You are on page 1of 52

18/11/2016 Printer Friendly View

2004 Freightliner M2 Series ­ M2­106


Repair: SYSTEM WIRING DIAGRAMS Print Date: 18/11/2016
USING MITCHELL1'S WIRING DIAGRAMS

For information on using these wiring diagrams, see USING MITCHELL1'S SYSTEM WIRING DIAGRAMS article.

AIR CONDITIONING

Fig 1: A/C Circuit

HOT AT
ALL TIMES
POWER
BLOWER
DISTRIBUTION
MOTOR
MODULE
FUSE 2
30A

GRN
B
LT BLU
98F
A1 LT BLU 338A+
A2 BRN 29A INTERIOR LIGHTS
A3 LT BLU 338B+ SYSTEM
A4 LT BLU 338
A5 GND BLK B NCA
LEFT FRONTWALL BLOWER MOTOR GND
A6 INTERIOR GND
A7 98F LT BLU A NCA
BLOWER MOTOR POWER
A8 LT BLU 338K
A9 LT BLU 338H 338H LT BLU NCA
BLOWER PWM
A10 LT BLU 338J
A11 LT BLU 338F3
BLOWER MOTOR
B1 LT BLU 338B­
B2
B3 LT BLU 338A­
B4
B5 LT BLU 338G
B6 338J LT BLU B7
A/C CLUTCH REQUEST
B7
B8 BLK GND BLK 98 LT BLU A9
ACCESSORY HVAC
B9 B6
LEFT FRONTWALL
B10 LT BLU 338F1 98A LT BLU M
INTERIOR GND A/C CLUTCH
B11 LT BLU 338F2 B2
B12 LT BLU 98
BULKHEAD MODULE

HVAC CONTROL HEAD
98A LT BLU A
LOW

98A LT BLU B
HIGH

BINARY SWITCH

98A LT BLU B
LT BLU

LT BLU

LT BLU

LT BLU

LT BLU

LT BLU

LT BLU

LT BLU

LT BLU

LT BLU
338B+

338A+
338F1

338F2

338F3
338A­

338B­

338G

338K

GND BLK A
338

A/C COMPRESSOR
NCA

NCA

NCA

NCA

MBE CATERPILLAR
ENGINE ENGINE
GND

GND
BLK

BLK
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

GND
BLK
ACTUATOR MODE+

ACTUATOR TEMP+

RECIRC MODE+
MODE ACTUATOR­

TEMP ACTUATOR­

ACTUATOR RECIRC­

EVAPORATOR PROBE SIGNAL
POT FEEDBACK/SENSOR GND

POT FEEDBACK/SENSOR GND

POT FEEDBACK/SENSOR GND

POT FEEDBACK/SENSOR GND
MODE ACTUATOR POT FEEDBACK

ACTUATOR POT +5V

ACTUATOR POT +5V

TEMP ACTUATOR POT FEEDBACK

ACTUATOR POT +5V

RECIRC ACTUATOR POT FEEDBACK

ENGINE ENGINE
BLOCK GND BLOCK GND

MODE ACTUATOR TEMPERATURE ACTUATOR RECIRCULATION ACTUATOR EVAPORATOR


PROBE
206387

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 1/52
18/11/2016 Printer Friendly View

ANTI­LOCK BRAKES

Fig 1: Anti­Lock Brake Circuit, BOC Towing W/ Supplemental Receptacle

HOT AT ALL TIMES
POWER
BLKHD ABS DISTRIBUTION
MOD ECU MODULE
NCA
FUSE 22 FUSE 16
30A 15A

NCA G BLK A BLU


GNDE BLK/WHT GNDE BLK/WHT D
RESISTOR SW OUTPUT

ORG
RED
14H
36 RED/WHT C

376A
BATTERY SW INPUT
GROUND
1 NCA APPLICATION
BLK A BRAKE AIR
2 NCA
BLK A MANIFOLD
1 YEL 1939+
GRY
2 DK GRN 1939­ 36 RED/WHT G
GRY SERVICE BR/SPARE SW 0
1 YEL 1939+ 52C PNK M
BLK B COMPUTER DATA IGN/SPARE SW 1
2 DK GRN 1939­ C3
BLK B LINES SYSTEM
CHASSIS MODULE
ABS NODE
376C ORG A
376C4 ORG C
D RED 14H 376F2 ORG B
VBAT 1
B3
P ORG 376C ABS SUPPLEMENTAL
IGN­ABS RECEPTACLE
B1
SPARE 8.0A G PNK 81C A G PNK 81C 81C PNK 86
HSD/IGN B5
BULKHEAD MODULE SPLICE PACK 376L1 ORG 85
SP 12A

GND BLK GND BLK M K GND BLK 30

LEFT
1 ORG 376A FRONTWALL SPLICE PACK
+12 BATTERY
2 ORG 376C4 INTERIOR SP 9 376L1 ORG 87A
+12V IGN GROUND
3 87
4 DK GRN 1587+ COMPUTER DATA
J1587 +
5 LINES SYSTEM ABS RELAY
6 DK GRN 1939­
J1939 CAN L
7 YEL 1939+
J1939 CAN H
8 ORG 376F
TRAILER ABS LAMP CTRL
9 ORG 1587­ COMPUTER DATA 376L1 ORG B11
J1587 ­ TRACTOR ABS IND
10 ORG 376L1 LINES SYSTEM C1
BLINKCODE SW/ABS LMP CTRL
11 BLK GND 376F1 ORG D12
GND LEFT BACK TRAILER ABS IND
12 BLK GND C2
GND LEFT BACK OF CAB 3
CX1 GROUND ICU3 CLUSTER
OF CAB 2
GROUND
1
2 BRN 378LFI
LH FWD ABS VALVE INLET
3 BLU 378RFO
RH FWD ABS VALVE OUTLET
4 BRN 378RFI
RH FWD ABS VALVE INLET
5 BRN 377RF+
RH FWD SENSOR
6 BLK 377RF­
RH FWD SENSOR
7 BLK 377LF­
LH FWD SENSOR
8 BRN 377LF+
LH FWD SENSOR
9 GRN/YEL 378RF­
RH FWD ABS VALVE COM
10 BLU 378LFO
LH FWD ABS VALVE OUTLET
11 GRN/YEL 378LF­
LH FWD ABS VALVE COM
12
CX2

1 BLK 377LR­
LH REAR SENSOR
2 BRN 377LR+
LH REAR SENSOR
3 BRN 377RR+
RH REAR SENSOR
4 BLK 377RR­
RH REAR SENSOR
5
6
7 BLU 378RRO
RH REAR ABS VALVE OUTLET
8 GRN/YEL 378RR­
RH REAR ABS VALVE COM
9 BRN 378RRI
RH REAR ABS VALVE INLET
10 BLU 378LRO
LH REAR ABS VALVE OUTLET
11 GRN/YEL 378LR­
LH REAR ABS VALVE COM
12 BRN 378LRI
LH REAR ABS VALVE INLET
CX3
ABS ECU
GRN/YEL

GRN/YEL

GRN/YEL

GRN/YEL
378RRO

378RFO
377RR+

377RF+
378LRO

378LFO
377LR+

377LF+
378RR­

377RR­

378RF­

377RF­
378RRI

378RFI
378LR­

377LR­

378LF­

377LF­
378LRI

378LFI
BRN

BRN

BRN

BRN

BRN

BRN

BRN

BRN
BLU

BLU

BLU

BLU
BLK

BLK

BLK

BLK
3

1
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

LEFT RIGHT LEFT RIGHT

REAR ABS VALVE RIGHT REAR LEFT REAR FRONT ABS VALVE LEFT FRONT RIGHT FRONT


ABS SENSOR ABS SENSOR ABS SENSOR ABS SENSOR

206398

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 2/52
18/11/2016 Printer Friendly View

Fig 2: Anti­Lock Brake Circuit, BOC Towing W/O Supplemental Receptacle
NCA
HOT AT ALL TIMES
POWER
BLKHD ABS DISTRIBUTION
MOD ECU MODULE
NCA
FUSE 22 FUSE 16
30A 15A BATTERY GNDE BLK/WHT GNDE BLK/WHT D
RESISTOR SW OUTPUT
GROUND 36 RED/WHT C
SW INPUT
G BLK A BLU
1 NCA APPLICATION
BLKA BRAKE AIR

ORG
RED
14H
2 NCA

376A
BLKA MANIFOLD
1 YEL 1939+
GRY
2 DK GRN 1939­
GRY
1 YEL 1939+ 36 RED/WHT G
BLKB COMPUTER DATA SERVICE BR/SPARE SW
2 DK GRN 1939­ 52C PNK M
BLKB LINES SYSTEM IGN/SPARE SW 1
C3
ABS NODE CHASSIS MODULE

D RED 14H 376C ORG B


VBAT 1
B3 376C4 ORG A
P ORG 376C
IGN­ABS
B1
ABS FILTER
BULKHEAD MODULE PLC

SPARE 8.0A G PNK 81C A G PNK 81C 81C PNK 86


HSD/IGN B5
SPLICE PACK 376L1 ORG 85
SP 12A

GND BLK GND BLK M K GND BLK 30

LEFT
1 ORG 376A FRONTWALL SPLICE PACK
+12 BATTERY SP 9
2 ORG 376C4 INTERIOR 376L1 ORG 87A
+12V IGN GROUND
3 87
4 DK GRN 1587+ COMPUTER DATA
J1587 +
5 LINES SYSTEM ABS RELAY
6 DK GRN 1939­
J1939 CAN­L
7 YEL 1939+
J1939 CAN­H
8
9 ORG 1587­ COMPUTER DATA
J1587 ­
10 LINES SYSTEM 376L1 ORG B11
BLINKCODE SW/ABS LMP CTRL TRACTOR ABS IND
11 BLK GND LEFT BACK C1
GND OF CAB 3
12 BLK GND
GND LEFT BACK GROUND ICU3 CLUSTER
CX1 OF CAB 2
GROUND
1
2 BRN 378LFI
LH FWD ABS VALVE INLET
3 BLU 378RFO
RH FWD ABS VALVE OUTLET
4 BRN 378RFI
RH FWD ABS VALVE INLET
5 BRN 377RF+
RH FWD SENSOR
6 BLK 377RF­
RH FWD SENSOR
7 BLK 377LF­
LH FWD SENSOR
8 BRN 377LF+
LH FWD SENSOR
9 GRN/YEL 378RF­
RH FWD ABS VALVE COM
10 BLU 378LFO
LH FWD ABS VALVE OUTLET
11 GRN/YEL 378LF­
LH FWD ABS VALVE COM
12
CX2

1 BLK 377LR­
LH REAR SENSOR
2 BRN 377LR+
LH REAR SENSOR
3 BRN 377RR+
RH REAR SENSOR
4 BLK 377RR­
RH REAR SENSOR
5
6
7 BLU 378RRO
RH REAR ABS VALVE OUTLET
8 GRN/YEL 378RR­
RH REAR ABS VALVE COM
9 BRN 378RRI
RH REAR ABS VALVE INLET
10 BLU 378LRO
LH REAR ABS VALVE OUTLET
11 GRN/YEL 378LR­
LH REAR ABS VALVE COM
12 BRN 378LRI
LH REAR ABS VALVE INLET
CX3
ABS ECU
GRN/YEL

GRN/YEL

GRN/YEL

GRN/YEL
378RRO

378RFO
377RR+

377RF+
378LRO

378LFO
377LR+

377LF+
378RR­

377RR­

378RF­

377RF­
378RRI

378RFI
378LR­

377LR­

378LF­

377LF­
378LRI

378LFI
BRN

BRN

BRN

BRN

BRN

BRN

BRN

BRN
BLU

BLU

BLU

BLU
BLK

BLK

BLK

BLK
3

1
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

LEFT RIGHT LEFT RIGHT


RIGHT REAR LEFT REAR LEFT FRONT RIGHT FRONT
REAR ABS VALVE ABS SENSOR ABS SENSOR FRONT ABS VALVE ABS SENSOR ABS SENSOR

206401

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 3/52
18/11/2016 Printer Friendly View

Fig 3: Anti­Lock Brake Circuit, EOF Towing

HOT AT ALL TIMES
POWER
BLKHD ABS DISTRIBUTION
MOD ECU MODULE
NCA
FUSE 22 FUSE 16
30A 15A

NCA G BLK A BLU


GNDE BLK/WHT GNDE BLK/WHT D
RESISTOR SW OUTPUT

ORG
RED
14H
36 RED/WHT C

376A
BATTERY SW INPUT
GROUND
1 NCA APPLICATION
BLK A BRAKE AIR
2 NCA
BLK A MANIFOLD
1 YEL 1939+
GRY
2 DK GRN 1939­ 36 RED/WHT G
GRY SERVICE BR/SPARE SW 0
1 YEL 1939+ 52C PNK M
BLK B COMPUTER DATA IGN/SPARE SW 1
2 DK GRN 1939­ C3
BLK B LINES SYSTEM
CHASSIS MODULE
ABS NODE
A 376C ORG A
D RED 14H W/ SUPPLEMENTAL C 376C4 ORG C
VBAT 1
B3 RECEPTACLE B 376F2 ORG B
P ORG 376C 376C ORG
IGN­ABS
B1 376C4 ORG ABS REAR
SUPPLEMENTAL
SPARE 8.0A G PNK 81C A G PNK 81C 376F2 ORG RECEPTACLE
HSD/IGN B5 A 376C ORG B
BULKHEAD MODULE SPLICE PACK W/O SUPPLEMENTAL C 376C4 ORG A
SP 12A RECEPTACLE B

ABS REAR
FILTER PLC

81C PNK 86
1 ORG 376A
+12 BATTERY
2 ORG 376C4 376L1 ORG 85
+12V IGN
3
4 DK GRN 1587+ COMPUTER DATA
J1587 +
5 LINES SYSTEM GND BLK GND BLK M K GND BLK 30
6 DK GRN 1939­
J1939 CAN L LEFT
7 YEL 1939+ FRONTWALL SPLICE PACK
J1939 CAN H
8 ORG 376F INTERIOR SP 9 376L1 ORG 87A
TRAILER ABS LAMP CTRL GROUND
9 ORG 1587­ COMPUTER DATA 87
J1587 ­
10 ORG 376L1 LINES SYSTEM
BLINKCODE SW/ABS LMP CTRL
11 BLK GND ABS RELAY
GND LEFT BACK
12 BLK GND
GND LEFT BACK OF CAB 3
CX1 GROUND 376L1 ORG B11
OF CAB 2 TRACTOR ABS IND
GROUND C1
1 376F1 ORG D12
TRAILER ABS IND
2 BRN 378LFI C2
LH FWD ABS VALVE INLET
3 BLU 378RFO ICU3 CLUSTER
RH FWD ABS VALVE OUTLET
4 BRN 378RFI
RH FWD ABS VALVE INLET
5 BRN 377RF+
RH FWD SENSOR
6 BLK 377RF­
RH FWD SENSOR
7 BLK 377LF­
LH FWD SENSOR
8 BRN 377LF+
LH FWD SENSOR
9 GRN/YEL 378RF­
RH FWD ABS VALVE COM
10 BLU 378LFO
LH FWD ABS VALVE OUTLET
11 GRN/YEL 378LF­
LH FWD ABS VALVE COM
12
CX2

1 BLK 377LR­
LH REAR SENSOR
2 BRN 377LR+
LH REAR SENSOR
3 BRN 377RR+
RH REAR SENSOR
4 BLK 377RR­
RH REAR SENSOR
5
6
7 BLU 378RRO
RH REAR ABS VALVE OUTLET
8 GRN/YEL 378RR­
RH REAR ABS VALVE COM
9 BRN 378RRI
RH REAR ABS VALVE INLET
10 BLU 378LRO
LH REAR ABS VALVE OUTLET
11 GRN/YEL 378LR­
LH REAR ABS VALVE COM
12 BRN 378LRI
LH REAR ABS VALVE INLET
CX3
ABS ECU
GRN/YEL

GRN/YEL

GRN/YEL

GRN/YEL
378RRO

378RFO
377RR+

377RF+
378LRO

378LFO
377LR+

377LF+
378RR­

377RR­

378RF­

377RF­
378RRI

378RFI
378LR­

377LR­

378LF­

377LF­
378LRI

378LFI
BRN

BRN

BRN

BRN

BRN

BRN

BRN

BRN
BLU

BLU

BLU

BLU
BLK

BLK

BLK

BLK
3

1
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

LEFT RIGHT LEFT RIGHT

REAR ABS VALVE RIGHT REAR LEFT REAR FRONT ABS VALVE LEFT FRONT RIGHT FRONT


ABS SENSOR ABS SENSOR ABS SENSOR ABS SENSOR

206400

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 4/52
18/11/2016 Printer Friendly View

Fig 4: Anti­Lock Brake Circuit, Non­Towing

HOT AT ALL TIMES
POWER
BLKHD ABS DISTRIBUTION
MOD ECU MODULE
NCA
FUSE 22 FUSE 16
30A 15A

NCA G BLK A BLU

RESISTOR

ORG
RED
14H

376A
1 NCA GNDE BLK/WHT GNDE BLK/WHT D
BLK A SW OUTPUT
2 NCA 36 RED/WHT C
BLK A BATTERY SW INPUT
1 YEL 1939+ GROUND
GRY
2 DK GRN 1939­ APPLICATION
GRY BRAKE AIR
1 YEL 1939+
BLK B COMPUTER DATA MANIFOLD
2 DK GRN 1939­
BLK B LINES SYSTEM

ABS NODE 36 RED/WHT G
SERVICE BR/SPARE SW 0
52C PNK M
IGN/SPARE SW 1
C3
D RED 14H CHASSIS MODULE
VBAT 1
B3
P ORG 376C
IGN­ABS
B1
SPARE 8.0A G PNK 81C A G PNK 81C 81C PNK 86
HSD/IGN B5
BULKHEAD MODULE SPLICE PACK 376L1 ORG 85
SP 12A

GND BLK GND BLK M K GND BLK 30

LEFT
1 ORG 376A FRONTWALL SPLICE PACK
+12 BATTERY SP 9
2 ORG 376C INTERIOR 376L1 ORG 87A
+12V IGN GROUND
3 87
4 DK GRN 1587+ COMPUTER DATA
J1587 +
5 LINES SYSTEM ABS RELAY
6 DK GRN 1939­
J1939 CAN L
7 YEL 1939+
J1939 CAN H
8
9 ORG 1587­ COMPUTER DATA
J1587 ­
10 ORG 376L1 LINES SYSTEM 376L1 ORG B11
BLINKCODE SW/ABS LMP CTRL TRACTOR ABS IND
11 BLK GND C1
GND LEFT BACK
12 BLK GND
GND LEFT BACK OF CAB 3 ICU3 CLUSTER
CX1 GROUND
OF CAB 2
GROUND
1
2 BRN 378LFI
LH FWD ABS VALVE INLET
3 BLU 378RFO
RH FWD ABS VALVE OUTLET
4 BRN 378RFI
RH FWD ABS VALVE INLET
5 BRN 377RF+
RH FWD SENSOR
6 BLK 377RF­
RH FWD SENSOR
7 BLK 377LF­
LH FWD SENSOR
8 BRN 377LF+
LH FWD SENSOR
9 GRN/YEL 378RF­
RH FWD ABS VALVE COM
10 BLU 378LFO
LH FWD ABS VALVE OUTLET
11 GRN/YEL 378LF­
LH FWD ABS VALVE COM
12
CX2

1 BLK 377LR­
LH REAR SENSOR
2 BRN 377LR+
LH REAR SENSOR
3 BRN 377RR+
RH REAR SENSOR
4 BLK 377RR­
RH REAR SENSOR
5
6
7 BLU 378RRO
RH REAR ABS VALVE OUTLET
8 GRN/YEL 378RR­
RH REAR ABS VALVE COM
9 BRN 378RRI
RH REAR ABS VALVE INLET
10 BLU 378LRO
LH REAR ABS VALVE OUTLET
11 GRN/YEL 378LR­
LH REAR ABS VALVE COM
12 BRN 378LRI
LH REAR ABS VALVE INLET
CX3
ABS ECU
GRN/YEL

GRN/YEL

GRN/YEL

GRN/YEL
378RRO

378RFO
377RR+

377RF+
378LRO

378LFO
377LR+

377LF+
378RR­

377RR­

378RF­

377RF­
378RRI

378RFI
378LR­

377LR­

378LF­

377LF­
378LRI

378LFI
BRN

BRN

BRN

BRN

BRN

BRN

BRN

BRN
BLU

BLU

BLU

BLU
BLK

BLK

BLK

BLK
3

1
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

LEFT RIGHT LEFT RIGHT

REAR ABS VALVE RIGHT REAR LEFT REAR FRONT ABS VALVE LEFT FRONT RIGHT FRONT


ABS SENSOR ABS SENSOR ABS SENSOR ABS SENSOR

206399

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 5/52
18/11/2016 Printer Friendly View

Fig 5: Hydro Max Brakes Circuit

IGNITION POWER
SPLICE PACK

PNK 81C­1102

1
2
3
4
5
6
7 PNK 81C­1102
IGN
8 (NOT RED B
9 RED/WHT 388F­1708 USED)
RELAY
10
11 RED/WHT 388A­1708 RED/WHT 388A­1708 388A­1708 BLK A
PRESS SWITCH
12 RED/WHT 388L­1708
BRAKE PEDAL PRESS DIFF
13 RED/WHT 388C­1708
PUMP MOTOR SWITCH
14 RED/WHT 388B­1708 388B­1708 RED/WHT A
FLUID LEVEL
15 RED/WHT 388G­1708
FLOW SWITCH
C1
1 GND­1204 BLK B
2
FLUID INDICATOR
3 RED/WHT 388H­1708
LIGHT R SWITCH
4 BLK GND­1204
GND
C2
HYDROMAX MODULE

388G­1708 RED/WHT A
H BLK GND­1204

F BLK GND­1204 GND­1204 BLK GND­1204 BLK B

FLOW
GROUND DASH LEFT FRONT SWITCH
SPLICE PACK WALL EXTERIOR
GROUND STUD

GND­1204 BLK
D RED/WHT 388H­1708 388C­1708 RED/WHT
IN 2

BULKHEAD MODULE M
388D­1708 RED/WHT

HYD PUMP
MOTOR
B12 RED/WHT 388H­1708
BUZZER INPUT
388D­1708 RED/WHT 4

ICU3 CLUSTER
(NOT 3
USED)

2 RED/WHT 388L­1708 388E­1708 RED/WHT 1


POWER DISTRIBUTION SYSTEM

388G­1708 RED/WHT 5
1 RED/WHT 36­1316 POWER
DISTRIBUTION
388F­1708 RED/WHT 2
SYSTEM
STOP LAMP SWITCH

HYD PUMP
MOTOR RELAY

85 RED/WHT 388L­1708 HYDROMAX IT &


MASTER CYLINDER

86 BLK GND­1204

30 BLK/WHT GNDE­1206 GNDE­1206 BLK/WHT C

87 RED/WHT 36­1316 ELECTRONIC GROUND


SPLICE PACK
STOP LAMP
SWITCH RELAY

G RED/WHT 36­1316
SERVICE BRAKES
E RED/WHT 18­1427 18­1427 RED/WHT A
LOW AIR PRESS AIR SW INPUT
F RED/WHT 125S­1427 GND­1204 BLK B
PARK BRAKE AIR SW OUTPUT
C3C
CHASSIS MODULE PRIMARY/SECONDARY
AIR MANIFOLD UNIT MODULE A

A RED/WHT 125S­1427

B BLK GND­1204

PARK BRAKE
SWITCH BLK GND­1204

327897

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 6/52
18/11/2016 Printer Friendly View

Fig 6: Traction Control Circuit

LEFT FRONTWALL GND BLK 6


INTERIOR GROUND
ON
376T ORG 5

NONE
8

1
2 INTERIOR 29A BRN 10
3 ORG 376T LIGHTS
ATC LMP/ATC SW
4
ATC SWITCH
5
6
7
8
9
10 376S ORG B1
OPTIONAL IND #5
11
12
CX1 ICU3 CLUSTER

1
2
3
4
5 BLU 378T+
ATC VALVE APPLY
6 BRN 378T­
ATC VALVE COM
7
8
9
378T+
378T­

10
BRN

BLU

11
12
2

CX3
ABS ECU

GND 12V

ATC VALVE

206402

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 7/52
18/11/2016 Printer Friendly View

BODY CONTROL MODULES

Fig 1: Body Control Modules Circuit (1 of 2)
HOT AT
ALL TIMES
POWER
DISTRIBUTION
BLKHD BLKHD BLKHD BLKHD BLKHD MODULE
MOD MOD MOD MOD MOD
FUSE FUSE FUSE FUSE FUSE
7 18 22 20 15
30A 30A 30A 30A 30A

G
BLU
B

E
GRY
F

BLK
14H

14H

14H

14H

14H
RED

RED

RED

RED

RED
A
FUEL LEVEL SENSOR INPUT
B RED 14E
WAKE UP COMPUTER DATA LINES SYSTEM
C
SPARE DIGITAL INPUT 4
D
E BLK/WHT GNDE GNDE BLK/WHT BATTERY
GND GROUND
F PNK/WHT 286A (OR 286)
FUEL WATER SENSOR POWER ENGINE ACCESSORIES SYSTEM
G
FUEL LEVEL SENSOR H DK GRN 1587+
J1708+ COMPUTER DATA LINES SYSTEM
J RED 14H
VBAT5
K
TAIL LAMPS
L
LEFT HIGH BEAM M PNK/WHT 286 (OR 286A)
FUEL WATER SENSOR INPUT ENGINE ACCESSORIES SYSTEM
N RED 14H
VBAT3
P ORG 376C
IGNITION ABS ANTI­LOCK BRAKES SYSTEM
R
LEFT LOW BEAM
S ORG 1587­
J1708­ COMPUTER DATA LINES SYSTEM
B1

A DK GRN 1587+
J1708+ COMPUTER DATA LINES SYSTEM
B YEL 1939+
CAN HIGH COMPUTER DATA LINES & WIPER/WASHER SYSTEMS
C DK GRN 1587+T
J1708+ COMPUTER DATA
D ORG 1587­T LINES SYSTEM
J1708­
E
F
G DK BLU 304
SPARE DIN 3/BKUP SWITCH EXTERIOR LIGHTS SYSTEM
H ORG 1587­
J1708­ COMPUTER DATA LINES SYSTEM
J DK GRN 1939­
CAN LOW COMPUTER DATA LINES & WIPER/WASHER SYSTEMS
K GRY 439A
IGNITION ENGINE ENGINE CONTROLS SYSTEM
L
TRANSMISSION ECU IGN M LT BLU 98A
A/C CLUTCH AIR CONDITIONING SYSTEM
N
P
ALTERNATOR CHARGING
B2

A
DOME LAMPS
B
DOME LAMPS C DK BLU 317
WIPER PARKED WIPER/WASHER SYSTEM
D RED 14H
VBAT1
E TAN 25
HORN HORNS SYSTEM
F DK BLU 318
WIPER HIGH
G DK BLU 320
WASHER PUMP WIPER/WASHER SYSTEM
H DK BLU 316
WIPER LOW
B3
A PPL/WHT 41
BATTERY DOME LAMPS INTERIOR LIGHTS SYSTEM
B PPL/WHT 108D
DOOR LAMPS SWITCHED C BRN 46
CLEARANCE LAMPS EXTERIOR LIGHTS SYSTEM
D PNK 81C
WAKE UP INSTRUMENT CLUSTER SYSTEM
E
AIR DRYER
F TAN/WHT 57
12V OUTPUT CIGAR LIGHTER
G PNK 81C POWER DISTRIBUTION SYSTEM
SPARE 8.0A HSD/IGN OTHER H BRN 29A
PANEL LAMPS INTERIOR LIGHTS SYSTEM
B5

A RED/WHT 183A
SPARE DIN 9/AIR FLTR RSTR ENGINE ACCESSORIES SYSTEM
B PNK 15A
STARTER RELAY STARTING/CHARGING SYSTEM
C BLK/WHT GNDE GNDE BLK/WHT BATTERY
GND GROUND
D
SPARE DIGITAL INPUT 2
E TAN/WHT 76A
SPRE 10A HSD/RH HTD MTR MIRRORS SYSTEM
F TAN/WHT 76A
SPRE 10A HSD/LH HTD MTR
G RED 14H
VBAT2 H RED 14E COMPUTER DATA
WAKE UP
J LINES SYSTEM
K RED 14H
VBAT4
L DK BLU 320A
SPRE DIN 8/WASHER LEVEL WIPER/WASHER SYSTEM
M RED/WHT 94
AIR DRYER ENGINE ACCESSORIES SYSTEM
B4

BULKHEAD MODULE

207163

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 8/52
18/11/2016 Printer Friendly View

Fig 2: Body Control Modules Circuit (2 of 2)

A PNK 15K

HYDRAULIC
CLUTCH SWITCH

305 PNK A1
STARTING/CHARGING SYSTEM IGNITION SWITCH ACC
14E RED A2
COMPUTER DATA LINES SYSTEM WAKE UP
306 PNK A3
STARTING/CHARGING SYSTEM IGNITION SWITCH ON
R1 7 TAN 474C03 A4
R2 8 TAN 474D03 15 PNK A5
STARTING/CHARGING SYSTEM IGNITION SWITCH CRANK
R5 P1 109C PPL/WHT A6
INTERIOR SP DIN 10/PASS DR OPEN
P2 2 TAN 474B03 108C PPL/WHT A7
LIGHTS SYSTEM DRIVER DOOR OPEN
R3 431C GRY A8
P3 ENGINE CONTROLS SYSTEM IGNITION VCU
98 LT BLU A9
AIR CONDITIONING SYSTEM ACCESSORY HVAC
R4 295A TAN/WHT A10
SOUND SYSTEMS ACCESSORY RADIO
1587­ ORG A11
INTERIOR COMPUTER DATA J1708­
D1 11 BRN 29A 1587+ DK GRN A12
LIGHTS LINES SYSTEM
B1 J1708+
9 BLK/WHT GNDE SYSTEM 25 TAN
HORNS SYSTEM HORN SWITCH
B2
TOP OF CLUTCH SWITCH
(­) 12 TAN 474A03 15K PNK B3
SP DIN 6/BOTT OF CLUTCH
B4
D2 (+) 10 RED 14E 29C BRN B5
INTERIOR PANEL LAMP INCREASE
LIGHTS SYSTEM 29 BRN B6
PANEL LAMP DECREASE
338J LT BLU B7
SMART SWITCH 3 AIR CONDITIONING SYSTEM A/C CLUTCH REQUEST
38B TAN B8
INSTRUMENT CLUSTER SYSTEM HAZARD SWITCH
B9
HEADLAMP SW PARK POSITION
B10
HEADLAMP SW ON POSITION
R1 7 TAN 474C04 B11
HEADLAMP SW ON 2 POSITION
R2 8 TAN 474D04 B12
R5 P1 B6
P2 2 TAN 474B04
R3 29A BRN A1
P3 INTERIOR LIGHTS SYSTEM PANEL LAMPS SMART SW
474C03 TAN A2
A3 SMART SWITCH 3 ID1
R4 474D03 TAN
SMART SWITCH 3 ID2
474B03 TAN A4
INTERIOR SMART SWITCH 3 INPUT
D1 11 BRN 29A 474A03 TAN A5
LIGHTS SMART SWITCH 3 IND
SYSTEM 474C04 TAN A6
SMART SWITCH 4 ID1
9 BLK/WHT GNDE 474D04 TAN A7
A8 SMART SWITCH 4 ID2
474B04 TAN
SMART SWITCH 4 INPUT
(­) 12 TAN 474A04 474A04 TAN A9
SMART SWITCH 4 IND
D2 (+) 10 RED 14E 474C05 TAN A10
SMART SWITCH 5 ID1
474D05 TAN A11
SMART SWITCH 5 ID2
14E RED A12
SMART SWITCH 4 BATTERY SMART SWITCH
474C01 TAN B1
SMART SWITCH 1 ID1
474D01 TAN B2
SMART SWITCH 1 ID2
474B01 TAN B3
SMART SWITCH 1 INPUT
474A01 TAN B4
SMART SWITCH 1 IND
474C02 TAN B5
SMART SWITCH 2 ID1
474D02 TAN B6
SMART SWITCH 2 ID2
474B02 TAN B7
SMART SWITCH 2 INPUT
474A02 TAN B8
B9 SMART SWITCH 2 IND
GNDE BLK/WHT
GND
474A05 TAN B10
SMART SWITCH 5 IND
474B05 TAN B11
GNDE

SMART SWITCH 5 INPUT
B12
B7

BULKHEAD MODULE
BLK/WHT

BATTERY
GROUND

INTERIOR INTERIOR INTERIOR


LIGHTS LIGHTS LIGHTS
SYSTEM SYSTEM SYSTEM
BLK/WHT

BLK/WHT

BLK/WHT
474B01

474D01

474C01

474A01

474B02

474D02

474C02

474A02

474B05

474D05

474C05

474A05
GNDE

GNDE

GNDE
BRN

TAN

TAN

TAN

RED

TAN

BRN

TAN

TAN

TAN

RED

TAN

BRN

TAN

TAN

TAN

RED

TAN
29A

14E

29A

14E

29A

14E
11

10

12

11

10

12

11

10

12
9

7
(­)

(­)

(­)
(+)

(+)

(+)
P2

P2

P2
P3

P1

P3

P1

P3

P1
R4

R3

R5

R1

R4

R3

R5

R1

R4

R3

R5

R1
R2
D1

D2

D1

D2

D1

D2
R2

R2

SMART SWITCH 1 SMART SWITCH 2 SMART SWITCH 5

207164

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 9/52
18/11/2016 Printer Friendly View

Fig 3: Vehicle Control Unit Circuit, A/T

1
2 GND BLK A
3 GRY 439S+ 431B1 DK GRN/WHT B
VEH SPD SENS IGN TRANSMISSIONS
4 GRY 439S­
VEH SPD SENS GND SYSTEM
5 GRID HEATER
6 (IF EQUIPPED)
7 LT BLU/WHT 440L
COOLANT LEVEL
8 440G BLK 440 GRY B NCA
9 DK GRN/WHT 431B1
FLA VALVE FLAME
10 440L LT BLU/WHT A NCA
11
12 LOW COOLANT
13 GRY 439D+ PROBE
LOW­SPEED­CAN (HIGH)
14
15 GRY 439D­ 1939­ DK GRN
LOW­SPEED­CAN (LOW)
VC4 1939+ YEL
1
2 GRY 440C CRUISE CONTROL WTEC III TRANSMISSION ECU
CLUTCH LINKED SW
3 BLK 440G SYSTEM 1939­ DK GRN C
GND IDLE VALID SW
4 GRY 440E 1939+ YEL B
CRUISE CTRL SET+ DECEL
5 GRY 440F CRUISE
CRUISE CTRL SET+ AECEL CONTROL
6 GRY 440D SYSTEM CHESSIS MODULE MODE
CRUISE CTRL ON/OFF
7 1939+ YEL 1
BLKB­1
8 1939­ DK GRN 2
BLKB­2
9 C1A
10 1939+ YEL 1
GRY­1
11 1939­ DK GRN 2
GRY­2
12 C2A
13 GRY 440U 1939­ DK GRN 2
ENG SHUTDOWN O/R BLKB­2
14 GRY 440Y 1939+ YEL 1
AIR COND (FAST IDLE) COOLING FANS BLKB­1
15 PPL 440Z C3
FAN D/R SYSTEM
16
WTEC III NODE
17
18 1939+ YEL 1
BLKB­1
VC3 1939­ DK GRN 2
POWER BLKB­2
1 GRY 439B C1A
BATT VOLT DISTRIBUTION
2 GRY 439A SYSTEM 28 1939+ YEL 1
12V (IGN) BLKB­1
3 BLK 440G MATING 29 1939­ DK GRN 2
GND CONNECTOR BLKB­2
4 C3
5 GRY 440S 1939+ YEL 1
STOP ENG LAMP READ GRY­1
6 GRY 440A 1939­ DK GRN 2
CHECK ENG LAMP YEL GRY­2
7 DK GRN/WHT 431C C2A
LAMP FLAME START
8
BULKHEAD MODULE NODE
9 GRY 440P+
PWR SPLY
10 1939­ DK GRN J
CAN­LOW
11 GRY 440T 1939+ YEL B
THROTTLE PEDAL SIG CAN­HIGH
12 GRY 440V1 439A GRY K
IDLE VALIDATION 2 IGN­ENG
13 GRY 440V2 C2C
IDLE VALIDATION 1
14 GRY 440P­
SENS GND
15 GRY 440B ANTI­LOCK 439A GRY A8
SERVICE BRK SW IGN ECU
16 BRAKES SYSTEM C6C
17 DK GRN 1587+ BULKHEAD MODULE
LINE SAE 1708 A
18 ORG 1587­
LINE SAE 1708 B
19 YEL 1939+E COMPUTER 440P+ GRY C
CAN HIGH DATA LINES
20 440P­ GRY B
SYSTEM
21 DK GRN 1939­E
CAN LOW
VC1 440T GRY A
VEHICLE CONTROL UNIT (VCU) 440V2 GRY E

2 GRY 439D­ 440V1 GRY D


VCL/PDU CAN LOW
1 GRY 439D+
VCL/PDU CAN HIGH
5 GRY 439 POWER 440G BLK F
ECU 2 MAIN PWR
6 GRY 439 DISTRIBUTION
ECU 2 MAIN PWR SYSTEM
15 GRY 439A THROTTLE POSITION SENSOR
IGN PWR
9 BLK 440G
ECU GND
11 BLK 440G
ECU GND
C3 440S GRY C16
ENGINE PROTECTION IND
MBE ENGINE INTERFACE 440A GRY C15
BLK

BLK/WHT

CHECK ENGINE IND
C2
431C DK GRN/WHT A7
440G

OPTIONAL IND
C1
GNDE

K ICU3 CLUSTER
J
H BLK 440G COOLING
ANTI­LOCK MODE
FANS
G BLK 440G BRAKES 440G BLK 2
SYSTEM OFF
SYSTEM 440U GRY 3
ON
F BLK 440G
COOLING FANS SYSTEM
E BLK 440G CRUISE GND BLK 8
D BLK 440G CONTROL INTERIOR
SYSTEM LIGHTS
C BLK 440G SYSTEM 29A BRN 10
B BLK 440G
A BLK 440G
ENGINE CHECK
SENSOR COMMON SWITCH
SPLICE PACK

281858

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 10/52
18/11/2016 Printer Friendly View

Fig 4: Vehicle Control Unit Circuit, M/T

1
2
3 GRY 439S+
VEH SPD SENS IGN TRANSMISSIONS
4 GRY 439S­
VEH SPD SENS GND SYSTEM
5
6
7 LT BLU/WHT 440L
COOLANT LEVEL
8 440G BLK 440 GRY B NCA
9 DK GRN/WHT 431B1
FLA VALVE FLAME
10 440L LT BLU/WHT A NCA
11
12 LOW COOLANT
PROBE
13 GRY 439D+
LOW­SPEED­CAN (HIGH)
14
15 GRY 439D­
LOW­SPEED­CAN (LOW)
VC4
1
2 GRY 440C CRUISE CONTROL GND BLK A
CLUTCH LINKED SW
3 BLK 440G SYSTEM 431B1 DK GRN/WHT B
GND IDLE VALID SW
4 GRY 440E
CRUISE CTRL SET+ DECEL
5 GRY 440F CRUISE GRID HEATER
CRUISE CTRL SET+ AECEL CONTROL
6 GRY 440D (IF EQUIPPED)
CRUISE CTRL ON/OFF SYSTEM
7
8
9
10
11
12
13 GRY 440U
ENG SHUTDOWN O/R
14 GRY 440Y
AIR COND (FAST IDLE) COOLING FANS
15 PPL 440Z
FAN D/R SYSTEM
16
17
18
VC3
POWER
1 GRY 439B
BATT VOLT DISTRIBUTION
2 GRY 439A SYSTEM
12V (IGN)
3 BLK 440G
GND
4
5 GRY 440S 440S GRY C16
STOP ENG LAMP READ ENGINE PROTECTION IND
6 GRY 440A 440A GRY C15
CHECK ENG LAMP YEL CHECK ENGINE IND
7 DK GRN/WHT 431C C2
LAMP FLAME START
8 431C DK GRN/WHT A7
OPTIONAL IND
9 GRY 440P+ C1
PWR SPLY
10 ICU3 CLUSTER
11 GRY 440T
THROTTLE PEDAL SIG
12 GRY 440V1
IDLE VALIDATION 2
13 GRY 440V2
IDLE VALIDATION 1
14 GRY 440P­
SENS GND
15 GRY 440B ANTI­LOCK
SERVICE BRK SW
16 BRAKES SYSTEM 440P+ GRY C
17 DK GRN 1587+ 440P­ GRY B
LINE SAE 1708A COMPUTER
18 ORG 1587­
LINE SAE 1708B DATA LINES
19 YEL 1939+E SYSTEM 440T GRY A
HIGH SPD CAN (HIGH)
20 440V2 GRY E
21 DK GRN 1939­E COMPUTER DATA
HIGH SPD CAN (LOW)
VC1 LINES SYSTEM 440V1 GRY D
VEHICLE CONTROL UNIT (VCU)
440G BLK F
2 GRY 439D­
VCL/PDU CAN LOW
1 GRY 439D+ THROTTLE POSITION SENSOR
VCL/PDU CAN HIGH

5 GRY 439 POWER


ECU 2 MAIN PWR
6 GRY 439 DISTRIBUTION 439A GRY A8
ECU 2 MAIN PWR IGN ECU
SYSTEM C6C
15 GRY 439A 439A GRY K
IGN PWR IGN­ENG
9 BLK 440G C2C
ECU GND
BULKHEAD MODULE
11 BLK 440G
ECU GND
C3
BLK

BLK/WHT

MBE ENGINE INTERFACE

K
440G

J
GNDE

MODE
H BLK 440G ANTI­LOCK 440G BLK 2
OFF
G BLK 440G BRAKES 440U GRY 3
ON
SYSTEM COOLING
FANS
F BLK 440G GND BLK 8
COOLING FANS SYSTEM SYSTEM
E BLK 440G INTERIOR
CRUISE LIGHTS
D BLK 440G CONTROL 29A BRN 10
SYSTEM
C BLK 440G SYSTEM
B BLK 440G
A BLK 440G ENGINE CHECK
SWITCH
SENSOR COMMON
SPLICE PACK

281859

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 11/52
18/11/2016 Printer Friendly View

COMPUTER DATA LINES

Fig 1: Computer Data Lines Circuit, A/T

DATA LINK
JUNCTION BLOCK
BLKB­2
B ORG 1587­
A DK GRN 1587+

BLKB­1
END OF LINE
17 DK GRN 1587+ RESISTOR
LINE SAE 1708A
18 ORG 1587­
LINE SAE 1708B
19 YEL 1939+E 1939+E YEL 1
HIGH SPD CAN (HIGH) GRY­1

21 DK GRN 1939­E 1939­E DK GRN 2


HIGH SPD CAN (LOW) GRY­2
VC1 C2A
VEHICLE CONTROL UNIT (VCU)

1 YEL 1939+ 1939+ YEL 1


BLKA­1

2 DK GRN 1939­ 1939­ DK GRN 2


BLKA­2
C3 C1A
MBE900­VCU­NODE
ICU3 CLUSTER NODE
281860

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 12/52
18/11/2016 Printer Friendly View

Fig 2: Computer Data Lines Circuit, Caterpillar W/ Allison Transmission
HOT AT
H RED 14E ALL TIMES
WAKE UP POWER
B4 RADIO/DIGN
DISTRIBUTION
A2 RED 14E FUSE 12
MODULE
WAKE UP 20A
A12 DK GRN 1587+
J1708+ H BLK
A11 ORG 1587­
J1708­ (IF EQUIPPED)

RED
B6

14E
EXPANSION MODULE
C DK GRN 1587+T 14E RED
J1708+
D ORG 1587­T 14E RED
J1708­
B2
B RED 14E
WAKE UP
H DK GRN 1587+ 1587+ DK GRN A
J1708+
S ORG 1587­ 1587­ ORG B
J1708­
B1 C1
H ORG 1587­ 1587+D DK GRN A
J1708­
A DK GRN 1587+ A 1587­D ORG B
J1708+
B YEL 1939+ BATTERY C2
CAN HIGH
J DK GRN 1939­ POWER SPLICE 1587+ DK GRN A
CAN LOW PACK SP8
B2 1587­ ORG B
B C3
BULKHEAD MODULE
A

331
RED
A BLK GND
B RED 331 B
C YEL 1939+D C4
D DK GRN 1939­D JUNCTION BLOCK
DIAGNOSTIC E
CONNECTOR F DK GRN 1587+D
G ORG 1587­D
H
J

2 DK GRN 1939­D
GRY­2 1 YEL 1939+D
GRY­1
C2A
2 DK GRN 1939­
BLK B­2 1 YEL 1939+
BLK B­1
C3
1 YEL 1939+
BLK A­1 2 DK GRN 1939­
BLK A­2
C1A END OF LINE BLK B­2
TERMINATING
DIAGNOSTIC RESISTOR
CONNECTOR NODE BLK B­1
2 DK GRN 1939­ C3
BLK B­2 1 2
YEL 1939+ 1939­ DK GRN
BLK B­1 BLK A­2
C3 1939+ YEL 1
BLK A­1
2 DK GRN 1939­ C1A
GRY­2 1 2
YEL 1939+ 1939­ DK GRN
GRY­1 GRY­2
C2A 1939+ YEL 1
GRY­1
2 DK GRN 1939­ C2A
BLK A­2 1 YEL 1939+
BLK A­1 ICU3 CLUSTER NODE
C1A
BULKHEAD 1939+ YEL D5
MODULE NODE J1939 +
1939­ DK GRN D9
J1939 ­
1 YEL 1939+ C2
BLK B­1
2 DK GRN 1939­ 1587­ ORG B3
BLK B­2 ­ J1708 NETWORK
C3 1587+ DK GRN B10
+ J1708 NETWORK
2 DK GRN 1939­ C1
BLK A­2
1 YEL 1939+ ICU3 CLUSTER
BLK A­1
TR
2 DK GRN 1939­E 1587+T DK GRN
GRY­2 J1587+
1 YEL 1939+E 1587­T ORG
GRY­1 J1587­
C2A 1939+ YEL
J1939+
NON­MBE 1939­ DK GRN
J1939­
ENGINE NODE
YEL 1939+E ALLISON
J1939 DATALINK POSITIVE
DK GRN 1939­E TRANSMISSION ECU
J1939 DATALINK NEGATIVE
DK GRN 1587+ 1939­ DK GRN 2
J1587 DATALINK POSITIVE GRY­2
ORG

ORG 1587­ 1939+ YEL 1


J1587 DATALINK NEGATIVE GRY­1
C2A
1939­ DK GRN 2
NON­MBE ENGINE ECU BLK B­2
DK GRN

1939+ YEL 1
BLK B­1
2 DK GRN 1939­ C3
BLK B­2
1 YEL 1939+ 1939­ DK GRN 2
BLK B­1 BLK A­2
C1A 1939+ YEL 1
BLK A­1
2 DK GRN 1939­ C1A
GRY­2
1 YEL 1939+
GRY­1 ALLISON
C2A
BLK/WHT

BLK/WHT

TRANSMISSION NODE
DK GRN

DK GRN

DK GRN

DK GRN

DK GRN

DK GRN

DK GRN
1939+

1587+

C3C 1587+

C4C 1939+

1939+

1939+

1939+
1939­

1587­

1587­

1939­

C2A 1939­

C1A 1939­

1939­

ABS NODE
ORG

ORG

RED
YEL

YEL

YEL

YEL

YEL
14E

481

481

C3
G
R
B

1
J1587 A+

J1708+
J1587 B­

J1708­
J1939 CAN­L

GRY­1

GRY­2

BLK A­1

BLK A­2

BLK B­2

BLK B­1
J1939 CAN­H

ADDRESS STRAPPING C

CAN HIGH
CAN LOW
WAKE UP

ADDRESS STRAPPING A

206846 ABS ECU CHASSIS MODULE CHASSIS MODULE NODE

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 13/52
18/11/2016 Printer Friendly View

Fig 3: Computer Data Lines Circuit, Caterpillar W/ Non­Allison Transmission
HOT AT
H RED 14E ALL TIMES
WAKE UP POWER
B4 RADIO/DIGN
DISTRIBUTION
A2 RED 14E FUSE 12
MODULE
WAKE UP 20A
A12 DK GRN 1587+
J1708+ H BLK
A11 ORG 1587­
J1708­

RED
14E
B6
B RED 14E A
WAKE UP
H DK GRN 1587+ BATTERY
J1708+
S ORG 1587­ POWER SPLICE
J1708­ PACK SP8
B1
H ORG 1587­ B
J1708­
A

331
RED
DK GRN 1587+
J1708+
B YEL 1939+ 14E RED
CAN HIGH
J DK GRN 1939­
CAN LOW
B2 14E RED
BULKHEAD MODULE
EXPANSION MODULE
A BLK GND (IF EQUIPPED)
B RED 331
C YEL 1939+D 1587+ DK GRN A
D DK GRN 1939­D 1587­ ORG B
E C1
F DK GRN 1587+D 1587+D DK GRN A
DIAGNOSTIC G ORG 1587­D 1587­D ORG B
CONNECTOR H C2
J 1587+ DK GRN A
1587­ ORG B
2 DK GRN 1939­D C3
GRY­2 1 YEL 1939+D A
GRY­1
C2A B
2 DK GRN 1939­ C4
BLK B­2 1 YEL 1939+ JUNCTION BLOCK
BLK B­1
C3
1 YEL 1939+
BLK A­1 2 DK GRN 1939­
BLK A­2
C1A
DIAGNOSTIC
CONNECTOR NODE

2 DK GRN 1939­
BLK B­2 1 YEL 1939+
BLK B­1
C3
2 DK GRN 1939­
GRY­2 1 YEL 1939+
GRY­1
C2A
2 DK GRN 1939­
BLK A­2 1 YEL 1939+ 2
BLK A­1 END OF LINE
C1A BLK B­2
TERMINATING
BULKHEAD RESISTOR
MODULE NODE
BLK B­1
1
1 YEL 1939+ C3
BLK B­1
2 DK GRN 1939­ 1939­ DK GRN 2
BLK B­2 BLK A­2
C3 1939+ YEL 1
BLK A­1
2 DK GRN 1939­ C1A
BLK A­2
1 YEL 1939+ 1939­ DK GRN 2
BLK A­1 GRY­2
C1A 1939+ YEL 1
GRY­1
2 DK GRN 1939­E C2A
GRY­2
1 YEL 1939+E
GRY­1 ICU3 CLUSTER
C2A NODE
NON­MBE ENGINE NODE
1939+ YEL D5
J1939 +
YEL 1939+E 1939­ DK GRN D9
J1939 DATALINK POSITIVE J1939 ­
DK GRN 1939­E C2
J1939 DATALINK NEGATIVE
DK GRN 1587+ 1587­ ORG B3
J1587 DATALINK POSITIVE ­ J1708 NETWORK
ORG

ORG 1587­ 1587+ DK GRN B10


J1587 DATALINK NEGATIVE + J1708 NETWORK
C1

NON­MBE ENGINE ECU ICU3 CLUSTER
DK GRN

2 DK GRN 1939­
BLK B­2
1 YEL 1939+
BLK B­1
C1A
2 DK GRN 1939­
GRY­2
1 YEL 1939+
GRY­1
C2A
BLK/WHT

BLK/WHT
DK GRN

DK GRN

DK GRN

DK GRN

DK GRN

DK GRN

DK GRN
1939+

1587+

C3C 1587+

C4C 1939+

1939+

1939+

1939+
1939­

1587­

1587­

1939­

C2A 1939­

C1A 1939­

1939­

ABS NODE
ORG

ORG

RED
YEL

YEL

YEL

YEL

YEL
14E

481

481

C3
G
R
B

2
J1587 A+

J1708+
J1587 B­

J1708­
J1939 CAN­L

GRY­1

GRY­2

BLK A­1

BLK A­2

BLK B­1

BLK B­2
J1939 CAN­H

ADDRESS STRAPPING C

CAN HIGH
CAN LOW
WAKE UP

ADDRESS STRAPPING A

206848 ABS ECU CHASSIS MODULE CHASSIS MODULE NODE

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 14/52
18/11/2016 Printer Friendly View

Fig 4: Computer Data Lines Circuit, M/T

DATA LINK
JUNCTION BLOCK
BLKB­2
B ORG 1587­E
A DK GRN 1587+E

BLKB­1
END OF LINE
17 DK GRN 1587+E RESISTOR
LINE SAE 1708A
18 ORG 1587­E
LINE SAE 1708B
19 YEL 1939+E 1939+E YEL 1
HIGH SPD CAN (HIGH) GRY­1

21 DK GRN 1939­E 1939­E DK GRN 2


HIGH SPD CAN (LOW) GRY­2
VC1 C2A
VEHICLE CONTROL UNIT (VCU)

1 YEL 1939+ 1939+ YEL 1


BLKA­1

2 DK GRN 1939­ 1939­ DK GRN 2


BLKA­2
C3 C1A
MBE900­VCU­NODE
ICU3 CLUSTER NODE
281861

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 15/52
18/11/2016 Printer Friendly View

Fig 5: Computer Data Lines Circuit, MBE W/ Allison Transmission
EXPANSION HOT AT
MODULE ALL TIMES 1587+ DK GRN A
(IF EQUIPPED) POWER 1587­ ORG B
RADIO/DIGN
DISTRIBUTION
FUSE 12 C1
MODULE
20A
1587+D DK GRN A
H RED 14E H BLK 1587­D ORG B
WAKE UP

RED
B4

14E
C2
A2 RED 14E 1587+ DK GRN A
WAKE UP
A12 DK GRN 1587+ 1587­ ORG B
J1708+
A11 ORG 1587­ C3
J1708­
B6 1587+ DK GRN A
C DK GRN 1587+T 1587­ ORG B
J1708+
D ORG 1587­T C4
J1708­
B2 JUNCTION BLOCK
B RED 14E
WAKE UP
H DK GRN 1587+ 1587­ ORG
J1708+ LINE SAE 1708, B
S

RED
ORG 1587­ 1587+ DK GRN

14E
J1708­ LINE SAE 1708, A
B1 1939+E YEL
HIGH SPEED CAN (LOW)
B YEL 1939+ A 1939+E YEL
CAN HIGH HIGH SPEED CAN (HIGH)
J DK GRN 1939­ BATTERY
CAN LOW
B2 POWER SPLICE MBE 900 ENGINE ECU
PACK SP8
BULKHEAD MODULE
B
END OF LINE BLK A­1

331
RED
TERMINATING
A BLK GND RESISTOR

B RED 331
BLK A­2
C YEL 1939+D
D DK GRN 1939­D 1939+E YEL 1
GRY­1
E 1939+E YEL 2
GRY­2
F DK GRN 1587+D C2A
G ORG 1587­D 1939+ YEL 1
BLK A­1
H 1939­ DK GRN 2
BLK A­2
J C1A

DIAGNOSTIC MBE 900 VCU NODE
1939­ DK GRN 2
CONNECTOR
BLK B­2
1939+ YEL 1
BLK B­1
C3
2 DK GRN 1939­D 1939­ DK GRN 2
GRY­2 BLK A­2
1 YEL 1939+D 1939+ YEL 1
GRY­1 BLK A­1
C2A C1A
2 DK GRN 1939­ 1939­ DK GRN 2
BLK B­2 GRY­2
1 YEL 1939+ 1939+ YEL 1
BLK B­1 GRY­1
C3 C2A
1 YEL 1939+
BLK A­1 ICU3 CLUSTER NODE
2 DK GRN 1939­
BLK A­2
C1A 1939+ YEL D5
J1939 +
DIAGNOSTIC 1939­ DK GRN D9
J1939 ­
CONNECTOR NODE C2
1587­ ORG B3
­ J1708 NETWORK
1587+ DK GRN B10
+ J1708 NETWORK
C1
2 DK GRN 1939­ ICU3 CLUSTER
BLK B­2 1 YEL 1939+
BLK B­1
C3 1587+T DK GRN
J1587+
2 DK GRN 1939­ 1587­T ORG
GRY­2 J1587­
1 YEL 1939+ 1939+T YEL
GRY­1 J1939+
C2A 1939­T DK GRN
J1939­
2 DK GRN 1939­
BLK A­2 1 YEL 1939+ ALLISON
BLK A­1
TR TRANSMISSION ECU
BULKHEAD
MODULE NODE 2
1939­T DK GRN
GRY­2
1939+T YEL 1
GRY­1
C2A
1939­ DK GRN 2
BLK B­2
1939+ YEL 1
BLK B­1
2 DK GRN 1939­ C3
BLK B­2
1 YEL 1939+ 1939­ DK GRN 2
BLK B­1 BLK A­2
C1A 1939+ YEL 1
BLK A­1
2 DK GRN 1939­ C1A
GRY­2
ORG

1 YEL 1939+
ALLISON
DK GRN

GRY­1
C2A TRANSMISSION NODE
ABS NODE
BLK/WHT

BLK/WHT
DK GRN

DK GRN

DK GRN

DK GRN

DK GRN

DK GRN

DK GRN
1939+

1587+

C3C 1587+

C4C 1939+

1939+

1939+

1939+
1939­

1587­

1587­

1939­

C2A 1939­

C1A 1939­

1939­
ORG

ORG

RED
YEL

YEL

YEL

YEL

YEL
14E

481

481

C3
G
R
B

1
J1587 A+

J1708+
J1587 B­

J1708­
J1939 CAN­L

GRY­1

GRY­2

BLK A­1

BLK A­2

BLK B­2

BLK B­1
J1939 CAN­H

ADDRESS STRAPPING C

CAN HIGH
CAN LOW
WAKE UP

ADDRESS STRAPPING A

206847 ABS ECU CHASSIS MODULE CHASSIS MODULE NODE

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 16/52
18/11/2016 Printer Friendly View

Fig 6: Computer Data Lines Circuit, MBE W/ Non­Allison Transmission
14E RED 1587+ DK GRN A

HOT AT ALL TIMES 1587­ ORG B


14E RED POWER C1
RADIO/DIGN
DISTRIBUTION
FUSE 12 1587+D DK GRN A
MODULE
20A B
EXPANSION 1587­D ORG
H RED MODULE H BLK C2
WAKE UP (IF EQUIPPED)
B4 1587+ DK GRN A

RED
14E
A2 RED 1587­ ORG B
WAKE UP
A12 DK GRN 1587+ C3
J1708+
A11 ORG 1587­ 1587+ DK GRN A
J1708­
B6 1587­ ORG B
B RED 14E C4
WAKE UP
H DK GRN 1587+ JUNCTION BLOCK
J1708+
S ORG 1587­
J1708­
B1 1587­ ORG
LINE SAE 1708, B

RED
14E
B YEL 1939+ 1587+ DK GRN
CAN HIGH LINE SAE 1708, A
J DK GRN 1939­ A 1939+E YEL
CAN LOW HIGH SPEED CAN (LOW)
B2 BATTERY 1939+E YEL
POWER SPLICE HIGH SPEED CAN (HIGH)
BULKHEAD MODULE
PACK SP8
MBE 900 ENGINE ECU
B

331
RED
A BLK GND
B RED 331
C YEL 1939+D
D DK GRN 1939­D
DIAGNOSTIC E
CONNECTOR F DK GRN 1587+D END OF LINE BLK B­1
G ORG 1587­D TERMINATING
H RESISTOR

J
BLK B­2

1939+E YEL 1
GRY­1
1939+E YEL 2
GRY­2
C2A
2 DK GRN 1939­D 1939+ YEL 1
GRY­2 BLK A­1
1 YEL 1939+D 1939­ DK GRN 2
GRY­1 BLK A­2
C2A C1A
2 DK GRN 1939­ MBE 900 VCU NODE
BLK B­2 1 YEL 1939+
BLK B­1
C3 1939­ DK GRN 2
BLK B­2
1 YEL 1939+ 1939+ YEL 1
BLK A­1 BLK B­1
2 DK GRN 1939­ C3
BLK A­2
C1A 1939­ DK GRN 2
BLK A­2
DIAGNOSTIC 1939+ YEL 1
BLK A­1
CONNECTOR NODE C1A
1939­ DK GRN 2
GRY­2
1939+ YEL 1
GRY­1
C2A

ICU3 CLUSTER
NODE

2 DK GRN 1939­ 1939+ YEL D5


BLK B­2 J1939 +
1 YEL 1939+ 1939­ DK GRN D9
BLK B­1 J1939 ­
C3 C2
2 DK GRN 1939­ 1587­ ORG B3
GRY­2 ­ J1708 NETWORK
1 YEL 1939+ 1587+ DK GRN B10
GRY­1 + J1708 NETWORK
C2A C1
2 DK GRN 1939­ ICU3 CLUSTER
BLK A­1
1 YEL 1939+
BLK A­2
C1A
BULKHEAD
MODULE NODE

2 DK GRN 1939­
BLK B­2
1 YEL 1939+
BLK B­1
C1A
ORG

2 DK GRN 1939­
GRY­2
DK GRN

1 YEL 1939+
GRY­1
C2A
ABS NODE
BLK/WHT

BLK/WHT
DK GRN

DK GRN

DK GRN

DK GRN

DK GRN

DK GRN

DK GRN
1939+

1587+

C3C 1587+

C4C 1939+

1939+

1939+

1939+
1939­

1587­

1587­

1939­

C2A 1939­

C1A 1939­

1939­
ORG

ORG

RED
YEL

YEL

YEL

YEL

YEL
14E

481

481

C3
G
R
B

2
J1587 A+

J1708+
J1587 B­

J1708­
J1939 CAN­L

GRY­1

GRY­2

BLK A­1

BLK A­2

BLK B­1

BLK B­2
J1939 CAN­H

ADDRESS STRAPPING C

CAN HIGH
CAN LOW
WAKE UP

ADDRESS STRAPPING A

206849 ABS ECU CHASSIS MODULE CHASSIS MODULE NODE

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 17/52
18/11/2016 Printer Friendly View

COOLING FAN

Fig 1: Cooling Fan Circuit, Caterpillar

HOT AT
ALL TIMES
POWER
BLKHD MOD
DISTRIBUTION
FUSE 22
30A MODULE

G
BLK
14H
RED
81C PNK 9

LEFT FRONTWALL GND BLK 6


D INTERIOR GND
OFF
IGNITION POWER ON
SPLICEPACK
NONE
D RED 14H
VBAT1 A
B3

SPARE 8.0A G PNK 81C


HSD/IGN­OTHER B5 OFF
BULKHEAD MODULE GND BLK 2B
ON

NONE
W/ FAN BLK GND 149 PPL 1
OVERRIDE
SWITCH
F BLK GND
INTERIOR 29A BRN 10
W/O FAN LIGHTS
M BLK GND OVERRIDE SYSTEM
SWITCH FAN CLUTCH SWITCH
GND

GROUND DASH
PPL
BLK

149

SPLICEPACK SP9
GND
BLK

W/O FAN W/ FAN
OVERRIDE OVERRIDE
SWITCH SWITCH
LEFT FRONTWALL
INTERIOR GND 149 PPL
(OR GND) (OR BLK) F
ENGINE FAN AIR SW OUT
11 PPL 440Z
ENGINE FAN
CLUTCH CTRL 149D PPL E
ENGINE FAN AIR SW IN
41 GRY 440Y
A/C PRESSURE
AIR MANIFOLD UNIT
AP SNSR/SW 5 BLK 440G
SNSR COMMON A
ENGINE ECU
B
A BLK 440G
149D PPL D
SOLENOID COIL OUT (­)
B GRY 440Y
440Z PPL C
SOLENOID COIL IN (+)
A/C STATUS
FAN CLUTCH SWITCH
AIR MANIFOLD UNIT
206391

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 18/52
18/11/2016 Printer Friendly View

Fig 2: Cooling Fan Circuit, MBE

HOT AT
ALL TIMES
POWER
BLKHD MOD
DISTRIBUTION
FUSE 22
30A MODULE

G
14H BLK
RED
81C PNK 9
D
IGNITION POWER
SPLICEPACK

LEFT FRONTWALL GND BLK 6


A INTERIOR GND
OFF
D RED 14H
VBAT1 ON
B3
NONE
SPARE 8.0A G PNK 81C
HSD/IGN OTHER B5
BULKHEAD MODULE 149B PPL 3

OFF
LEFT FRONTWALL 440G BLK 2B
ON
INTERIOR GND
NONE
15 PPL 149B
FAN O/R

AIR COND 14 GRY 440Y


(FAST IDLE) INTERIOR 29A BRN 10
W/ FAN
LIGHTS
VEHICLE OVERRIDE
SYSTEM
CONTROL UNIT SWITCH FAN CLUTCH SWITCH

NCA

W/ SOLENOID
B GRY 440Y DRIVEN FANS
NCA
A BLK 440G NCA 1

CORSAIR FAN CLUTCH
A/C STATUS
NCA 3
440Z PPL C
BLK/WHT GND SOLENOID COIL IN (+)
W/O
SOLENOID
DRIVEN
FANS 149 PPL D
BATTERY SOLENOID COIL OUT (­)
GROUND
B
MATING
CONNECTOR FOR A
MBE SUPPLIED
HARNESS
FAN CLUTCH SWITCH
AIR MANIFOLD UNIT

206392

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 19/52
18/11/2016 Printer Friendly View

CRUISE CONTROL

Fig 1: Cruise Control Circuit, Caterpillar 3126
HOT AT
ALL TIMES
POWER
BLKHD DISTRIBUTION
MOD MODULE
FUSE 22
30A

G BLK

RED 14H

D RED 14H
B3
G PNK 81C A B PNK 81C
B4
BULKHEAD IGNITION POWER
MODULE SPLICE PACK

INTERIOR 600
29A BRN 12
LIGHTS
1 TAN 473 SYSTEM
81C PNK 10 300

MULTI­FUNCTION
SWITCH

B5 TAN 473 473 TAN 2


STALK SWITCH
COM INPUT
R3
B9 GRY 440D 440D GRY 6
STALK CRUISE
7 R1
CONT INPUT
4 R2
ICU3 CLUSTER GND BLK GND BLK 11

LEFT
FRONTWALL CRUISE ON/OFF SWITCH
INTERIOR GND

33 GRY 439S+ INTERIOR 29A BRN 10 600


VEHICLE SPEED LIGHTS
IN NEGATIVE SYSTEM
P1
32 GRY 473 TAN 2
VEHICLE SPEED P2
IN POSITIVE
R6 P3
ENGINE ECU 440D GRY 6
439S+
439S­

R4 R5
GRY

GRY

1
B A
4
GND BLK GND BLK 9

LEFT
FRONTWALL CRUISE SET/RESUME SWITCH
VEHICLE SPEED
INTERIOR GND
SENSOR

206439

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 20/52
18/11/2016 Printer Friendly View

Fig 2: Cruise Control Circuit, MBE
HOT AT
ALL TIMES
POWER
BLKHD DISTRIBUTION
MOD MODULE
FUSE 22
30A

G BLK

RED 14H

D RED 14H
B3
G PNK 81C A B PNK 81C 81C PNK 9
B4
BULKHEAD IGNITION POWER
MODULE SPLICE PACK
INTERIOR 29A BRN 10
LIGHTS
6 GRY 440D SYSTEM
CRUISE CTRL, ON/OFF
BLK GND BLK 6
4 GRY 440E
CRUISE CTRL LEFT FRONTWALL
SET+DECEL INTERIOR GND
NONE
5 GRY 440F 440G BLK 2B
CRUISE CTRL OFF
RES+ACCEL VC3 440D GRY 3
ON
NONE
3 BLK 440G
GND OFF
15 GRY 440B
SERVICE BRK SW ON
VC1
VEHICLE CONTROL
UNIT CRUISE ON/OFF
SWITCH
A GRY 440B
C1 440G BLK D
440G BLK C
A BLK 440G 440G BLK H
C2 440G BLK E
CRUISE DROPOUT
AIR PRESSURE SWITCH
SENSOR COMMON
SPLICE PACK

3 GRY 439S+
VEH SPEED SNSR
(INDUCTIVE)
4 GRY 439S­
VEH SPEED
440E GRY 1
SENSOR GND ON
440G BLK 2B
ENGINE VCU OFF
439S+
439S­
GRY

GRY

440F GRY 3
ON
B A BLK GND BLK 8

LEFT
FRONTWALL
INTERIOR GND INTERIOR 29A BRN 10
LIGHTS
VEHICLE SYSTEM
CRUISE SET/RESUME
SPEED SENSOR SWITCH
206440

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 21/52
18/11/2016 Printer Friendly View

ELECTRONIC SUSPENSION

Fig 1: Electronic Suspension Circuit

HOT AT
ALL TIMES
POWER
FUSE
DISTRIBUTION
22
30A MODULE

G
RED
14H
VBAT1 D RED 14H
B3
B4 TAN 474A01 474A01 TAN 12 (­)
SMART SWITCH1
INDICATOR
A12 RED 14E 14E RED 10 (+) D2
BATTERY
SMART SWITCH
B1 TAN 474C01 474C01 TAN 7 R1
SMART SWITCH1 ID1

B2 TAN 474D01 474D01 TAN 8 R2


SMART SWITCH1 ID2

R5

P1
B3 TAN 474B01 474B01 TAN 2 P2
SMART SWITCH1
INPUT B7
P3 R3

BULKHEAD MODULE
R4

BRN 11 D1
INTERIOR LIGHTS 29A
SYSTEM
GNDE BLK/WHT 9
GND

SMART SWITCH 1

N. O. PRESS A LT GRN/WHT 221 221 LT GRN/WHT F AMU ANALOG


SW INPUT (+) IN (AIN) 2

N. O. PRESS B BLK GND


SW INPUT (­)

SOLENOID COIL C LT GRN/WHT 221A 221A LT GRN/WHT L


AMU SOLENOID 2
IN (+)
SOLENOID COIL D BLK GND CHASSIS MODULE
IN (­)
GND
NCA

SUSPENSION
DUMP CONTROL
AIR MANIFOLD UNIT (AMU)
LEFT BACK OF
CAB2 GND

206411

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 22/52
18/11/2016 Printer Friendly View

ENGINE ACCESSORIES

Fig 1: Air Dryer Circuit

HOT AT
ALL TIMES
POWER
BLKHD MOD
DISTRIBUTION
FUSE
30A MODULE

A BLK

RED 14H

K RED 14H
VBAT4

M RED/WHT 94 94 RED/WHT A 12V


AIR DRYER
B4
BULKHEAD
MODULE GND BLK B
LEFT FRONTWALL GND
EXTERIOR GND
AIR
DRYER

206414

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 23/52
18/11/2016 Printer Friendly View

Fig 2: Air Restriction Filter Circuit

HOT AT
ALL TIMES
POWER
BLKHD MOD
DISTRIBUTION
FUSE
30A MODULE

A BLK

RED 14H

K RED 14H
VBAT4

A RED/WHT 183A 183A RED/WHT A


AIR FLTR RSTR
B4
BULKHEAD GND BLK B
MODULE LEFT FRONTWALL
EXTERIOR GND
AIR
RESTRICTION
FILTER

206413

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 24/52
18/11/2016 Printer Friendly View

Fig 3: Fuel/Water Separator Circuit, DAVCO

HOT AT HOT AT
ALL TIMES ALL TIMES
POWER
CHAS MOD BLKHD MOD
DISTRIBUTION
FUSE FUSE
30A 30A MODULE

A DK GRN/WHT 196 G GRY A BLK


FUEL WTR SEP HSD

FUEL WATER HEATER RED 14G RED 14H

A DK GRN/WHT 196
FUEL WTR SEP HSD

P RED 14G
VBAT1
286B PNK/WHT A
CHASSIS MODULE
WATER IN
K RED 14H FUEL PROBE
VBAT4

M PNK/WHT 286A 286A PNK/WHT A


FUEL SENS IN GND SIG IND

286B PNK/WHT B
SENS PROBE
F PNK/WHT 286
FUEL SENS PWR
B4 LEFT FORWARD GND BLK C
GROUND
CHASSIS GND
BULKHEAD MODULE
286 PNK/WHT D
IGN POWER
DAVCO WATER
PROBE MODULE
206416

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 25/52
18/11/2016 Printer Friendly View

Fig 4: Fuel/Water Separator Circuit, RACOR

HOT AT HOT AT
ALL TIMES ALL TIMES
POWER
CHAS MOD BLKHD MOD
DISTRIBUTION
FUSE FUSE
30A 30A MODULE

G GRY A BLK

RED 14G RED 14H

P RED
VBAT1

A DK GRN/WHT 196 196 DK GRN/WHT B


FUEL WTR SEP HSD

CHASSIS MODULE
GND BLK A
LEFT FORWARD
CHASSIS GND FUEL WATER
HEATER
K RED 14H
VBAT4

M PNK/WHT 286 286 PNK/WHT C YEL


FUEL SENS IN SIGNAL

F PNK/WHT 286A 286A PNK/WHT B RED


FUEL SENS PWR POWER
B4
BULKHEAD MODULE GND BLK A BLK
LEFT FORWARD GND
CHASSIS GND WATER
SENSOR/
AMPLIFIER
206415

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 26/52
18/11/2016 Printer Friendly View

Fig 5: Low Coolant Level Circuit, Caterpillar 3126

HOT AT
ALL TIMES
POWER
ENGINE ECU
DISTRIBUTION
FUSE
20A MODULE

H GRN

GRY 439 440G BLK B


GND

440WP LT BLU/WHT A
PROBE +
GRY 439
LOW COOLANT
LEVEL PROBE

52 GRY 439 440WP LT BLU/WHT A


+BATTERY PROBE +
49 LT BLU/WHT 440N 440N LT BLU/WHT B
ENG COOL LVL NORMAL NORMAL
5 BLK 440G 440G BLK C
AP SENS/SW SENS COM GND
54 LT BLU/WHT 440L 440L LT BLU/WHT D
ENG COOLANT LVL LOW LOW
2 LT BLU/WHT 440W 440W LT BLU/WHT E
+5V +5V

ENGINE ECU LOW COOLANT
LEVEL MODULE

206420

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 27/52
18/11/2016 Printer Friendly View

Fig 6: Low Coolant Level Circuit, MBE

HOT AT
ALL TIMES
ENG VCU POWER
FUSE DISTRIBUTION
10A MODULE

A GRN

GRY 439B

439B GRY 1
BATT VOLT
VC1
A LT BLU/WHT 440L 440L LT BLU/WHT 7 COOLANT
VC4 LEVEL

B BLK 440G VEHICLE CONTROL


UNIT (VCU)

LOW COOLANT
PROBE

BLK/WHT GNDE

BATTERY
GROUND
206419

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 28/52
18/11/2016 Printer Friendly View

ENGINE PERFORMANCE

For engine performance wiring diagrams, see ENGINE PERFORMANCE WIRING DIAGRAMS article.

EXTERIOR LIGHTS

Fig 1: Back­up Lamps Circuit

HOT AT
ALL TIMES
POWER
BLKHD MOD
DISTRIBUTION
FUSE 15
MODULE
30A

A BLK

RED 14H

K RED 14H
VBAT4
B4

G DK BLU 304 304 DK BLU A


SPARE DIN 3/BKUP SW
B2

BULKHEAD MODULE GNDE BLK/WHT B

BACK­UP
LAMP SWITCH

GNDE BLK/WHT B

BATTERY GNDE BLK/WHT A


GROUND
ELECTRONIC
GROUND DASH
SPLICE PACK SP6

206845

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 29/52
18/11/2016 Printer Friendly View

Fig 2: Exterior Lamps Circuit, W/ PLC
HOT AT
ALL TIMES 38R DK GRN C
HOT AT
ALL TIMES
POWER RIGHT
BLKHD MOD GND BLK B
DISTRIBUTION HEADLAMP
FUSE FUSE FUSE FUSE FUSE FUSE FUSE 15
MODULE GROUND
1 2 3 4 5 6 30A
30A 30A 20A 20A 30A 30A
A BLK 46F BRN A

RIGHT SIDE
RED 14H
MARKER LAMP
86 38L YEL C

85 LEFT GND BLK B


HEADLAMP
GROUND

30 46E BRN A

LEFT SIDE
87A MARKER LAMP

87 46E BRN D
LH MARKER LAMP
46F BRN M
RH MARKER LAMP
TRAILER POWER C4
RELAY 4
38L YEL N
LH SIDE TURN
86 38R DK GRN R
RH TRN FRT/SIDE
C3
85 A DK GRN 38RT 38RT DK GRN E
TRLR RH TURN
B BRN 46A 46A BRN F
TRLR MRKR RLY
C
30 D PNK 52C 52C PNK A
TRLR PWR RLY
E BRN 23A 23A BRN G
TRLR TAIL RLY
87A F BLK GND
G RED/WHT 36 36 RED/WHT D
TRLR STP LP RLY
87 H YEL 38LT 38LT YEL H
TRLR LH TURN
BLK C2
TAIL LAMP CONNECTOR C1
CHASSIS MODULE
RELAY 1 LEFT BACK OF
CAB1 (BOC1)
85 GROUND 14H RED K
VBAT4
86 B4
46 BRN 46 BRN C
CLEARANCE LAMPS
B5
BULKHEAD MODULE
30
GND BLK B
87A

87 46 BRN A

MARKER
LEFT TURN LAMP 1
LAMP RELAY 5
46 BRN A
85
86
GND BLK B

MARKER
LAMP 2
30 LEFT GND BLK A E BLK GND GND BLK B
FRONTWALL
INTERIOR
87A GROUND
GROUND
CAB SPLICE
87 46 BRN A
PACK SP1
MARKER
RIGHT TURN LAMP 3
LAMP RELAY 2

85 A 46 BRN A
B
86 C DK BLU 45
D BRN 23 GND BLK B
E YEL 38L
MARKER
30 F DK GRN 38R LAMP 4
G RED 36B
87A H BLK 46A 46 BRN A
GRY
CONNECTOR C2
87
GND BLK B
MARKER
LAMP RELAY 6 MARKER
LAMP 5
85
DK BLU

DK BLU

ANTI­LOCK
86 BRAKES
38R
46A
36B

38L

SYSTEM
23
45
GND

GND

GND
DK GRN

DK BLU

30
RED

WHT
BLK

BRN
YEL

NCA
NCA
NCA
NCA

NCA

NCA

NCA

NCA

87A 2 4 5 3 6 7 1
YEL
GRN

BRN
BLU
RED

WHT
BLK

87

STOP LAMP
RELAY 3
LEFT BACK OF
TRAILER MODULE CAB1 (BOC1)
GROUND
PRIMARY RECEPTACLE PLC FILTER
206843

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 30/52
18/11/2016 Printer Friendly View

Fig 3: Exterior Lamps Circuit, W/O PLC
HOT AT
ALL TIMES 38R DK GRN C
HOT AT
ALL TIMES
POWER RIGHT
BLKHD MOD GND BLK B
DISTRIBUTION HEADLAMP
FUSE FUSE FUSE FUSE FUSE FUSE FUSE 15
MODULE GROUND
1 2 3 4 5 6 30A
30A 30A 20A 20A 30A 30A
A BLK 46F BRN A

RIGHT SIDE
RED 14H
MARKER LAMP
86 38L YEL C

85 LEFT GND BLK B


HEADLAMP
GROUND

30 46E BRN A

LEFT SIDE
87A MARKER LAMP

87 46E BRN D
LH MARKER LAMP
46F BRN M
RH MARKER LAMP
TRAILER POWER C4
RELAY 4
38L YEL N
LH SIDE TURN
86 38R DK GRN R
RH TRN FRT/SIDE
C3
85 A DK GRN 38RT 38RT DK GRN E
TRLR RH TURN
B BRN 46A 46A BRN F
TRLR MRKR RLY
C
30 D PNK 52C 52C PNK A
TRLR PWR RLY
E BRN 23A 23A BRN G
TRLR TAIL RLY
87A F BLK GND
G RED/WHT 36 36 RED/WHT D
TRLR STP LP RLY
87 H YEL 38LT 38LT YEL H
TRLR LH TURN
BLK C2
TAIL LAMP CONNECTOR 1
CHASSIS MODULE
RELAY 1 LEFT BACK OF
CAB1 (BOC1)
85 GROUND 14H RED K
VBAT4
86 B4
46 BRN 46 BRN C
CLEARANCE LAMPS
B5
BULKHEAD MODULE
30
GND BLK B
87A

87 46 BRN A

MARKER
LEFT TURN LAMP 1
LAMP RELAY 5
46 BRN A
85
86
GND BLK B

MARKER
LAMP 2
30 LEFT GND BLK A E BLK GND GND BLK B
FRONTWALL
INTERIOR
87A GROUND
GROUND
CAB SPLICE
87 46 BRN A
PACK SP1
MARKER
RIGHT TURN LAMP 3
LAMP RELAY 2

85 A 46 BRN A
B
86 C DK BLU 45
D BRN 23 GND BLK B
E YEL 38L
MARKER
30 F DK GRN 38R LAMP 4
G RED 36B
87A H BLK 46A 46 BRN A
GRY
87 CONNECTOR 2
GND BLK B
MARKER
LAMP RELAY 6 MARKER
LAMP 5
85

86
GND
38R
46A
36B

38L
23
45

GND
DK GRN

DK BLU

30
RED

WHT
BLK

BRN
YEL

WHT

87A 2 4 5 3 6 7 1
YEL
GRN

BRN
BLU
RED

WHT
BLK

87

STOP LAMP LEFT BACK OF
RELAY 3 CAB1 (BOC1)
GROUND
TRAILER MODULE

PRIMARY RECEPTACLE
206844

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 31/52
18/11/2016 Printer Friendly View

GROUND DISTRIBUTION

Fig 1: Ground Distribution Circuit, Caterpillar

TRANSMISSION NEUTRAL RELAY, FUEL WATER LEFT HEAD &


ALTERNATOR,
AIR DRYER, STARTER MAGNETIC SEPARATOR OVERCRANK FRONT
A/C COMPRESSOR,
RELAY, AIR RESTRICTION FILTER, INDICATOR & PROTECTION ETHER START & MARKER LAMPS &
LEFT & RIGHT POWER MIRROR, FUEL HEATER SWITCH CAT3126 ENGINE ECU LEFT FOG/ROAD
HORN, WASHER PUMP & WIPER MOTOR LAMP
GND

GND

GND

GND

GND
BLK

NCA

NCA

NCA

BLK

BLK

BLK

BLK
GNDA
NCA

NCA

NCA

NCA

BLK
GND

GND

GND

GND
BLK

BLK

BLK

BLK

GNDE
BLK/WHT
GND
BLK

BLK GND

LEFT FRONTWALL LEFT FORWARD STARTER ENGINE BLOCK LEFT HEADLAMP


EXTERIOR GROUND CHASSIS GROUND GROUND GROUND GROUND

ABS ECU, AXLE DIFFERENTIAL LEFT/RIGHT BACK UP/TAIL/STOP
LOCKOUT, FIFTH WHEEL AIR SLIDE, LAMP, TRAILER RECEPT EOF MTD,
EXHAUST BRAKE, WHEEL/WHEEL TRAILER SUPPLEMENTAL RECEPT POWER
BLOWER DIFFERENTIAL LOCKOUT, FAN EOF MTD & TRAILER SUPPLEMENTAL
MOTOR CLUTCH & PTO CONTROLS RECEPT EOF MTD
1204

GND

GND
BLK

BLK

BLK
LEFT BACK OF TAIL LAMP
CAB3 (BOC3) GROUND GROUND

HVAC CONTROL HEAD, CRUISE ON/OFF SHIFT SELECTOR CONTROL PANEL, ABS RELAY,


OVERHEAD CONSOLE, CNTR & CREW CAB
RADIO, DIAGNOSTIC SWITCH ILLUMINATION, FUEL WATER SEPARATOR PROBE, ATC SWITCH
DOME LAMP, MARKER LAMPS, CENTER
CONNECTOR, HEADLAMP CIGAR LIGHTER & ILLUMINATION, FAN CLUTCH SWITCH ILLUMINATION,
DOME LAMP, OVERHEAD CONSOLE LAMP,
SWITCH ILLUMINATION & CRUISE SET/RESUME POWER WINDOW ILLUMINATION,
CREW CAB COURTESY LAMP SWITCH &
DIMMER SWITCH SWITCH ILLUMINATION POWER DOOR LOCK ILLUMINATION/OPT
EXTENDED CAB CENTER DOME LAMP
ILLUMINATION SWITCH/GAUGE LAMP & EXHAUST BRAKE
GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
NCA GND
GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
G

G
H

H
K

K
F

F
L

J
M

GROUND GROUND
DASH SPLICE CAB SPLICE
LEFT PACK SP9 PACK SP1
FRONTWALL
INTERIOR
GROUND

BATTERY ICU3 PANEL LAMP, ICU3 PC BOARD,
ALLISON TRANSMISSION ECU, STALK/MULTI FUNCTION SWITCH,
CHASSIS MODULE, MANUAL TRANSMISSION, LEFT DAYCAB COURTESY LAMP SWITCH,
ABS, PARK BRAKE, PRIM/SEC AIR, RIGHT DAYCAB COURTESY LAMP SWITCH,
BULK HEAD MODULE & OVERHEAD CAB ELECT,
WIPER/WASHER DIMMER SWITCH, HEADLAMP SWITCH,
CLUTCH SWITCH & LEFT & RIGHT FOOT ACTIVATED BUTTON HORN
(OR GNDE)
GNDE

GNDE
BLK/WHT

BLK/WHT

BLK/WHT

E143

E143

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE
BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT
GNDE
BLK/WHT
E143

E143
BLK/WHT

GNDE BLK/WHT GNDE NCA GNDE BLK/WHT A B

ELECTRONIC
GNDE

GNDE
BLK/WHT

BLK/WHT

GROUND DASH
ALLISON MANUAL SPLICE
TRANSMISSION TRANSMISSION PACK SP6
RIGHT HEAD & ABS ECU, AIR
FRONT TRAILER PDM &
HORN, FIRE PUMP
MARKERLAMPS & TRILER RECEPT CONTROL &
BATTERY RIGHT FOG/ROAD BOC MTD SUSPENSION DUMP
GROUND LAMP
GND

GND

GND
BLK

BLK

BLK

RIGHT HEADLAMP LEFT BACK OF LEFT BACK OF


206408 GROUND CAB1 (BOC1) GROUND CAB2 (BOC2) GROUND

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 32/52
18/11/2016 Printer Friendly View

Fig 2: Ground Distribution Circuit, MBE

TRANSMISSION NEUTRAL RELAY, FUEL WATER GRID HEATER, LEFT HEAD &


AIR DRYER, STARTER MAGNETIC SEPARATOR HVAC COMPRESSOR, FRONT
RELAY, AIR RESTRICTION FILTER, INDICATOR & ETHER START, MARKER LAMPS &
LEFT & RIGHT POWER MIRROR, FUEL HEATER ALTERNATOR & OVERCRANK LEFT FOG/ROAD
HORN, WASHER PUMP & WIPER MOTOR PROTECTION SWITCH LAMP

GND

GND

GND

GND
BLK

NCA

NCA

NCA

BLK

BLK

BLK
GNDA
NCA

NCA

BLK
GND

GND
BLK

BLK
GND

BLK
GNDE
BLK BLK GND

LEFT FRONTWALL LEFT FORWARD RIGHT FORWARD ENGINE BLOCK LEFT HEADLAMP


EXTERIOR GROUND CHASSIS GROUND CHASSIS GROUND GROUND GROUND

ABS ECU, AXLE DIFFERENTIAL LEFT/RIGHT BACK UP/TAIL/STOP
LOCKOUT, FIFTH WHEEL AIR SLIDE, LAMP, TRAILER RECEPT EOF MTD,
EXHAUST BRAKE, WHEEL/WHEEL TRAILER SUPPLEMENTAL RECEPT POWER
BLOWER DIFFERENTIAL LOCKOUT, FAN EOF MTD & TRAILER SUPPLEMENTAL
MOTOR CLUTCH & PTO CONTROLS RECEPT EOF MTD
1204

GND

GND
BLK

BLK

BLK
LEFT BACK OF TAIL LAMP
CAB3 (BOC3) GROUND GROUND

HVAC CONTROL HEAD, CRUISE ON/OFF SHIFT SELECTOR CONTROL PANEL, ABS RELAY,


OVERHEAD CONSOLE, CNTR & CREW CAB
RADIO, DIAGNOSTIC SWITCH ILLUMINATION, FUEL WATER SEPARATOR PROBE, ATC SWITCH
DOME LAMP, MARKER LAMPS, CENTER
CONNECTOR, HEADLAMP CIGAR LIGHTER & ILLUMINATION, FAN CLUTCH SWITCH ILLUMINATION,
DOME LAMP, OVERHEAD CONSOLE LAMP,
SWITCH ILLUMINATION & CRUISE SET/RESUME POWER WINDOW ILLUMINATION, CREW CAB COURTESY LAMP SWITCH &
DIMMER SWITCH SWITCH ILLUMINATION POWER DOOR LOCK ILLUMINATION/OPT
EXTENDED CAB CENTER DOME LAMP
ILLUMINATION SWITCH/GAUGE LAMP & EXHAUST BRAKE
GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
NCA GND
GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
G

G
H

H
K

K
F

F
L

J
M

GROUND GROUND
DASH SPLICE CAB SPLICE
LEFT PACK SP9 PACK SP1
FRONTWALL
INTERIOR
GROUND

BATTERY ICU3 PANEL LAMP, ICU3 PC BOARD,
ALLISON TRANSMISSION ECU, STALK/MULTI FUNCTION SWITCH,
MANUAL TRANSMISSION, CHASSIS MODULE, LEFT DAYCAB COURTESY LAMP SWITCH,
ABS, PARK BRAKE, PRIM/SEC AIR, RIGHT DAYCAB COURTESY LAMP SWITCH,
BULK HEAD MODULE & OVERHEAD CAB ELECT,
WIPER/WASHER DIMMER SWITCH, HEADLAMP SWITCH,
CLUTCH SWITCH & LEFT & RIGHT FOOT ACTIVATED BUTTON HORN
(OR GNDE)
GNDE

GNDE
BLK/WHT

BLK/WHT

BLK/WHT

E143

E143

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

GNDE
BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT
ELECTRONIC
GROUND DASH
GNDE
E143

BLK/WHT

SPLICE
PACK SP6
E143
BLK/WHT

GNDE BLK/WHT GNDE NCA GNDE BLK/WHT A B


GNDE

GNDE
BLK/WHT

BLK/WHT

ALLISON MANUAL
TRANSMISSION TRANSMISSION RIGHT HEAD & ABS ECU, AIR
FRONT TRAILER PDM & HORN, FIRE PUMP
MARKERLAMPS & TRILER RECEPT CONTROL &
BATTERY RIGHT FOG/ROAD BOC MTD SUSPENSION DUMP
GROUND LAMP
GND

GND

GND
BLK

BLK

BLK

RIGHT HEADLAMP LEFT BACK OF LEFT BACK OF


206409 GROUND CAB1 (BOC1) GROUND CAB2 (BOC2) GROUND

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 33/52
18/11/2016 Printer Friendly View

HEADLIGHTS

Fig 1: Fog Lamps Circuit

B4 TAN 474A01 474A01 TAN 12 (­)


SWITCH 1 INDICATOR
B1 TAN 474C01 474C01 TAN 7 R1
SMART SWITCH 1 ID1
B2 TAN 474D01 474D01 TAN 8 R2
SMART SWITCH 1 ID2
B3 TAN 474B01 R5
SMART SWITCH 1 IN P1
B7 474B01 TAN 2
P2
BULKHEAD MODULE R3
P3

R4

29A BRN 11 D1
INSTRUMENT GNDE BLK/WHT 9
CLUSTER D2
14E RED 10 (+)
SYSTEM

SMART SWITCH 1

27L LT GRN A

GND BLK B

LEFT LEFT FOG/
HEAD LAMP ROAD LAMP
GROUND
C LT GRN 27L
FOG/ROAD LAMPS
D LT GRN 27R 27R LT GRN A
FOG/ROAD LAMPS
C3

CHASSIS MODULE B
GND BLK

RIGHT FOG/
BLK

ROAD LAMP
GND

RIGHT
HEAD LAMP
GROUND

206840

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 34/52
18/11/2016 Printer Friendly View

HORN

Fig 1: Horn Circuit

HOT AT
ALL TIMES
POWER
POWER DISTRIBUTION
FUSE 20 MODULE
30A
25 TAN A
E BLK
SINGLE
GND BLK B

G RED 14H HORN


VBAT 2 (LOW)
B4
E TAN 25
HORN
B3 GND BLK
(OR 26) (OR TAN) 25 TAN A

B1 TAN 25 26 TAN B
HORN SWITCH
B6
BULKHEAD 25 TAN HORN
MODULE (LOW)
DUAL
26 TAN
TAN

26 TAN B
25

GND
BLK

A
HORN 25 TAN A
SWITCH
HORN
LEFT (HIGH)
FRONTWALL
EXTERIOR
206867 GROUND

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 35/52
18/11/2016 Printer Friendly View

INSTRUMENT CLUSTER

Fig 1: Instrument Cluster Circuit

HOT AT HOT AT
ALL TIMES ALL TIMES
ICU3 BLUKHEAD POWER
FUSE 8 DISTRIBUTION
FUSE 22
10A 30A MODULE

C GRN G BLK

PNK 81 RED 14H

A1 BRN 29A
(+) PANEL BACKLIGHT PWR INTERIOR LIGHTS SYSTEM
A2 TAN 473C
STALK WSHLD WIPER INPUT WIPER/WASHER SYSTEM
A3
LOW AIR PRESSURE INPUT
A4
TRANS TEMP INDICATOR
A5
AIR FILTER INDICATOR
A6 ORG 376T
OPTIONAL INDICATOR 2 ANTI­LOCK BRAKES SYSTEM
A7 DK GRN/WHT 431B1
OPTIONAL INDICATOR 3 ENGINE CONTROLS SYSTEM
A8
OPTIONAL INDICATOR 4
A9
NO CHARGE INDICATOR
A10
(+) FWD REAR AXLE TEMP
A11
(­) FWD REAR AXLE TEMP
A12
HIGH BEAM LAMP
B1
OPTIONAL INDICATOR 5
B2
(+) REAR REAR AXLE TEMP
B3 ORG 1587­ COMPUTER DATA
(­) J1708 NETWORK
B4 LINES SYSTEM
(­) REAR REAR AXLE TEMP CRUISE CONTROL,
B5 TAN 473
STALK SWITCH COM INPUT WIPER/WASHER &
B6 TAN 473A
STALK TURN SIG INPUT EXTERIOR LIGHTS SYSTEMS
B7 TAN 473B EXTERIOR LIGHTS
STALK H BEAM/WASHER INPUT SYSTEM
B8
OPTIONAL INDICATOR 6
B9 GRY 440D
CRUISE CTRL SWITCH INPUT CRUISE CONTROL SYSTEM
B10 DK GRN 1587+
(+) J1708 NETWORK COMPUTER DATA LINES SYSTEM
B11 ORG 376L1
TRACTOR ABS INDICATOR ANTI­LOCK BRAKES SYSTEM
B12
OPTIONAL GND BUZZER INPUT
C1

C1 WHT E115
OPTIONAL INDICATOR 8 TRANSMISSIONS SYSTEM
C2
OPT LOW CUR OUTPUT (GND)
C3
OPT LOW CUR OUTPUT (GND)
C4
OPTIONAL 12V INPUT
C5 RED/WHT 125S
PARK BRAKE INDICATOR ANTI­LOCK BRAKES SYSTEM
C6
GAUGE DRIVE PWR
C7
GAUGE DRIVE GND
C8
LEFT TURN INDICATOR
C9
CLUTCH SWITCH INPUT
C10
HVAC INPUT (RECIRC INDICATOR)
C11 PNK/WHT 286B
OPT INDICATOR 7 (WHL SPIN) ANTI­LOCK BRAKES SYSTEM
C12 LT BLU/WHT 30G
(­) TRANS OIL TEMP TRANSMISSIONS
C13 LT BLU/WHT 30
(+) TRANS OIL TEMP SYSTEM
C14
OPT INDICATOR 1 (STOP ENG)
C15 GRY 440A
CHECK ENGINE INDICATOR
C16 GRY 440S ENGINE
ENGINE PROTECTION INDICATOR
D1 PNK/WHT 47 CONTROLS
(+) FUEL LEVEL SYSTEM
D2 PNK/WHT 47G
(­) FUEL LEVEL
D3 BLK/WHT GNDE
(­) PANEL BACKLIGHT GND
D4
OPTIONAL INDICATOR 9
D5 YEL 1939+
J1939 (+) COMPUTER DATA LINES SYSTEM
D6
GAUGE DRIVE ILLUMINATION
D7
GAUGE DRIVE DATA COMM
D8
RIGHT TURN INDICATOR
D9 DK GRN 1939­
J1939 (­) COMPUTER DATA LINES SYSTEM
D10
RAIN SENSOR
D11
SVCE BRAKE SWITCH INPUT
D12
TRAILER ABS INDICATOR
D13 BLK/WHT GNDE
(­) PC BOARD GND
D14 PNK 81
(+) BATTERY POWER
D15 PNK 81C
(+) IGNITION POWER
D16 PNK 81C
(+) HEADLAMP POWER
C2 E
ICU3 CLUSTER IGNITION
POWER
GNDE

SPLICEPACK
A
PNK 81C

PNK 81C

RED 14H
BLK/WHT

D G B5 D B4

BATTERY BULKHEAD
GROUND MODULE

206808

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 36/52
18/11/2016 Printer Friendly View

INTERIOR LIGHTS

Fig 1: Courtesy Lamps Circuit

HOT AT ALL TIMES
POWER BLKHD 108C PPL/WHT F
DISTRIBUTION MOD GNDE BLK/WHT G
MODULE FUSE 109C PPL/WHT E
30A

G BLK CREW CAB
RED 14H LEFT & RIGHT
D RED 14H
VBAT1 COURTESY
B3 LAMP SWITCH
A7 PPL/WHT 108C 108C PPL/WHT A
DRIVER DOOR OPEN
A6 PPL/WHT 109C GNDE BLK/WHT C
SPARE DIN 10/
PASS DR OPEN B6
A PPL/WHT 41
BATTERY­DOME LAMPS
B PPL/WHT 108D
DOME LAMPS SW
B5 B
GND BLK PPL/ PPL/
WHT WHT LEFT COURTESY
BULKHEAD MODULE LAMP SWITCH
B C A
109C PPL/WHT A
GNDE BLK/WHT C

BLK GND BLK/WHT GNDE


B

RIGHT COURTESY
LEFT LAMP SWITCH
BATTERY
FRONTWALL GROUND
INTERIOR
206862 GROUND CENTER DOME LAMP

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 37/52
18/11/2016 Printer Friendly View

Fig 2: Instrument Illumination Circuit
HOT AT ALL TIMES

BLKHD POWER
DISTRIBUTION
MOD
MODULE
FUSE
30A

G BLK

RED 14H
D RED 14H BATTERY
VBAT1 GROUND
B3 GNDE BLK/WHT GNDE BLK/WHT 2B
B5 BRN 29C 29C BRN 3
PANEL LAMP INCREASE

B6 BRN 29 29 BRN 1
PANEL LAMP DECREASE
B6 GND BLK GND BLK 7
H BRN 29A
PANEL LAMPS LEFT FRONTWALL
B5 INTERIOR GROUND
B9 BLK/WHT GNDE 29A BRN 9
PANEL LAMPS
A1 BRN 29A
PANEL LAMPS
B7 DIMMER SWITCH
BRN 29A HEADLIGHTS
BULKHEAD MODULE
SYSTEM
A1 BRN 29A 29A BRN A2
(+) PANEL BACKLIGHT PWR HVAC CONTROL
C1
HEAD MATING
GND BLK GND BLK B8
CONNECTOR
D3 BLK/WHT GNDE BLK GNDE
(­) PANEL BACKLIGHT GND LEFT FRONTWALL
C2 BATTERY INTERIOR GROUND
ICU3 CLUSTER GROUND
BRN 29A MBE

10 CATERPILLAR
BRN 29A

MBE
GND BLK 6 11
8 BLK GND
BRN 29A 29A BRN 10 12
CRUISE SET/
RESUME SWITCH CATERPILLAR
BLK GND BLK GND CRUISE ON/OFF SWITCH
10 BRN 29A
LEFT FRONTWALL
INTERIOR GROUND 29A BRN 9

CATERPILLAR
9 BLK GND
GND BLK GND BLK 10

CRUISE SET/ LEFT FRONTWALL
RESUME SWITCH INTERIOR GROUND ENGINE CHECK
SWITCH

A BRN 29A
B BRN 29A GND BLK B
C BRN 29A
TRANSMISSIONS SYSTEM
D BRN 29A 29A BRN A
E BRN 29A
TRANSMISSION
F BRN 29A
DASH SHIFTER
G BRN 29A
DOOR LOCKS SYSTEM
H BRN 29A 29A BRN 10
J BRN 29A
ENGINE CONTROLS SYSTEM
K BRN 29A
L BRN 29A GND BLK 6
M
LEFT FAN CLUTCH
FRONTWALL SWITCH
ILLUMINATION INTERIOR
SPLICE PACK GROUND 8
GND BLK GND BLK

29A BRN 10

TRANSMISSION
DASH OVDR
SWITCH
29A BRN 10

GND BLK 8

LEFT LEFT POWER
FRONTWALL WINDOW SWITCH
INTERIOR
GROUND 8
GND BLK GND BLK

29A BRN 10
BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

BLK/WHT

RIGHT POWER
GNDE

GNDE

GNDE

GNDE

GNDE

GNDE

WINDOW SWITCH
BRN

BRN

BRN

BRN

BRN
29A

29A

29A

29A

29A

29A BRN A1
11

11

11

11

11
9

BLK GND
LEFT
FRONTWALL
BATTERY INTERIOR
BRN

GND

GND
BLK

BLK
29A

GROUND GROUND
D1 D1 D1 D1 D1
10

GND BLK A4
SMART SMART SMART SMART SMART
SWITCH 1 SWITCH 2 SWITCH 3 SWITCH 4 SWITCH 5 DUAL
MIRROR
SWITCH
206866 ATC SWITCH

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 38/52
18/11/2016 Printer Friendly View

PNEUMATIC SYSTEMS

Fig 1: Air Brake Circuit

F RED/WHT 125S
PARK BRAKE
E RED/WHT 18
AMU SOL 3
C3
CHASSIS
MODULE

A RED/WHT 18
125S RED/WHT A
B BLK/WHT GNDE GNDE BLK/WHT B

PRIMARY/SECONDARY PARK BRAKE
GNDE

AIR MANIFOLD UNIT AIR MANIFOLD
MODULE A UNIT
BLK/WHT

BATTERY
GROUND
206167

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 39/52
18/11/2016 Printer Friendly View

Fig 2: Fifth Wheel Air Slide Circuit

HOT AT
ALL TIMES
POWER
FUSE 12 DISTRIBUTION
A LT GRN/WHT 170A RADIO/DIGN MODULE
PRES SW IN + 20A
B BLK GND
PRES SW OUT ­ H BLK
C LT GRN/WHT 170
SOL COIL IN +
D BLK GND
SOL COIL OUT ­ RED

FIFTH WHEEL CONTROL 14E
AIR MANIFOLD UNIT

GND
BLK
G LT GRN/WHT 170A
AMU MAIN 3
M LT GRN/WHT 170
AMU SOL 3
C5
CHASSIS
MODULE
REAR CROSS­
MEMBER
GROUND

12 TAN 474A01

10 RED 14E

7 TAN 474C01 BATTERY


8 TAN 474D01 POWER
SPLICEPACK

2 TAN 474B01

11 BRN 29A

9 BLK/WHT GNDE
INTERIOR
LIGHTS
SMART SWITCH 1 SYSTEM
GNDE
BLK/WHT

B4 TAN 474B01
SMART SW 1 INP
B3 TAN 474D01
SMART SW 1 ID2
B2 TAN 474C01
SMART SW 1 ID1
B5 TAN 474A01
SMART SW 1 IND
B47
BULKHEAD
MODULE BATTERY
GROUND
206136

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 40/52
18/11/2016 Printer Friendly View

Fig 3: PTO Control Circuit

HOT AT
ALL TIMES
POWER
FUSE 12 DISTRIBUTION
A PPL 200 RADIO/DIGN MODULE
PRES SW IN + 20A
B BLK GND
PRES SW OUT ­ H BLK
C PPL 200E
SOL COIL IN +
D BLK GND
SOL COIL OUT ­ RED

PTO AIR 14E
MANIFOLD UNIT

GND
BLK
G PPL 200
AMU MAIN 3
M PPL 200E
AMU SOL 3
C5
CHASSIS
MODULE
LEFT BACK
OF CAB

12 TAN 474A01

10 RED 14E

7 TAN 474C01 BATTERY


8 TAN 474D01 POWER
SPLICEPACK

2 TAN 474B01

11 BRN 29A

9 BLK/WHT GNDE
INTERIOR
LIGHTS
SMART SWITCH 1 SYSTEM
GNDE
BLK/WHT

B3 TAN 474B01
SMART SW 1 INP
B2 TAN 474D01
SMART SW 1 ID2
B1 TAN 474C01
SMART SW 1 ID1
B4 TAN 474A01
SMART SW 1 IND
B47
BULKHEAD
MODULE BATTERY
GROUND
206176

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 41/52
18/11/2016 Printer Friendly View

POWER DISTRIBUTION

Fig 1: Power Distribution Circuit

HOT AT HOT AT
ALL TIMES ALL TIMES

MEGA FUSE MEGA FUSE
HOLDER 2 HOLDER 1
125A 125A

RED 14E RED 14E

POWER DISTRIBUTION
MODULE

BULKHEAD SPARE SPARE CHASSIS ABS BULKHEAD CHASSIS DOOR LOCKS MIRRORS ICU3 TRANSMISSION TRANSMISSION ENGINE
MODULE FUSE 26 FUSE 25 MODULE ECU MODULE MODULE FUSE 10 FUSE 11 FUSE 8 CONTROL CONTROL ECU
FUSE 15 FUSE 19 FUSE 16 FUSE 18 FUSE 17 (IF EQUIPPED) (IF EQUIPPED) 10A UNIT UNIT FUSE 3
30A 30A 15A 30A 30A 10A 15A FUSE 9 FUSE 4 20A
20A 30A

A BLK D BLU A B C G GRY A B C G BLU F GRN H BLU C D G H GRN


(NOT
(NOT USED) USED)

RED 14H RED 14G ORG 376A RED 14H RED 14G TAN/ 443 TAN/ 157 PNK 81 WHT 232B (OR WHT 232C GRY 439
WHT WHT E136)

BODY CHASSIS ANTI­LOCK BODY CHASSIS DOOR LOCKS MIRRORS INSTRUMENT TRANSMISSIONS TRANSMISSIONS ENGINE
COMPUTER MODULE BRAKES COMPUTER MODULE SYSTEM SYSTEM CLUSTER SYSTEM SYSTEM CONTROLS
SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM

RED 14E
POWER DISTRIBUTION
MODULE

LEFT POWER SPARE IGNITION BULKHEAD RIGHT POWER BULKHEAD RADIO SPARE CHASSIS BULKHEAD SPARE VCU BLOWER
WINDOW CB FUSE 6 SWITCH MODULE WINDOW CB MODULE DIAGNOSTICS FUSE 24 MODULE MODULE FUSE 23 FUSE 1 MOTOR
(IF EQUIPPED) 15A FUSE 5 FUSE 20 (IF EQUIPPED) FUSE 22 FUSE 12 FUSE 13 FUSE 7 10A FUSE 2
FUSE 14 5A 30A FUSE 21 30A 20A 30A 30A 30A
15A 15A

B C D E F G H BLK D E F H GRY E BLU A B GRN


(NOT
USED)
TAN/ 363 PNK 52 RED 14H TAN/ 363R RED 14H RED 14E RED 14G RED 14H (NOT USED) GRY 439B LT BLU 98F
WHT WHT

POWER BODY POWER BODY COMPUTER CHASSIS BODY


WINDOWS COMPUTER WINDOWS COMPUTER DATA LINES & MODULE COMPUTER ENGINE AIR
SYSTEM SYSTEM SYSTEM SYSTEM SOUND SYSTEMS SYSTEM CONTROLS CONDITIONING
SYSTEM SYSTEM
PNK 52
A
IGNITION
SWITCH

ACC START ACC START


ACC
START
OFF RUN OFF RUN OFF RUN

B D C E F

PNK 15 PNK 306A PNK 305

PNK 306 PNK 305 VEHICLE


A5 PNK 15
IGN SW CRANK ACCESSORIES
A3 PNK 306
IGN SW ON
A1 PNK 305
IGN SW ACC
B6
12V RECEPTACLE
F TAN/WHT 57
12V OUTPUT
B5

BULKHEAD
MODULE TAN/ 57
WHT
TAN/ 57
B
WHT
CIGARETTE B
LIGHTER POWER POWER
12V+
RECEPTACLE 2 RECEPTACLE 1
(W/O CENTER (W/ CENTER
CONSOLE) GND CONSOLE)

A A

BLK GND BLK GND

12V RECEPTACLE

BLK GND

LEFT FRONTWALL
INTERIOR
GROUND
207159

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 42/52
18/11/2016 Printer Friendly View

POWER MIRRORS

Fig 1: Power Mirrors Circuit
HOT AT HOT AT
ALL TIMES ALL TIMES
POWER
FUSE 12 FUSE 11 DISTRIBUTION
RADIO/DIGN MIRRORS MODULE
20A 15A

H BLK H BLU

12 TAN 474A01 RED 14E TAN/ 157


WHT

10 RED 14E

7 TAN 474C01 BATTERY


8 TAN 474D01 POWER
SPLICE PACK

2 TAN 474B01

11 BRN 29A

9 BLK/WHT GNDE
INTERIOR
LIGHTS
SMART SWITCH 1 SYSTEM

TAN/WHT
BRN
29A

157
B3 TAN 474B01 A1 A2
SMART SW 1 INP
B2 TAN 474D01 DUAL
BLK/WHT

SMART SW 1 ID2
B1 TAN 474C01 MIRROR
GNDE

SMART SW 1 ID1 SWITCH
B4 TAN 474A01
SMART SW 1 IND
B7

BATTERY
E TAN/WHT 76A
SPARE 10A GROUND
HSD/RH HTD MIR

SPARE 10A F TAN/WHT 76A


HSD/LH HTD MIR B4
BULKHEAD L R L R
MODULE
A4 B2 B1 B4 B3 A3

157D

157C
157B

157E

157A
TAN/WHT

TAN/WHT

TAN/WHT

TAN/WHT

TAN/WHT
GND
BLK

EXTERIOR EXTERIOR
LIGHTS LIGHTS
SYSTEM SYSTEM
TAN/WHT

TAN/WHT

TAN/WHT

TAN/WHT

TAN/WHT

TAN/WHT

TAN/WHT

TAN/WHT
157C

BRN

157D

157C

BRN
157A

157B

157E
76A

46A

76A

46A
E C B A F E C B A F
YEL

YEL
ORG
RED

BRN

GRN
NCA

NCA

ORG
RED

BRN

GRN
NCA

NCA

LEFT RIGHT
POWER POWER
MIRROR MIRROR
ASSEMBLY ASSEMBLY
M M M M
HEATER VERT HORIZ HEATER VERT HORIZ MARKER
MOTOR MOTOR MARKER MOTOR MOTOR
BLK

BLK

BLK
BLK

ANTENNA ANTENNA
MOUNT MOUNT
BLK
BLU

BLK

BLU

H D D H
GND

GND

GND

GND
BLK

BLK
BLK

BLK

GND BLK BLK GND BLK GND BLK GND


GND
BLK

LEFT EXTERIOR
FRONTWALL GND
206686

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 43/52
18/11/2016 Printer Friendly View

POWER WINDOWS

Fig 1: Power Windows Circuit

HOT AT ALL TIMES
MAIN POWER
DISTRIBUTION
LEFT WDO RIGHT WDO MODULE
CB14 CB21
15A 15A

B F BLK

TAN/WHT

TAN/WHT
363R
363
B TAN/WHT 363A 363U TAN/WHT B

M M
A TAN/WHT 363E 363D TAN/WHT A

LEFT POWER RIGHT POWER
WINDOW WINDOW
MOTOR MOTOR

9 9

7 7

6 BLK GND GND BLK 6


ON ON
5B TAN/WHT 363E 363D TAN/WHT 5B
OFF OFF
4 4
ON ON

3 TAN/WHT 363 363R TAN/WHT 3


ON ON
2B TAN/WHT 363A 363U TAN/WHT 2B
OFF OFF
1 BLK GND GND BLK 1
ON ON

8 BLK GND GND BLK 8

10 BRN 29A 29A BRN 10

LEFT POWER RIGHT POWER
GND
29A

WINDOW SWITCH WINDOW SWITCH
BRN

BLK

INTERIOR GND STUD
LIGHTS (LEFT FRONTWALL
SYSTEM INTERIOR)
206682

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 44/52
18/11/2016 Printer Friendly View

RADIO

Fig 1: Radio Circuit

HOT AT
ALL TIMES
POWER
LEFT RIGHT RADIO/ DISTRIBUTION
OVERHEAD CB MIRROR CB MIRROR CB DIAGNOSTICS MODULE
ANTENNA ANTENNA ANTENNA FUSE 12
20A

H
BLK
RED
14E
NCA A NCA
CB CABLE

A
A NCA TAN/WHT 479 NCA BATTERY
LH ANTENNA
POWER
SPLICEPACK
A NCA TAN/WHT 479 NCA
RH ANTENNA

C
NCA A NCA
AM/FM ANT

295B
TAN/WHT
MULTIPLEXER
CB ANTENNA

NCA
CB ANTENNA

A TAN/WHT 295B
POWER SUPPLY
B TAN/WHT 95FL 95FL TAN/WHT A
LEFT FRONT SPEAKER FEED
C TAN/WHT 95FR
RIGHT FRONT SPEAKER FEED
D TAN/WHT 295A 95FL TAN/WHT B
ACC SUPPLY
E TAN/WHT 95FR
RIGHT FRONT SPEAKER RETURN
F TAN/WHT 95FL LEFT FRONT
LEFT FRONT SPEAKER RETURN
C1 SPEAKER

A BLK GND
GND
B
LEFT REAR SPEAKER FEED
C 95FR TAN/WHT A
RIGHT REAR SPEAKER FEED
D
RIGHT REAR SPEAKER RETURN
E 95FR TAN/WHT B
LEFT REAR SPEAKER RETURN
F
GND
BLK

N/A
C2 RIGHT FRONT
SPEAKER

RADIO AM/FM & WEATHER BAND
LEFT FRONT WALL
INTERIOR GROUND
295A TAN/WHT A10 ACC
C6C RADIO

BULKHEAD
MODULE

207162

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 45/52
18/11/2016 Printer Friendly View

STARTING/CHARGING

Fig 1: Charging Circuit

HOT AT
ALL TIMES
POWER
BLKHD MOD DISTRIBUTION
FUSE 22 MODULE
30A

D RED 14H
G

BLK

VBAT1
B3
SPARE 8.0A G PNK 81C
HSD/IGN OTHER B5
A

BULKHEAD MODULE IGNITION POWER
STARTING
SPLICEPACK SP12A
CIRCUIT
J

RED
6
BATTERY
123G

GNDA

15B
RED 16

RED 16

RED 6
PNK

GNDA

PNK
BLK

BLK

BLK/WHT
GNDE

ENGINE
BLOCK
GROUND
STARTER

BATTERY
ALTERNATOR GROUND
207155

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 46/52
18/11/2016 Printer Friendly View

Fig 2: Starting Circuit

HOT AT ALL TIMES
IGNITION
SWITCH
ACC START

OFF RUN

B
15
PNK
IGNITION SWITCH A5 PNK 15
CRANK B6
B PNK 15A
STARTER RELAY
B4
BULKHEAD MODULE

86 PNK 15A W/ OVERCRANK 15T PNK B


PROTECTION
85 PNK (OR BLK) 15T (OR GND)
GND BLK A
W/O OVERCRANK BLK GND
87 PNK 15C PROTECTION OVERCRANK
PROTECTION
SWITCH
30 PNK 15B (TEMPERATURE
ACTIVATED
SWITCH)
STARTER
MAGNETIC
RELAY

GND

GND
BLK

BLK
RED
6

ENGINE STARTER
CHARGING LEFT BLOCK GROUND
CIRCUIT FRONTWALL GROUND (CATERPILLAR)
BATTERY EXTERIOR (MBE)
GROUND
15C
15B
RED 16

RED 6
PNK

PNK

BLK GND
BLK/WHT
GNDE

BATTERY LEFT FORWARD
GROUND CHASSIS
STARTER GROUND

207154

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 47/52
18/11/2016 Printer Friendly View

TRANSMISSION

Fig 1: A/T Circuit

1 BLK/WHT GNDE BLK/WHT GNDE BATTERY


BATT GND
2 WHT E1102 GROUND
IGNITION POWER POWER
3 WHT E1103
BATT PWR DISTRIBUTION
4 WHT E1104 SYSTEM
IGNITION POWER
5 BLK/WHT GNDE
BATT GND
6 WHT E1106 E1106 WHT 1
PTO ENABLE W/ NEUTRAL LKUP (IN +)
7 WHT E1107 E1107 WHT 2
EXH BK & PRESELECT ROST (IN +)
8 WHT E1108 E1108 WHT 3
AUTO NEUTRAL FOR PTO
9 WHT E1109 E1109 WHT 4
KICKDOWN SWITCH (IN ­)
10 WHT E1110 E1110 WHT 5
SEC SWITCH SCHEDULE (IN ­)
11 WHT E1111 E1111 WHT 6
AUX FCTN RANGE INHIBIT (IN ­)
12 WHT E1112 E1119 WHT 7
OVERDRIVE DISABLE (IN ­)
13 E1120 WHT 8
ABS ACTIVE (IN ­)
14 E1121 WHT 9
INPUT FUNCTION 9 (IN ­)
15 E1122 WHT 10
N/A
16 11
PWM THROTTLE
17 E1128 WHT 12
N/A
18
N/A TRANSMISSION CHASSIS
19 WHT E1119 MATING CONNECTOR
PTO ENABLE (OUT ­)
20 WHT E1120
EXHAUST BK ENABLE (OUT ­)
21 WHT E1121 E1123 WHT C11
RANGE IND (OUT ­) OPT IND 7
22 WHT E1122 C2
OUT PUT SPD IND (OUT ­)
23 WHT E1123 E1124 WHT A4 TRANS
RANGE INHIBITED IND (OUT ­)
24 WHT E1124 TEMP IND
SUMP TEMP IND (OUT ­)
25 WHT E1125 E1125 WHT B8
CHECK TRANS IND (OUT ­) OPT IND 6
26 C1
VEH SPD (NON­ZERO CRSNG)
27 ICU3 CLUSTER
VEH SPD (ZERO CRSG)
28 WHT E1128
SIG RETURN
29 YEL 1939+T 9
J1939 HIGH
30
CLASS 2 (J1850) DATA LINK COMPUTER DATA
31
J1939 SHIELD LINES SYSTEM
32 DK GRN 1939­T 7
J1939 LOW
J1 E1112 WHT 6
(GRAY CONNECTOR)

E1128 WHT 5B

1 WHT E1201 POWER DISTRIBUTION 4


C PRESS SWITCH
2 WHT E1202 SYSTEM 3
D PRESS SWITCH
3 WHT E1203
E PRESS SWITCH INTERIOR LIGHTS
4 WHT E1204 81C PNK 2B
R PRESS SWITCH SYSTEM
5 WHT E1205
NSBU SWITCH (A)
6 WHT E1206 1
NSBU SWITCH (B)
7 WHT E1207 GND BLK 8
NSBU SWITCH (C)
8 WHT E1208
NSBU SWITCH (P)
9
THROTTLE POS SNSR
10 WHT E1210 29A BRN 10
SUMP TEMP
11
N/A TRANSMISSION
12
ENG WTR TEMP OVERDRIVE SWITCH
13 WHT E1213
TURBINE SPD (HIGH)
14 WHT E1214
TURBINE SPD (LOW)
15 WHT E1215 E1205 WHT A
OUTPUT SPD (HIGH)
16 WHT E1216
OUTPUT SPD (LOW)
17 TAN E1217
ENG SPD (HIGH)
18 TAN E1218 E1206 WHT D
ENG SPD (LOW)
19
THROTTLE POS SNSR PWR
20 WHT E1220
SNSR GND
21 WHT E1221 E1207 WHT B
TRANS ID
22 WHT E1222
A SOLENOID (HIGH)
23 WHT E1223
A SOLENOID (LOW)
24 WHT E1224 E1208 WHT C
B SOLENOID (HIGH)
25 WHT E1225 C4
B SOLENOID (LOW)
26 WHT E1226
C SOLENOID
27 WHT E1227 GND WHT D
D SOLENOID
28 WHT E1228
E SOLENOID
29 WHT E1229 15 PNK E
F (TCC) SLND­TRQ CNVRTR CLUTCH
30 WHT E1230
N/A
31 WHT E1231 GND BLK G
SOLENOID PWR
32 WHT C7
PWM SOLENOID PWR
J2
TRANSMISSION
E1218

E1217

E1216

E1215

E1214

E1213

(RED CONNECTOR)
GND

TRANSMISSION CONTROL NSBU
15

CONTROL ECU
WHT

WHT

WHT

WHT
TAN

TAN

PNK

BLK
E1232
E1231
E1230
E1229
E1228
E1227
E1226
E1225
E1224
E1223
E1222
E1221
E1220
E1210
E1204
E1203
E1202
E1201

B A B A B A A C
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT

V R S C U J W B A P N M L T H G K E F D

ENGINE TRANSMISSION MATING CONNECTOR ENGINE OUTPUT TURBINE CLUTCH


SPEED SPEED SPEED SWITCH
SENSOR SENSOR SENSOR

207160

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 48/52
18/11/2016 Printer Friendly View

Fig 2: Axle Lock Circuit

HOT AT
ALL TIMES
CHASSIS POWER
FUSE 13 DISTRIBUTION
MODULE
30A

E GRY
RED 14G

14G RED J
VBAT3
C4
A LT GRN/WHT 87D 87D LT GRN/WHT A
PRESS SWITCH INPUT (+) AMU AIN

C LT GRN/WHT 87C 87C LT GRN/WHT H


SOLENOID COIL IN (+) AMU SOLENOID
C5
B BLK GND
PRESS SWITCH OUTPUT (­) CHASSIS MODULE

D BLK GND
SOLENOID COIL OUT (+)

AXLE LOCK CONTROL
AIR MANIFOLD UNIT BLK GND

REAR
CROSSMEMBER 
NO. 1 GROUND

B4 TAN 474A01 474A01 TAN 12 (­)


SWITCH 1 INDICATOR
B1 TAN 474C01 474C01 TAN 7 R1
SMART SWITCH 1 ID1
B2 TAN 474D01 474D01 TAN 8 R2
SMART SWITCH 1 ID2
B3 TAN 474B01 P1 R5
SMART SWITCH 1 IN
474B01 TAN 2 P2
B7
BULKHEAD MODULE P3 R3

R4

29A BRN 11 D1
INSTRUMENT GNDE BLK/WHT 9
CLUSTER
14E RED 10 (+) D2
SYSTEM

SMART SWITCH 1

207161

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 49/52
18/11/2016 Printer Friendly View

Fig 3: Transmission Circuit, Meritor EOA Range Shift

B NCA NCA B

LOW
SOLENOID
A NCA NCA NCA A

NCA
NEUTRAL SWITCH NCA B
A NCA
HIGH

NCA
NCA
SOLENOID
NCA A
B NCA
SOLENOID ASSEMBLY
REVERSE
B NCA
A NCA

A NCA
B NCA

A NCA
B NCA
C NCA
D NCA
E NCA
NCA
SWITCH
(OPTIONAL)

J2
F
CONNECTS TO CONNECTS TO CONNECTS TO
VEHICLE WIRING VEHICLE WIRING VEHICLE WIRING
C

C
D
B

B
A

A
ORG
WHT

WHT
GRN

BLU

GRN

BLU
YEL

YEL
BLK

BLK
NCA

RESUME
LO HI LO HI SWITCH
NCA

NCA

SET
NCA

NCA

SWITCH
PAUSE
SWITCH

SHIFT KNOB SHIFT KNOB
281875 (OPTIONAL)

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 50/52
18/11/2016 Printer Friendly View

For additional transmission wiring diagrams, see TRANSMISSION WIRING DIAGRAMS article.

WIPER/WASHER

Fig 1: Wiper/Washer Circuit

HOT AT
ALL TIMES
POWER
BLKHD MOD
DISTRIBUTION
FUSE
30A MODULE

G BLK

RED
14H
D RED 14H D NCA
VBAT1
C DK BLU 317 317 DK BLU F NCA BAT
WIPER PARKED
F DK BLU 318 318 DK BLU B NCA H
WIPER HIGH

H DK BLU 316 316 DK BLU C NCA L


WIPER LOW
G DK BLU 320 GND BLK A NCA GND
M
WASHER PUMP
B3
SPRE DIN 8/ L DK BLU 320A WIPER MOTOR
WASHER LEV B4 GND BLK
GND STUD
B YEL 1939+ (LEFT FRONTWALL
CAN HIGH
J DK GRN 1939­ EXTERIOR)
CAN LOW
B2
GND BLK 2
COMPUTER
BULKHEAD MODULE
DATA LINES
SYSTEM M
320 DK BLU 1
D5 YEL 1939+ 320A
J1939 (+) WASHER PUMP
D9 DK GRN 1939­
J1939 (­) MOTOR
C2
B5 TAN 473 DK BLU 2 NCA
STALK SW COM IN
B7 TAN 473B
WASHER IN
A2 TAN 473C TAN CRUISE CONTROL
WIPER IN
473 SYSTEM 1 NCA
C1
473C

473B

ICU3 CLUSTER
473

WASHER
LEVEL
6 TAN

5 TAN
1 TAN

SWITCH
GNDE
BLK/WHT

SWITCH 9
COMMON
RESISTIVE LADDER

RESISTIVE LADDER

RETURN
HI BEAM/WASHER

R10 R9
WIPER

BLK/WHT

1. WIPER HIGH
GNDE

10
 2. WIPER LOW 8
 3. WIPER­INTERMITTENT 5 1
7
 4. WIPER­INTERMITTENT 4
 5. WIPER­INTERMITTENT 3 2 6
S1
 6. WIPER­INTERMITTENT 2 3 5
 7. WIPER­INTERMITTENT 1 4 BATTERY
 8. NORM STATE WIPER (OFF) GROUND
 9. NORM STATE WASH/HI BEAM
 10. WINDSHIELD WASHER
R8 R7 R6 R5 R4 R3 R2 R1

STALK/MULTI­FUNCTION SWITCH
206684

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 51/52
18/11/2016 Printer Friendly View

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 52/52

You might also like