You are on page 1of 40

PT.

SHINTO KOGYO INDONESIA

COMPANY PROFILE

HEAD OFFICE : BRANCH OFFICE :


JL. BALI I BLOK J-17-2 KAWASAN INDUSTRY MM2100 JL. MALIGI I LOT-A 11 KAWASAN INDUSTRI
CIKARANG BARAT – BEKASI 17520 KIIC KARAWANG 41361
TELP : 8980917-8980920-89981614 TELP : 89114797- 89114798
FAX : 8980507 FAX : 89114799
PT. SHINTO KOGYO INDONESIA

1. Total capital : US$1.500.000


2. Land area/Buildingg Cibitung
g : 16.000 M² / 7503 M²
Land area/Building Karawang : 30.000 M² / 8753 M²
3. Total employee : 1.350 persons
4
4. Total machine
a. Injection/Blow-Cibitung : 50 /19 unit TOTAL :
115 UNIT
b. Injection-Karawang : 46 unit
c. Mould Shop : 14 unit
d. Painting Line : 3 Line ( PLAN ADD 1 LINE )
5. Delivery truck : 23 unit
6. Technical support ( By Shinto Japan )
7. Establishment Factory Cibitung : Sept, 1996
8
8. E t bli h
Establishment t Factory
F t Karawang:
K : M
May, 2006
9. Material Supply ( Import ) : Singapore,Japan,Thai
10. pp y Domestic
Material Supply : Byy Tradingg
PT. SHINTO KOGYO INDONESIA
PT. SHINTO KOGYO INDONESIA
PT. SHINTO KOGYO INDONESIA

CORE BUSSINES – SHINTO KOGYO


INJECTION
PAINTING PARTS
PLASTIC
A PLASTIC
INJECTION
U PARTS
P
T PAINTING
L
O PLASTIC
A
M PARTS
S
O
T
T BLOW PARTS
I
I BLOW
C
V PARTS
E

SUB SUB
ASSY ASSY
PARTS
MOLD
MOLD
PRODUCT
INJECTION / MOLD
INJECTION &
BLOW PARTS
BLOW
PT. SHINTO KOGYO INDONESIA
GROUPING PRODUCT ORDER
INJECTION PAINTING BLOW MOLD
G O
GROUPING
G PRODUCT
O C O
5% ORDER

10%
12%

73%
PT. SHINTO KOGYO INDONESIA
HEAD OFFICE – FACTORY CIBITUNG

TOTAL MACHINE INJECTION : 50 UNIT


PT. SHINTO KOGYO INDONESIA
PRODUCTS INJECTION
BIG PARTS (SIZE : 40-80
40 80 CM)

COVER 1 1S7 ((JUPITER MX))


RR.FENDER 31B
COVER UNDER 5TL
MEDIUM PARTS SIZE : 10-30CM

HOLDER 1 COVER 54P

C HANDLE 2
C.HANDLE C HANDLE 1
C.HANDLE F FENDER 1
F.FENDER BOX 14D PLUG OIL LEVEL 28D
APLICATION SHOCK
PT. SHINTO KOGYOABSORBER
INDONESIA SHOWA & KAYABA

CUSHION
VALVE PISTON RING PISTON RING PISTON RING PISTON RING REBOUND
PT. SHINTO KOGYO INDONESIA

A P L I C A T I O N P A R T S “ M I O 5TL ”

C HANDLE 2 5TL
C.HANDLE COVER-2 5TL

FENDER INNER 5TL LEG SHIELD-1 5TL

COVER E-5333 BOTTOM PLATE 28D COVER UNDER 5TL COVER SIDE-2 5TL
APLICATION
PT. SHINTOPART
KOGYO“INDONESIA
SUPRAX125 & VARIO ’’

INSULATOR
CARBURATOR
COVER L PROTECTOR
REAR COVER
TANK
COLLAR KICK RESONATOR
RESERVE
PT. SHINTO KOGYO INDONESIA
M ACHINE BLOW

Mesin Placo 65 M/M Mesin Placo 75 M/M

TOTAL 12 UNIT PROD BLOW TOTAL 7 UNIT PROD BLOW


PARTS MOTOR CYLE PART VEHICLE
PT. SHINTO KOGYO INDONESIA
MACHINE WELDING

Mesin WELDING VIBRATION


PT. SHINTO KOGYO INDONESIA

MACHINING PROCESS
PT. SHINTO KOGYO INDONESIA
BLOW PART

DUCT ASSY ( ME )
DUCT ASSY ( ME ) DUCT CENTER VENT
DUCT CENTER VENT DUCT DEMISTER
DUCT DEMISTER DUCT HEATER 
DUCT HEATER
( MITSUBISHI ) ( SUZUKI APV )  ( SUZUKI APV ) ( DAIHATSU )

DUST COVER FRONT DUST COVER REAR NOZZLE WASHER TANK D40D


( SMUV & HONDA JAZZ  ) (SMUV &  HONDA JAZZ ) ( TOYOTA ) ( DAIHATSU )
AAPLICATION
P LPT.
I CSHINTO
A T PARTS
I KOGYO
O N P“ A R T “ JAZZ
HONDA V E H2AP
INDONESIA I C “L E ’’

PIPE CLEANER
PIPE SUCTION
INLET

HOLDER
DUST COVER SMUV DUCT CENTER BUMPER
AAPLICATION
P LPT.
I CSHINTO
A T PARTS
I KOGYO
O N P“ A R T “ JAZZ
HONDA V E H2AP
INDONESIA I C “L E ’’

RR DOOR OUT
SIDE R/L
PT. SHINTO KOGYO INDONESIA

LIST MESIN INJECTION CIBITUNG


PT. SHINTO KOGYO INDONESIA

LIST MESIN INJECTION CIBITUNG


PT. SHINTO KOGYO INDONESIA

LIST MESIN INJECTION KARAWANG


PT. SHINTO KOGYO INDONESIA

LIST MESIN BLOW CIBITUNG


PT. SHINTO KOGYO INDONESIA
LIST MATERIAL INJECTION 21
22
UBE 1013 NW8
Duracon M90-02 Black

23 Unitika Nylon Black A1022 GFL


NO MATERIAL NAME
24 Novamid 1011CH5
1 Jupital F20-52 Natural
25 ASA DIALAC S
S-210B
210B
2 Jupital F20-52 W7068 Grey
26 ZYTEL 73G-30 HSL BK416
3 Jupital F20-52 SBM 10390 Red
27 PA66 ZYTEL 70G33 HS1L
4 PBT Duranex 3300 Natural
28 PA66 ZYTEL 101F
5 POM Duracon MS
MS-02
02 Black
29 PMMA VH101 Red
6 Sumikon PM 8340 BLACK
30 PMMA VH255 Amber
7 HDPE EL-Lene H5840B
31 PMMA VH001 NAT
8 ABS BLACK 7001
32 PMMA VH5243 Orange
9 ABS NATURAL 3001M
33 PP AZ864 SJM3000P
10 NOVATEC MK3GCL
34 PP BRA61 SDM4139P
11 TPE Pelprene P-150B Natural
35 PP AP03B SJM2519P
12 Santoprene 121-75 M100 Duracon M90-44 Nat
36
13 PP AP30T SJM2379P Calp 5800
37
14 PP AP03 SDAM4099T Santoprene 101-87 Black
38
15 PP AP03BSW SHM5769P (P4Z)
39 HDPE HI-ZEX 5300
16 POM Dupont Derlin 527UV BK
40 POM DURACON M90-07 K30680
17 PA6 Amilan CM1017 BK 41 PA6 UNITIKA A1030FR
18 PA6 Amilan CM1017 NAT 42 PP GSC TBJHH-MNR NATURAL
19 PA6 Amilan CM1011G30 NAT 43 PA UBE 1015 GX78V BLACK
20 ABS Tehno 523 Black 44 PMC SUMIDUREX 9501J
PT. SHINTO KOGYO INDONESIA
LIST MATERIAL INJECTION
NO MATERIAL NAME 67 PP AV161 Natural
68 PP AW864 Natural
45 ABS HN (ABN DENKA K-096/TORAY 440Y-MH1)
69 MASTER BLACK KEM
KEM-K1040A
K1040A
46 ABS WHN (AES TECHNO 145 K6)
70 MASTER YELLOW 11Y
47 POM (POM DURACON SF-15)
71 VPP074 BLACK
48 PP BLACK (PP MYTEX AP 03B)
72 PP 13H-3851 DGREY
49 PP DTN2 (PP MYTEX APTR13 B)
73 PP 13B-1533 BLUE
50 PP SN3 (PP MYTEX AP03BSW)
74 PP 13R-1036 RED
51 PP TN1(PP MYTEX TR-12)
75
52 PP J3057HPT G0639/ G0441 ( P4Z ) PP 13H-3932 SF SILVER
76
53 PP J3057HPT T0034 / T0028 ( R8H ) PP 13R-1068
13R 1068 CARMINE RED
77
54 PP 755G W0058 PP 13W-1384 SOLID SILKY WHITE
78 PP 13R-1069 DARK GREY RED SOLID
55 PP J3057T - N0143 (5PK)
79 P3210G4-FNC Nanya Plastic
56 TORAY ABS BLACK 100 MPM BI
80 CALP BWA53-B
57 TORAY ABS NATURAL 100 MPM
81 HDPE TITANVENE HD5502GA
58 HDPE BLACK HJ360
82 UBE 1015GC650
59 UBE NYLON6 1015 GC9
83 PP GWA52B
60 UBE NYLON6 1013 NW8
84 PP BWH44B (PPT-2)
61 M/B Intrablack BL 39
85 PP N5-I (Without Form D)
62 M/B TTS Black JTIH-999DLT
86 PP N5-I (With Form D)
63 M/B TTS Grey JTIH-444SK
64 POLYTHYLENE H.D Hi-zex 5300
65 PP AS164 Natural
66 WP 712F
PT. SHINTO KOGYO INDONESIA
BRANCH OFFICE – FACTORY KARAWANG
PT. SHINTO KOGYO INDONESIA
PT. SHINTO KOGYO INDONESIA

MOULD SHOP

PAINTING SHOP INJECTION SHOP


PT. SHINTO KOGYO INDONESIA
DIVISI PAINTING
FLASS OFF SPRAY BOOTH UNDER
BLOWING
O G STATIC
S C PROSES

FLASH OFF AFTER UNDER FLASH OFF AFTER FINISH BAKE OVEN
PROSES PROCESS

UNLOADING
* FLOW PROSES PAINTING
( 3 LINE )
* AIR FRESH SYSTEMS
PT. SHINTO KOGYO INDONESIA

PRODUCT: PLASTIC PAINTING


PAINTING,MOLDING,INJECTION
MOLDING INJECTION

PAINTING PARTS

INJECTION

MOLDING

70X80X110CM 60X60X90CM

80X80X110CM

50X50X80CM 50X50X80CM
PT. SHINTO KOGYO INDONESIA
PT. SHINTO KOGYO INDONESIA
PT. SHINTO KOGYO INDONESIA

Mesin CMM
Model Crysta Plus M7106
PT. SHINTO KOGYO INDONESIA
PRODUCTS MOLD DIV.
MOLD INJECTION
MOLD BLOW

80X80X110CM 70X80X110CM

50X50X80CM

60X60X90CM 50X50X80CM
PT. SHINTO KOGYO INDONESIA

LIST EQUIPMENT of MOLD DIV.

NO EQUIPMENT NAME QUANTITY NOTES


1. Numeric Control Machine (CNC) 7 machines
2. Electric Discharge Machine (EDM) 3 machines
3. Wire Cutting Machine 1 machine
4. Radial Drilling Machine 1 machine
5. Gun Drilling Machine 1 machine
6. Surface Grinding Machine 1 machine
7
7. Die Spot Machine 2 machine
8. Electrode Milling Machine 1 machine
9. Bendsaw Machine 1 machine
10. CAD/CAM system 3 machine
11. CMM Machine 1 Unit
12 Sofware Mold Flow 1 unit New
PT. SHINTO KOGYO INDONESIA
DAFTAR ALAT UKUR TERKENDALI
PT. SHINTO KOGYO INDONESIA
PT. SHINTO KOGYO INDONESIA
Average
g Performance Delivery
y ALL CUSTOMER Thn 2011

Percent %
TARGET 100%

KRITERIA NILAI
TAHUN 2011

A = 100
B = 99 ~ 99,99

C = 97 ~ 98,99

D = 95 ~ 96.99

E = < 95,00
PT. SHINTO KOGYO INDONESIA
PT. SHINTO KOGYO INDONESIA
LISTCUSTOMER
NO CUSTOMER NAME NO CUSTOMER NAME
1 PT. YAMAHA IND MFG
14 PT. ROKI IND
2 PT ASTRA HONDA MOTOR
PT.
15 PT. SANENG INDUSTRIAL
3 PT. DENSO IND
16 PT. SEKISO IND
4 PT. EKK
17 PT. SHOWA INDONESIA MFG
5 PT. IND. NIPPON SEIKI
18 PT. SHOWA THAILAND
6 PT. IND STANLEY
ELECTRIC 19 PT. SUZUKI INDOMOBIL
PT
MOTOR
7 PT. IRC INOAC IND
20 PT. ASAHI DENSO IND.
8 PT. KAYABA IND
9 PT. KYORAKU BLOW 21 PT. YAMAHA MOTOR ASIA
MOLDING 22 PT. YAMAHA MOTOR
10 PT MEIWA IND
PT. ELECTRONIC
11 PT. NIPSEA PAINT 23 PT. ASNO HORIE IND
12 PT. NISSAN MOTOR IND. 24 PT. TOYOTA BOSHOKU IND.
13 PT. PROGRESS TOYO 25 PT. NIHON PLAST IND
PT. SHINTO KOGYO INDONESIA
A W A R D TO > PT. SHINTO KOGYO IND

RECOGNITION OF THEIR OUTSTANDING CONTRIBUTION TO REGOGNICION OF CHEIR OUTSTANDING 2001


1999 DELIVERY PERFORMANCE PART OPERATION DIV

VENDOR TERBAIK QUALITY ,COST DAN DELIVERY


EXCELLENCE COST SUPPORT TAHUN 2007
TAHUN 2005
PT. SHINTO KOGYO INDONESIA
A W A R D TO > PT. SHINTO KOGYO IND

SUPPORT & CONTRIBUTION TO THE SUCCESS OF


MITSUBISHI VEHICHE PRODUCTION IN INDONESIA
AWARD OF EXCELLENCE COST SUPPORT IN 2007 TAHUN 2009

AWARD OF EXCELLENCE DELIVERY AWARD EXCELLENCE


THE BEST VENDOR PERFORMANCE
PERFORMANCE IN 2010 SPARE PART DELIVERY 2011
TAHUN 2009
PT. SHINTO KOGYO INDONESIA

You might also like