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1998 Freightliner FL Series ­ FL­70

Repair: SYSTEM WIRING DIAGRAMS Print Date: 18/11/2016
AIR CONDITIONING

Fig 1: A/C Circuit, R­12

HOT AT HOT AT HOT AT

ALL TIMES ALL TIMES ALL TIMES
POWER
DISTRIBUTION
MODULE
FUSE FUSE FUSE
B5 A7 A15
10A 15A 40A

NCA 98A NCA 98 NCA 98

98R NCA 87
98 NCA 87A

NCA GND 98T NCA 30

NCA 98Z

NCA 98A GND NCA 85

NCA 98A 98L NCA 86

COMPRESSOR HEATER BLOWER
CLUTCH RELAY RELAY

98T NCA

NCA 98A M
GND NCA

BLOWER MOTOR
NCA (OR BLK) 98A

BINARY SWITCH
98R NCA

98Y NCA

NCA (OR BLK) 98A 98E NCA

RESISTOR
NCA GND

AIR CONDITIONER
98Y NCA
COMPRESSOR CLUTCH
L
98E NCA M
H
NCA 98Z
98L NCA

NCA 98Z
98Z NCA
THERMOSTATIC
SWITCH
98 NCA
NCA 98Z
NCA 98Z BLOWER MOTOR
NCA 98Z SWITCH
NCA 98Z

DEFROSTER/
DEHUMIDIFIER 87A
MICROSWITCH 98 NCA 87

98 NCA 30

POWER 85
NCA 98Z 71 NCA
DISTRIBUTION
SYSTEM
GND NCA 86
NCA 98Z
HEATER/
AIR CONDITIONER AIR CONDITIONER
ON/OFF RELAY
MICROSWITCH

205800

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Fig 2: A/C Circuit, R­134A

HOT AT HOT AT HOT AT

ALL TIMES ALL TIMES ALL TIMES
POWER
DISTRIBUTION
MODULE
FUSE FUSE FUSE
B5 A7 A15
10A 15A 40A

NCA 98A NCA 98 NCA 98

98R NCA 87
98 NCA 87A

NCA GND 98T NCA 30

NCA 98Z

NCA 98A GND NCA 85

NCA 98A 98L NCA 86

COMPRESSOR HEATER BLOWER
CLUTCH RELAY RELAY

98T NCA

NCA 98A M
GND NCA

BLOWER MOTOR
NCA (OR BLK) 98A

BINARY SWITCH
98R NCA

98Y NCA

NCA (OR BLK) 98A 98E NCA

RESISTOR
NCA GND

AIR CONDITIONER
98Y NCA
COMPRESSOR CLUTCH
L
98E NCA M
H
NCA 98Z
98L NCA

NCA 98Z
98Z NCA
THERMOSTATIC
SWITCH
98 NCA
NCA 98Z
NCA 98Z BLOWER MOTOR
NCA 98Z SWITCH
NCA 98Z

DEFROSTER/
DEHUMIDIFIER 87A
MICROSWITCH 98 NCA 87

98 NCA 30

POWER 85
NCA 98Z 71 NCA
DISTRIBUTION
SYSTEM
GND NCA 86
NCA 98Z
HEATER/
AIR CONDITIONER AIR CONDITIONER
ON/OFF RELAY
MICROSWITCH

205800

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Fig 3: Manual A/C Circuit, R­134A (1 of 2)
HOT BAR HOT AT
IGNITION ALL TIMES
POWER
DISTRIBUTION
MODULE
FUSE FUSE FUSE FUSE FUSE
XI A10 B5 A15 A7
10A 5A 10A 40A 15A

71
98

98

98
NCA

NCA

NCA
98A

NCA

NCA
98Z NCA
1

98S NCA
2

COOLING NCA 98 GND NCA

FANS
71 NCA

98 NCA

2
RED NCA 98 98S NCA
V IGN
1 HEATER/AC RELAY
BLU NCA 98A
A/C CLUTCH
3
ORG NCA 98
FAN
4
BLK NCA GND 98S NCA
GROUND
98Z NCA
5 C
GRN NCA 98A
THERMOSTAT

98L NCA

98E NCA H
1
WHT NCA M
LOW PRESS RTN L
98Y NCA
2
WHT/BLK NCA
LOW PRESS SWITCH
3 MAIN HEATER
YEL NCA A/C SWITCH
HIGH PRESS RTN
4
YEL/BLK
HIGH PRESS SWITCH

RED
RED
GRN
GRN 98Y NCA
98E NCA
HVAC APADS UNIT
98R NCA

BLOWER RESISTOR

NCA NCA

NCA NCA 98R NCA

98 NCA
HIGH PRESSURE PRES­
SWITCH SURE
SWITCH 98T NCA
98Z
NCA

NCA NCA 98L NCA

98A
98A
98A

98A

GND NCA
NCA
NCA
NCA

NCA

NCA NCA
HEATER BLOWER
LOW PRESSURE RELAY
SWITCH
CUMMNS EXCEPT
C10/C12 CUMMINS
C10/C12

98T NCA
98A

98A

98A

98Z

98Z

98Z

98Z

98Z

M
NCA

NCA

NCA

NCA
NCA

NCA

NCA

NCA

NCA

GND NCA
NCA 98A
BLOWER MOTOR

NCA

A/C
COMPRESSOR
CLUTCH
A/C CLUTCH THERMOSTAT A/C ON­OFF
SWITCH
RELAY
205791

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Fig 4: Manual A/C Circuit, R­134A (2 of 2)

NCA 98Z
1
98R NCA

NCA 98Z 98L NCA

2

98Z NCA

NCA

AUXILARY
HVAC RELAY

98G NCA
NCA 98W

NCA 98S 98H NCA

NCA 98L 98W NCA

NCA 98G 98R NCA

HVAC RESISTOR UNIT
FAN SWITCH

NCA 98G
M
BLOWER MOTOR

NCA 98S
VIGN (12V)

(CCW­COLD)
NCA 98U
POT (CCW­COLD)

NCA 98J (CW­HOT)

POT (CW­HOT)

NCA 98P
POT (CIR­TAP)

NCA 98W POTENTIOMETER

WTRV+ TEMPERATURE

NCA 98W
WTRV+ AUXILIARY HVAC CONTROL PANEL

NCA 98X
WTRV­

NCA 98X
WTRV­

DISCHARGE TEMP
CONTROLLER

BEHR AUXILIARY HVAC UNIT

205792

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ANTI­LOCK BRAKES

Fig 1: Anti­lock Brakes Circuit, Bendix
HOT IN ON HOT AT
OR START ALL TIMES
POWER
CIRCUIT CIRCUIT DISTRIBUTION
NCA GND BREAKER BREAKER MODULE
30A 30A

NCA B4C

ABS WARNING
LAMP

NCA

NCA

NCA
B4A
71

71
87A NCA B4C

85
NCA 71

NCA 71 71 NCA 85
30 NCA 71
GND NCA
86 NCA B3F 86

ABS INDICATOR 30
B4A NCA
LAMP RELAY

87A
A1 NCA GND
GROUND LEFT
A2 NCA GND NCA GND B1K NCA 87
GROUND FRAME
A3 NCA GND RAIL
GROUND ABS PWR RELAY
B1 NCA B1B
BATTERY VOLTAGE
B2
B3
C1 NCA B1F
RF M­21 SOURCE
C2
C3
D1 NCA B1J
RF M­21 HOLD
D2
D3
E1 NCA B1H
RF M­21 EXH
E2
E3 NCA B3F
ABS WARNING LMP
F1 NCA B2F
LF M­21 EXH
F2
F3
G1 NCA B2G
LF M­21 HOLD
G2 NCA B3A
SERIAL A + DIAGNOSTIC
G3 NCA B3B
SERIAL B ­ CONNECTOR
H1 NCA B1G
LF M­21 SOURCE
H2 NCA B2H
RF WHL SPD SENS
H3 NCA B3K
RF WHL SPD SENS
J1 NCA B3J
LF WHL SPD SENS
J2 NCA B3H
LF WHL SPD SENS
J3 NCA GND
GROUND LEFT FRAME RAIL RETARDER
K1 NCA B3G B3G NCA
RETARDER INTERRUPT INTERRUPT
K2 NCA B2K CONNECTOR
ECU PWR +12V
K3 NCA B1K
ECU PWR +12V

A1 NCA 1E
RR M­21 SOURCE
A2
A3
B1 NCA 2E
RR M­21 HOLD
B2
B3
C1 NCA 2D
RR M­21 EXH
C2
C3
D1 NCA 1B
LR M­21 EXH
D2
D3
E1 NCA 1C
LR M­21 HOLD
E2 NCA 3D
RR WHL SPD SENS
E3 NCA 3C
RR WHL SPD SENS
F1 NCA 1D
LR M­21 SOURCE
F2 NCA 3E
LR WHL SPD SENS
F3 NCA 2C
LR WHL SPD SENS

ELECTRONIC CONTROL UNIT
(MOUNTED ON VALVE)
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
B1G

B2G
B3H

B2H

B1H
B3K

B2F

B1F
B3J

B1J
3C

3D

1D

1C

2D
1B

2E

1E

NCA 2C B C A A C B B C A A C B

NCA 3E

LEFT WHEEL
RIGHT WHEEL LEFT WHEEL RIGHT WHEEL
SENSOR
SENSOR LEFT ABS RIGHT ABS SENSOR SENSOR LEFT ABS RIGHT ABS
(REAR AXLE)
(REAR AXLE) MODULATOR VALVE MODULATOR VALVE (FWD AXLE) (FWD AXLE) MODULATOR VALVE MODULATOR VALVE
(REAR AXLE) (REAR AXLE) (FWD AXLE) (FWD AXLE)
205927

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Fig 2: Anti­lock Brakes Circuit, WABCO (1 of 2)
HOT IN ON HOT AT
OR START ALL TIMES
POWER
DISTRIBUTION
MODULE
FUSE FUSE FUSE FUSE FUSE
IGN CONT 5A ABS PWR 10A 10A
10A 30A

XR1

XR2
X9
X71D

X71D
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
XBAT

XBAT
NOTE: ON 6X4 TRACTORS WITH SPRING­TYPE SUSPENSION,
THE WHEEL SENSORS ARE LOCATED ON THE FORWARD­REAR AXLE.
IF EQUIPPED WITH AIR SUSPENSION, THE COMPONENTS
ARE ON THE REARMOST AXLE.

X71D
NCA
XR2 NCA
1
XR1 NCA
2
X9 NCA
3
X71D NCA
4
1 NCA X1 X1 NCA
5
2 BLK X2
3 NCA X3 X3 NCA
6
4 BRN X4 X4 BRN
7
5 BLU X5 X5 BLU
8
6 BRN X6 X6 BRN
9
7 BLU X7 X7 BLU
10
8 NCA X8 X8 NCA
11
9 NCA X9 X9 NCA
12
10 NCA X10
(NOT USED)
11 NCA X11 X11 NCA
13
12
13 NCA X13 X13 NCA
14
14 NCA X14 X14 NCA
15
15 BLK X15
16 BRN X16
17 BRN X17
18 BLK X18
19 NCA X19
20 BLK X20
21 BRN X21 X21 BRN
16
22 BLU X22 X22 BLU
17
23 BRN X23 X23 BRN
18
24 BLU X24 X24 BLU
19
25 NCA X25 X25 NCA
20
26 NCA X26 X26 NCA
21
27 NCA X27 X27 NCA
22
28 NCA X28 X28 NCA
23
29 NCA X29 X29 NCA
24
30 NCA X30 X30 NCA
25
31 NCA X31 X31 NCA
26
32 BRN X32
33 BLK X33
34 BLK X34
35 BRN X35
36 X19 NCA
27
37
38
39 GND BRN
28
40 GND BRN
29
41
42
43
44
45
46
47
48
49
50
51 BLK X51
52 BRN X52
53 BLK X53
54 BRN X54

ELECTRONIC
CONTROL UNIT
BRN

BRN

BRN

BRN

BRN

BRN
BLK

BLK

BLK

BLK

BLK

BLK
X54

X53

X52

X51

X35

X18

X34

X17

X33

X16

X32

X15

BRN
GND

BRN
GND
BLK

BLK
X20

X2

LEFT WHEEL E RIGHT WHEEL F LEFT WHEEL C RIGHT WHEEL B RIGHT WHEEL D LEFT WHEEL A RIGHT ASR LEFT ASR

SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR VALVE VALVE
(REAR AXLE 2) (REAR AXLE 2) (REAR AXLE 1) (FWD AXLE) (REAR AXLE 1) (FWD AXLE)
TRACTION CONTROL
205925

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Fig 3: Anti­lock Brakes Circuit, WABCO (2 of 2)
X4 BRN

X5 BLU
NOTE: ON 6X4 TRACTORS WITH SPRING­TYPE
SUSPENSIONS THE WHEEL SENSORS
ARE LOCATED ON THE FORWARD­REAR AXLE.
IF EQUIPPED WITH AIR SUSPENSION, THE
GND GRN/YEL
COMPONENTS ARE ON THE REARMOST AXLE.
RIGHT ABS
SOLENOID VALVE
(REAR AXLE 1)
X6 BRN

X7 BLU

NCA XR2 GND GRN/YEL

1
NCA XR1 RIGHT ABS
2
NCA X9 SOLENOID VALVE
3
NCA X71D (FWD AXLE)
4
NCA X1 X21 BRN
5

NCA X3
6
BRN X4 X22 BLU
7
BLU X5
8
BRN X6 GND GRN/YEL
9
BLU X7
10 LEFT ABS
NCA X8 SOLENOID VALVE
11
NCA X9 (REAR AXLE 1)
12
X23 BRN
NCA X11
13

NCA X13 X24 BLU

14
NCA X14
15
GND GRN/YEL

LEFT ABS
SOLENOID VALVE
(FWD AXLE)

X1 NCA
BRN X21
16
BLU X22 XR1 NCA
17
BRN X23
18
BLU X24
19
NCA X25 X71 NCA
20
NCA X26 X8L NCA
21
NCA X27
22 VR1 RELAY
NCA X28
23
NCA X29
24
NCA X30 XR2 NCA
25
NCA X31
26

X71 NCA

XR25 NCA
NCA X19 X19 NCA
27
X1B NCA
VR2 RELAY

BRN GND
28
BRN GND
29
X8L NCA
X8 NCA
XGND
NCA

X71 NCA
GND NCA
X26 NCA
X26L NCA

WARN LAMP
RELAY
GND
NCA

X1B NCA
X121 NCA

X121 NCA
GNDB
X26L
NCA

NCA

NCA

X11 NCA
X3
XGND

GND
GND

GND
NCA

NCA
NCA

NCA

NCA
GND

X31

NCA

NCA

NCA
GND
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA
NCA

71D
X14

X14
X29

X28

X30

X14

X13

X13

X13

X3

X3

X121

ENGINE BRAKE
NCA

B C F E RELAY
TRAC WHL DEEP
ABS SPIN MUD
X121

IND IND SNOW

NCA

IND
INTERFACE ABS (ATC)
OFF ROAD
SWITCH DIAGNOSTIC SWITCH GAUGE CLUSTER ATC FUNCTION SWITCH ATC RELAY
ENGINE (COMPRESSION)
(IF EQUIPPED) (IF EQUIPPED)
BRAKE
205926

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COMPUTER DATA LINES

Fig 1: Computer Data Lines Circuit

HOT AT ALL TIMES 1 DDEC II, DDEC III & CATERPILLAR
POWER
2 CUMMINS M11+
FUSE X5 DISTRIBUTION
MODULE 3 CUMMINS ISB/ISC
5A

331
D900

NCA
(OR C792) 3 2 1
(OR N08) NCA 49 8 C2

NCA
D901
(OR C793)
(OR N27) NCA 50 27 C1
NCA 50­PIN 28­PIN 30­PIN
ENGINE CONTROL
DATALINK TERMINATING MODULE
RESISTOR R2
120 OHMS
NCA J1939­ NCA 21

J1939+ NCA 19
NCA
1587+E NCA 17
DATALINK TERMINATING
RESISTOR R1
120 OHMS 1587­E NCA 18
VC1
VCU
NCA 331
(MB MOD 283 & 286)

A NCA 1587+ 1587+ NCA

B NCA 1587­ 1587­ NCA

ABS/WABCO
WTEC III ECU
NCA 1939+ NCA 1939+
EXCEPT
WTEC III
NCA 1939­ NCA 1939­ J1587­T
(OR E151) NCA 17 17
NCA J1587+T
(OR E142) NCA 8 1
DIAGNOSTIC
1939+
1939­

CONNECTOR M34B S
NCA

NCA

WTEC­III
TRANSMISSION ECU
(WTEC­III)
WT TRANSMISSION ECU
(EXCEPT WTEC­III)
1939+

1939+

1939+
1939­

1939­

1939­
NCA

NCA

NCA

NCA

NCA

NCA

205955 ENGINE ECU ABS ECU TRANSMISSION

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COOLING FAN

Fig 1: Cooling Fan Circuit

HOT AT ALL TIMES

NCA

NCA NCA
NCA
NCA
FAN
OVERRIDE
SWITCH
NCA
NCA

NCA
NCA

FOOT
NCA THROTTLE

NCA
NCA

NCA
NCA

AIR
NCA TEMPERATURE
SENSOR

NCA NCA

ENGINE ECM
NCA

COOLANT
NCA
TEMPERATURE
SENSOR
NCA

NCA
NCA

NCA

NCA

NCA

NCA

FAN RELAY
(IF EQUIPPED)
NCA

FAN CLUTCH ENGINE SPEED A/C PRESSURE

SOLENOID SENSOR SWITCH
VALVE

205814

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CRUISE CONTROL

Fig 1: Cruise Control Circuit, Caterpillar
HOT AT
ALL TIMES
POWER
DISTRIBUTION
FUSE MODULE
20A

THROTTLE
POSITION
SENSOR
C985 NCA A RED

C812
NCA
C986 NCA C WHT
C993 NCA B BLK

C409 NCA
A/T

NCA C993 C C409 NCA C933 NCA

A A/T C993 NCA
TRANS NEUTRAL
NCA C993 SWITCH
NCA C977
NCA C C409 NCA
M/T
NCA A M/T C993 NCA

NCA B
(NOT USED)

CLUTCH SWITCH

C993 NCA 5
24 NCA C977
CLUTCH SWITCH

35 NCA C985 C975 NCA 1

TPS SUPPLY +8V

37 NCA C986 GND1 NCA 10

THROTTLE POS SIG

38 NCA C409 29AA NCA 9

TRANS NEUTRAL SW

20 NCA C975 CRUISE ON/OFF

CRUISE ENABLE SWITCH

29 NCA C993 C993 NCA 3

SENSOR COMMON
C993 NCA
25 NCA C978 C978 NCA 1 SET
CRUISE SET

7 NCA C793 J1587+ NCA A 7

DATA LINK J1587+
DIAGNOSTIC SET
1 NCA C792 J1587­ NCA B CONNECTOR 2 SWITCH
DATA LINK J1587­

15 NCA C979 C979 NCA 8

CRUISE RESUME RESUME
C993 NCA 6
11 NCA C451
TACH DRIVE SIG ­
29AB NCA 9
17 NCA C450
TACH DRIVE SIG + ENGINE GND2 NCA 10
CONTROLS
10 NCA C974 SYSTEM
SPEED0 DRIVE SIG ­

16 NCA C973 CRUISE SET/RESUME

SPEED0 DRIVE SIG + SWITCH

14 NCA C992 29AC NCA

SERVICE BRAKE SW1
29AD NCA
23 NCA C900 GND3 NCA INTERIOR LIGHTS
SERVICE BRAKE SW2 SYSTEM
GND4 NCA
12 NCA C785
VEHICLE SPEED ­

18 NCA C784 C933 NCA A

VEHICLE SPEED + AIR
BRAKE

ENGINE CONTROL MODULE
C992 NCA A
C993 NCA
SERVICE BRAKE
C992 NCA
SWITCH 1

C993 NCA C NCA

HYDRAULIC
BLK A NCA C784 BRAKE C992 NCA B NCA

A NCA
BLK B NCA C785
SERVICE BRAKE
SWITCH 1
VEHICLE
SPEED SENSOR
99 NCA A
AIR
BRAKE

C900 NCA A
C900 NCA 99 NCA
SERVICE BRAKE
C900 NCA
SWITCH 2

99 NCA C NCA
HYDRAULIC
BRAKE C900 NCA A NCA

B NCA

SERVICE BRAKE
SWITCH 2

205822

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Fig 2: Cruise Control Circuit, Cummins ISB/ISC
HOT IN ON HOT AT
OR START ALL TIMES
POWER
DISTRIBUTION
FUSE FUSE FUSE FUSE MODULE
15A 7.5A 7.5A 7.5A

NC26

N98C
N98B
NCA

NCA
N98A

NCA

NCA
N03 NCA A BLK

N07 NCA B BLK

VEHICLE
SPEED SENSOR

B NC NCA

N04 NCA A NO NCA

N10A NCA C COM NCA

CLUTCH SWITCH

NA16 NCA 1
5 NCA NC26
KEY SW PWR
39 NCA N98A
B+
40 NCA N98B N10G NCA 5
B+
38 NCA N98C
B+
A GND3 NCA 10
37 NCA NA16
8 NCA N03 29AC NCA 9
VSS INPUT
19 NCA N07
VSS RETURN
49 NCA J1587+ J1587+ NCA A ENGINE
SAE + DIAGNOSTIC
50 NCA J1587­ J1587­ NCA B CHECK SWITCH
CONNECTOR
SAE ­
27 NCA N04
CLUTCH SIG
14 NCA N02 N02 NCA 1
CRU ON SIG
35 NCA N14
IDLE INCREMENT
36 NCA N23
IDLE DECREMENT
13 NCA N12 N10D NCA 5
CRU SET SIG
7 NCA N22
CRU RESUME SIG
25 NCA N09
THRTL ACTIVE SIG
26 NCA N06 GND1 NCA 10
IDLE ACTIVE SIG
19 NCA N19
TPS RETURN
30 NCA N11 29AA NCA 9
TPS INPUT
29 NCA N18 29AB NCA
TPS ­5VDC

29AE
NCA
33 NCA N13 CRUISE CONTROL
BRAKE SIG ON/OFF SWITCH
20 NCA NB20
WIF RETURN
40 NCA NB40
WIF SIG
B INTERIOR
LIGHTS
ENGINE CONTROL MODULE SYSTEM
GND6 29AB NCA 9

GND1 NCA 10
NCA

GND2 NCA
A NCA NB40 N10B NCA 6

N10B NCA
B NCA NB20 N10E NCA 3

N12 NCA 1 SET

WIF SENSOR

7
86 NCA GND
2
NCA 35G INTERIOR
85
LIGHTS
SYSTEM N22 NCA 8

RESUME
30 NCA N13
CRUISE CONTROL
W/ HYDRAULIC
87 NCA N10 SET/RESUME SWITCH
BRAKES
GND4
N10H

29AD
N23

N14

87A NCA N10C

SERVICE NCA N13

NCA

NCA

NCA

NCA

NCA

BRAKE RELAY
N10F
N18

N11
N19
N06

N09

W/ AIR
BRAKES
10
8

NCA N13
NCA

NCA
NCA
NCA

NCA

NCA

N10
C

D
A
B
E

NCA

SERVICE
BRAKE SWITCH TPS IVS

TPS/IVS SENSOR
IDLE INC/DEL SWITCH
205824

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Fig 3: Cruise Control Circuit, Cummins M11+

HOT IN ON
OR START
POWER
DISTRIBUTION
FUSE MODULE
15A

N03 NCA A BLK

NC26
NCA
N07 NCA B BLK

VEHICLE
SPEED SENSOR

B NCA

N04 NCA A NCA

N10A NCA C NCA

CLUTCH SWITCH

N13 NCA A

N10C NCA A

SERVICE BRAKE
SWITCH

N10G NCA 5
P NCA NA05
SAE J1922+ COMPUTER DATA
N NCA NA23
SAE J1922­ LINES SYSTEM
A NCA NC26 NA16 NCA 1
KEY SW PWR
V NCA NA16
DIAGN
3 NCA N03 GND3 NCA 10
VSS INPUT
7 NCA N07
VSS RETURN
13 NCA N13 29AC NCA 9
BRAKE SIG
27 NCA N27 J1587+ NCA A
SAE J1587+ DIAGNOSTIC
8 NCA N08 J1587­ NCA B CONNECTOR CHECK ENGINE
SAE J1587­ SWITCH
2 NCA N02
CRU ON SIG
14 NCA N14
IDLE INCREMENT
23 NCA N23
IDLE DECREMENT 1
9 NCA N09 N02 NCA
THRTL ACTIVE SIG
6 NCA N06
IDLE ACTIVE SIG
19 NCA N19
TPS RETURN
11 NCA N11 N10D NCA 5
TPS INPUT
18 NCA N18
TPS ­5VDC
4 NCA N04 29AA NCA 9
CLUTCH SIG
12 NCA N12 29AB NCA
CRU SET SIG
22 NCA N22 GND1 NCA 10
CRU RESUME SIG
10 NCA N10

29AE
NCA
SW COMMON
CRUISE CONTROL
ON/OFF SWITCH
ENGINE CONTROL MODULE

INTERIOR
LIGHTS
SYSTEM
29AB NCA 9

A
GND6

PAUSE D NCA N04 GND1 NCA 10

NCA

GND2 NCA
B N10B NCA
PAUSE 6
B NCA N12
C NCA N22 N10B NCA
D N10E NCA 3
COM A NCA N10
N12 NCA 1 SET

NCA N10J 7

ENGINE
CONTROLS 2
B
RES SYSTEM
A NCA N10 N22 NCA 8
C NCA N22 RESUME
A
SET B NCA N12
D NCA N04 CRUISE CONTROL
SET/RESUME SWITCH
GND4
N10H

29AD
N23

N14

SHIFTER CRUISE
CONTROL
NCA

NCA

NCA

NCA

NCA

SWITCH
N10F
N11
N19
N06

N09
NCA N18

10
8

9
NCA
NCA
NCA

NCA

NCA
C

D
A
B
E

TPS IVS

TPS/IVS SENSOR
(ON THROTTLE PEDAL) IDLE INC/DEL SWITCH
205823

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Fig 4: Cruise Control Circuit, DDEC III
HOT AT HOT AT
ALL TIMES ALL TIMES
POWER
DISTRIBUTION
FUSE FUSE MODULE
15A 15A

NCA

D241

D240

D150
D439

D953
NCA

NCA

NCA

NCA

NCA
NCA A BLK

NCA B BLK

VEHICLE SPEED
SENSOR

D953
NCA
B NCA

D531 NCA A NCA

D953A NCA C NCA
A NCA D800
SAE J1922+ COMPUTER DATA CLUTCH SWITCH
B NCA D801 LINES SYSTEM
SAE J1922­
C2 NCA D900 NCA J1587+ A
DATA LINK + DIAGNOSTIC
C1 NCA D901 NCA J1587­ B CONNECTOR
DATA LINK ­
C NCA D241
ECM POWER
A NCA D240 D524 NCA A
ECM POWER
B3 NCA D439
IGNITION TO ECM 12V
D NCA D150
ECM GND
E2 NCA D556 D953B NCA A
VEHICLE SPEED +
E3 NCA D557
VEHICLE SPEED ­ PARK BRAKE
J2 NCA D531 NCA D531 SWITCH
CLUTCH SWITCH
H2 NCA D524
PARK BRAKE SW
G2 NCA D543 D543 NCA A
SERVICE BRAKE SW

D953C NCA A

D953
NCA
SERVICE BRAKE
SWITCH

D953 NCA D953G NCA 5

G1 NCA D528 D528 NCA 1

DIAGN REQ & S/D O/R
F2 NCA D544
CRUISE ENABLE
J1 NCA D541 NCA D541 GND4 NCA 10
SET/COAST
G3 NCA D545 NCA D545
RESUME/ACCEL
D1 NCA D510 29AD NCA 9
PTO/VSG
C3 NCA D952
SENSOR GND
A3 NCA D916 DIAGNOSTIC REQUEST
SENSOR SUPPLY & S/D O/R SWITCH
D2 NCA D417
THROTTLE POS SIG

ENGINE CONTROL MODULE D953D NCA 5

D544 NCA 1

GND1 NCA 10

29AA NCA 9
29AB NCA
29AE
29AF

CRUISE ON/OFF
SWITCH
NCA
NCA

INTERIOR
LIGHTS SYSTEM
D531

D541
D545
D953

D531
D953
D545
D541

29AB NCA 9
GND5 NCA
GND6 NCA
D952
D916

GND1 NCA 10
NCA

NCA
NCA
NCA

NCA
NCA
NCA
NCA

GND2 NCA
NCA
NCA

D953H NCA 6
D

C
B

CRUISE
CONTROL D953H NCA
SWITCH 3
D953E NCA
D541 NCA 1 S/D
PAUSE

PAUSE

D510
D417

D952B
D916B
D916A
D952A

7
COM

RES

SET

2
NCA

NCA
NCA

NCA
NCA
NCA
D
A

SHIFTER
D545 NCA 8
C

C
B

B
A

R/A
TPS
RPM/PTO
INTERFACE CRUISE SET/RESUME
(OPTIONAL) SWITCH
THROTTLE
POSITION
205821 SENSOR

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Fig 5: Cruise Control Circuit, DDEC II
HOT IN HOT IN HOT AT HOT AT
IGNITION IGNITION ALL TIMES ALL TIMES
POWER
DISTRIBUTION
FUSE FUSE FUSE FUSE MODULE
10A 5A 15A 15A

2
4

D241

D240
D439

D953

D953
D439B
NCA

NCA

NCA

NCA

NCA

NCA
D953
NCA

D953
NCA
BLK C NCA D439B
RED B

WHT A NCA D439C

CLUTCH SWITCH

A NCA D439C

D953
NCA
A NCA D439D

SERVICE BRAKE
SWITCH

A NCA D439D

A NCA D439E D439E NCA 85

PARK BRAKE
SWITCH GND NCA 86

B3 NCA D439 D543 NCA 87

IGNITION
30­PIN
D531 NCA 87A
D953A NCA 30
C NCA D241
BANK B POWER CRUISE RELAY

A NCA D240
BANK A POWER

E NCA D150 D451 NCA

HIGH POWER GROUND
5­PIN

D953 NCA
G2 NCA D543
BRAKE/CLUTCH OFF ENGINE CHECK
BUTTON
J2 NCA D531
BRAKE/CLUTCH ON
D953 NCA 5
E1 NCA D451
DIAGNOSTIC REQUEST

G1 NCA D528 D528 NCA 1

STOP ENG OVERRIDE

C2 NCA D900 NCA J1587+ A GND NCA GND NCA 10

DATA LINK +
DIAGNOSTIC INTERIOR
C1 NCA D901 NCA J1587­ B CONNECTOR LIGHTS SYSTEM 29A NCA 29A NCA 9
DATA LINK ­

J1 NCA D541 SHUTDOWN

SET/COAST ON OVERRIDE SWITCH

F1 NCA D542
SET/COAST OFF

F2 NCA D544 D953 NCA 5

RESUME/ACCEL OFF

G3 NCA D545 D953A NCA

RESUME/ACCEL ON 1
D953A NCA
A3 NCA D916
SENSOR SUPPLY
GND NCA 10
D2 NCA D417
THROTTLE POS SIGNAL
29A NCA 9
C3 NCA D952 29A NCA
SENSOR RETURN
CRUISE ON/OFF
E2 NCA D556 SWITCH
VEHICLE SPEED +

E3 NCA D557 29A NCA 9

VEHICLE SPEED ­
30­PIN
GND NCA 10
D557

D556

ENGINE CONTROL MODULE

D953A NCA 6
D952

D417

D916
NCA

NCA

D953A NCA
D953A NCA 3
NCA

NCA

NCA

S/D
D541 NCA 1
C
B

B
A

D542 NCA 7
RED
BLK

BLK

BLK

WHT

D544 NCA 2

D545 NCA 8
R/A
VEHICLE PMTPS
SPEED SENSOR
CRUISE SET/RESUME
SWITCH
205820

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Fig 6: Cruise Control Circuit, MB Module 283
HOT AT
A NCA 36 ALL TIMES
POWER
ANTI LOCK DISTRIBUTION
BRAKES FUSE MODULE
SYSTEM 10A
B NCA 36G NCA 36G

BRAKE
SWITCH

4
439B
NCA
3 NCA GND

1 NCA 36G

2 NCA 457B NCA 440B

HYDRAULIC
BRAKE
4 NCA 440
NCA 440B 439S+ NCA A
SERVICE
BRAKE RELAY
439S­ NCA B
NCA 440
NCA 440B VEHICLE
SPEED SENSOR
AIR
BRAKE
NCA 440 440 NCA C

SERVICE
BRAKE SWITCH
440C NCA A
1 NCA 439N
TRANS SW NEUTRAL TRANSMISSIONS SYSTEM CLUTCH
2 NCA 299A SWITCH
TVC SPEED AXLE ENGINE CONTROLS
3 NCA 439S+ SYSTEM 440 NCA J
VSS SIG
4 NCA 439S­ 440 NCA D
VSS GND
5 440 NCA H
SPLICE 2
6 440 NCA B
7 NCA 440L 440 NCA G
COOLANT LEVEL AIR CONDITIONING SYSTEM
8 440 NCA L
9 NCA 431D ENGINE 440 NCA M
FLAME STRT FUEL VLV
10 NCA 431B CONTROLS
GRID HTR/FLAME STRT SYSTEM ABS RELAY
11 440* NCA 4
12 440 NCA 440* NCA 3
13 NCA 439D+ 1
VCU/PDU CAN HIGH COMPUTER
14
DATA LINES
15 NCA 439D­ SYSTEM 440J NCA 5
VCU/PDU CAN LOW
VC4
440K NCA 2
1
2 NCA 440C 6
CLUTCH
3 NCA 440G 29AF NCA 9
IDLE VALIDATION GND
4 NCA 440E
CC SET/COAST
5 NCA 440F GND6 NCA 10
CC RESUME/ACCEL
6 NCA 440D
CC ON/OFF
7 ENGINE BRAKE SWITCH
8 NCA 440J (OFF/LOW/HIGH)
ENGINE BRAKE LOW
9 NCA 440K GND6 NCA F
ENGINE BRAKE HIGH
10 29AF NCA L
11 GND5 NCA E
SPLICE 1
12 29AE NCA K
13 NCA 440U GND3 NCA C
SHUT DOWN OVERRIDE
14 NCA 440Y AIR 29AC NCA M
A/C FAST IDLE
15 NCA 440Z CONDITIONING
FAN OVERRIDE SYSTEM
16 440 NCA 5
17
18
VC2 440D NCA 1

1 NCA 439B
BAT+
2 NCA 439A D GND7 NCA 10
SPLICE 3
3 NCA 440
SENSOR COMMON
4 440 NCA 9
5 NCA 440H
STOP ENGINE INSTRUMENT
6 NCA 440A CRUISE ON/OFF SWITCH
CHECK ENGINE CLUSTER
7 NCA 431C SYSTEM
PRE HTR IND LAMP SIG
8 29AG NCA 9
9 NCA 440P+
TPS POWER
10 GND7 NCA 10
11 NCA 440T
TPS SIGNAL
12 NCA 440VI 440 NCA 6
IDLE VALIDATION SW 1
13 NCA 440V2
IDLE VALIDATION SW 2 3
14 NCA 440P­ 440 NCA
GND5

29AE
440U

TPS SENSOR COMMON
440

15 NCA 440B
SERVICE BRAKE
16 440E NCA 1 S/D
NCA

NCA

NCA

NCA

17
440P+

440V2
440P­

440VI

440G
440T

NCA
440

18 7
10
1

19
B
NCA
NCA

NCA
NCA
NCA

NCA

20 2
21
VC1 440F NCA 8
VCU R/A
SPEED AXLE
SHUTDOWN
ENGINE CHECK SWITCH CRUISE SET/RESUME
THROTTLE POSITION SENSOR OVERRIDE
SWITCH
205825

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Fig 7: Cruise Control Circuit, MB Module 286
HOT AT
A NCA 36 ALL TIMES
POWER
ANTI LOCK DISTRIBUTION
BRAKES FUSE MODULE
SYSTEM 10A
B NCA 36G NCA 36G

BRAKE
SWITCH

4
439B
NCA
3 NCA GND

1 NCA 36G

2 NCA 457B NCA 440B

HYDRAULIC
BRAKE
4 NCA 440
NCA 440B 439S+ NCA A
SERVICE
BRAKE RELAY
439S­ NCA B
NCA 440
NCA 440B VEHICLE
SPEED SENSOR
AIR
BRAKE
NCA 440 440 NCA C

SERVICE
BRAKE SWITCH
440C NCA A
1 NCA 439N
TRANS SW NEUTRAL TRANSMISSIONS SYSTEM CLUTCH
2 NCA 299A SWITCH
TVC SPEED AXLE ENGINE CONTROLS
3 NCA 439S+ SYSTEM 440 NCA J
VSS SIG
4 NCA 439S­ 440 NCA D
VSS GND
5 440 NCA H
SPLICE 2
6 440 NCA B
7 NCA 440L 440 NCA G
COOLANT LEVEL AIR CONDITIONING SYSTEM
8 440 NCA L
9 NCA 431D ENGINE 440 NCA M
FLAME STRT FUEL VLV
10 NCA 431B CONTROLS
GRID HTR/FLAME STRT SYSTEM ABS RELAY
11 440* NCA 4
12 440 NCA 440* NCA 3
13 NCA 439D+ 1
VCU/PDU CAN HIGH COMPUTER
14
DATA LINES
15 NCA 439D­ SYSTEM 440J NCA 5
VCU/PDU CAN LOW
VC4
440K NCA 2
1
2 NCA 440C 6
CLUTCH
3 NCA 440G 29AF NCA 9
IDLE VALIDATION GND
4 NCA 440E
CC SET/COAST
5 NCA 440F GND6 NCA 10
CC RESUME/ACCEL
6 NCA 440D
CC ON/OFF
7 ENGINE BRAKE SWITCH
8 NCA 440J (OFF/LOW/HIGH)
ENGINE BRAKE LOW
9 NCA 440K GND6 NCA F
ENGINE BRAKE HIGH
10 29AF NCA L
11 GND5 NCA E
SPLICE 1
12 29AE NCA K
13 NCA 440U GND3 NCA C
SHUT DOWN OVERRIDE
14 NCA 440Y AIR 29AC NCA M
A/C FAST IDLE
15 NCA 440Z CONDITIONING
FAN OVERRIDE SYSTEM
16 440 NCA 5
17
18
VC2 440D NCA 1

1 NCA 439B
BAT+
2 NCA 439A D GND7 NCA 10
SPLICE 3
3 NCA 440
SENSOR COMMON
4 440 NCA 9
5 NCA 440H
STOP ENGINE INSTRUMENT
6 NCA 440A CRUISE ON/OFF SWITCH
CHECK ENGINE CLUSTER
7 NCA 431C SYSTEM
PRE HTR IND LAMP SIG
8 29AG NCA 9
9 NCA 440P+
TPS POWER
10 GND7 NCA 10
11 NCA 440T
TPS SIGNAL
12 NCA 440VI 440 NCA 6
IDLE VALIDATION SW 1
13 NCA 440V2
IDLE VALIDATION SW 2 3
14 NCA 440P­ 440 NCA
GND5

29AE
440U

TPS SENSOR COMMON
440

15 NCA 440B
SERVICE BRAKE
16 440E NCA 1 S/D
NCA

NCA

NCA

NCA

17
440P+

440V2
440P­

440VI

440G
440T

NCA
440

18 7
10
1

19
B
NCA
NCA

NCA
NCA
NCA

NCA

20 2
21
VC1 440F NCA 8
VCU R/A
SPEED AXLE
SHUTDOWN
ENGINE CHECK SWITCH CRUISE SET/RESUME
THROTTLE POSITION SENSOR OVERRIDE
SWITCH
205825

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ELECTRONIC SUSPENSION

Fig 1: Electronic Suspension Circuit
HOT AT
ALL TIMES IGNITION
ECAS SYSTEM FAIL ECAS AUTO LOAD
INDICATOR LIGHT TRANSFER OFF
CONSTANT IGN SUPPLIED (RED LENS) INDICATOR LIGHT
PWR CB CB (CENTER GAUGE PANEL) (AMBER LENS)
15A 500MA (CENTER GAUGE PANEL)

BLK

BLK

BLK
BLK
434

81C
NCA

NCA

NCA B

NCA B
NCA A

NCA A
81C

GND

434C
434B
NCA
NCA 81C

81C

81C
NCA

NCA
NCA 434A

STOPLIGHT
SWITCH
(AIR/OIL
JUNCTION
BLOCK)

1 NCA 434
2 NCA J1587+ NCA A
3 DIAGNOSTIC
4 NCA J1587­ NCA B CONNECTOR
5
6
7 NCA 434A
8
9 NCA 81C
10
11
12
13 NCA 434F
14 434F NCA 3
15 NCA 434G 434G NCA 2
16 NCA 434M 434H NCA 1
17 NCA 434N GND NCA 4
18
19 SOLENOID
20 NCA 434K VALVE
21 NCA 434E 81C NCA E
22 NCA 434L
23 434M NCA B
24
25 NCA 434J X12 NCA A
26
27 NCA GND C
28
29 D
30 NCA 434H
31 434C NCA F
32
33 NCA 434B ECAS AUTO LOAD
34 TRANSFER ON/OFF SWITCH
(SWITCH PANEL)
35 NCA 434D

ECAS ECU

3 NCA 434D
CLOCK
4 NCA 434E
DATA
1 NCA 81C
IGN PWR
2 NCA GND
GND

HAND CONTROL
RECEPTACLE ASSY
434N

GND

GND
434J
434K
434L

GND
NCA

NCA
X12
B NCA
C NCA

NCA

NCA
NCA
NCA
NCA

2 1
12
A

DISTANCE ABS ECU
SPEED SIGNAL
LOAD TRANSFER SENSOR
SENDER
MOMENTARY­ON
SWITCH
(SWITCH PANEL)
205997

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ENGINE ACCESSORIES

Fig 1: Engine Brake Circuit, Detroit Diesel DDEC III

ENGINE D953 NCA 6

CONTROL
MODULE
4
K2 NCA D583 D583 NCA 2

D979 NCA 5
D979 NCA 1
K3 NCA D979 D979 NCA

D953 NCA 3
NCA D953 NCA
29A NCA 9
BATTERY INTERIOR LIGHTS
SYSTEM
(INSTRUMENT
ILLUMINATION) GND NCA 10

JAKE BRAKE
SWITCH
205779

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Fig 2: Engine Brake Circuit, Detroit Diesel DDEC II
HOT IN
IGNITION
FUSE
FUSE
BLOCK
10A
D439D CRUISE
NCA
CONTROL
SYSTEM

NCA
NCA D439C

NCA
121
NCA 121A

D439B
SERVICE BRAKE
PRESSURE SWITCH

121B NCA 4

6
1 NCA 121A 121D NCA 2

ENGINE
5 NCA D508 CONTROL
SYSTEM 121C NCA 5
(IDLE GND
121C NCA 1
SIG)
4 NCA 121 121C NCA

2 NCA 121B 121B NCA 3

NCA 121B 121B NCA
THROTTLE 29A NCA 9
L/O RELAY INTERIOR LIGHTS
SYSTEM
(INSTRUMENT
NCA ILLUMINATION) GND NCA 10

RED
(NOT USED) JAKE BRAKE
SWITCH
WHT NCA D439C

BLK NCA D439B

CLUTCH SWITCH
121C

121D
NCA

NCA

FRONT REAR
SOLENOID SOLENOID
VALVE VALVE

205771

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Fig 3: Fuel/Water Separator Circuit

CIRCUIT CIRCUIT CIRCUIT ELECTRICAL

BREAKER BREAKER BREAKER CENTER
3A 20A 5A

NCA

NCA

NCA
362
520

196
NCA 362

NCA GND

NCA 196

NCA 196

HEATER
RELAY

NCA 520
NCA 286 286 NCA
NCA GND
NCA 521 INDICATOR
NCA 521A

INSTRUMENT
FUEL/WATER PANEL
SEPARTATOR
MODULE
(ON ENGINE
SIDE OF
BULKHEAD)
196

NCA 521A
NCA

NCA 521

WATER SENSOR HEATER
ELEMENT

205640

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ENGINE PERFORMANCE

For engine performance wiring diagrams, see ENGINE PERFORMANCE WIRING DIAGRAMS article.

EXTERIOR LIGHTS

Fig 1: Back­up Lamps Circuit

HOT IN ON
OR ACC
POWER
FUSE A3 DISTRIBUTION
10A MODULE

NCA

NCA 120B

BACK­UP
LAMP
SWITCH

NCA 304

NCA 304 NCA 304

BACK­UP BACK­UP
LAMP LAMP

NCA NCA

205919

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Fig 2: Exterior Lamps Circuit

HOT AT HOT AT HOT AT HOT AT HOT AT HOT AT HOT AT HOT AT HOT AT HOT AT
ALL TIMES ALL TIMES ALL TIMES ALL TIMES ALL TIMES ALL TIMES ALL TIMES ALL TIMES ALL TIMES ALL TIMES
POWER
DISTRIBUTION
FUSE B9 FUSE B10 FUSE B4 FUSE B7 FUSE 6 FUSE 2 FUSE 7 FUSE B2 FUSE 8 FUSE BI MODULE
15A 15A 15A 20A 15A 20A 20A 15A 20A 15A

NCA 23
NCA 20A NCA 20 NCA 36 NCA 313 BLU 45 NCA 73 NCA 46A NCA 29 NCA 23A

23 NCA
NCA 29
TURN
SIGNAL 23T NCA
FLASHER

GND NCA
23 BRN
NCA 20A
TRAILER TAIL
LAMP RELAY
NCA 20 NCA 314
OFF 23A NCA
NCA 23F 23F NCA
PARK NCA 20L
HEAD 23A NCA 23A NCA

OFF NCA 20L

NCA 29F
PARK 23D NCA
HEAD NCA 20R
HEADLIGHTS
SYSTEM 23D NCA
HEADLAMP SWITCH
NCA TRACTOR MARKER
LAMP RELAY
NCA 36G
NCA

STOP LAMP
SWITCH GND NCA

MARKER
NCA 36G INTERRUPT
SWITCH
NCA GND 29F NCA
29 NCA
NCA 36
29A NCA

NCA 36C
29D NCA
STOP LAMP RELAY

1 WHT GND HEADLIGHTS 383 NCA

2 BLK 46A SYSTEM
3 YEL 38 PANEL LAMP
RELAY
4 RED 36B
5 GRN 39
6 BRN 23
7 BLU 45 46A NCA

7 WAY TRAILER
CONNECTOR
NCA 314 46T NCA

LEFT GND NCA

NCA 60
46A BLK

NCA 38B NCA 23A TRAILER MARKER

LAMP RELAY
NCA 73
RIGHT LEFT STOP 29A NCA
TAIL LAMP
NCA 61 UTILITY
LAMP NCA
NCA
SWITCH
NCA 61
NCA 39B NCA 23A
29A NCA
NCA NCA 36C RIGHT STOP
TAIL LAMP
NCA

NCA
73B

PANEL DIMMER
46

CONTROL MODULE
NCA
NCA 500
INTERIOR
61 NCA NCA 46F NCA 29A
LIGHTS
SYSTEM
HAZARD ANTI­LOCK RIGHT FRONT
NCA

BRAKES TURN &
46
NCA

NCA

NCA
46

46

SYSTEM MARKER LAMP
NCA

NCA
73B

73B

DIM NCA
NCA GND RIGHT LEFT SIDE SIDE CAB INDICATING
NCA 222 60 NCA NCA 46E UTILITY UTILITY CLEAR CLEAR MARKER LAMP
LAMP LAMP LAMP LAMP LAMP
(7 BULBS)
TURN SIGNAL
LEFT FRONT
SWITCH
HEADLIGHTS TURN &
GND

GND

GND

GND

GND

GND
NCA

NCA

NCA

NCA

NCA

NCA

SYSTEM MARKER LAMP
NCA
61 NCA
INSTRUMENT
CLUSTER SYSTEM 60 NCA NCA 60

205920

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HEADLIGHTS

Fig 1: Headlights Circuit, W/ DRL
HOT AT
ALL TIMES HOT IN IGNITION HOT AT ALL TIMES
POWER
NCA GND DISTRIBUTION
FUSE FUSE FUSE FUSE FUSE FUSE
MODULE
4 A10 3 X4 B9 B10
NCA 309 20A 5A 20A 10A 15A 15A

NCA 309

PARK BRAKE
SWITCH
(HYDRAULIC)

381

71

380

20
28
NCA

NCA

NCA

NCA

NCA

NCA
20A
J8 NCA 309

HYDRAULIC 71 NCA 1
BRAKE
MODULE
NCA 309 222 NCA 2
2
NCA 309

1 NCA 380
20L NCA 3

380
NCA
3 NCA GND 22 NCA 4
21 NCA 5

4 NCA 379B LEFT HEAD

LAMP RELAY

NCA 394 ANTI­LOCK

5
BRAKES
SYSTEM
PARK BRAKE
RELAY
21 NCA
NCA 309
22 NCA

NCA GND NCA GND NCA 22 GND NCA

PARK BRAKE
SWITCH LEFT
(AIR) HEADLAMP

A NCA 379B
PARK BRAKE RLY
B NCA 383
DRL IND CTRL
C NCA 222
HI BEAM CTRL
D NCA 386
IGN PWR
E NCA 387
IGN PWR
F NCA 380
12V
G NCA 382 NCA 20L
DRL DISABLE
H NCA 381
12V

DRL CONTROL
MODULE

21B NCA D11

85 NCA 22
GND NCA C9
86 NCA GND
HIGH BEAM

30 NCA 28

87 NCA 337

FOG LAMP
NCA
222

RELAY

1 NCA 337

23D NCA
5 NCA 27 29F NCA EXTERIOR
LIGHTS
23F NCA SYSTEM
FOG LAMP
SWITCH
NCA 27

NCA GND

LEFT FOG
GND

GND
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
22D

21D

20R

22D

21D

20R

20A

29F

23F
222

222

20L

LAMP
71

20

NCA GND NCA GND 3 1 5

2

6
4

NCA 27 OFF
HEAD HEAD
RIGHT FOG TURN
PARK OFF PARK
LAMP SIGNAL
RIGHT HEADLAMP RIGHT HEADLAMP
SWITCH
RELAY HEADLAMP SWITCH

205908

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Fig 2: Headlights Circuit, W/O DRL

HOT IN IGNITION HOT AT ALL TIMES
POWER
DISTRIBUTION
FUSE FUSE FUSE FUSE FUSE
MODULE
A10 3 X4 B9 B10
5A 20A 10A 15A 15A
NCA GND

NCA 309
NCA 309

71

380

20
28
NCA

NCA

NCA

NCA

NCA
20A
PARK BRAKE
SWITCH
(HYDRAULIC)

J8 NCA 309 71 NCA 1

HYDRAULIC 222 NCA 2

BRAKE
MODULE

20L NCA 3
NCA 309
2
NCA 309 22 NCA 4
21 NCA 5
1 NCA 380
LEFT HEAD
LAMP RELAY

3 NCA GND

NCA 394 INSTRUMENT

5
CLUSTER
SYSTEM
PARK BRAKE
RELAY
21 NCA
NCA 309
22 NCA

NCA GND NCA GND NCA 22 GND NCA

PARK BRAKE
SWITCH LEFT
(AIR) HEADLAMP

85 NCA 22

86 NCA GND

30 NCA 28

87 NCA 337
21B NCA D11
FOG LAMP
RELAY
GND NCA C9

HIGH BEAM
1 NCA 337

5 NCA 27

FOG LAMP
NCA
222

SWITCH

NCA 27

23D NCA
NCA GND 29F NCA EXTERIOR
LIGHTS
23F NCA SYSTEM
LEFT FOG
LAMP
GND

GND
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
22D

21D

20R

22D

21D

20R

20A

29F

23F
222

222

20L
71

20

NCA GND NCA GND 3 1 5

2

6
4

NCA 27 OFF
HEAD HEAD
RIGHT FOG TURN
PARK OFF PARK
LAMP SIGNAL
RIGHT HEADLAMP RIGHT HEADLAMP
SWITCH
RELAY HEADLAMP SWITCH

205909

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HORN

Fig 1: Horn Circuit

HOT AT
ALL TIMES
POWER
DISTRIBUTION
FUSE MODULE
15A

NCA 26

NCA 26 NCA 26

HORN HORN

NCA 25 NCA 25

NCA 25

HORN
SWITCH

NCA GND

205993

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INSTRUMENT CLUSTER

Fig 1: Instrument Cluster Circuit (1 of 2)
C8
NCA GND HOT AT HOT IN HOT AT HOT IN HOT AT
5 BULBS ALL TIMES ON OR START ALL TIMES ON OR START ALL TIMES
C5
FUSE FUSE FUSE FUSE FUSE
15A 10A 15A 5A 5A
VOLTMETER
D12

NCA

NCA

NCA

NCA

NCA

NCA
81C
339

388

391
FUEL GAUGE

26

71
D6

D5 NCA 396A

WATER
TEMPERATURE GAUGE

41
NCA
1
2
3

41
NCA
4 1 NCA 150G
WARNING SYSTEM
5 2
SPEEDOMETER CONN1 3 NCA 191B
(OPTIONAL) 4 NCA 502
ENGINE HOUR 5 NCA 81C 391 NCA
TACHOMETER METER 1
6 NCA 183A 388 NCA
2
7 NCA 137 (OR 516)
STARTING/CHARGING SYSTEM
8 NCA 29A 71 NCA
INTERIOR LIGHTS SYSTEM 3
9 NCA GND
1 10 NCA 223
TRANSMISSIONS SYSTEM
2 11 NCA 390 390 NCA
4
3 12
4 13 NCA 274
TRANSMISSIONS SYSTEM
TRANSMISSION OIL CONN2 14 NCA 286 396A NCA
TEMPERATURE GAUGE 5
D13
CONN C

41 NCA
6
C13

TRANSMISSION 41 NCA
7
TEMPERATURE IND 1 NCA 150D
WARNING SYSTEM
C10 2 NCA 18C

ENGINE SHUT 3 NCA 34
DOWN IND DO NOT 4
SHIFT IND
D1 5 NCA 119 119 NCA
8
6 NCA 119B 119B NCA
9
C6 7
8 NCA 60A
GLW PLG EXTERIOR LIGHTS SYSTEM
IND AIR FILTER 9 NCA 150G
RESTR IND WARNING SYSTEM
C3 10 NCA 61A 191B NCA
EXTERIOR LIGHTS SYSTEM 10
11 NCA 21B
HEADLIGHTS SYSTEM
C14 12 NCA 47 47 NCA
11
13 NCA 30 30 NCA
12
WATER IN 14 183A NCA
FUEL IND 13
15 NCA 339 286 NCA
14
16 NCA 394
C7 CONN D

NO CHARGE 1 NCA GND 394 NCA

WATER IND 15
2 NCA 117
TEMPERATURE 
D3 OIL PRESSURE IND 3 NCA 81C
D2 4 NCA 118
5 NCA
D11
CONN 1
(SPEEDO)
HIGH BEAM
IND
1 NCA GND
2 NCA 162
C4 3 NCA 81C
4 NCA 163
LEFT TURN
IND OIL LEVEL
IND CONN 2
D10 (TACH & ENGINE
HOUR METER,
C9 D8 IF EQUIPPED)

RIGHT TURN
IND
WARNING
NCA

NCA

NCA
18C
502

34

BUZZER
C1
MB ENGINE LOW OIL WATER
D9 WATER LOW OIL LEVEL PRESSURE TEMPERATURE
BRAKE LEVEL IND SWITCH WARNING SWITCH
PRESSURE SWITCH
IND
NCA

NCA

NCA

NCA
163

162

118

117

C11
NCA

GND

GND

GND
NCA

NCA

NCA

D15 D16
30

PARKING
BRAKE
IND
TACHOMETER 2 SPEED SPEEDOMETER
SENDER AXLES SENDER
INSTRUMENTATION MODULE
RELAY
205902

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Fig 2: Instrument Cluster Circuit (2 of 2)
ABS BRAKE FLUID LEFT DOOR RIGHT DOOR
ABS SYSTEM RELAY HYDRAULIC
PRESSURE SWITCH SWITCH
BRAKE
DIFFERENTIAL BUZZER
SWITCH ABS MOTOR

M
87 87A 30 86 85

41

41
334

334

396
NCA

NCA

NCA

NCA

NCA
396A
NCA
391
392

392
398

393

389
GND

GND
NCA

NCA
36F
NCA

NCA

NCA

NCA

NCA

NCA

NCA
334 NCA NCA 334

334
NCA
397
NCA
EXTERIOR 500 NCA A12
EXTERIOR
LIGHTS SYSTEM 396 NCA E2
LIGHTS
SYSTEM 397 NCA F10
389 NCA N9
398 NCA L13
36F NCA K11
393 NCA M15
394 NCA C1
NCA 391 390 NCA D3
1
NCA 388 388 NCA B7
2
309 NCA J8
NCA 71 395 NCA H14
3
GND NCA G4

HYDRAULIC
NCA 390
4 BRAKE
MODULE

NCA
NCA 396A
5

395 NCA
NCA 41
6

GND NCA
NCA 41
7 BRAKE FLUID
INDICATOR
SWITCH
18B NCA

303
NCA
NCA 119
8
NCA 119B GND NCA
9
SECONDARY LOW
AIR PRESSURE
SWITCH
NCA 191B 303 NCA
10

NCA 47
11
NCA 30 GND NCA
12
NCA 183A
13 PRIMARY LOW
NCA 286 AIR PRESSURE
14
SWITCH
GND NCA

NCA 394
15
309 NCA

PARK BRAKE
SWITCH
(HYDRAULIC)

5
394 NCA
309
NCA
NCA
183A

191B

4
379B NCA
HEADLIGHTS
SYSTEM
ENGINE AIR
NCA

INTAKE FILTER
RESTRICTION 3
SWITCH GND NCA
309
NCA
GND

NCA
NCA

380
FLAME 1
START 71 NCA
MODULE
NCA

NCA

NCA

NCA
286

393

(GLOW PLUG
30

47

309 NCA 2
SYSTEM)
309 NCA
WATER FUEL PARK BRAKE
TRANSMISSION ABS BRAKE
IN FUEL LEVEL RELAY
TEMPERATURE FLUID FLOW
SWITCH SENDER SWITCH
119B

SENDER
119

309 NCA
NCA

NCA
GND

GND

GND

GND
NCA

NCA

NCA

NCA

GND NCA GND NCA

PARK BRAKE
SWITCH
(AIR)

WATER
TEMPERATURE
SENDER
205903

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INTERIOR LIGHTS

Fig 1: Courtesy Lamps Circuit
HOT AT
ALL TIMES

FUSE
B6
15A
334 NCA

41 NCA
NCA 41
RIGHT DOOR
SWITCH

41 NCA 41 NCA 41 NCA

334 NCA

LEFT DOOR
SWITCH

ANTI LOCK
397 NCA 334 NCA
BRAKES
SYSTEM

334 NCA

DIODE
NCA 334
NCA 41

41 NCA

NCA 41 NCA 334 NCA 334 NCA 41 NCA 41 NCA 334

CREW RIGHT LEFT

CAB DOME/ OFF CAB DOME/ OFF CAB DOME/
ON READING DOOR READING ON READING
LAMP ON LAMP DOOR LAMP
DOOR
OFF

NCA GND NCA GND NCA GND

NCA GND

205972

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Fig 2: Instrument Illumination Circuit

HOT W/ HEADLAMP
SWITCH ENERGIZED

PANEL DIMMER
CONTROL MODULE

NCA
29A

NCA
NCA NCA

NCA NCA

VOLTMETER OUTSIDE
TEMPERATURE
DISPLAY

NCA
NCA

NCA
NCA
FUEL LEVEL
GAUGE DIAGNOSTIC
SWITCH
NCA

NCA

NCA
29A

NCA

NCA
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
WATER TRANSMISSION SPEEDO­ GEAR TACHO­ HEATER HEAD­ CRUISE CRUISE JAKE
TEMPER­ OIL TEMPER­ METER POSITION METER & A/C LAMPS ON/OFF SET/ BRAKE
ATURE ATURE GAUGE INDICATION SWITCH SWITCH SWITCH RESUME SWITCH
GAUGE SWITCH
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

205973

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POWER DISTRIBUTION

Fig 1: Power Distribution Circuit
NCA 14

RED

NCA
52
NCA 82

RED
NCA

NCA

IGNITION

NCA

NCA

NCA
SWITCH

NCA
16

82
START ACC START ACC START ACC
BATTERY LOCK RUN LOCK LOCK
RUN RUN
POWER OFF OFF OFF
STUD S ACC IGN
ALTERNATOR 12 VOLT STARTER FUEL
BATTERY 1 BATTERY 2 BATTERY 3 CRANKING RELAY SOLENOID
NCA 305 NCA 306
MOTOR RELAY
NCA 166

FUSE A C
NCA 14 NCA 15
A9
TO FUSE A1, 15A TO FUSE 5, 10A
10A
(DIAGRAM 1 OF 1) (DIAGRAM 1 OF 1)
NCA 166A
TO ETHER
INJECTOR
NCA 150R
STARTING/ M
CHARGING ALARM & SHUTDOWN POWER
SYSTEM CONTROL MODULE DISTRIBUTION
MODULE

FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE B
A4 X5 2 6 7 8 B1 B4 B7 A7 A15 B5 B2
TO FUSE B3, 15A
30A 5A 20A 15A 20A 20A 15A 15A 20A 15A 40A 5A 15A
(DIAGRAM 1 OF 1)

NCA 343 NCA 331 NCA 73 NCA 45 NCA 46A NCA 23A NCA 23 NCA 36 NCA 313 NCA 98S NCA 98 NCA 98A NCA 29
GLOW
PLUG NCA 23 NCA 339
SWITCH
FEED

"FLAME START" COMPUTER EXTERIOR LIGHTS AIR CONDITIONING INTERIOR INSTRUMENT

INTAKE AIR DATA LINES SYSTEM SYSTEM LIGHTS CLUSTER
HEATER SYSTEM SYSTEM SYSTEM SYSTEM

POWER
FROM FUSE B2, 15A DISTRIBUTION
(DIAGRAM 1 OF 1) MODULE
B

FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE ABS ABS
B3 X3 10 B6 B8 B9 B10 3 4 CB 1 CB 2
15A 20A 15A 10A 15A 15A 20A 20A 15A 15A

NCA NCA NCA 196 NCA NCA 312 NCA 20A NCA 20A NCA 28 NCA 196
381 NCA 376A NCA 376B
TO FUEL/
WATER TO DRL
SEPARATOR NCA 41 NCA 26 MODULE
NCA 302 RELAY

ENGINE INTERIOR HORNS SOUND HEADLIGHTS ANTI­LOCK

SOUND CONTROLS LIGHTS SYSTEMS SYSTEM BRAKES SYSTEM
NCA 57 SYSTEMS SYSTEM SYSTEM

CIGAR FROM IGNITION SWITCH
LIGHTER (DIAGRAM 1 OF 1)
A

NCA 305
POWER
DISTRIBUTION
NCA GND MODULE
FUSE FUSE FUSE FUSE FUSE
9 20 A1 A3 A5
5A 15A 15A 10A 15A

NCA 362 NCA 333 NCA 315 NCA NCA

NCA 300 NCA 120B NCA 80 NCA 177

FUEL/ AIR BRAKE WIPER/WASHER SOUND EXTERIOR MIRRORS INSTRUMENT

FROM WATER SYSTEM SYSTEM SYSTEMS LIGHTS SYSTEMS CLUSTER
IGNITION SWITCH SEPARATOR DRYER SYSTEM SYSTEM
(DIAGRAM 1 OF 1) HEATER (BACK­UP (MIRROR
LAMP SWITCH) HEATERS)
C
POWER
NCA 306 DISTRIBUTION
MODULE

FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE
5 A2 X2 A6 A8 A10 A11 A13 B14 B15 X1 X4
10A 10A 10A 5A 5A 10A 10A 15A 10A 10A

NCA 224 NCA 99 NCA NCA 81C NCA 388 NCA NCA 363R NCA 376C NCA 344 NCA NCA 98 NCA 380
2­SPD TO ABS (TO MIRROR
AXLE HYDRAULIC HEATERS)
POWER "FLAME START" HEADLIGHTS
SHIFT BRAKE NCA 71 NCA 71 NCA 363L NCA 76
WINDOWS INTAKE AIR SYSTEM
MODULE
SYSTEM HEATER SYSTEM (DRL)
(ETHER AIR
ENGINE INSTRUMENT HEAD­ AIR ANTI­LOCK POWER DEFOGGER
ASSIST) CONDITIONING
CONTROLS CLUSTER LIGHTS CONDITIONING BRAKES WINDOWS SYSTEM
SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM ECU SYSTEM SYSTEM
206275

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POWER WINDOWS

Fig 1: Power Windows Circuit

HOT IN ON HOT IN ON
OR START OR START
POWER
DISTRIBUTION
FUSE FUSE MODULE
15A 15A

363R
363L
NCA

NCA

363R

363R

363R

363R
363L

363L
NCA

NCA

NCA

NCA

NCA

NCA
LEFT
WINDOW
SWITCH
LEFT
DOOR
RIGHT
WINDOW
DN DN SWITCH

UP UP
GND

GND

GND

364
365
NCA
29A

NCA

NCA

NCA

NCA

NCA
GND

GND

GND

365L

364L
NCA

NCA
29A
NCA

NCA

NCA

NCA

363R

363R
NCA

NCA

LEFT POWER RIGHT
WINDOW WINDOW
MOTOR SWITCH

DN
NCA

NCA

NCA
29A

29A

29A

UP

PANEL
GND

364
365
NCA

NCA

NCA

DIMMER
CONTROL
MODULE
RIGHT
POWER
WINDOW M
MOTOR
205869

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RADIO

Fig 1: Radio Circuit

HOT AT HOT IN ON HOT AT

ALL TIMES OR ACC ALL TIMES
POWER
FUSE B8 FUSE A3 FUSE B3 DISTRIBUTION
10A 10A 15A MODULE
CB
ANTENNA
NCA 312 NCA 300 NCA 302

NCA

NCA
CB
NCA
SHLD
302 NCA
PWR
NCA
GND

NCA 312 CB RADIO

12VDC CONSTANT
NCA 300
12VDC IGN ACCLEAD
NCA 95K 95K NCA
R SPKR ­
NCA 95A RIGHT
R SPKR + SPEAKER
NCA 95J 95A NCA
L SPKR ­
NCA 95
L SPKR +
NCA
12VDC_GND

RADIO 95J NCA

LEFT
SPEAKER
95 NCA

206245

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STARTING/CHARGING

Fig 1: Charging Circuit

HOT IN ON HOT IN ON
OR START OR START
POWER
FUSE FUSE DISTRIBUTION
A2 A6 MODULE
10A 10A

NCA 99 NCA 81C

RED
RED
RED RED NCA 71 NCA 81C

BATTERY 1 BATTERY 2 BATTERY 3 C5

INSTRUMENTATION
MODULE
CHARGE
IND

BLK
BLK BLK
C7
NCA GND
NCA 137

POWER
DISTRIBUTION
SYSTEM DIODE

STARTING
CIRCUIT
14
82

16

NCA 16 NCA 71 NCA 137

RED
RED
NCA

NCA

CRANKING
MOTOR ALTERNATOR

206268

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Fig 2: Starting Circuit

HOT AT ALL TIMES
IGNITION
START KEYSWITCH
ACC

OFF ON

GND NCA

NCA 15A
15 NCA

82 NCA

74 NCA

RED RED NCA 82 NCA 74 ESSEX

MAGNETIC
NCA
SWITCH

BATTERY 1
BATT+ START GND
15 NCA

15A NCA
M
BLK GND PUSHBUTTON
START SWITCH
GND
CRANKING MOTOR
206267

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TRANSMISSION

Fig 1: Transmission Circuit, Except WTEC­III (1 of 2)
HOT AT HOT IN HOT IN
ALL TIMES ON OR START IGNITION
POWER
DISTRIBUTION
POWER FUSE IGNITION MODULE
BREAKER 10A BREAKER
15A 15A

1B 2B

E136

E146

E146
81C
NCA

NCA

NCA

NCA
1 NCA E135 SHIFT CONTROL
2 NCA E136 E136 NCA 1 NCA
3 NCA E137
4 NCA E138 E143 NCA 7 NCA
5 NCA E139
6 NCA E140 E160 NCA 5 NCA
7 NCA E141
8 NCA E142 COMPUTER DATA E168 NCA 4 NCA
9 NCA E143 LINES SYSTEM NCA E143
10 NCA E144/GND E108 NCA 6 NCA
11 NCA E136
12 NCA E146 E135 NCA
1
13 NCA E147 E118 NCA
2
14 NCA E148 E119 NCA
3
15 NCA E149 E112 NCA
4
16 NCA E150 E132 NCA
5
17 NCA E151 COMPUTER DATA E146 NCA
LINES SYSTEM 6
18 NCA E143 NCA GND E123 NCA
7
19 NCA E153 E153 NCA
8
20 NCA E154 ANTI­LOCK BRAKES SYSTEM E138 NCA
9
21 NCA E155 E155 NCA
10
22 NCA E156 E137 NCA
11
23 NCA E157 INSTRUMENT CLUSTER SYSTEM E105 (OR 274) NCA
12
24 NCA E158 E139 NCA
INTERIOR LIGHTS SYSTEM 13
25 E148 NCA
14
26 NCA E160
27 NCA E161 E161 NCA
15
28 NCA E162 E150 NCA
16
29 NCA E163 E163 NCA
17
30 E162 NCA
18
31 NCA E165 E165 NCA
19
32
33 E117 NCA
20
34 NCA E168
M34B
1
2 NCA E102 E102 NCA
21
3 NCA E103 E103 NCA
22
4 NCA E104 E104 NCA
23
5 NCA E105 (OR 274)
6 NCA E106 E106 NCA
24
7 NCA E107 E107 NCA
25
8 NCA E108 E131 NCA
26
9 NCA E109 E120 NCA
27
10 NCA E110 E110 NCA
28
11 E147 NCA
29
12 NCA E112 E156 NCA
30
13 NCA E113
14 NCA E114 E114 NCA
31
15 NCA E115 (OR 223) E141 NCA
32
16 E140 NCA
33
17 NCA E117 E149 NCA
34
18 NCA E118
19 NCA E119
20 NCA E120 E115 (OR 223) NCA
35
21 NCA E121 E121 NCA
36
22 NCA E122 E122 NCA
37
23 NCA E123
24 NCA E124 E124 NCA
38
25 NCA E125 E125 NCA
39
26
27 NCA E127 E127 NCA
40
28 NCA E128 E128 NCA
41
29 NCA E129 E129 NCA
42
30 NCA E130 E130 NCA
43
31 NCA E131
32 NCA E132 POWER
STARTING/CHARGING DISTRIBUTION
33 SYSTEM SYSTEM
(OR 274)

(OR 274)

34 NCA E134
E123
E123
GND

GND

E113

M34A
120B
120B

120B
(OR 223)

(OR 223)

15E

(OR 120)

WT TRANSMISSION
15
E115

E115

E105

E105
NCA

NCA

NCA

NCA

NCA
81C
NCA
E134

E109
NCA

NCA

NCA
NCA
NCA

NCA

NCA
NCA

NCA

NCA

NCA

ECU
304
NCA

NCA

A B C10 C13 C5
86

30

87

86

30

87
85

85

SUMP EXTERIOR
DO NOT LIGHTS
TEMP
SHIFT SYSTEM
IND LT
IND LT (OPT)
RETARDER
SOLENOID
206242 DASH CLUSTER NEUTRAL/START RELAY BACKUP LAMP RELAY

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Fig 2: Transmission Circuit, Except WTEC­III (2 of 2)

16­PIN
VIW OPT
MATING
CONNECTOR
NCA E135 E114 NCA 1
1 O/P (­)
NCA E118 E118 NCA 2
2 I/P (+)
NCA E119 E119 NCA 3
3 I/P (+)
NCA E112 E112 NCA 4
4 O/P (+)
NCA E132 E132 NCA 5
5 O/P (­)
NCA E146 E146 NCA 6
6 ING +12V
NCA E123 E123 NCA 7
7 NEUT SIG (+)
NCA E153 E153 NCA 8
8 I/P (­)
NCA E138 E155 NCA 9
9 I/P (­)
NCA E155 E125 NCA 10
10 RTRDR IND (­)
NCA E137 E137 NCA 11
11 SRVC BRK (­)
NCA E105 (OR 274) E105 (OR 274) NCA 12
12 O/P (­)
NCA E139 E161 NCA 13
13 SIG GND
NCA E148 E163 NCA 14
14 RTRDR ENBL (­)
E115 (OR 223) NCA 15
DNS LT (­)
NCA E161 E117 NCA 16
15 IP (­)
NCA E150
16
NCA E163
17
NCA E162
18
NCA E165 E102 NCA A NCA
19
E103 NCA B NCA
NCA E117 E104 NCA C NCA
20
E106 NCA D NCA
E107 NCA E NCA
E110 NCA F NCA
NCA E102 E120 NCA G NCA
21
NCA E103 E121 NCA H NCA
22
NCA E104 I NCA
23
E128 NCA J NCA
NCA E106 E129 NCA K NCA
24
NCA E107 E130 NCA L NCA
25
NCA E131 E131 NCA M NCA
26
NCA E120 E135 NCA N NCA
27
NCA E110 O NCA
28
NCA E147 E147 NCA P NCA
29
NCA E156 Q NCA
30
R NCA
NCA E114 S NCA
31
NCA E141 T NCA
32
NCA E140 E140 NCA U NCA
33
NCA E149 E149 NCA V NCA
34
E161 NCA W NCA
E162 NCA X NCA
NCA E115 (OR 223) E165 NCA Y NCA
35
NCA E121 Z NCA
36
NCA E122
37
WT TRANSMISSION
ELECTRONICS
NCA E124
38
NCA E125
39

NCA E127
40
NCA E128
41
NCA E129
42
NCA E130
43
E127

E122

E148

E139

E141

E150

E140

E149

E138

E135

E135

E156

E124
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

A B B A A B A B A B A B C

RETARDER OUTPUT ENGINE TURBINE RETARDER THROTTLE

ACCUMULATOR SPEED SPEED SPEED TEMPERATURE POSITION
SOLENOID VALVE SENSOR SENSOR SENSOR SENSOR SENSOR
206243 (HD SRS) (MECH ENGINES)

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Fig 3: Transmission Circuit, WTEC­III (1 of 2)
HOT AT HOT IN ON HOT IN ON
ALL TIMES OR START OR START
POWER
TRANS DISTRIBUTION
TRANS 120B NCA E
PWR IGN MODULE IGN RUN
FUSE FUSE
10A BREAKER MATING
10A 10A CONNECTOR
CC1
IB

EXTERIOR LIGHTS E304 NCA 87

 SYSTEM

E136

E146

E146
81C
NCA

NCA

NCA

NCA
87A

120B NCA 30
120B NCA
1 NCA E136
BAT POS
2 NCA E114 120B NCA 85
GP OP­1
3 NCA E132
GP OP­2
4 NCA E113 E113 NCA 86
REVERSE SIG
5 NCA E167
GP OP­8 BACKUP
6 NCA E123
NEUT SIG LAMP RELAY
7
8 NCA E124 STARTING/CHARGING 15 NCA 87
SNSR PWR SYSTEM
9
10 POWER DISTRIBUTION 15E NCA 30
11 NCA E155 SYSTEM
GP IP­1
12 NCA E153
GP IP­2
13 NCA E118 E123 NCA 85
GP IP­3
14
15 GND NCA 86
16 NCA E136 GND NCA
BAT POS
17 NCA E143 NCA E143/GND NEUTRAL/
BAT GND START RELAY
18 NCA E125
GP OP­4
19 NCA E105
GP OP­5
20 NCA E157 INSTRUMENT
MPH SIG 0­12V CLUSTER SYSTEM RETARDER
21 CONTROLLER
22 NCA E112 E124 NCA C
GP OP­3
23 E135 NCA A
24 E164 NCA B
25
26 NCA E146
IGN SIG
27 NCA E154 E154 NCA 30
OP IP­5 ABS
28
29 NCA E137 E161 NCA 87
GP IP­7
30 NCA E117
GP IP­8
31 NCA E161 ABS RETARDER
DIGITAL GND RELAY
32 NCA E143 NCA E143/GND
BAT GND
CONNECTOR ''V"
(GRAY)
1 NCA J1587+T J1587+T NCA A DATA LINK
E142 J1587+
2 J1587­T NCA B HARNESS
CONNECTOR
3 NCA E124
SNSR PWR
4 NCA E146 GND NCA B
IGN SIG GND (V)
5 NCA E170 E146 NCA A
PRI SHFT DB­1 IGN SIG
6 NCA E171 E167 NCA C
PRI SHFT DB­2 OP­8 (­) (OP SPD­A: V)
7 NCA E172 E167 NCA
PRI SHFT DB­4
8 NCA E173 E166 NCA D
PRI SHFT DB­8 OP­7 RNG IND
9 NCA E174 E161 NCA E
PRI SHF PAR SIG GND
10 NCA E175 E161 NCA F
SHFT SEL MODE SIG GND
11 NCA E119
GP IP­4 6­PIN VIM OPT
12 MATING CONNECTOR
13
14 NCA E180 E114 NCA 1
SHFT SEL DSPL OP­1 (­) (RNG IND NEUT V)
15 NCA E176 E118 NCA 2
GP OP­6 IP­3 (+) (PTO RQST)
16 NCA E136 E119 NCA 3
BAT POS IP­4 (+) (E­BRK RQST)
17 NCA J1587­T E112 NCA 4
E151 J1587­ OP­3 (+) (PTO ENABL: V)
18 NCA E166 E132 NCA 5
GP OP­7 OP­2 (­) (E­BRK ENBL)
19 NCA E135 E146 NCA 6
ANALOG GND IGN 12V +
20 NCA E164 E161 NCA 7
RTDR MDL TN SIG SIG GND
21 E153 NCA 8
IP­2 (­) (AUX)
22 ENGINE E155 NCA 9
IP­1 (­) (AUX)
23 CONTROLS E125 NCA 10
SYSTEM OP­4 (­) (RTDR IND)
24 E137 NCA 11
IP­7 (­) (BRAKE START)
25 E169 NCA 12
IP 12 (­) (E­BRK RQST­2)
26 NCA E169
GP IP­12
27 NCA E163 E161 NCA E161 NCA 13
GP IP­6 SIG GND
28 E163 NCA 14
IP­6 (­) (RTDR RQST)
29 E167 NCA 15
OP­8 (­) (OP SPD­A)
30 NCA E157 E117 NCA 16
MPH SIG 0­12V IP­8 (­) (AUTO NEUT)
31 NCA E115 GND NCA
CHK TRANS LT­ 16­PIN VIW MATING
32 NCA E143 CONNECTOR
BAT GND
CONNECTOR ''S" E187 (OR 29A)
223)

(BLACK)
E105

WTEC­III
81C
E115 (OR

E143
E136
E176
E180
E175
E174
E173
E172
E171
E170
E124
E186
E188

TRANSMISSION ECU
(OR 274)
NCA

NCA

NCA

NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA

C10 C13 C5
P R L S M E D C B A N T V U
CHK TRANS
TRANS TEMP
(DNS) IND LT
IND LT (OPT)
PANEL
SHIFT CONTROL
LIGHTS
206240 DASH CLUSTER

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Fig 4: Transmission Circuit, WTEC­III (2 of 2)

NCA A NCA E102

NCA B NCA E103
NCA C NCA E104
NCA D NCA E124 E102 NCA 1
A,D,J SOL+
NCA E NCA E107 E121 NCA 2
B,E SOL+
NCA F NCA E110 E107 NCA 3
F­SOL+
NCA G NCA E120 E120 NCA 4
A­SOL­
NCA H NCA E121 E103 NCA 5
C­SOL­
NCA J NCA E128 E129 NCA 6
E­SOL­
NCA K NCA E129 E104 NCA 7
G­SOL­
NCA L NCA E130 8
NCA M NCA E131 E124 NCA 9
SNSR PWR
NCA N NCA E135 E156 NCA 10
THRTL POS SNSR
NCA P NCA E147 11
NCA U NCA E140 E162 NCA 12
C3 PRESS
NCA V NCA E149 E195 NCA 13
TRANS ID
NCA W NCA E195 E141 NCA 14
ENGINE SPD SNSR+
NCA X NCA E162 E149 NCA 15
T­SPEED SNSR+
NCA Y NCA E165 E139 NCA 16
OP SPD SNSR+
E130 NCA 17
C,G SOL+
WT TRANSMISSION 18
ELECTRONICS
E116 NCA 19
H­N SOL SUPPLY
E128 NCA 20
B­SOL­
E131 NCA 21
D­SOL­
E110 NCA 22
F­SOL­
E127 NCA 23
H­SOL LOW
E101 NCA 24
N­SOL­
E135 NCA 25
ANLOG GND
E165 NCA 26
OIL LVL
E147 NCA 27
SUMP TEMP IN
E138 NCA 28
RTDR TEMP IN
C NCA E124 NCA E124 29
E150 NCA 30
ENGINE SPD SNSR­
B NCA E156 E140 NCA 31
T­SPD SNSR­
NCA E135 E148 NCA 32
OP SPD SNSR­
A NCA E135 CONNECTOR "T"
(BLUE) WTEC­III
THROTTLE POSITION TRANSMISSION ECU
SENSOR (TPS)
(MECH ENGINE)

A NCA E141
E138 NCA A
B NCA E150
E135 NCA B
ENGINE SPEED
SENSOR (ESS)
RETARDER
TEMPERATURE
SENSOR (RTS)

A NCA E149 NCA E149

B NCA E140 E101 NCA A

TURBINE SPEED E116 NCA B

SENSOR (TSS)
(HD)
RETARDER
ACCUMULATOR
SOLENOID (RAS)
B NCA E116 VALVE

A NCA E127

RETARDER
SOLENOID (RS)

A NCA E139

B NCA E148

OUTPUT SPEED
SENSOR (OSS)

206241

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For additional transmission wiring diagrams, see TRANSMISSION WIRING DIAGRAMS article.

WARNING SYSTEMS

Fig 1: Buzzer Circuit

HOT IN HOT IN ON
ON OR START OR ACC
POWER
FUSE FUSE DISTRIBUTION
10A 15A MODULE

NCA 81C NCA 177

NCA 81C

173 NCA
NCA 81C

LOW OIL LOW COOLANT
PRESSURE/HIGH LEVEL PROBE
COOLANT
TEMPERATURE
LIGHT
NCA
173 NCA
NCA 177 NCA
150G NCA
NCA
LOW COOLANT
WARNING LEVEL MODULE
BUZZER

NCA 34

LOW OIL
PRESSURE
SWITCH

NCA 18C

HIGH COOLANT
TEMPERATURE
NCA 150G

SWITCH
NCA

NCA

NCA

NCA

NCA

DIODE DIODE LOW COOLANT

LEVEL LIGHT
205962

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Fig 2: EDM Circuit
HOT IN ON
OR START

FUSE

306
NCA
A NCA 306
IGN
B
C
D NCA 1587+ COMPUTER
J1587+
E NCA 1587­ DATA LINES
J1587­ SYSTEM
F NCA GND
GROUND GAUGE
40B
A NCA 119 119 NCA D5
WATER TEMP
B
C NCA 18C
WATER LP
D NCA 34 18C NCA D2
OIL LP
E
40A 34 NCA D3 WATER/OIL
EDM IND

INSTRUMENT
CLUSTER
85 NCA 18C
86 NCA 306

30 NCA 18C

87A NCA GND NCA GND

87

COOLANT
TEMPERATURE
RELAY

87
87A NCA GND

30 NCA 34

85 NCA 34
86 NCA 306

OIL PRESSURE
RELAY

205963

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Fig 3: Kysor Circuit
HOT IN HOT IN
ON OR START ON OR START
POWER
FUSE FUSE DISTRIBUTION
10A 10A MODULE

150Q

81C
NCA

NCA
87
NCA 87A

150D NCA 30

373 NCA 85

NCA 86

NCA
R NCA 150Q ENGINE
SHUTDOWN
INDICATOR
Q RELAY

P NCA 373 373 NCA

85

O FUEL
SOLENOID
RELAY
N NCA

M NCA 150R STARTING/

CHARGING
SYSTEM
L NCA 325 325 NCA

K NCA 324 OIL PRESSURE

SHUTDOWN
SWITCH
J NCA 173

G NCA 150G 324 NCA

F NCA 34
ALARM STAT
SWITCH
E NCA 18C

C NCA

B NCA 18C 173 NCA

A NCA 34 COOLANT
LEVEL SWITCH

ALARM & SHUTDOWN
CONTROL MODULE

NCA 34 150D NCA

LOW OIL
NCA
PRESSURE
SWITCH
ENGINE
SHUTDOWN
INDICATOR
NCA 18C

HIGH COOLANT
TEMPERATURE
SWITCH

NCA

NCA 18C

HIGH COOLANT
TEMPERATURE/
LOW OIL PRESSURE
INDICATOR LIGHT
150G
81C

81C
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

WARNING
DIODE DIODE BUZZER
LOW COOLANT
LEVEL LIGHT
205961

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WIPER/WASHER

Fig 1: Wiper/Washer Circuit, W/ Intermittent Wipers

HOT IN ON
OR ACC
POWER
DISTRIBUTION
MODULE
LOW SPEED HIGH SPEED
RELAY RELAY
CIRCUIT
BREAKER
15A 87A 87A
30 87 86 85 30 87 86 85
NB6

AD6

NE6

AE6

AD5
NCA

315H

315
315B
315L

315P
NCA

NCA
315A

NCA

NCA

NCA

NCA
NCA 315B
H

NCA 315A
L

NCA 315
12V

INTERIOR
ILL NCA 29A
LIGHTS
SYSTEM NCA LH­A9
NCA 320
W
INSTRUMENTATION
NCA CONTROL SWITCH
GND

WIPER
SWITCH
320A
NCA
315H

315C
315P
315L
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
320

WASHER WASHER
HIGH

GND
BLUE
LOW

12V

PUMP LEVEL
M SENSOR

WIPER MOTOR
205947

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Fig 2: Wiper/Washer Circuit, W/O Intermittent Wipers
HOT IN RUN
OR ACC
POWER
DISTRIBUTION
MODULE
FUSE
15A

NCA
315
10 NCA GND GND NCA
318 NCA
NCA 29A INTERIOR
9
LIGHTS
SYSTEM 316 NCA
M
5 NCA 315
317 NCA
7 NCA 320 319 NCA

WASHER SWITCH WIPER MOTOR
NCA
315

INTERIOR
LIGHTS
SYSTEM
NCA 320

M
GND
NCA

NCA

NCA

NCA

NCA

NCA
29A
316

317

315

318

NCA GND

WASHER
MOTOR 5 7 3 1 9 10
NCA
GND
GND
NCA

WIPER SWITCH
205953

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