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Green Life Charge: Kota Kinabalu
Green Life Charge: Kota Kinabalu
Green Life Charge: Kota Kinabalu
KOTA KINABALU
NAME NUMBER ID
EIWAN AZRUL HAMIRUN 07DEP12F2021
MUHAMMAD HAZWAN MUKSIN 07DEP12F2017
KARNOH SAIM 07QEP13F2001
DISEMBER 2014
Project 1 Green Life Charge
Chapter 1. . . . .
INTRODUCTION
Problem statement
Objective
Scopes of Study
Chapter 2. . . . .
LITERATURE REVIEW
2.1 INTRODUCTION
12V
37mA
0.45W
2.3Diode
2.5 Transistor
2.6 Capacitor
CHAPTER 3. . . . .
METHODOLOGY
3.1 Introduction
Each step of project is a process to complete the project. Every step must
be followed one by one and must be done carefully. If some error occurs
it can make
a project probably could not operate or do not look neat and perfect.
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WEEK / ACTIVITY
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1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8
Students Registration
Project Briefing
Submission of Project
Title
Submission of
Proposal
Assistance and
Discussion
Progress The Project
and First Draft of The
Report 50%
Progress The Project,
Second Draft of The
Report and
presentation 75%
Preparation for
presentation
Submission of Final
Report
Presentation
Project 1 Green Life Charge
3.5 Etching
3.5.2 Safety
Etching is the process of using acid to remove coppers that not need
on the PCB (PRITED CIRCUIT BOARD). This acid is Acid Ferric
Chloride III. Acid Ferric Chloride III is used to remove that coppers
i. Print the schematic onto transparent paper and cut it with the
same size of PCB board.
Project 1 Green Life Charge
vi. Then, put the board into the mixed (Acid Ferric Chloride III
+ Hot water) to remove the useless copper.
After the etching process finished, the PCB will be punched using
hand drilling machine. Hole is necessary to mount component
(example: resistor, capacitor, inductor, tip 122, crystal, PIC base and
etc). Before drilling, a dot punch is used to mark the hole position.
This serves as a shallow guide for the drill bit to align easily while
drilling. Any other sharp pointed tool can be use to do the marking.
Points/eye drill used must be appropriate to the hole to be punched
between 0.75 to 1.0 mm.
Foot of component was inserted into the drilled hole that has been
completed. It is easier if started with the low component first.
Components that are installed must be inspected prior to use multimeter to
find out whether these components are in good condition or not. This
process is quite important because we should insert the component
correctly to avoid from circuit failure. Besides, some components have
their own pole like diode, capacitor and other else. After finished the
inserting process, we check it once again with the schematic to make sure
all the component were at the position or holes.
Steps to Solder :
i. Quickly remove the tip of the soldering iron from Heat up the
soldering iron for five to 10 minutes, allowing the iron to reach
Project 1 Green Life Charge
ii. Connect the two surfaces to be soldered together so the metal parts
are touching. If soldering wires, simply twist the two wire ends
together so they don't pull apart while being soldered. If soldering
electronic components, simply seat the component wires into the
holes of the circuit board where the component is to be placed.
iii. Touch the hot tip of the soldering iron to all metal parts touching
together so they are evenly heated. Allow the surface to heat for just
three to five seconds, then touch the tip of the solder to the heated
metal objects, not directly to the tip of the soldering iron. Allow a
small amount of solder to flow onto the metal components or wires
until just enough solder has been applied to cover the entire surface
of the wires or components.
iv. the soldered surface and wipe the tip of the iron on a wet sponge
immediately to remove solder. Wiping the solder off the tip will
prevent it from burning and forming a black coat on the soldering
iron tip.
Project 1 Green Life Charge
v. Allow the solder joint to cool for several minutes before applying
power to the wires or the device soldered.
For testing and improvement process, we took almost four weeks to make
it work. In the calendar project activities, we were given four weeks to
settle all the testing and improvement process. The purpose of testing the
electric was to determined and located any of the following conditions :
1) An open circuit
2) A short circuit with another conductor in the same circuit.
3) A ground, which is a short circuit between the conductor and
circuit.
4) Leakage ( a high resistance path across a portion of the circuit,
to another circuit, or to ground ).
5) A cross ( a short circuit or leakage between conductors of
different circuit )
As a first step, we have done the short circuit testing using an analog
multimeter. Before used the multimeter, we set up the multimeter to zero.
To pointer the meter exactly on the zero line, we rotate the adjusting screw,
Then we connect the multimeter probes to the circuit being tested. After
that, we observed the meter needle movement. Luckily the needle does not
move, this means circuit was not short.
Project 1 Green Life Charge
Then we move on the second step, which is testing an open circuit. Open
circuit test, sometimes called no – load test, is one of the method in
electrical engineering order to determine a break exists in a complete
conducting pathway. Open circuit can cause by excessive current. Again,
multimeter was used to check
whether the circuits are open or in normal condition. We only gave the
required current to the circuit, so we did not face an open circuit problem.
This mean our circuits were in normal condition.
3.10 Troubleshooting
The most problem like the fault soldering. Check all the soldering joint
suspicious. If you discover the short track or the short soldering joint, re-
solder at that point and check other the soldering joint. Check the position
of all component on the PCB. See that there are no components missing or
inserted in the wrong places. Make sure that all the polarised components
have been soldered the right way round.
Project 1 Green Life Charge
We must read and understand all data that we have. Data and
information have to be compiled and all information we had got had
to be arranged systematically for progress. From time all
information and data must to upgrade for information and follow
the project’s progression.
Project 1 Green Life Charge
REFERENCE. . . . .
http://en.wikipedia.org/wiki/Capacitor
http://sfprime.net/pcb-etching/
http://en.wikipedia.org/wiki/Computer_fan
Project 1 Green Life Charge
Attachment. . . . .