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Effective Sandstone Acidizing Best Practice PDF
Effective Sandstone Acidizing Best Practice PDF
Effective Sandstone Acidizing Best Practice PDF
Sandstone
Acidizing
Sandstone 2000TM
F-3374R 05/97
Effective Sandstone Acidizing
Introduction
Sandstone acidizing technology has improved significantly over the last 5 years
as a result of field analysis, fundamental research, and applied research. Older
theories predicted that after sandstone acidization, approximately 10% HCl,
approximately 3,500 mg/L of silicon, a small amount of aluminum, and a
possible trace of sodium should exist in the initial undiluted returns. Those
theories proved to be inaccurate in 1984 when samples from a Gulf coast well
were obtained after sandstone acidization. Our analysis revealed almost no acid,
no silicon, and large amounts of aluminum and sodium. Further study and
research revealed a complex reaction process based on acid concentration,
temperature, and the target formation mineralogy. Based on this research, the
Sandstone 2000™ Acid System was developed. Approximately 90% of the wells
treated with the Sandstone 2000 Acid System have been returned to production
with a two- to four-fold increase in production rate. This Best Practices provides
more information about sandstone acidizing technology and how it can help
improve your sandstone acidizing success rate.
Formation Analysis
To perform a successful acidization treatment, operators must know the composi-
tion of the formation at the treatment point. The dominant mineral component and
temperature of the target formation will determine the most effective formation
conditioning system (preflush), HF/HCl treatment blend, and volumes. The
presence of potassium feldspars, sodium feldspars, illite, carbonates, and zeolites is
a primary concern since these compounds can form or contribute to forming
significant matrix-blocking precipitates, such as sodium or potassium fluosilicates
and aluminum fluorides, during HF/HCl treatments. Water-sensitive clays also
require special consideration because they may swell, obstructing the formation
matrix. Precipitates and swelling can be controlled or eliminated with effective
treatment planning. HCl-sensitive formations must be identified before treatment
so that severe precipitation of sandstone reaction products will not occur. If
possible, an X-ray diffraction analysis of a formation core from the target area
should be obtained. For wells without core samples, Halliburton’s Spectral Gamma
Ray Log procedure can provide an accurate target area mineral analysis for use in
treatment planning.
Formation Conditioning
Treatment of a well before sandstone acidization can greatly increase the success
rate of the stimulation treatment. Formation conditioning design depends on the
presence of key minerals. Proper formation conditioning before treatment with
HF acids is critical to the success of the stimulation treatment. The flowcharts on
Pages 8 and 9 can help you design an effective conditioner for your formation.
Table 1 (Page 2) describes the problems that certain minerals commonly found in
sandstone formations can cause. Table 2 (Page 3) describes various formation
conditioning systems and when they should be used.
Clays
Ion exchange on clays was previously thought to be of minor consequence.
However, recent work has shown that the impact of ion exchange can be
dramatic for brines undergoing deep matrix invasion in sandstone with clays
having a significant ion-exchange capacity. When ion exchange occurs, the
cations naturally present on the surfaces of the clays are replaced or exchanged
with ions from the invading brine. This transformed brine must also maintain
compatibility with the formation.
NH4Cl
Recent research involving 3-ft columns packed with sand and clay has demon-
strated the importance of brine compatibility both before and after ion ex-
change. For example, when 3% CLAYFIX (NH4Cl) flows across an ion-ex-
changing clay, the solution becomes 3.3% sodium chloride brine. This initial
concentration may be sufficient before ion exchange. However, the concentra-
tion of salt after exchange is not high enough to prevent swelling of water-
sensitive clays (smectite or mixed-layer clay). The result is the loss of matrix
permeability. The most effective brine for sandstone acidizing is NH4Cl.
CLAYFIX 5 Conditioner provides sufficient ion exchange and maintains enough
salt concentration to prevent clay swelling before and after ion exchange.
2 BEST PRACTICES
Table 2—Formation Conditioning Systems
Fluid System When to Use
Mud Cleanout
Mud-Flush Removes whole water-based mud losses
N-Ver-Sperse Removes whole oil-based mud losses
Wellbore Conditioning
Paragon or other organic solvents Removes asphaltene/paraffin deposits, heavy oils, pipe dope
HCl for pickling Removes iron scales and prevent them from entering the formation
Oil Well Conditioning
Gidley's CO2 Conditioner Helps prevent emulsion problems and terminal upsets;
improves acid penetration into oil zones
Matrix Conditioning
CLAYFIX 5 Conditioner Helps condition high ion-exchanging clays
5 to 15% HCl Helps condition carbonate removal, ion exchanging, remove
polymer damage
CLAY-SAFE 5 Conditioner Helps condition carbonate removal, ion exchange for
HCl-sensitive minerology
CLAY-SAFE H Conditioner Helps condition HCl-sensitive minerology, but requires removal of
polymer damage (K-Max, HEC, etc…) or high carbonate levels
100
75
Instability Rating
ime
Kao te
te
Illit ite
lini
i
ect
alc
50
lor
e
Sm
An
Ch
25
Feldspar
Temperature (oF)
Acetic Acid
Despite the sensitivity of clays to HCl, they are stable in acetic acid and fairly
stable in formic acid. Unfortunately, both of these acids are similar to fresh
water in the presence of water-sensitive clays. Substituting acetic acid (MSA) for
CLAYFIX is not a good alternative, since MSA does not exchange ions with the
clays or prevent clay swelling. MSA is not an equivalent substitute for HCl
because it does not dissolve iron scales and is slow to dissolve carbonates.
However, use of CLAY-SAFE conditioners should provide sufficient ion ex-
change to help 1) prevent precipitates in the HF/HCl process, 2) control clay
swelling, and 3) stabilize the clay to sandstone acidization.
Carbonates
Sandstone formations containing greater than 5% carbonates are prone to matrix
precipitation of complex aluminum fluorides as spent HF flows across the
carbonates. The solution to this problem requires 1) deep removal of the carbon-
ate with large preflushes of HCl or 2) the use of an additive that prevents pre-
cipitation. For example, 50 gal/ft of 15% HCl preflush in a sandstone containing
only 5% calcite will remove the calcite in a radius of about 2 ft from the wellbore.
If spent HF follows, aluminum fluoride precipitation will begin 2 ft from the
wellbore. Since 150 gal/ft of spent HF would penetrate about 5 ft from the
wellbore in a 20% porosity rock, several feet of matrix would be subject to
precipitation and plugging. To remove the carbonate to a distance of 5 ft, 300
gal/ft of 15% HCl preflush would be required.
4 BEST PRACTICES
Laboratory tests and field studies have revealed that the addition of ALCHEK in
the sandstone acidizing treatment can help prevent precipitation of aluminum
fluorides as spent HF flows across carbonate. Preventing precipitation ensures
that the formation retains the full permeability improvement potential of the
sandstone acidizing system.
Many fields contain more than 20 to 40% of total ion-exchanging clays. For
these fields, the preflush fluid volume needs to be sufficient to complete the ion
exchange before the spent HF flows across the clays. Fields that contain less
than 30% of ion-exchanging clays should be conditioned with about 100 gal/ft
of HCl, 100 gal/ft of CLAYFIX 5, or a 50/50 combination of both. Fields that
contain more than 30% of ion-exchanging clays should be treated with about
150 gal/ft of matrix conditioners.
Some oils form asphaltene precipitation easily and other oils have minimal
miscibility with CO2 under reservoir conditions. Both of these conditions can be
at least partially eliminated with a xylene preflush ahead of the Gidley’s CO2
Conditioner.
Additional Information
Brines that remain compatible both before and after ion exchange include 5%
NH4Cl, 7% KCl, 5% CaCl2, and 6% NaCl. These brines are sufficient to com-
plete the ion exchange in deep-matrix invasion and prevent clay-swelling. They
should be considered for a variety of operations including gravel-packing,
sandstone acidizing treatments, killing wells, perforating, and any other opera-
tions where deep-matrix invasion is expected. In fact, practices such as killing a
well with seawater alone might be a source of deep-matrix damage.
Fines Control™ Acid This formulation is a retarded system that removes deep damage
caused by fines and swelling clays. It also helps prevent fines migration.
K-Spar™ Acid This acid is compatible with formations high in feldspars and illite. It also
helps prevent fines migration.
Volcanic™ Acid This organic acid system is compatible with HCl-sensitive minerals. It
can also be used used in high temperature applications.
Silica Scale™ Acid This acid uses a high HF concentration to remove silica scale from
geothermal wells.
HF Reactions
The three stages of matrix reactions that can affect your choice of acid systems
are described in the following paragraphs.
Primary Stage
The primary HF reaction removes matrix damage and improves permeability.
Live HF reacts with sand, feldspars, and clays. The reaction results primarily in
silicon fluorides with some aluminum fluorides. The HF acid provides the
greatest dissolving power during this phase while only a small amount of HCl is
consumed. The primary stage is the stage that removes skin damage.
Secondary Stage
During the secondary reaction, the silicon fluorides react with the clay and
feldspar. The reaction releases a large amount of aluminum into the solution,
consumes a large amount of HCl, and forms silicon precipitates. Only the
aluminum fluorides are present at the end of the secondary reaction; the silicon
fluorides have vanished. The critical part of the reaction is to control how the
silicon precipitates.
6 BEST PRACTICES
The precipitation of silicon as silicon fluorides can be very damaging. This
precipitation of silicon can be prevented with improved fluid design. In one case
in Indonesia, Silica Scale™ Acid was used on a potassium-dominant feldspar
formation at 200°F. Based on previous research, silicon fluoride precipitates
would likely form. An ammonium chloride overflush was used, and the treat-
ment pressure was increased. When an HCl overflush was used in other treat-
ments, the treatment pressure decreased. The ammonium chloride overflush
increased the treatment pressure response because the HF was no longer active,
and the fluosilicate precipitates were plugging the matrix. Pressure did not
increase with the HCl overflush because the HCl redissolved the precipitate. The
dissolved precipitate continued to react until the silicon fluorides were no longer
present, thereby preventing the pressure increase.
Tertiary Stage
During the tertiary reaction, the aluminum fluorides react with either clay or
carbonates until all remaining acid is consumed. The resulting solution contains
spent acid and complex aluminum fluorides. If a brine source is available to
raise the pH and mix with the aluminum, the aluminum will precipitate with
small amounts of silica gel to form “alumino silicate scale.” Although the
addition of 3 to 5% acetic acid and ALCHEK in the treatment process can
greatly reduce or eliminate alumino silicate scale in the wellbore, only ALCHEK
can effectively prevent alumino silicate scale deep in the matrix.
HCl/HF Ratios
The ratio of Hcl to HF depends on the dominant minerals and temperature in the
formation. Tests were conducted on sodium feldspars, potassium feldspars, and
illite-dominant formations to determine the best acid blend to prevent sodium
and potassium fluosilicate precipitation at varying temperatures. The results are
listed in Tables 4 through 6 (Page 10).
The optimal ratio of HCl to HF is 9:1; the minimum ratio is 6:1. Research and
field results have shown Fines Control Acid™ (retarded HF) provides excellent
compatibility with formation minerals.
Acid Volumes
What are the guidelines for choosing lower HF volumes? Although 1.5% HF has
half the dissolving power of 3% HF, doubling the volume of 1.5% HF will not
produce the same results, because lower HF concentrations react much more
slowly with sand. This slower reaction allows the HF to use more of its dissolv-
ing power on such targeted damage sources as clays and feldspars while using
less dissolving power on sand. Table 7 shows the different HF concentrations
and volumes that will give the same performance.
Are
HCI-sensitive
Yes clays or zeolites No
present?
Are
CECs No
>15%?
Yes
Are
CECs
Yes freshwater- No
sensitive?
Condition with
CLAYFIX 5
ahead of
CLAY-SAFE 5
Is
carbonate
>5%?
Yes No
*Recent experimental results indicate that ALCHECK can successfully prevent or reduce the formation
of aluminum precipitates during HF treatments in which carbonates are present.
8 BEST PRACTICES
Start
Feldspar
Clays
Zeolites
Present? No HCI-
sensitive? Yes
Present?
Go to Treat with
Yes Clays No VolcanicTM
Acid
Final Blend
Choose most
Record blend; compatible or weakest
go to Clays HF blend from all
applicable categories
Volcanic Acid, Halliburton’s new organic-HF acidizing blend, is also suited for
use in high-temperature formations and helps prevent HCl-induced sludging. It
incorporates NH4Cl to prevent swelling of water-sensitive clays and a penetrat-
ing agent to help acid contact the damage. Volcanic Acid II is based on ALCHEK
as the organic acid.
10 BEST PRACTICES
Avoiding Problems
ALCHEK
If carbonates are present in the formation, the addition of ALCHEK in the
HCl/HF treatment blend successfully prevents or reduces the formation of
aluminum precipitates. Alumino-silicate is an amorphous scale containing both
aluminum and silicon. The scale forms when spent HF has lost all acid, the
silicon fluorides have completely reacted to place a large amount of aluminum
into solution, and a brine source is available to raise the pH. ALCHEK is more
effective than acetic acid at preventing aluminum scaling and aluminum precipi-
tation in the formation. ALCHEK is used in Sandstone Completion Acid,
Volcanic Acid II, and in other acid systems when the formation consists of 5% or
more carbonates.
Clean Water
The use of clean water, rather than saltwater or potassium chloride water, will
ensure that the ammonium chloride is at its full potential to perform ion ex-
change with the formation instead of the sodium or potassium in the contami-
nated water. If contaminated water is used, the concentration of ammonium
chloride may be insufficient to prevent matrix plugging from fluosilicate precipi-
tation or clay swelling.
Brine Compatibility
Recent studies at Halliburton Energy Services have revealed that heavy comple-
tion brines are incompatible with most formation waters. In most cases, the
combination of heavy brines and formation water results in salt precipitation.
Formation zones with heavy brine losses from the wellbore should be preflushed
with large volumes of CLAYFIX 5 Conditioner. The CLAYFIX 5 Conditioner
will dissolve the salt and increase the effectiveness of the acid treatment. Failure
to use CLAYFIX 5 Conditioner will allow salt to precipitate in the matrix when
the HCl preflush contacts the heavy brine.
Scales in Wells
For a successful HF stimulation, mechanically or chemically clean the wellbore
before treatment. Cleaning the wellbore ensures that the treatment acid will react
with the formation instead of the wellbore contents. Cleaning also prevents scale
in the wellbore from being pushed down into the formation.
2. Gdanski, R.D. and Peavy, M.A.: “Well Returns Analysis Causes Re-
Evaluation of HCl Theories,” paper SPE 14825 presented at the 1986 SPE
Symposium on Formation Damage Control, Lafayette, Feb. 26-27.
3. Almond, S.W., Brady, J.L., and Underdown, D.R.: “Return Fluid Analysis
from the Sadlerochit Formation, Prudhoe Bay, Alaska: Field Study - Part
I,” paper SPE 18223 presented at the 1988 SPE Annual Technical
Conference and Exhibition, Houston, Oct. 2-5.
4. Shuchart, C.E. and Ali, S.A.: “Identification of Aluminum Scale with the
Aid of Synthetically Produced Basic Aluminum Fluoride Complexes,”
SPEP& F (Nov. 1993) 291-296.
12 BEST PRACTICES
9. Gdanski, R.D. and Shuchart, C.E.: “Newly Discovered Equilibrium Control
HF Stoichiometry,” paper SPE 30456 presented at the 1995 SPE Annual
Technical Conference and Exhibition, Dallas, Oct. 22-25.
11. Guichard, J.A. III, Allison, D., Gdanski, R.D., and Ghalambor, A.:
“Modified Retarded Stimulation Treatments Improve Production From
Wilcox Reservoirs,” paper SPE 31139 presented at the 1996 SPE
Formation Damage Symposium, Lafayette, Feb. 14-15.
14 BEST PRACTICES
Notes
16 BEST PRACTICES