12
A
N94M
16DKBL
N94AM
18DKBL
N94AN
N94AU
N94AD
N94AT
12GY
N94-G
N3A(+)
N94W
N3A(-)
16OR
16GY
18GY
14GY
18GY
18GY
18GY
14GY
18GY
14GY
N94V
N94Y
N94T
N94S
B
18GY
N94U
16YL
N94-GA
12GY
A GND
N94-GB (9508)
10GY
12GY
N94P
SEE CH02_04
SEE CH02_04
12GY
N94N
DASH/CENTER CHASSIS/DASH
CHASSIS A3 A6 A8 A7 B1 B3 B2 B5 C B A D E HYD ABS
(9700) (4910)
J94HS
12GY
J94-GHA
J94-GHB
J94-GHC
12GY
J94H
14WH
J94HM
J94HD
J94HT
J94HX
J94HV
J94HP
J94HN
J94HU
12WH
12WH
18GY
18GY
18GY
18GY
18GY
18GY
18GY
18GY
SEE CH09_06
SEE CH09_06
SEE CH09_06
SEE CH09_06
SEE CH09_05
SEE CH09_05
SEE CH09_05
SEE CH09_05
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 119
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
120 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 9
TO ABS ECU
SEE CH09_04
SEE CH09_04
SEE CH09_04
SEE CH09_04
ONLY WITH EXHAUST
BRAKE OR AUTOMATIC
TRANSMISSION
J94HP
18GY
J94HS
J94HX
J94HV
12GY
18GY
18GY
IGNITION
SPLICE PACK
(4840)
J94HE
16GY
M2-G1
R10-4
86
R10-5
85
86
87
M2-J1 87A 87
HYD MODULATOR
RELAY
M2-G2 (4003)
J94-GHF
30
87A
30
85
18WH
R10-1 R10-2
M2-J2
J94-GHD
18WH
J94HC
14GY
ABS EVENT
RELAY
(4002)
J94HH
18GY
MINI FUSE
BLOCK F2-F4
(4001)
30A
F2-E4
23 13
10RD
J14J
HYD ABS EVENT
ABS WARN LAMP
SYSTEM
CONTROLLER
(4004)
100A
J14H
4RD
MEGAFUSE
J94-GH
10WH
GND
(4005)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 121
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
9.7. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL
HEATER N/WARN LIGHTS, P. 7
CHAPTER 9
I6-EGR ENGINES
SYSTEM XMSN/DASH
CONTROLLER CONN
(4004) (4705)
I6-HEUI ENGINES
SYSTEM XMSN/DASH
CONTROLLER CONN
(4004) (4705)
GND
(4006)
FUEL HEATER
RELAY
MINIFUSE (4002)
BLOCK
18WH
J19-G
(4001) M1-J4
J13AS IGNITION SPLICE
MAXIFUSE
85
J14F J14M 18PK (4840)
BLOCK 8RD 10RD M1-G3
(4000) F2-E3
86
87
J19 M1-J3
16GY
F2-G3 F2-H3 M1-G4
J19A J19-GA GND
20A 16GY 16WH (4006)
M1-H3
87A
30
FUEL HEATER
C
A
(4030)
J19A
FUEL A 16GY
HEATER
C
(4030) J19-GA
16WH
Figure 121 Two Speed Axle Switch With Manual Transmission and I6 HEUI Fuel Heater N/Warn Lights
S08315
122 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 123
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
124 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
9.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10
*J14RA
16RD BODY, TRAILER
J14RA MARKER & TAIL
18RD LAMP RELAY
R6-1 R6-5
(4003)
86
30
(4004)
J14R
R6-4
MINI FUSE J68F TRAILER
BLOCK *J68F 12BN SOCKET
(4001) 16BN CH9_12,13,27
20A
J68E F2-E1 J68BB
12RD
*J14R
J14H 12WH
4RD
12RD
100A
*J14M
J11-GBG
12WH
J11-GBR
18WH
*J58F
BODY TRAILER
F2-A3 16BN
MINI FUSE ACCESSORY 20A SOCKET
F2-G1 J58F
BLOCK 20A RELAY CH9_12,13
12BN
(4001) (4003)
F2-B3 R3-4 R3-2 F2-H1
GND
85 MINI FUSE
87A 87 STUD
14RD
J14BB
BLOCK
(4006)
(4001)
R3-1
30 86
PASS THRU
R3-5
(1701)
ACCESSORY
J12BA 13 A12M RELAY
18LTBL 16LTBL CH2_01
J12W WHEELCHAIR
18LTBL LIFT RELAY
CH9_35
LEFT TURN
SPLICE PACK
(4801)
SYSTEM J56AA J56BC
C
COTROLLER 16OR 16OR
BROWN J57AA J57BC
B CH9_10A
(4007) 16OR 16OR F1-H3
RIGHT TURN F1-H2*
SPLICE PACK F1-G3 J70BB
J14S (4810) * F1-G2 15A 14OR
*J14S 10RD
MINI FUSE
12RD *J14SA
BLOCK
16RD J14SA
BODY
ONLY
(4001)
18RD
R7-1 BODY & SOCKET
SYSTEM
14OR
J70BS
86
COTROLLER R7-5 30 BODY AND
SOCKET ONLY
(4004) TRAILER
STOP LAMPS
J70C R7-2
14OR
J70BA
21 87A (4003)
18GY 85 87 MINI FUSE
R7-4 BLOCK
(4001)
J70SA F2-B1
J70SB 10OR J70A TRAILER
* W/ MXT 12OR 10OR SOCKET
F2-A1 30A CH9_12,13,27
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 124 Back of Cab Body Builder and Trailer Stop, Tail, Marker
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 125
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
9.11. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10A
A A
P68BB R68BB
CH9_10 A
14BN 14BN
B B
P56BB R56BB
CH9_10 B
16OR 16OR
C C
P57BB R57BB
CH9_10 C
16OR 16OR
D D EOF
P58BB R58BB
CH9_10 D
14BN 14BN
E E
P71BB R71BB
CH9_10 E
16OR 16OR
F F
P12BB R12BB
CH9_10 F
14LTBL 14LTBL
G G
P11-GBB R11-GBB
CH9_10 G
12WH 12WH
B/B CONNECTION
(4450M)
N68BB
A
14BN
*N68BB
16BN
N56BB
B
16OR
N57BB
C
16OR
N58BB BOC
D
14BN
*N58BB
16BN
R71BB
E
16OR
R12BB F
14LTBL
R11-GBB * W/ MXT
G
12WH
A A
P56BC R56BC
CH9_10 A
16OR 16OR
B B
P57BC R57BC B
CH9_10
16OR 16OR EOF
C C
P70BB R70BB
CH9_10 C
14OR 14OR
N57BC
B
16OR BOC
N70BB
C
14OR
Figure 125 Back of Cab Body Builder and Trailer Stop, Tail, Marker
S08315
126 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
9.12. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX,
P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
BODY BUILDER AND TRAILER TURNS,CENTER
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
PIN ABS, CENTER PIN AUX
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
MINIFUSE
BLOCK
(4001) GND
25A (4006)
F2-A3 F2-B3 J72 J72-G
12OR 18WH
J14M F2-E3 R3-1 R3-2
10RD 30 86
TRAILER AUX
CENTER PIN
(4003)
16WH
*J11-GM
87A 87 85
J11-GH
8WH
R3-4 R3-5 PASS THRU
MINIFUSE (1701-12) FROM AUX
BLOCK J72A J72B SWITCHES
CH9_12
(4001) 12OR 18OR CH09_18,19
F2-G2 F2-H2 *J56-GH
*J14T J56T 16WH
12RD 12OR J56-GH
15A 18WH
F2-F2 M2-A4 M2-A3
J14T
10RD F2-E2 30 86
15A TRAILER
F2-D2 LEFT W/ STANDARD TURNS (AMBER)
F2-C2 TURN SYSTEM
30A
12OR
16OR 16OR
16WH
*J57-GH
J57K J57J
B
16OR 16OR
RIGHT COMBO
TURN STOP
(4850)
J11-GW
18WH
TRAILER ABS
CENTER PIN
30 (4003) IGNITION
86
SPLICE PACK
R5-1 R5-5 (4840)
J94UA J13AV
12GY 18PK
* W/ MXT
Figure 126 Body Builder and Trailer Turns, Center Pin ABS, Center Pin Aux
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 127
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
9.13. BODY BUILDER AND 7–WAY TRAILER SOCKET BACK OF CAB SOCKET, P. 12
N70C C N70C
RD
10RD 10RD
A
N68C N68C
BN
12BN 12BN
B
N57C
N57C GN
10LTGN
10LTGN
BLACK AUX TRAILER
SOCKET 2 (9782)
B N58C
N58C
TRAILER AUX BK
10BK 10BK
SOCKET A
N56C N56C
(9733M) YL
10YL 10YL
C
CH9_11 J72A N72C N72C
BL
12OR 12DKBL 12DKBL
N10C N10C
WH
8WH 8WH
BLACK AUX TRAILER
SOCKET GND(9783F)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 127 Body Builder and Trailer Socket Back of Cab Sockets
S08315
128 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
9.14. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND
BODY BUILDER, P. 13
GREEN ABS
TRAILER TRAILER
TRAILER SOCKET #1 SOCKET 1 SOCKET
TRAILER SOCKET 1
(9715M) (9715) (9780M)
A N70D A A R70A
CH9_10 J10A N70F R70A
RD
10RD 10RD 10RD 10RD 10RD
B B B
J68F N68D N68F R68A R68A
CH9_10 BN
10BN 10BN 10BN 10BN 10BN
C C C
J94BC N94D N94F R94A R94A
CH9_11 BL
10DKBL 10DKBL 10DKBL 10DKBL 10DKBL
TRAILER GREEN ABS TRAILER
SOCKET SOCKET 1(9780M) TRAILER SOCKET
A BOC & EOF
N70E N70E
RD
10RD 10RD
N68E B N68E
BN
10BN 10BN
N94E C N94E
BL
10DKBL 10DKBL
A N71BB
J58F N58E INLINE E 7
CH9_10 14OR INLINE TO
10BK 10BK TO BODY TRAILER
J56C B N12BB POLLAK SOCKET
N56E BUILDER F 5
CH9_10 12LTBL RV STYLE GND FOC
10YL 10YL LIGHTING
C TRAILER (9717M)
CH9_11 J57C N57E (4450A) R68
A 6 SOCKET
10LTGN 10LTGN 12BN
(9998)
*J70A * W/ MXT
10OR
J70A A N70D A R70
CH9_10 10RD BRAKES
10RD 10RD
B B
J68F N68D R68
TAIL LIGHTS
10BN 10BN 10BN
C C
N94D R94 IGNITION OR
CH9_11 J94BC
10GY 10GY ELECTRIC BRAKE
10GY
Figure 128 Body Builder and Trailer Socket End of Frame (EOF) Socket and Body Builder
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 129
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
130 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 9
BODY BUILDER
SYSTEM DATE LINK
10RS
CONTROLLER
BLUE (4320)
SYSTEM
(4008) CONTROLLER FWD REMOTE
(4004) POWER A
UNIT (4415) M14B
10RS
10RS
A 4RD
34 (+)
20YL
36 6 6 6
J14X M14
16RD 20RD
35 3 3 5 TERMINATING
(-) (+) (+) RESISTOR *
20GN 20YL 20YL
5 5 4
REMOTE
MODULE
4 3 120 OHM
POWER
(+) (-) 4 (-)
20YL 20LTGN 20LTGN
2 2 2
N14C
J11-GQS J11-GQS
4RD
14WH 20WH
(-) 1 1
20GN J11-GPN IF FWD
AND REAR PRESENT
FORWARD POWER
OF CAB MODULE A
CENTER/REAR
J11-GPM GND (4411)
16GY
J59F
14WH (4005)
J11-GQR
J14W
16RD
14WH
N14A
REMOTE/SOLENOID 4RD
POWER UNIT
(4410)
R14
1 2 6 3 5 4 4RD
RPM
POWER
(4412) RPM
POWER
(4410E) (4410H) (4411B)
(4410B) (4410C) (4410D) A (4410M) A
6 6 6 6 6 6 TERMINATING
N14 N14 N14B N14B
16RD 16RD 16RD RESISTOR *
16RD
5 5 5 5 5 5
120 OHM
AIR SOLENOID
4 4 4 4 4 4
N1(-) (-) (-) (-)
20LTGN 20LTGN 20LTGN 20LTGN
REMOTE
REMOTE
MODULE
MODULE
3 3 3 3 3
POWER
POWER
(+) 3
7-PACK
5 5
*NOTE: MUST HAVE TERMINATING RESISTOR BLOCK/COVER ON LAST MODULE IN CHAIN
INDIVIDUAL WIRE NAMES WILL VARY AND DEPEND ON NUMBER OF
CONTROLLER PACK
REMOTE POWER MODULES PRESENT. 4 4
ENGINE SPEED
3 3
PIN 1, N59x
PIN 2, N10-Gx
PIN 3, N x (+) J1939 (+) YL 2 2
REMOTE
PIN 4, N x (-) J1939 (-) GN
PIN 5, N x (S) J1939 SHIELD 1 1
PIN 6, N14x
Figure 130 Remote Power Units, Solenoid Packs, Remote Engine Speed Controller
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 131
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
132 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 133
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
134 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 135
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
136 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 137
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
138 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 9
SYSTEM
CONTROLLER
(4004)
AUTO TRACT
CONTROL WABCO AIR ABS
ABS ECU 25
(4951) DASH CONN
POWER
(4003) (4900)
2
GROUND SUD
85
(4005)
R10-2 D
1 J94AW
R10-5
18GY
86
J94-GA C
87
12WH
F2-G4 F2-H4
RW94WX
RW94WZ
R10-1 R10-4 B
10A J94AB
18BN
14GY
18BL
87A
30
J94A 15A A
J94AA
14GY 14GY
REAR MINI FUSE
HARNESS BLOCK F2-E4 F2-F4
(9800) (4001)
13 1
RV94WL N94WL 1 N94AA
SEE CH09_24
18BK 16GY 14PK
14 2 2
RV94WM N94WM N94AB
SEE CH09_24 18BN 16GY 3 14PK N94-GA
RV94WS 15 3 12WH
SEE CH09_24 N94WS
18BK 16GY
16 4 4
RV94WT N94WT N94AC(+)
SEE CH09_24 18BN 18GY
16GY 5
23 5 WABCO WABCO
N94WX
ABS ECU ABS ECU
18GY
24 6 GREEN GRAY 6 CENTER
N94WZ (9515) N94AE(-) CHASSIS
RV94WU (9513)
18GY 18GN (9700)
SEE CH09_24 18BL 20 7 7
N94WU N94AE(+)
RV94G6 16GY 18YL
SEE CH09_24 18GN 8 8 C3
21 N94-G6
RV94WW 22 16WH
SEE CH09_24 9 9 C4
18BN N94WW N94AC(-)
16GY 18GY
17 10 10
RV94WN N94WN J94AW
SEE CH09_24 WABCO 16GY
18BL 16GY
18 11 ABS ECU 11
RV94G7 N94-G7 N94A-G1
SEE CH09_24 BLACK
18GN 16WH 14WH
J94AC(+)
(9514)
J94AC(-)
19 12 12
18DKBL
RV94WR N94WR N94A-G2
SEE CH09_24
18GY
18BN 16GY 14WH
1 2 3 4 5 6 7 8 9 10 11 12
J1708
N94WD
N94WA
N94WJ
N94WG
N94WH
N94-G3
N94-G4
N94WE
N94WK
N94WB
SPLICE
18WH
18WH
18GY
18GY
18GY
18GY
18GY
18GY
18GY
18GY
(4820)
J1939
(9520A)
DASH/CENTER
CHASSIS
(9700)
N94AY(+)
18YL A 120
N94AY(-)
B1 B8 B4 A7 A8 A3 A6 B5 B3 B2 C
18GN
N94AF(-)
J94A-G3
J94AWD
J94AWA
J94A-G4
J94AWE
J94AWB
N94AF(+) 18GN
TERMINATING
18GY
18GY
18GY
18GY
18GY
18GY
RESISTOR
J94AWG
J94AWH
(9520B)
J94AWJ
J94AWK
18GY
18YL
18GY
18GY
18GY
J1939
C A TO ENGINE
(9520E)
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
SEE CH09_24
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 139
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
18BK
18BK
18BK
18BK
18BK
18BK
18BK
18BK
(8507) 1 2 (8506) (9517)
1 2 (9516) 1 2 1 2
MK94AC
MK94AD
RV94WS
RV94WT
RV94WM
RV94WL
MK94AE
MK94AF
18BN
18BN
18BK
18BN
18BK
18BK
18BN
18BK SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
FWD CHASSIS/
14 15 6 7
DASH
(4301)
J94AWG
J94AWH
J94AWK
J94AWJ
18GY
18GY
18GY
18GY
SEE CH09_23
SEE CH09_23
2 2 2 2
1 1 1 1
3 3 3 3
RV94WU
RV94WN
RV94G6
MK94AL
MK94AJ
RV94G7
MK94AA
18BL
MK94AH
RV94WW
14GN
18GN
14GN
18GN
14BL
18BL
MK94AK
RV94WR
14BL
MK94AB
14BN
18BN
18BN
14BN
FWD CHASSIS/
DASH 18 16 17 3 1 2
(4301F)
J94AWD
J94AWE
J94A-G3
18GY
J94A-G4
J94AWA
J94AWB
18GY
18GY
18GY
18GY
18GY
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
SEE CH09_23
J94WD,J94WE & J94AB3 ARE
TWISTED TRIPLETS.
S08315
140 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 141
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 9
FUEL/WATER SEPARATER
W/12VDC FUEL PREHEATER
IGNITION
SPLICE
(4840)
FUEL HEATER
RELAY
MINIFUSE GND
(4002)
BLOCK (4005)
(4001) M1-G3 J19-GC
MEGAFUSE
86
16WH
J14H J14M J13AS M1-J4
6RD 10RD 16PK
85
100A F2-E3
87
M1-J3
J19
F2-G3 16GY
F2-H3 M1-G4
20A
M1-H3
87A
30
16GY
J19F
J19-GB
16WH
CENTER CHASSIS
B9 D7 (9700)
16GY
N19
16GY
N19A
N19-GA
16WH
A A
C N19-G C
16WH
S08315
142 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 143
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
144 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 145
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
146 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 147
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
148 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 149
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
SYSTEM
5V OUT
12V IN
18GY
J6A
18GY
J9A
5V REF
(4820)
GND
(4830)
18GY
J6H
18GY
J61C
18GY
J9M
LOAD
INDICATOR
(9860)
18GY
N6H
18GY
18GY
N61C
N9M
LOAD
INDICATOR
(9865M)
18GY
R6H
18GY
18GY
R61C
R9M
B
A
SUSPENSION
TRANSDUCER
(9830)
S08315
150 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 151
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
TO IGN
J44Y
16GY
FEED
CH2_14
AIR PARK
BRAKE SOLENOID*
(4905)
B TO CHASSIS
J44-GW
16WH GROUND STUD
CH2_09
NOTE:
1. PARK BRAKE CANNOT
BE RELEASED UNTIL:
A. IGN IS ON
B. SERVICE BRAKE APPLIED
TO IGN
J44Y
FEED
16GY
CH2_14
AIR PARK
BRAKE SOLENOID*
(4905)
B TO WHEELCHAIR
J44W
16WH
LIFT INTERLOCK CONN
CH9_35
NOTE:
1. PARK BRAKE CANNOT
BE RELEASED UNTIL:
A. IGN IS ON
B. SERVICE BRAKE APPLIED
C. LIFT DOOR IS CLOSED
S08315
152 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
*N94D-G
18GN
/ HYD ABS
18BN
MINI
(*4900 / 4910) FUSE
680
(4001)
J10-GW
18WH
BRAKE
*J10GU
16WH
CH9_40 SWITCH
3
2
1
*N90D (4037)
18YL B2 F2-H4
BRAKE SW N94BF J94BF J94AB
10
18WH
J10-GV
18GY 18GY 18GY
B1 5A
N13A *N13A J13A
IGNITION 1
18PK 18PK 18PK
B5 F1-B3
N94BG J94BG
LOW BRAKE FLUID 9
18GY 18GY B A
B3 FLUID LEVEL
*N10GU SWITCH (4038)
REFERENCE GND 6
18WH B4 SYSTE
N70G J70G
BRAKE LIGHT SIG 3 33 CONTROL
18GY 18GY
N94A D2 J94A M2-G1 (4004
BRAKE FAIL 20
18GY 16GY M2-J1 M2-H1
85
J13AB
18PK
N94RA 16 R94R 2
27 18BK RIGHT REAR
RR WHL SPD SENSOR 18BN 18BN
15 1 WHEEL SPEED
N94PA R94P
RR WHL SPD SENSOR 22 18BK SENSOR(9505)
18BK 18BK
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 153
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
154 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 155
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
B3
REFERENCE N90C A90C A90B
6 18GY 18GY B
GROUND 18GY
A90D
18GY
DASH
GROUND STUD
(IN CAB)
SAHR TRAVEL
SWITCH
(9777)
N94-GE
B
FULL POWER 18GN
CONN (9521)
CH9_37 N90D
A
18YL
PARK BRAKE
N44D
TRAVEL 7 C
18BN
SENSOR
SAHR CUT OFF
SOLENOID
(9778)
FULL POWER
N94D-G
CONN (9521) B
18BN
CH9_37
S08315
156 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHASSIS
PASS THRU
ECU CONNECTION
(1701- 68)
(C70) (9700-C7)
FUSE BLOCK
A-CMP-R JCMPR AIRCP (1013)
14RD 14WH 12PK CH2_01
COMPRESSOR
RELAY COMPRESSOR
(C50) CONNECTION
(C6O)
5 C1.2B
B
18BK
2 85
C1.7
7
18PL 86
C1.2A C1.2G
2
18BK 18BK
C1.2F
10BK
GROUND
C1.2E
14BK
EXHAUST VALVE
(C80)
C1.2C
B
18BK
C1.8
8 A
18DKGN
DRIVER SIDE
SENSOR
(C40)
C1.20
18BK C
C1.4
4 B
18YL
C1.3
3 A
18OR
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 157
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
BOOSTER
CONNECTOR
(1601)
IP / DASH
(1701-64)
ESC
RELAY A24C J24C MULTIFEED TERMINAL /
DRIVER A
16GY 16GY BUS BAR
O/P
M1-A4 M1-A3
30 85 MINIFUSE
BLOCK
POWER (4001)
FROM
RELAY
F1-E2 SECONDRY
(4003) 87A J13W
87 86 IGNITION
14PK RELAY
M1-C4 (4003)
M1-B3 M1-C3
CH2_14
16GY
J24B
J24C
16GY
F1-B2 F1-A2
5A
ELECTRIC
AIR COMPRESSOR
(117A-A)
BATTERY
16RD
N61B
4RD
ELECTRIC AIR
COMPRESSOR MAGNETIC
SWITCH RELAY
8RD
12RD
FUSIBLE
LINK
ELECTRIC AIR
COMPRESSOR
8BK
S08315
158 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
86
180R
85
CH6_04 M1-F2 SPLICE PACK
/ *CONN BODY LOCK
ECM2 K92#141 (4810)
87
8
14PK
J13S
(6020) 18TN M1-F1 J71B
MINI FUSE
BLOCK M1-D2 180R
180R
J71H
(4001)
30
IGNITION
87A
J13CW J13S MINI FUSE
RELAY
10PK 14PK F1-E1 BLOCK
CH2_14 F1-E1
10A (4001)
J71J
J13W
14PK
CH9_22
BULKHEAD
(7350)
F1-E2
41 K92#176
MINI FUSE 76 24
DASH / TRANS 18YL
BLOCK 10A
(4001) (4705) K92#134
34 23
13 K13#165 18WH
F1-H2
65
18TN *K92#173
*K92#165 18DKBL
J13M 18TN
PASS THRU K92#173
18PK 73 22
AT DASH 18LTBL
*K13M4
(1701) 18YL K92#153
53 18YL 21
10 G
TRANSMISSION ECU (7151&R)
TRANSMISSION
18OR
K92#103
(*4705F3 / 4712F)
K92C101
18LTBL
18YL
K92#171
L92B103
71 16
18YL
18YL
K92#155
VIW C / *CONN 55 18WH 15
BODY LOCK
(7205M / *7906F) *K92#111
18OR
K92C103 K92#103
A 3 K31#111
18YL 18YL 11 14
K92#143 18OR
B 43
18LTB K92#177
*K92#143 77 11
18LTGN
18DKBL K92#150
CAB FUSE C 50 K92#178
BLOCK 18PK 78 10
K92#105 18WH
(1012) H 5
18OR
K92#158
K92B101 K92#101 58 9
18LTGN
E 18LTBL 18TN 1
K92#101 K92#154
18LTBL 54 8
*K92#101 18TN
18DKBL K92#179
K92#123 79 7
F 23 18PK
18LTGN
K92#145 K92#157
G 45 57 18WH 6
18OR
K47C125 K47#125 K92#117
D 25 17 4
18TN 18TN 18LTBL
ECM2 K92#152
(6021) 52 1
* W/ MXT 18LTGN
Figure 158 Allison GEN4 LCT Transmission or Allison 1000, 2000, 2400
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 159
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
59
K48#159 ENGINE * W/ MXT
18TN A
SPEED
K8#139 SENSOR
39
18OR B (7604)
K47#160 A
60 OUTPUT
18YL
SPEED
K47#140 SENSOR
40
18LTGN B (7600)
K92#180 A
80 TURBINE
18OR
SPEED
K92#120 SENSOR
20
18LTBL B (7607)
TRANSMISSION ECU (7151&R)
*K5+128
18YL *K5-108
18GN DRIVETRAIN
K5#128 J1939
28
18YL K5#108 CH02_07A
8
18GN ECM -VE
K92#169 (9260) BATTERIES
69
18GY B B
K92#109 K92-G N92-G N14-GA - +
9
18GY 14TN 10WH 10WH
*K92-G 10A
*L92#110 N92A B N14BB B N14AZ
14WH
18PK A 10RD 10RD
L92A110 L92#110 A 10RD
10
18PK 14PK ECM +VE TRANS ECU
K92#170
70 (9261) FEED FUSE
18PK *K92#170 CLEAN BATTERY
(9255)
14PK FEED
(7104 / *6331F)
18TN A123
CH10_01 E
18PK
A110
F
18YL
C
A92VA
16PK
A128D
18YL
A92VA
A
16PK *A92VA
(422/*422F)
10A H1 16PK
SHIFTER
A123
C
F17 18PK *A123
A110 18PK
E1 C1 G1
D
18YL
*A110
A13AJ
10PK
18YL
A128D
18YL B
IGNITION
FEED
CH2_13 *A128D
18YL
PARK BRAKE
A92AF
FELSTED
B
(421)
18TN
6 A92AG
18TN C
SYSTEM
CONTROLLER A62-GC
A
(1600) 18WH
* W/ MXT
Figure 159 Allison GEN4 LCT Transmission or Allison 1000, 2000, 2400
S08315
160 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
ECM
XMSN NEGATIVE
(9260) BATTERIES
POWER & GND
TRANS MODULE (6331F) N92-G N14-GA
(7151) 10WH 10WH
B
B
L92#169 L92-G
69 18GY 18WH
L47B125 ECM2
18TN
10 (6021)
L92B103
TRANS/DASH
18YL CONN
B
(4705F3)
TRANSMISSION ECU
VIW C
(7206F)
L92#103 L92C103
3 18YL 18YL
A
L92#143
43 B
18DKBL
L92#150
50 18PK
C
W/BODY BUILDER
L47#125 L47C125
25 18TN
D
18TN
L92#101
1 E
18DKBL
L92#123
23 F
18LTGN
L92#145
45 18OR G
L92#105
5 18OR H
M1-D1
BACKUP LAMP
L92#165 L71AA
65 18TN 18TN T/S SPLICE
86
85
H
M1-F2
PACK
14PK
J13S
(4810)
87
M1-F1 J71B
180R
M1-D2
180R
J71H
87A
30
MINI FUSE
BLOCK
(4001) F1-E1
J71J
180R F1-A1
F1-B1
10A
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 161
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
162 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 163
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
164 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 165
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
XMSN BLKHD
TRANS MODULE
(7250)
(7151)
L92#111
18OR
11 1
L92#155
18WH
55 2
L92#174
18DKBL
74 8
L92#171
18YL
71 6
L92#136
18OR
36 4
L92#152
18LTGN
52 5
92A133
18YL
33 9
TRANSMISSION
L92#151
18WH
51 10
L92#176
18YL
76 20
L92A180
18OR
80 13
L92A120
18DKBL
20 14
L92#131
18YL
31 11
L92#137
18WH
37 12
L92#116
18DKBL
16 15
L92#177
18LTGN
77 3
L92#112
18PK
12
TRANSMISSION ECU
16
L31#154
18TN
54 18
L92#158
18LTGN
58 19
L48#159
18TN
A ENGINE SPEED
59 SENSOR
L48#139
B
18OR (7603M)
39
L47#160
18YL A OUTPUT SPEED
60 SENSOR
L47#140
B
18LTGN (7605M)
40
W/AUTO NTRL (13AAZ)
1
L92#134
18YL
34
6
L92#145 W/AUTO NTRL TRANS/DASH
18OR
45
12 CONN
L92#163
63 18YL (4705F2)
L92#117 L92A117
11
18DKBL 18DKBL
17
W/AUTO NTRL (13AAZ)
L92#142 L92#141
14
18WH 18TN
42
L92#141
18TN W/AUTO NTRL
41
10 ECM2 CONN
L17B
18TN
(6021)
L47#125
18TN
25 10
W/AUTO NTRL
L92#141
18TN
8
18GN
L5B(-)
18GN
18YL
18YL
K5T
K5S
S08315
166 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
ECM
CLEAN BATT NEGATIVE
(9260) BATTERIES
FEED
TRANS MODULE (7104F) N92-G N14-GA
(7151) 10WH 10WH
B
B
L92#169 L92-G
69 18GY 18WH
VIW A
(7205M)
L92#103 L92B103
3 18YL 18TN A
L92#161
61 18TN B
L92#157
57 18WH C
L92#124
24 18WH D
TRANSMISSION ECU
L92#105
5 18OR F
L92#164
64 18DKBL G
L92#162
62 18YL H
VIW C
(7206F)
L92#101
1 18DKBL A
L92#117
17 B
18DKBL
L92C103
18TN C
L92#143
43 D
18DKBL
L92#142
42 E
18WH
L92#145
45 F
18OR
L92#130
30 18WH G
FROM PRIMARY
TRANS/DASH BACKUP LAMP
IGNITION RELAY
(4705F2) RELAY (WTEC)
CH2_14
(4002)
M1-D1
BACKUP LAMP
L71#165 J71#165
65 18TN 18TN T/S SPLICE
86
85
13 M1-F2
PACK
14PK
J13S
(4810)
87
M1-F1 J71B
180R
M1-D2
180R
J71H
87A
30
MINI FUSE
BLOCK
(4001) F1-E1
J71J
180R F1-A1
F1-B1
10A
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 167
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 10
EATON AUTOSHIFT
GND
(6302)
SHIFT SELECTOR
SHIFT SELECTOR
SHIFT SELECTOR
SHIFT SELECTOR
K11-GAM
10WH
POWER
GND
AUTOSHIFT
ECM POWER
B A (7901)
A1 A2 A3 B1 B2 B3 C1 C2 C3 D1 D2 D3 E1 E2 E3 F1 F2 F3
AUTOSHIFT
ECM
(7900) K14AW TRANS BACK-UP
10RD LIGHT SWITCH
(7502)
K92DUS
20SHLD
K92DS+
K92DT-
L92AD
K92AC
K92AE
K92AA
K92AB
16TN
20GN
16TN
16TN
16TN
16TN
16TN
K92Z
20YL
K71
16OR
B
K71A
K14AW1
16OR
12RD
XMSN/DASH
(4705) TRANS SPEEDO TRANS SPEEDO
SENSOR SENSOR
6 4 5 20 9 10 11 3 21 13 17 18 19 (7609) (7609)
20SHLD
18LTBL
J14AW
J92AC
J92AD
J92AE
J92AB
J92AA
20GN
12RD
16TN
16TN
16TN
J17C
16TN
16TN
16TN
J92Z
20YL
18PK
18PK
J71A
J71
B A B A
K17E
18PK
18GY
18GY
18GY
18GY
K47A
K47
K47
K47
K17G
18PK
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
SEE CH10_07
8 9 10 C B A
MINI FUSE
BLOCK BACKUP
(4001) F2-B4 ECM 2 ECM 2 ENG/TRANS
SPLICE CONN
(6020) (6021)
PACK (7800)
30A (4810)
MAXIFUSE J14F J14V
BLOCK 8RD 12RD I6-EGR I6-HEUI
(4000) F2-A4
F1-B1
MINI FUSE
FROM PRIMARY 10A BLOCK
IGNITION RELAY J13S (4001)
14PK F1-A1
CH02_14 F1-E1
S08315
168 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 169
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 10
(4001)
TRANS OIL TEMP 2 K31-GD
SENSOR 16TN
(7703) 1
G2
A4
A1
K31D
16TN
F2
F1
F1
DASH/TRANS
H2
B4
B1
(4713)
LIGHTNING ECM
C2 K5E(-) K5D(-) B
120 ohms
18GN 18GN
C3 C
(7106)
D1 K47R A J1939 TRANS
16GY RESISTOR
D2 B (7107) HDD OR (7801) V8/I6-EGR
K47S
16GY
D3
F2
F3 K5B(-) 13
K5C(-)
18GN 18GN ECM 2
K92EC
K92EB
K92EA
K5B(+) 12 (6020)
16TN
16TN
K5C(+)
16TN
18YL 18YL
SHIFTER
JUMPER
(7105)
10 K5B(+) A
B 18YL TRUCK SPEED
9 B SENSOR
K5B(+)
C (7613)
18YL
A ECM 2
(6021)
W/CAT C10, C11, C12 & C13
ENG/TRANS ENGINES
(7800)
K47 A L47T A
SEE CH06_05 TRUCK SPEED
16GY 16GY SENSOR
K47A B B (7613)
SEE CH06_05 L47U
16GY 16GY
C
K5AE E
SEE CH06_05 L5C(-)
18GN 18GN
K5U D L5C(+)
SEE CH06_05 18YL 18YL
S08315
170 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 171
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 10
TRANSMISSION, ALLISON HD
TCM
ECU "S" CONN BULKHEAD PASS THRU SHIFT
BLACK (7204F) CONN (4014) SELECTOR
(7214) TRANS/DASH
(4705) (420)
A62-GD
GROUND
J13W
18WH
14PK
C (1003)
PANEL LIGHT
B BUSS BAR
F1-E2 (1002)
10A
L92#146 L92#146 J92#146 MINI FUSE
IGNITION
18TN 18TN 18TN BLOCK (4001)
4 12 12 F1-H2 F1-G2
L92#169 L92#169
GENERAL PURPOSE IN 12 18TN 18TN
26 23 C
L92#163 L92#163 VIW A
GENERAL PURPOSE IN 6
18TN 18TN (7205M)
27 20 B
NOTE:
S08315
172 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 10
TRANSMISSION, ALLISON HD
L92#102
SOLENOID SUPPLY (A,D,J) SOLENOID SUPPLY (A,D,J)
1 18TN A
L92#121
SOLENOID SUPPLY (B,E) SOLENOID SUPPLY (B,E)
18TN H
2
L92#107
SOLENOID SUPPLY (F) SOLENOID SUPPLY (F)
18TN E
3
L92#120 A SOLENOID, LOW
A SOLENOID, LOW
4 18TN G
L92#103 C SOLENOID, LOW
C SOLENOID, LOW
18TN B
5
L92#129
E SOLENOID, LOW E SOLENOID, LOW
6 18TN K
L92#104
G SOLENOID, LOW 18TN G SOLENOID, LOW
7 C
L92A124
SENSOR POWER SENSOR POWER
18TN D
9
L92#162
C3 PRESSURE SWITCH INPUT 18TN C3 PRESSURE SWITCH INPUT
12 X
TRANSMISSION IDENTIFICATION L92#195
TRANSMISSION IDENTIFICATION
18TN W
13
TCM
BULK HEAD
CONN
(7214)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 173
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 10
TRANSMISSION, ALLISON HD
W/AUTO NEUTRAL
FROM PRIMARY
IGNITION RELAY J13T
SYSTEM 14PK
CONTROLLER CH02_14 AUTO NEUTRAL
(4004)
F1-E4
NEUTRAL SAFETY SWITCH 15
5A
MINI FUSE
19 F1-F4 BLOCK
AUTO NEUTRAL ENABLE J92DL
18TN (4001)
TCM
18TN
J92J
ECU "V" CONN BULKHEAD
GRAY CONN
(7202) (7214) TRANS/DASH
WTEC
J92JA
30 31 (4705)
L92#117 K92A117 18TN
GENERAL PURPOSE IN 8
18TN 18TN
12 34 K92DL 11
M2-C1 M2-A1
GENERAL PURPOSE IN 2 L92#153 K92A153
18TN 18TN 18TN
85
2 35 6 M2-C2
GENERAL PURPOSE OUT 1 L92#114 K92A114 J92A114
18TN 18TN 18TN WTEC
86
NEUTRAL START 6 L92#123 41 K92A123 14
J92C123 AUTO
87
18TN 18TN 18TN NEUTRAL
10 RELAY
J92HM5 M2-A2 (4002)
18TN
M2-B1
87A
30
ENGINE/TRANS
(7800)
WTEC AUTO NEUT
C K17B LIGHT RELAY
18PK (4002)
J92AY J92HM4
18TN 18TN
M2-G4
M1-F4
M2-H3
87A
86
30
M1-D3
J17B CRANK INHIBIT
J92APA
18PK RELAY
18TN
85
J17BC (4002)
M1-F3
87
18PK J17SA
87
18PK
86
M2-J4
J92-GJ J17-GR1
18WH 18PK
M1-D4
87A
30
M2-G3
85
GND
(4005)
J17
18PK
PASS THRU
AT DASH 24 8
(4014)
AUTO F
NEUTRAL A28B A17
CH02_15
LIGHT 18TN 18PK
(1555) C
A28-GC GROUND
18TN ADAPTER
(1003)
ENGINE/DASH 16 J17S
(4103) 18PK
15 J17J
18PK GROUND R12-5
(4005)
85
J17S R12-2
18PK
86
MAXI FUSE
87
TO STARTER J17F R12-4 BLOCK
SOLENOID 10PK R12-1 (4000)
A5
CH04_03 J17D
10PK
87A
30
40A
W/THERMAL OVERCRANK
STARTER
RELAY
(4003)
S08315
174 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 175
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
10.18. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14
Figure 175 Allison LCT Transmission (Allison 1000, 2000, 2400) with I6 HEUI
S08315
176 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
Figure 176 Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 177
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
Figure 177 Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects
S08315
178 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 179
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
180 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 181
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
10.24. WTEC MD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 19A
CH10_19
STARTER B
MOTOR K17K
(6316) 18PK
10PK
J17E
J17E
(6007)
W/I6
N/THERMAL OVERCRANK
W/V8-AVNT
CH4_02
23 ENGINE
CH4_01
ECM2 K17L
(6020) 18PK
TO STARTER
SOLENOID
Figure 181 WTEC MD Transmission with Auto Neutral and with 0013WUA
S08315
182 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
I6-HEUI
START 85 87A
87
ENABLE
RELAY
(4002)
21
L17EA J17EA
START ENABLE + 32 30
16PK 16PK 86
M1-D3 M1-D4 J17D
CAT/CUMMINS J17
16PK
ONLY 16PK
PUSH BUTTON
DASH PASS THRU 3 (1105M)
(1701)
A17 KEYSWITCH
16PK
8 B (1100M)
5
L92ER J92ER A92ER
SHIFTER PWR 31 16TN 16TN 16TN
9 J98YL4+ 68 C1
L98YL4+ A98YL4+
SHIFTER CAN+ 28 18YL 18YL 18YL
10 36 F1
L98GN4- J98GN4- A98GN4-
SHIFTER CAN- 27 AUTOSHIFT
18GN 18GN 18GN
F2 SELECTOR
4 37
L92EL J92EL A92EL (7905)
SHIFTER GND 25 16TN 16TN 16TN
10 J3
15 B3
L3E(+) J3H(+)
J1587+ 10 18DKBL
H
18DKBL
PANEL
L3E(-)
16 LIGHT A62P EATON
J3H(-)
J1587- 11 18GY 18GY
M BUSS BAR 18DKBL GEAR
(1002) DISPLAY
L5CB(+) J1708 SPLICE (1240)
J1939+ 3 B
18YL
(4820) A62JA A62J
CH02_07 16DKBL 18DKBL
L5CB(-)
J1939- 2 18GN 2
A3T-
18GY
6
{
CH2_04A
A3T+
18DKBL
CAB K 7
GROUND A92MA
5A 16TN
(1003) 4
CAB
A92ET
FUSE 16TN
BLOCK G1 H1 5
(1012)
ULTRASHIFT DM3 ONLY F17
22
KILL CONFIRM L92EG J92EG J97AJ
20 16TN 16VT
19
16TN
23
L92EH J92EH ENGINE
IGN INTERRUPT - 21 16TN 16TN M1-F2 M1-E1 CONN
M1-F1
(4103)
85
87 87A ULTRASHIFT
IGN INTERRIPT
(4002) MINI
24 FUSE
L92EJ J92EJ BLOCK
IGN INTERRUPT + 22 16TN 16TN
86 30 F1-F1 5A (4001)
M1-D1 M1-D2
J97A
F1-E1
16VT
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 183
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
184 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 185
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
186 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 187
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
188 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 189
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
TRANSFER CASE
(J1A)
SWITCH
AMP
3-1419158-2
SENSOR SUPPLY-
MODE SWITCH
(5V) 2 SW5 3
22RD
MODE SWITCH SWRE
11 2
SELECT 22GY
52 JLPS C9
LPS 2LPS
ENCODER SIGNAL 3 20WH
20PL 20WH
54 C5
TRANSFER
SENSOR RETURN- LPR JLPR 3LPR CASE
}
10
LINEAR ENCODER 20PL 20WH 20WH CH10_28
53 C8
SENSOR SUPPLY-
9 LPP JLPP 1LPP
LINEAR ENCODER
20PL 20WH 20WH
(5V)
SYSTEM CONTROLLER
(4004)
55
4 LO DISCRETE TR-C
4 TR-C 18
18OR
DIODES
2 HI INDICATOR 2HI
6 D
20DKBL
4HI
4 HI INDICATOR 12 E
20BK
4LD
4 LO INDICATOR 13 F
20DKGN
TRANSFER CASE
(J2A)
DPWR
3
18PK
CAB FUSE BLOCK
IGN (1013)
9
16PK CH2_13
}
(1650)
CAN BUS HIGH CAN HI CH2_07A
13
OUT(YELLOW) 18YL
S08315
190 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
TRANSFER CASE
CONN
(J3A)
TRANSFER CASE
PASS THRU CHASSIS CONN CONN
(1701) (9700)
66 A5
MTRB JMTR-B 5MTR-B
MOTOR B A 14WH 5
14DKBL 14WH
65 A4
MTRA JMTR-A 4MTR-A
MOTOR A B 4
14DKBL 14WH 14WH
PWR OPT
P3PWR
A
14RD
}
C 14RD (1014)
CH2_02
P5PWR
E
14RD
P3GRD
B
14WH
GROUND
P4GRD PORTGRD
D
14WH 18WH
P5GRD
F
14WH
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 191
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
5A
CAB FUSE
A75C BLOCK
HVAC CONTROL HEAD HVAC (1012)
18LTGN F1 E1
CONTROL CH2_12
F19
(1200)
A
A74 J74
MOTOR
RECIRC MOTOR + B1
RECIRC
HVAC
18LTGN 18LTGN
(4017)
A74A
RECIRC MOTOR - B2
18LTGN
F
23
PASS DUCT TEMP RETURN B3 J74A
18LTGN
DRIVETRAIN J1939 (+) B4
ACTUATOR
A
MODE
MODE DOOR MOTOR + A74B
B9
18LTGN
A74C B
MODE DOOR MOTOR - B10
18LTGN
B
A74D C
TEMP SEN MOTOR 1 + B11
18LTGN
A74E D
TEMP SEN MOTOR - B12
18LTGN
E
ACTUATOR
A
TEMP
F
1K
A73-G G OHM
B
30A
A73C
18LTGN
A75D
F4 H4 12LTGN
A11-GA
10WH
F24 D C B A
A
BLOWER
MOTOR
18LTGN
5A
*A75D
E2 F2
B
GND # W/ MXT
(1851)
S08315
192 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
V8-AVNT ENGINE
* W/ MXT
A K77-G GND
16WH (6204)
ENGINE / DASH
B K77A (4103-20) J77B SYSTEM
G CONTROLLER
16LTGN 16LTGN
BLUE
(4008)
A/C CLUTCH / *FREON
COMPRESSOR
(6200)
SPLICE BLOCK
I6-HEUI ENGINE (6704) K10-GA
18WH GND
A K77-G K10-G K10-GB (6302)
18WH 18WH 14WH
ENGINE / DASH
B K77A (4103-20) J77B SYSTEM
G CONTROLLER
16LTGN 16LTGN
BLUE
A/C CLUTCH (4008)
(6200)
J9K
B 20GY
AC ACCUM ZERO VOLT
INLET / *AC REF SPLICE / *ELECTRONIC
ACCUM THERMISTOR#1 GROUND SPLICE SYSTEM CONTROLER
(4109 / *4019) J77D (4830) (4004)
A J9A
20LTGN 26
18GY
A J77A
AC ACCUM 6
OUTLET / *AC 20LTGN
ACCUM THERMISTOR#2
J6A
(4018) 27
B J9J 18GY
20GY
5 VOLT REF SPLICE
PACK / *J1703 8
FWD CHASSIS
(4301) ADAPTOR
(4820)
A M9 8 J9Y
20GY 20GY
AC PRESSURE B 24
M6 J6E
TRANSDUCER
20GY 18LTGN
(8602) C M77 23 J77C
20LTGN 20LTGN
* W/ MXT
DASH
CONN ZERO VOLT SYSTEM
(4103) REF SPLICE CONTROLLER
(4830) (4004)
A K9Y 22 J9A
J9Y 26
AC PRESSURE 16GY 20GY 18GY
B K6E 23 J6E J6A
TRANSDUCER 27
16GY 18LTGN 18GY
(8602) C K77C 21 J77C
5 VOLT REF
16LTGN 20LTGN SPLICE
(4820)
8
W/RH-HDD AND SS MODELS
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT 193
Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
S08315