25
MOULDING
Housing
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that work like magic, please contact:
AHMEDABAD
1009, Sakar II, Near Ellis Bridge,
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IT Parks & Tel.: 079-6652 5200 Fax : 079-2657 6211 / 5217
Email: amits@lntecc.com, Mobile: 98211 55922
Commercial
Centers BENGALURU
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Tel. No.080-4010 0123 Fax : 080-2225 6127
Email: bramesh@lntecc.com, Mobile: 94804 94660
CHENNAI
L&T-Formwork Marketing,
Mount Poonamallee Road, Manapakkam,
P.B.No. 979, Chennai - 600 089, INDIA.
Tel. 044-2252 6853 Fax. 044-2252 8688,
E-Mail: kvsg@lntecc.com, Mobile: 94441 72072
HYDERABAD
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Madhapur, Hyderabad - 500 081,
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Email: skb@lntecc.com, Mobile: 94400 53021
Infrastructure
26 1
IMAGINATION
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KOLKATA
Park Plaza, II Floor, 71, Park Street,
P.B.No. 9010, Kolkata - 700 016
Tel.No. 033-2255 0181 / 0001, Fax No.033- 2249 9705
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MUMBAI
Landmark ‘A’, 3rd Floor, Suren Road,
Off Andheri Kurla Road, Chakala Andheri (E),
Mumbai -400 093
Tel.No. 022-6696 5237 Fax No.022-6696 5345,
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NEW DELHI
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New Delhi - 110 020
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PONDICHERRY WORKS
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"FOR INFORMATION PURPOSE ONLY" Neither we are liable nor responsible if any
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None of the information can be copied or used without our express prior written consent.
 2 3

Turning Challenges into Achievements

L&T Formwork offers comprehensive solutions for meeting every construction challenge.
Be it construction of a bridge, viaduct and intricate buildings with architectural forms, airport
terminals or underground tunnels with complex curvatures, L&T Formwork System is a
proven formwork solutions provider.

Being an engineered product, it is fully compatible with different components having optimal
number of individual elements. This makes it highly flexible and versatile enabling
contractors to achieve stringent time schedules with safety and quality.

L&T Formwork Advantage

Total formwork solutions by offering
lSpecialist designs and preparation of formwork schemes
lOn-site training of personnel for effective implementation and
optimum usage
lSpecialized team of engineers with continuous research and product
development offer unparalleled solutions to customers at most
competitive prices
The Facility
L&T Formwork Systems comes to you from one of India's Best
Managed and Most Respected Company – LARSEN & TOUBRO,
having a track record of over 65 years in the field of construction.

Backed by experienced professionals and cutting-edge technology,

ready to use L&T Formwork systems are manufactured at its own
state-of-the-art, ISO certified facility in Puducherry. The facility
also undertakes design, fabrication and supply of custom-built
formwork assemblies for specialized applications.
 4 5

H-BEAM
THE CORE SYSTEM
H-Beam, an engineered timber
component is the core of the system.
Manufactured under stringent quality STRUCTURAL PROPERTIES
measures, the wooden flanges are made BEAM MAX. Q MAX. M EI
of chemically treated, seasoned timber.
H-16 6 KN 3 KN.M 145 KN. M2
Using a unique finger jointing method,
the webs are manufactured by joining H-20 11 KN 5 KN.M 350 KN. M2
these flanges with boiling water-proof M = Bending Moment
plywood. Q = Shear Force
E = Modulus of Elasticity
H-beams consume less timber, as low as I = Moment of Inertia

40% of the required timber volume. 80 MM

Hence, they are light, dimensionally
stable and retain their structural 40 MM
65 MM
properties over a period of time, even
after continual usage. They are more 35 MM

predictable, easy to design and use. PLYWOOD

200 MM
H-beams can be used and reused nearly
PLYWOOD

160 MM
31 MM
100 times, which is 8 times greater than
21 MM
conventional timber.

H-beams are available in two sizes TIMBER

TIMBER
namely H-16 (16 cms depth) and H-20
(20 cms depth). The length varies
between 1m to 4.00m for H-16 and upto TYPICAL C/S OF H-16 BEAM TYPICAL C/S OF H-20 BEAM
4.80m for H-20.

Salient Features
Reduced
l timber consumption
Minimises
l labour
Dimensionally stable, uniform in size and
l
consistent in strength
Economical and long-lasting
l
 6 7

L&T FLEX SYSTEM

FOR RC FLOORS
A suitable and more convenient type of
formwork for laying RC floors, the L&T
Flex System is made up of components that
LABOUR PRODUCTIVITY
give a firm support to floorings. It is suitable
l 0.8 manhours per sq.m for flat slabs
for RC floors as high as 5.80 m and is very
l 1.5 manhours per sq.m for beam & slabs
well adapted for use with the Beam Forming (beams using conventional system)
System. l 1.0 manhours per sq.m for beam & slabs
(beams using beam forming support system)
H-beams positioned at designed intervals
provide additional support to the
plywood sheathing. These H-beams,
supported by telescopic props
mounted on tripods, ensure lateral
stability.

Props of various sizes – CT-250, CT - 300, Use of Additional

Supporting for shutter
CT - 340, CT - 410 & EUREX 550 - can be
effortlessly mounted on the tripods, enabling SUPPORTING
faster and easier erection of the shuttering HEAD H20

system. Height adjustments are done by FOUR-WAY HEAD Supporting Components

3 4a
adjusting the prop nuts. Required dimension
is obtained through side-lapping of H-beams
in either the primary or secondary layer. H-16 BEAM

By facilitating re-propping, the system

minimizes the quantity of formworks CT PROP 250 (SN)
CT PROP 300 (SN)
significantly.
CT PROP 340 (SN)
CT PROP 410 (SN)
Salient Features H-20 BEAM
EUREX 550 (SN)

Foldable
l tripods eliminate the need for
bracings
3
Flexible spacing and arrangement options
l 2 CT PROP (SINGLE NUT) 4 H-BEAM 4

Simple shuttering & de-shuttering results

l
in high labour productivity
2
Clean, accurate and smooth concrete finish
l

Suitable re-propping increases material

l
productivity BEAM FORMING HEAD 1

1 TRIPOD 3a Supporting Components

 8 9

L&T FLEX
TABLE SYSTEM
Widely used in making large scale flat
slabs in construction majors like IT
parks, commercial complexes and
Salient Features LABOUR PRODUCTIVITY
malls, L&T Flex Table System is handy
l2.25 manhours per sq.m (making)
and easy to use. It is highly suited for Perfect
l combination with L&T Flex system l0.85 manhours per sq.m (shift & align)
laying RC-floors up to 5.80m height. Increased Productivity – no need to
l
dismantle and erect again while shifting
Depending on grid sizes, standard Boosts savings within a short period of usage
l
tables are made using suitable and
effective components: timber beam,
steel member, aluminum member,
collapsible props and plywood
CONNECTION UNIT H-BEAM WALER
sheathing. These primary and CONNECTOR 100LG

secondary beam components are

connected firmly with table heads,
making the entire system rigid and
robust. FOURWAY
HEAD (SPL)

2a Supporting Components
Horizontal shifting of the system is
done using hydraulically operated pallet TABLE HEAD 30
TABLE HEAD 16 3
trucks, while vertical shifting is done
using cranes. This avoids dismantling
2
of individual components, hence
reducing labour and cycle time.

2 TABLE HEAD

H-16 BEAM

CT-PROP 1

H-20 BEAM

1 3 H-BEAM
 10 11

L&T BEAM FORMING

SUPPORT SYSTEM
L&T Beam Forming Support System
(BFS) is suitable for RC-Beams of depth
between 30 cm to 110 cm. It is
customised for use along with Flex and 3
Heavy Duty Tower systems. 4
2
Beam Bottom: Rigid H-20 beams /
H-16 beams, positioned at designed
spacing, support the plywood sheathing
and form the secondary layer. These in
turn are supported, for extra-stability,
by a primary layer of H-beams.

Beam Sides: Like the Beam bottom,

1
the Beam sides are also made up of
plywood sheathing supported by
H-Beams at designed spacing, running
along the length of the RC-beam.
Supported by the BFS, the H-beams are
clamped onto the H-20 beams provided
for the Beam bottom. The beam forming
support ensures the right angle between
the beam bottom and sides. TIEROD
Salient Features BFS EXTN. 1100 LG
TUBE CONE
BFS EXTN. 800 LG
BFS EXTN. 600 LG
BFS extensions available in three sizes -
Eliminates
l use of timber for beam sides
600mm, 800mm and 1100mm in length and beam bottom 3 BSF EXTN
- provide required adjustments in depth. Requires only the cutting and placement
l WING NUT
ANCHOR
PLATE
of plywood
Suitable for beam depths from 300mm
l
onwards
TIEROD
Easy to assemble, align and fix
l TUBE
Easy to level and obtain accuracy of
l
2 BEAM FORMING SUPPORT 20 4a Supporting Components
dimension
Adjustability in depth of beam in 10 mm
l
H-16 BEAM
It is required when beam HT
increments goes to above 600mm only
Right angle of side formwork is ensured
l
with respect to beam bottom H-20 BEAM

Facilitates easy De-shuttering

l
1 H-BEAM 4 TIE ROD
 12 13

L&T WALL / COLUMN

FORMWORK SYSTEM
PART PLAN OF
WALL FORMWORK

L&T Wall & Column Formwork

System is suitable for casting RC-walls
and columns of minimum 15 x 15 cm. 7 8
3
In both cases, the plywood sheathing is 2

supported by H-beams, backed by steel 15

1
walers. This assembly facilitates fixing
PART PLAN OF
working platforms for access, checking 6
COLUMN FORMWORK

of reinforcement, concreting, etc.

Panels have extra provision to achieve COLUMN

verticality and the concrete pressure is
sustained by high strength tie system.
The high strength tie system can be 14
5 13 LABOUR PRODUCTIVITY
through tie system or lost anchor
For Straight Walls:
system depending on the structure. The 4
12 l 0.9 manhours per sq.m using crane
H-Beams can be butt and splice jointed l 1.7 manhours per sq.m without crane
to form larger size of panels. For Circular Walls:
10 l 1.3 manhours per sq.m using crane
The entire panel, along with the 11 l 2.0 manhours per sq.m without crane
platform and alignment system can be 9 Coloumn:
shifted using cranes as a single unit. l 1.0 manhours per sq.m using crane
TYPICAL C/S OF WALL / COLUMN
Panels are created in workshops at the FORMWORK SYSTEM l 1.8 manhours per sq.m without crane
site and the assembly of components is Salient Features
reduced, enhancing accuracy
throughout. Since the entire unit is Ideal
l system for speedy construction ANGLE PLATE

Panels can be dismantled and handled

l DRILLING PLATE HEAD ADAPTOR ASSEMBLY
handled as a whole, loss of smaller
manually 6 8 CONNECTING PIN 12 14 UNIVERSAL OUTSIDE FIXING
component is reduced, and contributes
Minimizes the number of sheathing joints
l
SAFE GUARD
to material productivity. In the absence
Ensures excellent concrete finish with
l
BEAM ANCHOR CONE
of a crane the panels can be dismantled minimum specialized skill ASSEMBLY ANGLE
CONNECTION
BEAM CLAMP
LIFTING SPLICE PLATE HANDRAIL PIPE
and handled manually. Large panels can be handled as a single
l 2a Supporting Components 5
BRACKET
TIEROD
TUBE CONE
unit with a crane resulting in high material PVC PLUG

The walers are available in sizes of and labour productivity H- BEAM WALER SPLICE PLATE
CONNECTOR
0.8m, 1.2m, 1.6m, 1.8m, 2m and 2.4m Simple shuttering and de-shuttering
l
FLANGE CLAW
CT PROP410 (DN)
SUPPORTING SCREW ON COUPLER 80
ASSEMBLY BRACKET ANCHOR PLATE
for making panels and combination of operation 2 UNIVERSAL INSIDE CORNER 4 5a
Supporting
Components 10 11 13a Supporting Components
WING NUT

panels with splices and adjustments can Wall Formwork panels facilitate fixing of
l H-16 BEAM
TIEROD TUBE

working platform and alignment system ADJ. WALING 15a

18 Supporting Components
be made to arrive at the exact lengths of SW
SW
0.80 M
1.20 M EXTN. 0.65 M TOP SCAFFOLD BRACKET
SW 1.60 M
RC wall. Column Formwork panels can be used
l SW 2.00 M H-20 BEAM FOOT ADAPTOR ASSEMBLY
SW 2.40 M
along with Climbing Formwork System 1 STEEL WALER 3 H-BEAM 7a
7a Supporting Components 9 13 18
15 TIE ROD 3000
 14 15

L&T HEAVY DUTY

TOWER SYSTEM
L&T Heavy Duty Tower System is
widely used as staging for heavy floors
at higher altitudes, and also serves as
LABOUR PRODUCTIVITY FOR STAGING
scaffolds on certain occasions. Heavy
l0.3 manhours per cu.m for 1525 x 1525 towers
duty frames are braced using standard
l 0.2 manhours per cu.m for 1525 x 2250 towers
bracings, forming the heavy duty tower
system. Couplers and pins connect
frames together, ensuring verticality.
Spindles provided at the bottom can be
used to adjust height and level. At every
6m interval, the towers are braced with
permanent structures that prevent the
tower from twisting under abnormal
loading conditions.

Each heavy duty tower has an

unmatched capacity of 25 MT and is
ideal for handling heavy loads at
unusual heights. It also serves as Table
Formwork in multi-storied
constructions and can be handled as
single units up to a height of 10m.
7 HORIZONTAL BRACING 11
The Heavy Duty Basic frames are Salient Features
available in heights of 0.9m, 1.2 m or High
l load carrying capacity of 6.25 MT per leg 3a H.D.COUPLER 9
HORIZONTAL BRACING 152
1.8m. The Heavy Duty Towers are Rigid and stable with minimum bracings
l HORIZONTAL BRACING 225
TRANSPORT DEVICES
available in two sizes namely Easy to erect and dismantle using unskilled labour
l 10

1525x1525 mm or 1525x2250 mm (in Easily shifted using cranes and transport devices
l 5
66
plan). Ideal for heavy floors involving greater heights
l 4
BF 0.90 M
BF 1.20 M SHORT PROP
Can be converted into stair-tower with
l 3 BASIC FRAME BF 1.80 M 6 STEEL WALER 10
10 7
Heavy duty towers can also be used as additional standard components 9
scaffolding for application like external Towers are available in plan sizes of
l 8
finishing works, painting, cladding etc. 1525x1525 mm and 2250x1525 mm
Can be used as scaffolding for external
l 2 16 DIA SPRING LOCKED PIN 5 U-HEAD FOUR-WAY HEAD
finishing works, painting, cladding, etc. 8 DIAGONAL BRACING
33 11
Height adjustments up to 700 mm is made
l
DIAGONAL BRACING 9.152
possible by adjustable spindles at top and DIAGONAL BRACING 9.225
DIAGONAL BRACING 12.152 22 1
bottom DIAGONAL BRACING 12.225
DIAGONAL BRACING 18.152
1 FOOT PLATE 4 TOWER SPINDLE DIAGONAL BRACING 18.225
 16 17

L&T CLIMBING
SYSTEM
L&T Climbing System is used for tall
structures like cooling towers, tankages,
core walls, where staging or scaffolding
along the interior or exterior walls Salient Features
would prove uneconomical. Eliminates
l the need for scaffolding to
support the Wall Formwork
In the Climbing System, brackets are
A three-level working platform for ease
l
hooked to lost anchors, which are of working
already provided along the cast wall. Convenient working space and elbow
l
Entire shuttering is supported on the room available in the climbing systems
climbing brackets. The brackets are Varying degrees of sophistication
l
suitably braced to prevent any sway and available depending on site requirements
are provided with walkways, working Minimum skill and operation is required
l

platforms and handrail for safety and for anchoring and shuttering at each level
ease of operation. Fool proof arrangement for anchoring and
l
safety lock system
Varying degrees of sophistication are
available in the climbing systems, a few
of which are listed below:

CB - 150 A: Simple climbing, crane 6

handled - platform width 1.50 m. The
brackets and wall formwork are to be 4

handled separately. Provision for

extension of bracket width is also WALING TO BRACKET

possible. MF - 240: Travel climbing, crane handled - SCISSOR ACTION SPINDLE

CB - 150 F: Travel climbing, crane
handled - platform width 1.50 m.
5 3
platform width 2.40 m. These brackets can also
be fitted with automatic climbers like SKE-50 6 VERTICAL WALING
3 ANCHOR CONE
which is a hydraulic system (5 MT capacity). 7 9 SPANNER DK

Roll back arrangement for de-shuttering

and cleaning of shutters. The wall Automatic Climbing Formwork: The wall 8

formwork and climbing bracket are formwork along with the climbing brackets ANCHOR CONE 18.0

lifted as one unit. Provision for slide along the wall using hydraulics, thus 9
eliminating the need for a crane. This system is 1 ANCHOR CONE
extension of bracket width is 2 SUSPENDED PLATFORM 150A 5 HANDRAIL POST 8
SLEEVE (PVC)

also possible. very often used for core walls in high rise
structures, cable stayed bridge pylons, natural
draught cooling towers, etc.,

2 1 CLIMBING BKT. 150f 4 CLIMBING CONE 18.0 7 STOP ANCHOR 16.0

 18 19

L&T STAIR
TOWER SYSTEM
L&T Stair Tower is a safe and sturdier
system used as a temporary access for
men, materials, etc. to reach the
receptive heights in construction sites.
The 1525 x 2250 mm heavy duty tower
can be converted into a Stair Tower
system with additional components
such as landings, handrails, etc.

4 GRID IRON

1200
Salient Features 1

Light,
l easy to handle components
Size
l in plan is only 1525mm x 2250mm
Very safe and convenient system for
l 2 INTERMEDIATE RAILING 225

1200
accessing up to 100m height with a 3
provision of bracings to permanent
structure at every 6m height intervals
Landing at every 1.20m height
l

Uses only Standard Heavy Duty

l 2

1200
Scaffold units and additional components
Shifting of structure easily achieved
l 4
through transport devices
Built-in safety to the highest level
l
1 STAIR BRACKET 3 CONNECTION ANGLE
 20 21

L&T ACCESS
SCAFFOLD SYSTEM

L&T Access Scaffold System provides

a free and safe working environment,
increasing productivity. It contains
LABOUR PRODUCTIVITY FOR SCAFFOLDING
frames, 1.8m high, braced with
l 0.15 manhours per cu.m
standard H225 & 2H225 bracings that
form the main structure. Suitable
couplers and pins connect individual
frames with each other, giving the
tower the desired height. The towers
are provided with tower spindles at the
bottom for fine adjustments in height
and leveling.

The towers provide a continuous

corridor for working with the bracings
serving as hand rails. There are no cross
members or diagonal bracings that
impede free passage or safe working.
SPRING LOCKED CONNECTING PIN SCAFFOLD COUPLER
This is an ideal system for scaffolding
for heights up to 40m. The width of the 2 4a Supporting Components

working platform is 1m. The scaffold

has to be braced with the permanent
structure at every 4m in height.
Salient Features
Economical
l design
4 L.D. COUPLER
Lightweight, easy to erect or dismantle
l
using unskilled labour
Provides free movement for workmen
l
without any obstruction at all levels
4a
The bracings serve as handrails too and
l
can be easily fixed and removed SCAFFOLD SPINDLE
4
Made up of standard welded frame of 1.8m
l
3a Supporting Components
In-built working platform (scaffold board)
l
3

Flexibility in height adjustment, easy to

l 2
obtain verticality and plumbs
1
Used for finishing works up to 40m height
l
with permanent ties at every 4m height
interval
1 SCAFFOLD FRAME 1.80M 3 L.D. FOOT PLATE
 22 23 24

SPECIAL AND
CUSTOM BUILT Nuclear
Projects
APPLICATIONS
Tailor-made schemes are offered using all standard
L&T Formwork components for special, custom-built
structures. This covers formwork planning, scheme
preparation, on-site execution assistance as per specifications
to meet exact geometric requirements.

L&T also offers design, fabrication and supply of custom-built

formwork assemblies for specialized applications and supply
as per client's requirement.

Special Projects

Custom Built
Structures