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Centrifugal Fans Using Vibration Analysis To Detect Problems
Centrifugal Fans Using Vibration Analysis To Detect Problems
PRINCIPLES OF OPERATION:
Centrifugal fans are one of the most versatile and widely used pieces of rotating mechanical
equipment found today. The fan is an essential part of all heating, air conditioning, air handling and
ventilation systems. Fans are used in automobiles, homes, offices, industry and many other
applications. The most common use of centrifugal fans is to move air and gases for air handling or
ventilation systems.
The basic principal of operation for a centrifugal fan is that a shaft mounted rotating wheel
(impeller) inside a scroll type housing imparts energy to the air stream or gas being moved by the
fan. Centrifugal fans utilize centrifugal force (thus their name) to increase the velocity of the air as it
passes between the fan wheel blades and exits at the tip of the fan wheel. This action converts
mechanical energy (shaft torque) into kinetic energy by acceleration of the air stream to a higher
velocity (velocity pressure) and potential energy (static pressure). Fans are velocity generators for
the air being moved.
FAN PERFORMANCE:
Fans follow basic laws of performance. These are useful in determining the effect of changes to
the operating parameters and can help determine the cause of operational problems. These basic
laws apply to any type of fan or fan system.
1. The air volume varies directly as the fan wheel (impeller) rotating speed.
2. The pressure (static, velocity and total) varies as the square of the fan wheel (impeller)
speed.
3. The power required (horsepower) varies as the cube of the fan wheel (impeller) speed.
4. At constant speed and capacity, the pressure and power vary directly as the density
of the air moved (lbs per cubic foot).
5. At constant pressure, the speed, capacity and power vary inversely as the square root of
the density of the air.
6. For a constant weight of air:
a. The speed, capacity, and pressure vary inversely with the density of the air.
b. The horsepower varies inversely with the square of the density.
Fans are subjected to operational forces generated by their operating speed, static pressures and
system arrangement. These operational forces cause forced vibration and may originate from the
rotating parts themselves. Unbalanced fan wheels and drive sheaves are examples of forces that
cause force and couple unbalance. Axial load on fan bearings is generated primarily by the
negative static pressure at the inlet of the fan wheel. The relationship between a fan’s operating
conditions (flow quantity, pressure, speed and arrangement) generate forces that cause vibration
and problems that reduce the expected life of the bearings and fan components.
7. Misalignment Condition:
Fan shaft misalignment is a condition typically found in direct drive overhung fans.
Misalignment is a condition where the centerlines of two (2) connected shafts typically at
the coupling do not coincide. Parallel misalignment is a condition where the shaft
centerlines are parallel, but not aligned. The radial vibration spectra will show 2X RPM
higher than 1X and a 3X higher than normal. Axial 1X and 2X will be low with 180° out of
phase across the coupling in the radial and axial direction. Angular misalignment will show
high axial 1X and some 2X and 3X RPM 180° out of phase axial across the coupling.
8. Belt Wear:
Belt wear can be detected by the presence of frequencies not only at Belt RPM, but also at
multiples of belt RPM (harmonics). Typically, when belt wear is present, the peak at 2X belt
RPM will exceed the peak at 1X belt RPM. If belt wear is significant, it will usually produce
many harmonics of belt speed. Note that belt speed will always be lower than either the
motor or fan speed (RPM).
This article is intended to be a summary of common fan problems that vibration analysis can detect
and identify. Formal vibration analysis training and balancing training from an organization like
Technical Associates of Charlotte can provide an analyst with valuable information and
understanding of fan problems detected by vibration analysis. Specialized vibration training
courses such as time waveform analysis can also be beneficial. In addition, most training service
providers offer vibration analysis certification through a written examination as confirmation of the
student’s comprehension of the course material and the basics for detecting common fan problems
using vibration analysis.