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Fly Ash Applicability in Pervious Concrete

Thesis

Presented in Partial Fulfillment of the Requirements for the Degree Master of Science in

the Graduate School of The Ohio State University

By

Na Jin, B. E.

Graduate Program in Civil Engineering

The Ohio State University


2010

Thesis Committee
William E. Wolfe, Advisor
Fabian Hadipriono Tan
Tarunjit Singh Butalia
Copyright by

Na Jin

2010

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ABSTRACT

Pervious concrete has been used in the United State for over 30 years. Because of

its high porosity, the most common usages have been in the area of stormwater

management, but have been limited to use in pavements with low volume traffic because

of its low compressive strength compared to conventional concrete. Fly ash has been

shown in numerous post studies to increase the strength and durability of conventional

concrete. In this study, six batches of pervious concrete with different amounts of

aggregate, cement, and fly ash were prepared to find the mix that generated high

compressive strength and study the effect of fly ash on the compressive strength and

permeability of pervious concrete.

Materials used in this study were selected based on literature reviews and

recommendations from local sources. Unconfined compressive strength tests were carried

out on pervious concrete specimens with fly ash contents of 0%, 2%, 9%, 30%, 32% by

weight of the total cementitious materials. Falling head permeability tests were carried

out on specimens having 2% and 32% fly ash.

The results indicated the pervious concrete containing 2% fly ash can achieve

compressive strength greater than 3,000 psi at void content of 12%, and a compressive

strength 2,300 psi with a permeability of 0.13 cm/s at a void content of 15%. The

pervious concrete with 32% fly ash had a compressive strength of 2,000 psi and the

permeability of 0.21 cm/s at a void content of 15.8%. The failure surfaces of specimens

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with 2% fly ash developed through the coarse aggregates, indicating the high strength of

cement bonds. The failure of specimens containing 32% fly ash was observed to be along

the coarse aggregates surfaces, indicating a lower strength of the paste. Although it was

expected for pervious concrete with 32% fly ash to reach a higher compressive strength at

lower void content, the failure mode indicated that it may not reach the value as high as

that of pervious concrete with 2% fly ash at the same void content.

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DEDICATION

Dedicated to my dear parents and husband.

iv
ACKNOWLEDGEMENTS

I would like to express my sincere appreciation to my advisor, Dr. William E.

Wolfe, for his guidance, patience, kindness, and encouragement throughout this work. I

would also like to thank Dr. Fabian Hadipriono Tan for his suggestions and endless

support to me during my study. Without their help, the fulfillment of my master degree

would have been impossible.

I would also like to thank Dr. Tarunjit Singh Butalia for his suggestions and help

in facilitating the purchase of experimental equipments in this study. I am also grateful to

all of the professionals for their expertise, support, and kindness: Mr. Mark Pardi, is of

Ohio Concrete, gave me valuable suggestions and guidance on pervious concrete; Mr.

Dan Hunt, is of Buckeye Ready-Mix, carried out one example mix test on pervious

concrete and shared his valuable experience; Mr. Michael Adams, is of Euclid Chemical

Corp., provided with pervious concrete admixtures; Mr. Thomas J. Wissinger, is of the

Olen Corp., provided and delivered coarse aggregates even in bad weather; Mr. Dan Jahn,

is of Anderson Concrete, arranged a visit to the concrete company and provided with

portions of perivous concrete components.

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VITA

1998 – 2002…………………. B. E, Construction Engineering, University of Science and


Technology of Suzhou

2002 – 2004………...… Zhenjiang Architectural Design & Research Institute, P.R. China

2004 – 2006….…………………….. Guangsha Architectural Design Institute, P.R. China

2008 – Present………………………...…. ..Civil Engineering, The Ohio State University

Fields of Study
Major Field: Civil Engineering

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Table of Contents

ABSTRACT………………………………………………………………………………ii

DEDICATION……………………………………………………………………………iv

ACKNOWLDEGEMENTS……………………………………………………………….v

VITA……………………………………………………………………………………...vi

List of Figures……………………………………………………………………………..x

List of Tables……...………………………………………………………………...…..xiii

CHAPTER 1: INSTRODUCTION ...............................................................................1

1.1 Background............................................................................................................1
1.2 Objectives..............................................................................................................2
1.3 Organization ..........................................................................................................3

CHAPTER 2: LITERATURE REVIEW OF PORTLAND CEMENT PERVIOUS


CONCRETE ..................................................................................................................5

2.1 Introduction ...........................................................................................................5


2.2 Benefits and Problems ...........................................................................................6
2.2.1 Benefits...........................................................................................................6
2.2.2 Problems .........................................................................................................8
2.3 Components of Pervious Concrete .......................................................................11
2.3.1 Coarse Aggregate..........................................................................................11
2.3.2 Fine Aggregate..............................................................................................12
2.3.3 Cement..........................................................................................................12
2.3.4 Fly Ash .........................................................................................................13
2.3.5 Water ............................................................................................................13
2.3.6 Admixtures ...................................................................................................14
2.4 Important Properties of Pervious Concrete ...........................................................16
2.4.1 Permeability ..................................................................................................16
2.4.2 Compressive Strength....................................................................................20
2.4.3 Freeze-thaw Durability..................................................................................21
2.4.4 Modulus of Elasticity ....................................................................................24

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2.5 Factors Affect Compressive Strength and Permeability of Pervious Concrete.......24
2.5.1 Effect of Void Content ..................................................................................25
2.5.2 Effect of Aggregate .......................................................................................27
2.5.3 Effect of Aggregate/Cement Material Ratio...................................................28
2.5.4 Effect of Water/Cement Ratio .......................................................................28
2.5.5 Effect of fly ash.............................................................................................29
2.5.6 Effect of Compaction Energy ........................................................................29
2.5.7 Effect of Fibers .............................................................................................31
2.5.8 Effect of Other Factors ..................................................................................32
2.6 Standard Test Methods.........................................................................................33
2.7 Pervious Concrete Design ....................................................................................34
2.7.1 Pervious Concrete Mix Design ......................................................................34
2.7.2 Pervious Concrete Pavement Hydraulic Design .............................................36
2.7.3 Pervious Concrete Pavement Structural Design .............................................37

CHAPTER 3: LITERATURE REVIEW OF FLY ASH............................................44

3.1 Introduction of Coal Combustion Products (CCPs) ..............................................44


3.2 Introduction of Fly Ash ........................................................................................47
3.2.1 Properties of Fly Ash.....................................................................................48
3.2.2 Class C and Class F Fly Ash..........................................................................48
3.2.3 Utilization of Fly Ash in Concrete .................................................................48
3.2.4 Environmental Benefits of Fly Ash Use.........................................................50
3.3 Effect of Fly Ash on Concrete..............................................................................51
3.3.1 Thermal Cracking .........................................................................................51
3.3.2 Compressive Strength....................................................................................51
3.3.3 Durability......................................................................................................53
3.3.4 Permeability ..................................................................................................54
3.3.5 Sulfate Attack ...............................................................................................55
3.4 Fly Ash in Pervious Concrete...............................................................................56
3.5 Summary .............................................................................................................56

CHAPTER 4: LABORATORY MIX AND TEST .....................................................59

4.1 Introduction .........................................................................................................59


4.2 Mix Preparation ...................................................................................................59
4.2.1 Mix Materials................................................................................................59
4.2.2 Mix Design ...................................................................................................65
4.2.3 Mixing Equipment ........................................................................................71
4.2.4 Specimen Mold .............................................................................................74
4.3 Mixing Procedure ................................................................................................74
4.4 Compaction Method.............................................................................................75
4.5 Curing Method.....................................................................................................76
4.6 Laboratory Tests ..................................................................................................77
4.6.1 Unit Weight and Void Content ......................................................................77

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4.6.2 Compressive Strength....................................................................................79
4.6.3 Permeability ..................................................................................................80
4.7 Summary of Test Procedure .................................................................................83

CHAPTER 5: DISCUSSION ON TEST RESULTS ..................................................86

5.1 Introduction .........................................................................................................86


5.2 Void Content vs. Unit Weight ..............................................................................86
5.3 Effect of Compaction Energy ...............................................................................87
5.4 Effect of W/C Ratio, A/C Ratio and Fly Ash on Void Content .............................90
5.5 Compressive Strength ..........................................................................................90
5.5.1 Compressive Strength vs. Curing Period........................................................91
5.5.2 Compressive Strength vs. Void Content ........................................................92
5.5.3 Compressive Strength vs. Unit Weight ..........................................................94
5.5.4 Compressive Stress-strain Curves vs. Void Content.......................................94
5.5.5 Compressive Failure vs. Curing Period..........................................................98
5.5.6 Failure Modes ...............................................................................................99
5.6 Permeability.......................................................................................................103

CHAPTER 6: SUMMARY, CONCLUSION, AND RECOMMENDATIONS.......107

6.1 Summary ...........................................................................................................107


6.2 Conclusion.........................................................................................................109
6.3 Recommendations for Future Work....................................................................111

REFERENCES ..........................................................................................................113

APPENDIX A: EXAMPLES OF PERVIOUS CONCRETEEXPERIMENTS FROM

LITERATURE REVIEWS .......................................................................................121

APPENDIX B: PROPERTIES OF PERVIUOS CONCRETE COMPONENTS ...125

APPENDIX C: LABORATORY TEST RESULT ...................................................137

APPENDIX D: PERVIOUS CONCRETE MIX DESIGN PROGRAM CODE .....168

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List of Figures

Figure 2.1. Model Resulting from the Nonlinear Fitting of the Saturated Hydraulic
Conductivity and Total Porosity Data to the Carman-Kozeny Equation .........................18
Figure 2.2. Plot of the Ergun Equation and Values Calculated Using the Falling Head
Experimental Data from Samples Calculated with Dp = 0.1, Dp = 0.3, and Dp =
0.6.(adapted from Montes and Haselbach ).....................................................................19
Figure 2.3. Relationship between Strength, Void Content and Permeability for Several
Trial Mixes of Portland Cement Pervious Concrete........................................................26
Figure 2.4. Nomograph to Determine Structural Number (Pavement Strength) .............38
Figure 3.1. Uses of Coal Combustion Products in 2008 (AACA adapted from U. S
Environmental Protection Agency (EPA)) .....................................................................45
Figure 3.2. 1966-2007 CCP Beneficial Use vs. Production (AACA) ..............................46
Figure 3.3. Coal Combustion Products Generation and Use (Short Tons) (AACA adapted
from EPA) .....................................................................................................................47
Figure 3.4. Top Uses of Coal Fly Ash 2003 (AACA adapted from)................................49
Figure 3.5. Comparison between Ash Concrete Compressive Strength and Plain Cement
Concrete Compressive Strength. ....................................................................................52
Figure 3.6. Effect of Fly Ash on Permeability of Concrete (adapted from) .....................55
Figure 4.1. Grain Distribution Curve of Size Number 8 River Gravel (Olen Corp.)........61
Figure 4.2. Pervious Concrete Mix Calculation Program................................................68
Figure 4.3. 20 quart Blakeslee Mixer .............................................................................72
Figure 4.4. Specimen Mixed Using 20 Quart Blakeslee Mixer .......................................72
Figure 4.5. 3.4ft3 capacity Gilson 39555 (drum speed speed 22 ~ 25 RPM) ...................73
Figure 4.6. INSTRON-5585 Compressive Strength Testing Machine.............................80
Figure 4.7. Falling Head Permeability Test for Pervious Concrete Specimen .................82
Figure 4.8. Pervious Concrete Specimen for Permeability Test ......................................82
Figure 5.1. Relationship between Void Content (%) and Unit Weight (lb/ft 3).................87
Figure 5.2. Void Contents of Specimens Compacted by Different Methods ...................88
Figure 5.3. The Specimen Compacted by Proctor Hammer ............................................89
Figure 5.4. Pervious Concrete Mix #3~#6 Compressive Strength vs. Curing Period.......92
Figure 5.5. Relaiton between 28-day Compressive Strength and Void Content ..............93
Figure 5.6. Relationship between 28-day Compressive Strength and Unit Weight..........94
Figure 5.7. Stress-strain Curves Tested on Specimens with Different Void Content at 28-
day Curing Period, Mix #5.............................................................................................96
Figure 5.8. Stress-strain Curves Tested on Specimens with Different Void Content at 28-
day Curing Period, Mix #6.............................................................................................97
Figure 5.9. Stress-strain Curves Tested on Specimens with Void Content 18% at 7-day,
21-day, and 28-day Curing Periods, Mix #6 ...................................................................99

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Figure 5.10. Failure Mode I of Pervious Concrete Samples..........................................100
Figure 5.11. Failure Mode II of Pervious Concrete Samples.........................................100
Figure 5.12. Failure of Specimen Compacted by Standard Proctor Hammer (Mix #6)..101
Figure 5.13. Failure Surface Comparison between Specimen from Mix #5 and Mix #6 102
Figure 5.14. Relationship between Void Content and Permeability of Pervious Concrete
Specimens ...................................................................................................................103
Figure 5.15. Comparison of Permeability Test Results with Previous Studies ..............106
Figure 6.1. Permeability and 28-day Compressive Strength vs. Void Content ..............109
Figure B.1. Properties of Coarse Aggregates................................................................126
Figure B.2. Properties of Cement (St. Marys) ..............................................................127
Figure B.3. Properties of High Range Water Reducer (Euclid Chemical Company) .....128
Figure B.4. Properties of Mid-Range Water Reducer (Euclid Chemical Company) ......130
Figure B.5. Properties of Mid-Range Water Reducer (Euclid Chemical Company) ......132
Figure B.6. Properties of Viscosity Modifying Admixture (Euclid Chemical Company)
....................................................................................................................................134
Figure B.7. Properties of Fiber (Euclid Chemical Company)........................................135
Figure C.1. 11-day Compressive Stress-strain Curve of Specimen with Void Contend of
31% from Mix #3 ........................................................................................................147
Figure C.2. 21-day Compressive Stress-strain Curve of Specimen with Void Contend of
31% from Mix #3 ........................................................................................................147
Figure C.3. 28-day Compressive Stress-strain Curve of Specimen with Void Contend of
31% from Mix #3 ........................................................................................................148
Figure C.4. 7-day Compressive Stress-strain Curve of Specimen with Void Contend of
27% from Mix #4 ........................................................................................................148
Figure C.5. 21-day Compressive Stress-strain Curve of Specimen with Void Contend of
27% from Mix #4 ........................................................................................................149
Figure C.6. 28-day Compressive Stress-strain Curve of Specimen with Void Contend of
27% from Mix #4 ........................................................................................................149
Figure C.7. 7-day Compressive Stress-strain Curve of Specimen with Void Contend of
12% from Mix #5 ........................................................................................................150
Figure C.8. 21-day Compressive Stress-strain Curve of Specimen with Void Contend of
12% from Mix #5 ........................................................................................................150
Figure C.9. 28-day Compressive Stress-strain Curve of Specimen with Void Contend of
13% from Mix #5 ........................................................................................................151
Figure C.10. 7-day Compressive Stress-strain Curve of Specimen with Void Contend of
17% from Mix #6 ........................................................................................................151
Figure C.11. 21-day Compressive Stress-strain Curve of Specimen with Void Contend of
18% from Mix #6 ........................................................................................................152
Figure C.12. 28-day Compressive Stress-strain Curve of Specimen with Void Contend of
18% from Mix #6 ........................................................................................................152
Figure C.13. 28-day Compressive Stress-strain Curve of Specimen with Void Contend of
16% from Mix #5 ........................................................................................................153
Figure C.14. 28-day Compressive Stress-strain Curve of Specimen with Void Contend of
15% from Mix #5 ........................................................................................................153

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Figure C.15. 28-day Compressive Stress-strain Curve of Specimen with Void Contend of
12% from Mix #5 ........................................................................................................154
Figure C.16. 28-day Compressive Stress-strain Curve of Specimen with Void Contend of
12% from Mix #5 ........................................................................................................154
Figure C.17. 28-day Compressive Stress-strain Curve of Specimen with Void Contend of
14% from Mix #5 ........................................................................................................155
Figure C.18. 28-day Compressive Stress-strain Curve of Specimen with Void Contend of
14% from Mix #5 ........................................................................................................155
Figure C.19. 28-day Compressive Stress-strain Curve of Specimen with Void Contend of
13% from Mix #5 ........................................................................................................156
Figure C.20. 28-day Compressive Stress-strain Curve of Specimen with Void Contend of
18% from Mix #6 ........................................................................................................156
Figure C.21. 28-day Compressive Stress-strain Curve of Specimen with Void Contend of
20% from Mix #6 ........................................................................................................157
Figure C.22. 28-day Compressive Stress-strain Curve of Specimen with Void Contend of
22% from Mix #6 ........................................................................................................157
Figure C.23. 28-day Compressive Stress-strain Curve of Specimen with Void Contend of
24% from Mix #6 ........................................................................................................158
Figure C.24. 28-day Compressive Stress-strain Curve of Specimen with Void Contend of
24% from Mix #6 ........................................................................................................158

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List of Tables

Table 2.1. NMCRA Classification of Regions and Recommendation of Precautions of


Utilizing pervious concrete ...........................................................................................22
Table 2.2. Compaction Method Conducted by Rizvi et al...............................................31
Table 2.3. Recommended Typical Mix Design by National Ready Mixed Concrete
Association....................................................................................................................35
Table 2.4. Recommended Typical Mix Design by the Southern California Ready Mix
Concrete Association (adapted from ) ............................................................................35
Table 2.5. Recommended Typical Mix Design by the Euclid Chemical Company .........35
Table 4.1. Physical Properties of #8 River Gravel (Olen Corp.) .....................................61
Table 4.2. Coarse Aggregate Distribution (Olen Corp.)..................................................61
Table 4.3. Chemical Properties of St. Marys Type I Cement (St. Marys, Inc.) ................63
Table 4.4. Physical Properties of fly ash ........................................................................64
Table 4.5. Admixtures from Euclid Chemical Company ................................................65
Table 4.6. Pervious Concrete Mix Design ......................................................................66
Table 4.7. Mix No. Corresponding to Mix ID. ...............................................................67
Table 4.8 Compaction Method ID Explanation ..............................................................75
Table 4.9. Pervious Concrete Mixes Compacted Using Different Methods Mix .............76
Table 4.10. Specific Gravities of Materials in Portland Cement Pervious Concrete Mix.79
Table A.1: Examples of Laboratory Tests on Pervious Concrete. .................................122
Table A.2. Examples of Field Projects of Pervious Concrete........................................124
Table C.1. Mix Design of Pervious Concrete Mix #1 ...................................................138
Table C.2. Unit Weight and Void Content of 4in x 8in Samples from Pervious Concrete
Mix #1.........................................................................................................................138
Table C.3. Mix Design of Pervious Concrete Mix #2 ...................................................139
Table C.4. Unit Weight and Void Content of 4in x 8in Samples from Pervious Concrete
Mix #2.........................................................................................................................139
Table C.5. Mix Design of Pervious Concrete Mix #3 ...................................................140
Table C.6. Unit Weight and Void Content of 4in x 8in Samples from Pervious Concrete
Mix #3.........................................................................................................................140
Table C.7. Mix Design of Pervious Concrete Mix #4 ...................................................141
Table C.8. Unit Weight and Void Content of 4in x 8in Samples from Pervious Concrete
Mix #4.........................................................................................................................141
Table C.9. Mix Design of Pervious Concrete Mix #5 ...................................................142
Table C.10. Unit Weight and Void Content of 4in x 8in Samples from Pervious Concrete
Mix #5.........................................................................................................................142
Table C.11. Unit Weight and Void Content of 3in x 6in Samples from Pervious Concrete
Mix #5.........................................................................................................................143
Table C.12. Mix Design of Pervious Concrete Mix #6 .................................................143

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Table C.13. Unit Weight and Void Content of 4in x 8in Samples from Pervious Concrete
Mix #6.........................................................................................................................144
Table C.14. Unit Weight and Void Content of 3in x 6in Samples from Pervious Concrete
Mix #6.........................................................................................................................144
Table C.15. Compressive Strength of Specimens from Mix #1~#6 at 7, 21, and 28 Days
Curing Periods.............................................................................................................145
Table C.16. 28-day Compressive Strength of Specimens from Mix #1~#6 with Various
Void Content ...............................................................................................................146
Table C.17. Measured and Calculated Permeability of Pervious Concrete Specimens from
Literature Review ........................................................................................................159
Table C.18. Permeability Calculation Parameters in Falling Head Permeability Test ...161
Table C.19. Permeability Test Data for Specimen with Void Content of 19.5% from Mix
#5 ................................................................................................................................162
Table C.20. Permeability Test Data for Specimen with Void Content of 19.5% from Mix
#5 ................................................................................................................................162
Table C.21. Permeability Test Data for Specimen with Void Content of 17.0% from Mix
#5 ................................................................................................................................163
Table C.22. Permeability Test Data for Specimen with Void Content of 16.0% from Mix
#5 ................................................................................................................................163
Table C.23. Permeability Test Data for Specimen with Void Content of 14.9% from Mix
#5 ................................................................................................................................164
Table C.24. Permeability Test Data for Specimen with Void Content of 27.2% from Mix
#6 ................................................................................................................................164
Table C.25. Permeability Test Data for Specimen with Void Content of 25.0% from Mix
#6 ................................................................................................................................165
Table C.26. Permeability Test Data for Specimen with Void Content of 21.0% from Mix
#6 ................................................................................................................................165
Table C.27. Permeability Test Data for Specimen with Void Content of 21.5% from Mix
#6 ................................................................................................................................166
Table C.28. Permeability Test Data for Specimen with Void Content of 15.8% from Mix
#6 ................................................................................................................................166
Table C.29. Void Contents of Specimens Compacted at Different Compaction Methods
....................................................................................................................................167

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CHAPTER 1
INTRODUCTION

1.1 Background

According to National Ready Mixed Concrete Association (NRMCA) 1 ,

“pervious concrete is a special type of concrete with a high porosity used for concrete

flatwork applications that allows water from precipitation and other sources to pass

through it, thereby reducing the runoff from a site and recharging ground water

levels.” It is also known as “no-fines concrete” and is composed of Portland cement,

coarse aggregate, water, admixtures, and little or no sand. In the past 30 years,

pervious concrete has been increasingly used in the United States, and is among the

Best Management Practices (BMPs) recommended by the Environmental Protection

Agency (EPA)2. By capturing stormwater and allowing it to seep into the ground,

pervious concrete is instrumental in recharging groundwater, reducing stormwater

runoff, and meeting U.S. EPA stormwater regulations. Other benefits of using

pervious concrete are: reduction of downstream flows, erosion and sediment;

reduction of large volumes of surface pollution flowing into rivers; decrease of urban

heat island effect; eliminating traffic noise; and enhancing safety of driving during

raining. The use of pervious concrete in building site design can also aid in the

1
process of qualifying the building for Leadership in Energy and Environmental

Design (LEED) Green Building Rating System credits2.

Due to the advantages of pervious concrete, the utilization and construction

properties of pervious concrete have been studied by many researchers 3,4,5,6 . The

characteristic of high permeability of pervious concrete contributes to its advantage in

storm water management. However, the mechanical properties such as compressive

strength are reduced due to this character, limiting the application of pervious

concrete to the roads that have light volume traffic.

The advantage of pervious concrete can be enhanced by substituting some of

the cement with other materials, such as fly ash. Fly ash is one of the by-products of

coal combustion in power generation plants. Large amount of fly ash are discarded

each year, increasing costs for disposal. On the other hand, fly ash has been shown to

improve the overall performance of concrete, when substituted for a portion of the

cement7. Hence, when fly ash is used in pervious concrete, the occupation of landfill

space can be reduced and CO emissions generated during cement production can be
2

decreased, improving the sustainability of pervious concrete.

1.2 Objectives

The objective of this research is to investigate the effects on the important

engineering properties of pervious concrete with the use of fly ash. The physical

properties examined include compressive strength and permeability of pervious

concrete. The parameters that affect the strength and the hydraulic conductivity of

2
pervious concrete will be analyzed. The potential use of pervious concrete containing

a large portion of fly ash will also be discussed.

1.3 Organization

This thesis consists of six chapters and four appendices. Chapter 1 is an

introduction of pervious concrete background and the study objectives. Chapter 2

presents literature reviews of pervious concrete, including benefits and problems, mix

designs, and properties of pervious concrete. Chapter 3 contains a brief literature

review of fly ash, introducing the application and effect of fly ash on concrete

properties. Chapter 4 introduces the laboratory mixing and laboratory tests, including

the selection of materials, mixing equipment, mix design, compaction method, and

test equipments. Chapter 5 elaborates on the test results, including void content,

compressive strength, and permeability of pervious concrete specimens. Chapter 6

summarizes the conclusions of the study, discusses the applicability of pervious

concrete that contains large amounts of fly ash, and provides with recommendations

for future work. Appendix A presents examples of pervious concrete experiments

taken from literature reviews. Appendix B illustrates the properties of pervious

concrete components used in this research. Appendix C presents the laboratory test

results. Appendix D shows codes of a program developed for pervious concrete mix

design.

1
NRMCA “CIP 38 – pervious concrete” brochure of National Ready Mixed
Concrete Association (NRMCA), <http://nrmca.org/aboutconcrete/cips/38p.pdf>
(Feb. 01, 2010).

3
2
National Ready Mixed Concrete Association (NRMCA),
<http://www.perviouspavement.org/index.html> (May 24, 2010).
3
Offenberg, M. (2008). “Is pervious concrete ready for structural applications?”
Structure Magazine, February, p. 48.
4
Johnston, K. (2009). “Pervious concrete: past, present and future.” Green
Building, Concrete Contractor,
<http://www.perviouspavement.org/PDFs/Concrete%20Contractor%20Mag%20-
%20PERVIOUS.Feb-Mar-09.pdf> (April. 24, 2010).
5
Schaefer, V. R., Suleiman, M. T., Wang, K., Kevern, J. T., and Wiegand, P.
(2006). “An overview of pervious concrete applications in stormwater
management and pavement systems.” < http://www.rmc-
foundation.org/images/PCRC%20Files/Hydrological%20&%20Environmental%2
0Design/An%20Overview%20of%20Pervious%20Concrete%20Applications%20
in%20Stormwater%20Management%20and%20Pavement%20Systems.pdf> (Jun.
16, 2010).
6
Yang, J., and Jiang. G. (2003). “Experimental study on properties of pervious
concrete pavement materials.” Cement and Concrete Research, vol. 33, pp. 381-
386.
7
Headwaters Resources (2005). “Fly ash in pervious concrete.” Bulletin No. 29,
<http://www.flyash.com/data/upimages/press/TB.29%20Fly%20Ash%20in%20P
ervious%20Concrete.pdf > (May 21, 2010).

4
CHAPTER 2
LITERATURE REVIEW OF PORTLAND CEMENT PERVIOUS CONCRETE

2.1 Introduction

Offenberg3 stated that the first popular usage of pervious concrete was in post-

World War II England where it was used in two-story homes known as the Wimpey

Houses. During World War II, nearly two third of Britain’s houses had been

destroyed; and no new buildings had been constructed since 1939. Consequently, the

demand for housing was very high, causing a shortage of bricks. In this situation,

people were seeking alternate construction materials that were economical, reliable

and efficient. No-fine concrete was then used in some parts of the walls by Wimpey8

architects and engineers to decrease the cost.

In the United States, pervious concrete has been used for almost 30 years

since it was first introduced in California4. In order to study the factors influencing

the performance of pervious concrete, researchers have conducted experiments varing

mix proportions of cement, water, coarse aggregate, sand, fly ash, and admixtures.

According to experimental studies6,7,9,10,11,12,13 , researchers have found that factors

that affect the mechanical properties of pervious concrete are void content, aggregate

to cement ratio, fine aggregate amount, coarse aggregate size, coarse aggregate type,

compaction energy, and curing period.


5
2.2 Benefits and Problems

Due to the absence of fine aggregate, pervious concrete has high porosity,

which brings both benefits and drawbacks to construction.

2.2.1 Benefits

Since the pervious concrete pavement is permeable, water can be captured and

flow through the pavement during rainfall. In the mean time, free air is stored in the

pavement and allows the communication between the subsurface and the air. These

properties offer many advantages for pervious concrete.

2.2.1.1 Storm-water Management

One of the primary uses of pervious concrete is in storm water management.

Due to its high porosity, pervious concrete can capture stormwater and provide a path

for water to flow into the subsoil, helping to naturally adjust the ground water level.

Furthermore, instead of being carried into rivers and lakes by rain water, the residues

on pavement roads will be absorbed by pervious concrete or underneath soils, and

then degraded by microorganisms in soils2. Consequently, the pollution of water

resources could be decreased substantially, dramatically saving expense of storm

water management.

2.2.1.2 Heat Island Effect

Pervious concrete is much cooler than asphalt and conventional concrete. First

of all, the light color reflects more ultraviolet rays from sun and absorbs less heat than

6
asphalt. Secondly, the voids in pervious concrete allow it to store less heat than

conventional concrete does. This character benefits the districts in hot weather

climates. For instances, the group of National Center of Excellence for Sustainable

Materials and Renewable Technology at Arizona State University recommended the

utilization of pervious concrete for minimizing the urban heat-island effect14. Houston

Advanced Research Center (HARC) 15 published a report titled “Cool Houston! A

Plan for Cooling the Region,” in which the benefits of reducing heat island effect in

high density urban areas by using pervious concrete has been introduced.

2.2.1.3 Traffic Benefits

Pervious concrete shows several advantages on traffic. Firstly, the large

amounts of voids in pervious concrete are beneficial to reducing traffic noise. As

stated by Kim and Lee 16 , pervious concrete “is applied for sound barriers or

pavements to absorb traffic (tire) noise and reduce sound wave reflection”. To

investigate this property of absorption, Kim and Lee16 created a model to study the

acoustic absorption ability of pervious concrete, considering the gradation and shape

of aggregates and void content on pervious concrete pavement. The results calculated

by the modeling were compared with experimental and statistical results from

previous studies. All results illustrated that the maximum acoustic absorption ability

was increased with void content and was hardly affected by the shape of aggregate

when pervious concrete was compacted well. Secondly, pervious concrete enhances

the safety of driving during raining because of the elimination of ponding.

7
2.2.1.4 LEED

The usage of pervious concrete in building site design can also aid in the

process of qualifying for Leadership in Energy and Environmental Design (LEED)

Green Building Rating System credits. LEED was developed by the U.S. Green

Building Concil (USGBC). It provides a concise framework for identifying and

implementing practical and measurable green building design, and construction.

LEED for New Construction and Major Renovations version 2.2 has maximum total

of 69 points, in which concrete can earn up to 25 points. In addition, with the usage of

fly ash or other recycled materials in pervious concrete, up to 5 more credits could be

earned2.

2.2.2 Problems

High porosity is the necessary condition that makes pervious concrete

permeable, and is the main beneficial characteristic of pervious concrete. However it

can cause problems that limit the utilization of pervious concrete.

2.2.2.1 Compressive Strength

The bearing capacity of pervious concrete is decreased because of the

existence of large amounts of air voids. The low strength limits the utilization of

pervious concrete to parking-lots, side walks, and other low-volume traffic roadways.

Obviously, high porosity and strength are two incompatible features of pervious

concrete. This disadvantage initiates the study on pervious concrete aim to improve

its compressive strength while maintaining the relative high porosity.

8
2.2.2.2 Freeze-thaw Durability

The usage of pervious concrete in a freeze-thaw environment is also a concern,

especially in the northern area of the United States, which are districts experiencing

cold weather. The pervious concrete is more vulnerable to be destroyed under freeze-

thaw weather. Research has been done to study the suitability of pervious concrete in

this type of climate. Regulations have been made to ensure the applicability of the

pervious concrete. For example ASTM C 666M-03 17 Standard Test Method for

Resistance of Concrete to Rapid Freezing and Thawing specifies the standard test

method to determine the resistance of concrete specimens to rapidly repeated cycles

of freezing and thawing in the laboratory following procedure A, Rapid Freezing and

Thawing in Water, and procedure B, Rapid Freezing in Air and Thawing in Water.

2.2.2.3 Abrasion

Abrasion of pervious concrete may limit its utilization. Raveling may happen

if aggregate is not sufficiently coated with cement paste. Other factors such as low

Water/Cement (W/C) ratio, dry weather, especially the rough surface also make

aggregate vulnerable to the abrasion. Theoretically, the abrasion of surface may make

surface more uneven and worsen abrasion over time. However, Hein and Schindler18

studied field projects constructed on the Auburn University campus, and found that

after curing of pervious concrete, about only 10% of surface aggregates were

displaced. But remaining surface was smooth enough as for a sidewalk and had

performed very well for three years.

9
2.2.2.4 Clogging Maintenance

Clogging is an unavoidable problem due to the existence of voids in pervious

concrete. The open voids are highly prone to be clogged during the utilization of

pervious concrete pavement over time. The U. S. EPA recommends that cleaning

need to be done regularly to prevent clogging2. Two methods of cleaning are

currently used: vacuum sweeping and high pressure washing. Even though cleaning is

performed regularly, not all contaminants are removed and the performance of

pervious concrete may lessen over the years. Moreover, the residues may cause

contamination of the water that runs through the pervious concrete. Hence,

stormwater testing is recommended in critical situations to preserve the quality of

ground water and inspect the permeability of pervious concrete.

2.2.2.5 Cost

Typically, the initial cost of pervious concrete is greater than that of

conventional concrete. However, because the lifespan of pervious concrete is longer

than that of the regular concrete2, some of the added cost is offset. The high initial

cost of pervious concrete is partly caused by the construction of the subgrade. A thick

layer of open gravel subgrade is usually installed under the pavement to provide the

storage and drainage of water. With such subgrade, pervious concrete normally can

perform very well even when built on clay soils. An example is presented by Dietz19,

who tested a subgrade of 10-in. thick layer of open graded gravel with undrained

system below. The subgrade showed good storage and drainage conditions. In general,

a thick layer of coarse aggregate “provides greater storage capacity and a longer time

10
allows water to exfiltrate to the native soils before underdarin flow would begin”19.

But the construction of subgrade increases the total cost of the pervious concrete

pavement. Another reason is the increased maintenance cost for pervious concrete

pavement after construction. As stated before, clogging problems need to be solved to

ensure the serviceability of pervious concrete.

2.3 Components of Pervious Concrete

Pervious concrete is mainly composed by coarse aggregate, cement, and water.

Small amount of fine aggregate may be added to obtain higher compressive strength.

Other admixtures such as High/Middle Range Water Reducer (HRWR, MRWR),

water retarder, viscosity modifying admixtures, and fibers are usually used. In some

cases, fly ash is used as a substitute for Portland cement to enhance the environmental

friendliness of pervious concrete.

2.3.1 Coarse Aggregate

Coarse aggregate is the main component of pervious concrete. The gradation,

size, and type of coarse aggregate have been found to affect the character of pervious

concrete6,9,10,11. In practice, river gravels that have size number of 8 (ASTM C 3320)

are widely used in construction. Other sizes of river gravels and limestone have been

used in laboratory tests to study the effect of coarse aggregate11.

11
2.3.2 Fine Aggregate

A fine aggregate is sometimes used in pervious concrete to improve the

mechanical capabilities of pervious concrete. On the other hand, the permeability will

typically decrease when fine aggregate is added. Wang et al.10 studied pervious

concrete with a fine aggregate amount of 7% of total aggregate by weight. Wang’s

tests illustrated that the compressive strength and freeze-thaw ability of pervious

concrete were significantly improved with addition of fine aggregate while

maintaining adequate water permeability. However, the amount of fine aggregate is

recommended to be limited within 7% of the total aggregate by weight so that

permeability is satisfied10.

According to the ASTM C 3320, the fine aggregate shall consist of natural or,

subject to approval, other inert materials with similar characteristics, or combinations

having hard, strong, durable particles. The amount substances such as clay lumps coal

and lignite, shale, and other deleterious substance should be limited within a range

individually, and the total amount should be less than 2% by dry weight. Soundness

loss should be less than 10% by weight. The fine aggregate should be free from

organic impurities.

2.3.3 Cement

Portland cement is another main component of pervious concrete. Type I/II

cement is normally used in pervious concrete9,10,11,12. The content of cement is

dependent on the amount and size of coarse aggregate and the water content. Various

12
amounts of cement are recommended by different agencies and will be introduced in

section 2.7.1.

2.3.4 Fly Ash

Fly ash can be used in pervious concrete as a substitute for a portion of the

cement. Two types of fly ash which are Class C and Class F fly ash are both able to

used in pervious concrete. Currently, fly ash can replace 5-65% of the Portland

cement2 in conventional concrete. However, according to the publication from

Headwaters Resources7, California Ready Mix Concrete Association (SCRMC)

recommended amount of ASTM C-618 fly ash is only 50-116lb/yd3 in pervious

concrete. The advantage of using fly ash is obvious: fly ash is a by-product of coal

burning in power plants, its utilization saves the energy required to produce the

cement. In addition, fly ash improves the flowability and workability of concrete.

2.3.5 Water

Water is a crucial component in pervious concrete. Wanielista and Chopra11

discussed the importance of adding appropriate amount of water in pervious concrete

mix. Enough water should be added so that cement hydration is thoroughly developed.

However, too much water will settle the paste at the base of the pavement and clog

the pores. Meanwhile, too much water increases the distance between particles,

causing higher porosity and lower strength. Wanielista and Chopra11 stated that “the

correct amount of water will maximize the strength without compromising the

permeability characteristics of the pervious concrete.”


13
2.3.6 Admixtures

Admixtures are sometime necessary for pervious concrete to obtain good

properties. Typical admixtures used in pervious concrete include HRWR, MRWR,

water retarder, viscosity modifying admixtures, air-entraining and fibers. The

admixtures should follow standards of ASTM C 494 21 (chemical admixtures) and

ASTM C 26022 (Air-entraining admixtures).

2.3.6.1 High/Middle Range Water Reducer

Based on experimental results, less water is used in pervious concrete than in

regular concrete2,9,18. One of the reasons is too much water causes settlement of

cement at the bottom resulting in clogging. To decrease the water content, a HRWR

or MRWR is often used. The dosages of water reducer used in pervious concrete are

various and should closely follow manufacturer’s recommendation.

2.3.6.2 Water Retarder

The National Ready Mixed Concrete Association reports that “because of the

rapid setting time associated with pervious concrete, retarders or hydration-stabilizing

admixtures are commonly used”2. Water retarder can extend setting time so that the

hydration of cement is fully developed.

2.3.6.3 Viscosity Modifying Admixtures

Compared to regular concrete, pervious concrete is very dry and hard to cast.

However with the usage of viscosity modifying admixtures, the workability can be

highly improved, and pervious concrete can be more manageable18. In a field project,
14
Hein and Schindler18 found that “The use of water reducing admixtures in

combination with viscosity modifying admixtures significantly reduced or eliminated

most of the previous difficulties experienced placing pervious concrete pavements”.

Since the usage of viscosity eliminated hard physical labor and improved the

smoothness and quality of pavement, Hein and Schindler claimed it as “a major

milestone in facilitating successful placement of quality pervious concrete

pavements”.

2.3.6.4 Air-entraining Admixtures

Air-entraining admixtures can be used in pervious concrete to improve its

freeze-thaw durability. Air-entraining admixtures can produce micro-closed air holes,

which can flexibly respond to the forces generated by freeze-thaw cycles. These

micro air bubbles are different from the voids in pervious concrete, which are open

holes and do not functional to sustain freeze-thaw forces.

2.3.6.5 Fibers

Fibers can be used in pervious concrete if higher compressive strength is

required. Experiments by Schaefer et al.23 showed that adding latex fibers increases

strength of pervious concrete; Yang and Jiang6 used organic polymer fibers and found

that they enhanced the strength of pervious concrete greatly. However, they typically

also cause a decrease in hydraulic conductivity.

15
2.4 Important Properties of Pervious Concrete

Permeability, compressive strength, freeze-thaw durability are important

properties of pervious concrete. They are affected by many factors such as water

content, void content, aggregate gradations, W/C ratio, and A/C ratio. Research has

been carried out to study the effect of different factors. In this research W/C ratio

stands for Water/total Cementitious Material ratio for simplification. A/C ratio stands

for total Aggregate/total Cementitious Materials ratio.

2.4.1 Permeability

High permeability is the primary characteristic of pervious concrete. Based on

previous studies 24,25,26,27 two permeability tests, the falling head tests and constant

head tests were both used to measure the hydraulic conductivity of pervious concrete

samples taken from sites or made in labs. Some lab testing also simulated the

conditions of pervious concrete in actual applications. Experimental and field tests

found that the typical permeability is larger than 0.1cm/sec or 140in/hour10, which is

considered as the lower limit of pervious concrete permeability.

McCain and Dewoolkar26 published a study on pervious concrete, in which

falling head permeability tests were carried out on three sets of specimens with

diameter 3 inches, 4 inches, and 6 inches, respectively. The falling head permeability

tests also simulated the situation of winter surface, which was covered by sand-salt

mixture. The results showed that the hydraulic conductivity ranged from 0.68cm/s to

0.98cm/s. One significant and special contribution of this article was the study on the

16
decrease of permeability by simulating the winter surface. The results illustrated 15%

average reduction on hydraulic conductivity. However, the permeability was still in

the allowable range (greater than 0.1cm/s).

Crouch et al. 27 used a triaxial flexible-wall constant head permeameter to

measure the permeability of pervious concrete in the range of 1 to 14,000 inches/hour

(0.001 to 10 cm/sec). Crouch et al. found the constant head permeability was a

function of three factors: effective air void content, effective void size, and drain

down, where “drain down is a result of too much paste for the applied compactive

effort or the paste being too fluid”, sealing the lower surface of pervious concrete

sample27.

Montes and Haselbach25 compared the hydraulic conductivity of pervious

concrete samples taken from three different field-placed slabs using a falling head

permeameter system. To investigate the factors affecting permeability of pervious

concrete, samples were collected with different W/C ratios and A/C ratios. Based on

previous studies7,24,25,26, the average porosity of the samples range from 15% to 30%

is typical for pervious concrete. The results indicated that the hydraulic conductivity

is dependent on the porosity. By comparing experimental results with the calculated

values from the equation, Montes and Haselbach25 studied the relationship between

porosity and hydraulic conductivity and found most fitted value of α=17.9 ± 2.3

(Figure 2.1) in the Carman-Kozeny equation: ks = α [p3/(1-p)2], where: ks = the

saturated hydraulic conductivity, p = porosity of pervious concrete (adapted from

Montes and Haselbach25). The effect of cementitious material and the non-spherical

shape of particles had been considered in this equation.

17
Figure 2.1. Model Resulting from the Nonlinear Fitting of the Saturated Hydraulic
Conductivity and Total Porosity Data to the Carman-Kozeny Equation25

Montes and Haselbach25 used the Ergun equation to analyze the flow

condition inside the pervious concrete samples. The Ergun equation has the form: f’ =

150/Re’+ 7/4, where f’ is a dimensionless friction factor, Re’ is a modified Reynolds

number which indicates the particular fluid porous media flow situation. The results

of Ergun model calculation presented for pervious concrete samples with various

porosities and saturated hydraulic conductivities were presented by Montes and

Haselbach25 (Figure 2.1). The trial results indicated that most of the samples were in

18
the laminar flow region. However, the flow regime may fall into the transition region

for higher porosity samples impacted by higher hydraulic head25.

Figure 2.2. Plot of the Ergun Equation and Values Calculated Using the Falling Head
Experimental Data from Samples Calculated with Dp = 0.1, Dp = 0.3, and Dp =
0.6.(adapted from Montes and Haselbach 25)
Note: Dp=0.1, 0.3, and 0.6cm can be interpreted as particles with different average
diameters and sphericities so that Dp would be equal to 0.1, 0.3, or 0.6 cm.

Montes and Haselbach25 established the equation between hydraulic

conductivity and porosity of pervious concrete sample as kS = 18 p3 / (1-p)2, which

show a high coefficient value between experiment and calculated results. However,

they also claimed the validation of the equation was for the pervious concrete samples

in that specific study, in which the size of aggregate was 3/8 inches ~ 5/8 inches, and
19
the porosity ranged from 15% to 32%. Although the application of equation is limited,

the study showed the flow regime in pervious concrete is in the laminar flow region,

in which Darcy’s law can be applied. This study is significant because it verified the

validation of Darcy’s law, which is assumed to be valid in most study of pervious

concrete permeability.

All articles stated above considered the permeability of pervious concrete in

freshly cast condition. Researchers rarely discussed the performance of pervious

concrete that had been used for a while or had become partially clogged. Haselbach et

al.24 studied the permeability of pervious concrete in partially clogged condition.

Considering the in-situ pervious concrete pavement, clogging is one of the important

concerns because it will decrease the porosity of pervious concrete, decreasing

permeability. In order to study the effect of clogging, Haselbach et al.24 started with

predicting the permeability of pervious concrete with formulas based on empirical

statistics and theoretical analysis. Then experiments were conducted to simulate the

rainfall and clogging situation, and the results were used to compare with predicted

values. The comparison showed good agreement between experimental results and

calculated values, verifying the validity of the prediction. The specialty of this

research is that it proposed models to predict the permeability of pervious concrete

under the worst condition of clogging, which is usually ignored in most research.

2.4.2 Compressive Strength

According to ASTM C 3928, a minimum compressive strength of 300psi is

required for pervious concrete. According to field and laboratory tests, pervious
20
concrete compressive strength regularly falls in a range of 400psi ~ 4,000psi (2.8MPa

~ 28MPa). But the common strength is from 600psi to 1,500psi (4MPa to 10MPa).

Laboratory studies have found compressive strength ranges from 600 psi to 3,600 psi

(4 MPa to 25 MPa)9,10,11.

Wanielista and Chopra11 summarized previous studies on compressive

strength of pervious concrete and stated that researchers agreed that factors affect

pervious concrete compressive strength included: A/C ratio, W/C ratio, coarse

aggregate size, compaction, and curing. “Researchers disagree as to whether pervious

concrete can consistently attain compressive strengths equal to conventional

concrete”.

2.4.3 Freeze-thaw Durability

Freeze-thaw durability is a crucial property to evaluate the suitability of

pervious concrete in cold weather. Freeze-thaw deterioration happens when concrete

is more than 91% saturated, which is generally true for concrete surfaces. When water

freezes, its volume will increase. The expansion of volume generates large pressures,

which act on concrete. When the pressure is in excess of the tensile strength of

concrete or mortar layer at a surface, cracking and scaling will occur.

Although some field projects indicated that pervious concrete performed well

in freeze-thaw situations, it must be used carefully in cold weather regions. The

NRMCA29 recommends the utilization of pervious concrete in different areas that

have various weather conditions. Table 2.1 shows the classification of different

districts and the suitability of using pervious concrete:


21
Region Description Precipitation Pervious Pervious Region in
in Winter concrete concrete base USA
Dry freeze Annual little no special 4 in to 8 in Many parts
and Hard freeze-thaw precaution thick, clean of the
dry freeze cycle: 15+ aggregate Western U.
S

Wet Annual Normal no special 4 in to 8 in Many parts


freeze freeze-thaw precaution thick, clean of the
cycle: 15+ aggregate middle part
of the
Eastern U. S
Hard wet Certain wet freeze areas Precautions 8 in to 24 in
freeze where the ground stays required thick, clean
frozen as a result of a long aggregate; air-
continuous period of average entraining
daily temperatures below admixtures;
freezing place PVC
pipe
High Ground water level is less Not
ground than 3 ft from the top of recommend
water surface or where substantial
table moisture can flow from
higher ground
Table 2.1. NMCRA Classification of Regions and Recommendation of Precautions of
Utilizing pervious concrete 29

NRMCA29 suggests one method to improve the freeze-thaw resistant ability is

to entrain air. The microscopic entrained air bubbles that are evenly distributed in the

paste can help to relieve any pressure buildup. Generally for regular concrete, an air

entrainment of 4% ~ 8% can help to reach satisfactory performance in freeze-thaw

condition. However, no specific content has been investigated for pervious concrete.

In fact, the standard for conventional concrete is unsuitable to quantify the amount of

entrainment for pervious concrete29. Another method to improve the freeze-thaw

durability is to eliminate the saturation of pavement. By placing pervious concrete on

22
a thick layer of 8 to 24 inches (200 to 600mm) of open graded stone base, saturation

can be effectively avoided23.

In order to test the freeze-thaw resistance of pervious concrete, some

researchers did tests on saturated pervious concrete following procedure A, Rapid

Freezing and Thawing in Water of ASTM C 66617, requiring less than 5% mass loss

after 300 freeze-thaw cycles10. However, the fully saturated condition in procedure A

is very severe and not representative of field conditions 29 . Theoretically, partially

saturated pervious concrete performs well in freeze thaw region because the voids in

concrete can provide sufficient space for water to move. However, a fully saturated

condition may exist; and pervious concrete should be avoided in regions where this

situation is most likely to happen.

Schaefer et al.23 stated the failure mechanism of pervious concrete when

subjected to freeze-thaw cycles is either a result of aggregate deterioration or cement

paste matrix failure. Aggregate failure is seen by the deterioration or splitting of the

aggregate where a portion (usually 15%) of an aggregate particle becomes separated

from the concrete. Cement paste failure is observed by the raveling of entire pieces of

aggregate from the concrete. According to the experimental results presented by

Schaefer et al., “in general, mixes containing limestone (i.e. Mix 3/8-LS) failed by the

deterioration of the aggregate; however, mixes containing the smaller size No. 4 river

gravel failed due to aggregate deterioration and splitting”23.

23
2.4.4 Modulus of Elasticity

Dynamic modulus of elasticity is another important mechanical characteristic

of pervious concrete. The elastic modulus shows the resistance performance of

pervious concrete to fatigue, and is significant for evaluating the durability of

pavements, which is one of the most important indices to evaluate the pervious-

concrete lifespan.

Crouch et al.9 tested the static moduli of four different pervious concrete

mixes with various aggregate sizes and gradations. The results showed that the static

elastic modulus was inversely proportional to the void content. And the optimum void

range which is from 23% to 31% happened in the mix with uniform gradation.

Crouch et al.9 found that the static elastic modulus decreased with increasing

aggregate and decreasing paste. No effect of aggregate sizes on static elastic modulus

has been shown.

2.5 Factors Affect Compressive Strength and Permeability of

Pervious Concrete

The compressive strength and permeability of pervious concrete have been

investigated and their relationships to void content were found. Higher void content

usually leads to higher permeability and lower compressive strength. Other factors

have also been found through experiments. These factors include aggregate, W/C

ratio, A/C ratio, fly ash, compaction energy9,23,27.

24
2.5.1 Effect of Void Content

Schaefer et al.23 studied effects of different proportions of mixture on the

properties of pervious concrete, and provided results to show the relationship between

strength, void content and permeability for several trial mixes of pervious concrete.

The experimental results showed that the permeability increased and compressive

strength decreased with increasing void content. The relationship is illustrated in

Figure 2.3. As shown, when the void content increased from 15% to 32%, the 7-day

compressive strength of pervious concrete decreased from 3,200psi to 1,300psi, while

the permeability increases from 50in/hour to 2,000in/hour. As can be seen in the

figure, the effect of void content on the measured permeability increased when the

void content increased from about 25% to 32%. Their tests showed that the increase

of permeability became more apparent when the void content was relatively large,

while the compressive strength as a function of void content remains linear.

25
Figure 2.3. Relationship between Strength, Void Content and Permeability for
Several Trial Mixes of Portland Cement Pervious Concrete23

Crouch et al.27 also studied the correlation between void content and

permeability in both laboratory and field cored specimens. The results showed

agreement with those from Schaefer et al.23. The average values illustrated high

strength of bond between void content and permeability with correlation coefficient

0.9737. In addition by comparing the laboratory results with experimental results

from prior studies, Crouch et al.27 found that the permeability at low void content

showed high consistency with the previous experimental results30,31 than those at high

void content. This indicated compressive strength values might be more consistent at

low void content.

Void content has been found as the primary factor that determines the

properties of pervious concrete. It was found to be determined from the concrete mix,

including amount of aggregate, cementitious materials, and water2.

26
2.5.2 Effect of Aggregate

The effect of aggregate on compressive strength and permeability of pervious

concrete comes from the coarse aggregate size, type, gradation, and the percentage of

fine aggregate.

2.5.2.1 Effect of Coarse Aggregate Type, Size and Gradation

Mulligan32 stated that since cement bond is limited in pervious concrete and

“the aggregate rely on the contact surfaces between one another, the aggregate with

higher stiffness such as granite or quartz would have higher compressive strength

than a softer aggregate such as limestone.

Besides the effect of aggregate type, the size of aggregate is another important

factor for compressive strength and permeability of pervious concrete. Yang and

Jiang6 conducted experiments on pervious concrete mixes having various aggregate

sizes. The results showed that the compressive strength was improved by decreasing

the aggregate size. Yang and Jiang analyzed that the reason that smaller aggregate

size generated higher compressive strength might because it enlarged the bond area

between aggregates. However, decreasing aggregate size also resulted in a decreasing

in the permeability.

The gradation of aggregate also affects the properties of pervious concrete.

Crouch et al.9 found that a more uniform gradation deduced to slightly higher

effective void content. Furthermore, the compressive strength was higher at the same

void content in mix that having uniform gradation. The effect of gradation on

compressive strength and permeability was also studied by Wang et al. 10. They
27
showed that a single aggregate size for the pervious concrete had higher permeability

than uniformly graded aggregate mixtures at the same void content.

2.5.2.2 Effect of Fine Aggregate

The experiments carried out by Wang et al.10 indicated that replacement of 7%

of coarse aggregate by sand can improve the compressive strength up to 50%.

However, the void content is deduced by 10%, decreasing the permeability. Although

the permeability decreased in those experiments, it was greater than 140in/hour10.

2.5.3 Effect of Aggregate/Cement Material Ratio

The effect of A/C ratio is illustrated in the research done by Crouch et al.9.

The experimental results showed that increasing the aggregate amount in pervious

concrete results in higher effective void content and lower compressive strength.

Crouch et al.9 explained the reason of this phenomenon: “An increased aggregate

amount also results in a decreased past amount. Hence, there is less paste to fill up the

voids, resulting in higher void contents. Also, less paste is available for aggregate

bonding, which lowers the compressive strength and modulus of elasticity.”

2.5.4 Effect of Water/Cement Ratio

Various W/C ratios have been recommended, normally falling in a range

between 0.22 and 0.45. In the brochure “CIP 38 – pervious concrete”1 published by

NRMCA, a range of 0.35 to 0.45 of W/C ratio is given as a typical ratio for pervious

concrete. However, Wang et al.10 mixed pervious concrete batches with W/C ratios

28
0.22 and 0.27, and suggested using the lower value, if workability could be

maintained. In contrast, in an actual applicaiton published by NRMCA29 W/C ratio up

to 0.55 was used.

W/C should be large enough so that hydration of cementitious materials can

fully develop. Yang and Jiang6 pointed out that the cement bond should provide good

connection between aggregate so that the failure is by splitting of the aggregate, in

which way the mixture most effectively works. However, too much water may

decrease the strength, which is known to be the case in conventional concrete.

Furthermore, excessive water will result in settlement of paste, sealing the bottom of

pervious concrete.

2.5.5 Effect of fly ash

Generally, fly ash is realized to be able to decrease the permeability of

conventional concrete, increase freeze-thaw durability of concrete, and improve the

later-age strength of concrete. The effect of fly ash will be thoroughly discussed in

Chapter 3.

2.5.6 Effect of Compaction Energy

Compaction energy has been shown by several researchers12,13,23,27 to affect

the compressive strength, freeze-thaw durability, and permeability.

Suleiman et al.12 found the significant effect of compaction energy on freeze-

thaw durability and compaction failure mode of pervious concrete based on the

experiments conducted by Schaefer et al.23. The specimens compacted at lower


29
energy sustained less cycles of freeze-thaw (110 cycles) at failure than those (failed at

153 cycles and 196 cycles) compacted at higher energy. Suleiman et al. 23 also found

an interesting phenomenon that samples compacted at regular compaction energy

failed through the aggregate, while samples compacted at lower energy failed through

both aggregate and paste.

Crouch et al.27 studied the effect of compaction energy on permeability by

comparing the experimental results of specimens with the same mixture design while

compacted at six different compaction efforts. By investigating the effective air void

content and the permeability of both in field and laboratory pervious concrete

mixtures, Crouch et al. found that larger compaction effort resulted in less effective

void content of pervious concrete.

To further study the effect of compaction energy, various compaction methods

were used and compared by Rizvi et al.13. The compaction method is determined

from the compaction equipment, compaction cycles, and compaction forces. Widely

used compaction equipment includes standard tamping rod, standard Proctor hammer

in laboratory and compact roller in field.

In the research reported by Rizvi et al.13, five different consolidation

techniques as illustrated in Table 2.2 were used to cast identical 6in x 12in cylinders.

For each consolidation technique, samples were prepared for 7, 14 and 28 day

compressive strength testing, permeability, and air void testing. The results revealed

the optimum compaction technique was a standard Proctor hammer 10times/layer for

2 layers. Samples compacted by this method achieve both relatively high compressive

strength and high permeability. In addition, the cylinders compacted by this method

30
“also achieved the most consistent results with the least variance for compressive

strength and relatively low standard deviations for permeability and air void”13.

Drops 28Days
/Tamping Voids Compressive Permeability
Method Layers rod/layer (%) Strength (MPa) (cm/s)
Rod 3 25 18.5 18.3 0.719
Rod 3 15 21.2 21 1.03
Rod 3 5 21.8 15.7 1.027
Proctor
2 10 19.9 17.5 0.584
Hammer
Proctor
Hammer 2 20 17.2 20.7 1.041
Table 2.2. Compaction Method Conducted by Rizvi et al.13

Compared to the lab testing, the field compaction methods have been less

studied. However, Hein and Schindler18, when reviewing the projects on Auburn

University campus, mentioned the different compaction results of using vibrating

roller and hand roller in field. By observing these field projects, he stated that

“vibrating roller appeared to seal the surface and collapse the pores, providing too

great a compactive effort. The hand roller guided by side forms seemed to provide the

smoothest finish.”

2.5.7 Effect of Fibers

The positive effect of fibers has been shown in many studies. Yang and Jiang6

added polymer fibers into the pervious concrete and obtained increased compressive

31
strength. The increase of compressive strength might because the fiber enhanced the

binder6. In addition, the permeability was unaffected, which differed to the effects of

other factors and therefore enhanced the advantage of adding fibers in pervious

concrete.

2.5.8 Effect of Other Factors

Some factors such as specimen size and testing method have also been studied

in a few cases. Although these factors are not critical to determine pervious concrete

properties, they were discussed and may be considered in some situations.

The size of specimen is not usually considered because they are generally

compacted to the standard size defined by national codes. For example, 4in x 8in

cylinders are normally used in the United States for compressive strength test; 6in x

12in cylinders were cast in the University of Waterloo in Canada, while rectangular

cylinders were used in China. To study the impact of diameter on cylinder samples,

McCain and Dewoolkar26 tested the compressive strength on three sets of specimens

with diameter of 3 inches, 4 inches, and 6 inches. For each set, three identical

specimens were tested. The compressive strength drawn from these experiments

ranged between 650psi (4.5MPa) and 1,100psi (7.6MPa). Even for specimens that

were the same size, the compressive strengths were different with 150 to 260psi. The

experimental results showed that the effect of specimen size was unpredictable.

However, the specimens with 4 inches diameters showed higher average compressive

strength compared to the 3 inches and 6 inches diameters specimens. However, the

32
effect of specimen size could not be distinguished from the effect of inconsistent

casting of specimens due to the limited experimental results.

Another factor that affects the compressive strength of pervious concrete is

capping. Capping is sometimes used in compressive strength test to smooth the

surface of pervious concrete specimen, reducing the effect of stress concentration

consequently. The studies on pervious concrete conducted by Kevern33 showed that

the specimens with sulfur capping compound has higher compressive strength than

those without capping.

2.6 Standard Test Methods

Some tests methods that are required for regular concrete may be unnecessary

for pervious concrete. For example, since pervious concrete has low water content

and lower fluidity, the slump test is not informative.

Currently, standard test methods for field permeability, compressive strength,

hardened concrete density and porosity, and flexural strength of pervious concrete are

under development by ASTM C 09/49 34 . Only ASTM C 1688 with title of Fresh

concrete Density (Unit Weight) and Void Content has been published35. Obviously,

the progress of developing standard test methods for pervious concrete is only at

beginning. No standard ASTM test procedure has been suggested to measure the

entrained air content for pervious concrete. In fact, before the finalization of

testing/mixing methods for pervious concrete, people are using those designed for

conventional concrete, even those methods may not be appropriate in many situations.

33
2.7 Pervious Concrete Design

This section introduces pervious concrete mix design, pervious concrete

pavement structure and hydraulic design. The mix design of pervious concrete is

concerned with the properties of pervious concrete used in the pavement; while the

pervious concrete pavement design is the process of designing the whole system of

pavement including the pavement surface and the subgrade layer.

2.7.1 Pervious Concrete Mix Design

Pervious concrete mix design should generate batches that satisfy compressive

strength and permeability requirements. Typical mix designs of pervious concrete

have been recommended by different agencies such as National Ready Mixed

concrete Association, the Southern California Ready Mix concrete Association, and

the Euclid Chemical Company. The recommended mix designs are shown in Table

2.3, Table 2.4, and Table 2.5. The examples of mix design in laboratory experiments

and in field projects have been done and are listed in Appendix I.

34
Material Amount
(pcy)
Cementitious Materials 450 – 700 lbs
Aggregate 2000 – 2500 lbs
W/C by Mass 0.27 – 0.34
A/C by Mass 4 – 4.5 : 1
Table 2.3. Recommended Typical Mix Design by National Ready Mixed Concrete
Association36

Material Amount (pcy)


Compacted Voids ≥ 10%
Cement ≥580 lbs
ASTM C-618 fly ash 50 – 116 lbs
Total Cementitious Materials 630 – 696 lbs
Aggregate 27 ft3
Table 2.4. Recommended Typical Mix Design by the Southern California Ready Mix
Concrete Association (adapted from 1)

Material Amount (pcy)


Cement 600 lbs
Coarse Aggregate 3/8 Limestone 2600 lbs
Water 160 lbs
W/C by Mass 0.27
Table 2.5. Recommended Typical Mix Design by the Euclid Chemical Company37

35
As shown, there is no single accepted mix design for pervious concrete. Since

less water is used than typical for conventional concrete, pervious concrete appears

drier and more sensitive to the actual water content. Water reducer and water retarder

are used in most cases. In addition, the amount of water and other materials are varied

with the mixing condition and may need to be adjusted during mixing process. Hence,

the mixing of pervious concrete should be done by a crew who has been trained in a

certification program.

2.7.2 Pervious Concrete Pavement Hydraulic Design

The purpose of hydraulic design is to provide a pavement system in which

water can easily pass through the top layer, be temporarily stored in the subgrade

layer and freely enter a shallow groundwater.

North Carolina Department of Environment and Natural Resources

(NCDENR) 38 introduced process of hydraulic design for permeable pavement as

illustrated below:

(1) Select Design Storm

(2) Determine Water Storage Capacity of Pavement

(3) Select Exfiltration Time

(4) Calculate Drawdown (Exfiltration) Time

(5) Compare Actual Drawndown with Design Exfiltration

Following this process, designer can calculate the desirable pavement open

space, which can produce the required drainage at a certain rainfall rate. The

pavement is then designed to have this open space.


36
In addition, Malcolm et al.39 developed a program to do the hydraulic design

based on the pervious concrete hydrological analysis program. Input parameters of

the program contains trial thickness of pervious concrete and gravel base, porosity of

pervious concrete and gravel base, local rainfall information, and adjacent areas

which will drain onto pervious concrete. After analyzing the input parameters, the

software can generate a chart to model the flowing situation of rainfall with elapsed

time. Hence, a satisfactory thickness of the pavement and subgrade layers can be

determined by examining the flowing situation.

2.7.3 Pervious Concrete Pavement Structural Design

NCDENR also developed a structural design worksheet for permeable

pavements40. According to the worksheet, the structural design of pervious concrete

includes four elements: total traffic, in-situ soil strength, environmental elements, and

actual layer design. The primary purpose of the structural design is to examine and

finalize the thickness of subgrade layer. The top layer of pavement is set to the

pervious concrete block, which is usually 6 inches or more. The thickness of pervious

concrete pavement is greater than those of regular concrete that is 4 inches in

normal11 because pervious concrete has lower compressive strength than regular

concrete.

Before beginning the structural design, the thickness of each layer has been

determined from the hydraulic design. Only the thickness of subgrade layer will be

checked in the structural design to determine whether or not the pavement is strong

enough. A formula is given to determine a calculated Structural Number (SNcalc),


37
which will be compared to the Structural Number (SN) determined from a nomograph

design chart40 shown in Figure 2.4. Figure 2.4 gives an example of how to obtain a

SN: 1) from soil support value of 7 and total equivalent 18-kip single-axle load

applications of 1500psi, the structural number of 2.3 is obtained by extending a line to

the structure number scale; 2) connects the structure number of 2.3 and regional

factor of 4.0, and extends the line to the scale of weighted structure number, SN = 3.2

is obtained. If calculated SNcalc is greater than the SN, the thickness of subgrade is

satisfied. Otherwise, the thickness needs to be increased. Generally, 6 inches to 12

inches layer of permeable subbase is used in pervious concrete pavement.

Figure 2.4. Nomograph to Determine Structural Number (Pavement Strength) 40

38
The permeable subgrade might be composed of either 1 inch maximum-size

aggregate, or a natural subgrade soil that is predominantly sandy with moderate

amounts of silt, clay, and poorly-graded soil38. However, the top 6 inches of the

subgrade is usually made of #4 granular or gravelly materials with no more than a

moderate amount (10%) of silt or clay41. The design of subbase is primarily based on

its stormwater storage ability, and the modulus of subgrade reaction (k) is another

design criterion. NCDENR suggests a suitable range 150-175 lb/in3 for k value, which

can be obtained using theoretical relationship between k values from plate-bearing

tests (ASTM D 1196 and AASHTO T 222), or estimated from the elastic modulus of

subgrade soil 38.

8
Funding Universe, “George Wimpey plc.”
<http://www.fundinguniverse.com/company-histories/George-Wimpey-plc-
Company-History.html> (April 19, 2009).
9
Crouch, L. K., Pitt, J. and Hewitt, R. (2007). “Aggregate effects on pervious
Portland cement concrete static modulus of elasticity.” Journal of Materials in
Civil Engineering, ASCE.
10
Wang, K., Schaefer, V. R., Kevern, J. T., and Suleiman, M. T. (2006).
“Development of mix proportion for functional and durable pervious concrete.”
submitted to NRMCA concrete technology forum: focus on pervious concrete.
11
Wanielista, M., and Chopra, M. (2007). “Performance assessment of Portland
cement pervious pavement.” Final Report FDOT project BD521-02,
<http://www.dot.state.fl.us/research-
center/Completed_Proj/Summary_RD/FDOT_BD521_02_rpt4.pdf> (Dec. 25,
2009).
12
Suleiman, M. T., Kevern, J., Schaefer, V. R., and Wang, K., “Effect of
compaction energy on pervious concrete properties.” Iowa State University,
<http://www.rmc-
foundation.org/images/PCRC%20Files/Construction%20Techniques/Effect%20of
%20Compaction%20Energy%20on%20Pervious%20Concrete%20Properties.pdf
> (Feb. 04, 2010).

39
13
Rizvi, R., Tighe, S., Henderson, V., and Norris, J. (2009). “Laboratory sample
preparation techniques for Pervious Concrete.” TRB Annual Meeting. Report No.
09-1962, p. 16.
14
“Rocky Mountain Construction.” Brochure of Associated Construction
Publication, <www.acppubs.com> (Dec. 10, 2007).
15
Houston Advanced Research Center (HARC) (2004).
<http://files.harc.edu/Projects/CoolHouston/CoolHoustonPlan.pdf> (June, 2010).
16
Kim, H. K., and Lee, H. K. (2010) “Acoustic absorption modeling of porous
concrete considering the gradation and shape of aggregates and void content.”
Journal of Sound and Vibration, 329(7), 866-879,
<http://www.sciencedirect.com/science?_ob=MImg&_imagekey=B6WM3-
4XKXRPV-1-
15&_cdi=6923&_user=3366836&_pii=S0022460X09008086&_orig=search&_co
verDate=03%2F29%2F2010&_sk=996709992&view=c&wchp=dGLbVzb-
zSkzS&md5=8c8d1d4c1df436253154fa16f925993d&ie=/sdarticle.pdf> (Mar. 31,
2010).
17
ASTM C 666 (2009). “Standard test method for resistance of concrete to rapid
freezing and thawing.” ASTM international, DOI: 10.1520/C0666_C0666M-03,
<http://www.astm.org/Standards/C666.htm> (June 30, 2010).
18
Hein, M. F, and Schindler, A. K. (2007). “Learning pervious: concrete
collaboration on a university campus.” <http://www.rmc-
foundation.org/images/PCRC%20Files/Applications%20&%20Case%20Studies/
Learning%20Pervious%20-
%20Concrete%20Collaboration%20between%20Workers%20and%20Students%
20on%20a%20University%20Campus.pdf> (Feb. 9, 2010).
19
Dietz, M. E. (2007). “Low impact development practices: a review of current
research and recommendations for future directions.” Water Air Soil Pollutant, v.
186, p. 351-363.
20
ASTM C 33. (2008). “Standard specification for concrete aggregates.” ASTM
international, DOI: 10.1520/C0033_C0033M-08,
<http://www.astm.org/Standards/C33.htm> (June 30, 2010).
21
ASTM C 494. “Standard specification for chemical admixtures for
concrete.” ASTM international, DOI: 1520/C0494_C0494M-10,
<http://www.astm.org/Standards/C494.htm> (June 30, 2010).

40
22
ASTM C 260 (2006). “Standard specification for air-engineering admixtures
for concrete.” ASTM international, DOI: 10.1520/C0260-06,
<http://www.astm.org/Standards/C260.htm> (June 30, 2010).
23
Schaefer, V. R., Wang, K., Suleiman, M. T., and Kevern, J. T. (2006). “Mix
design development for pervious concrete in cold weather climates, final report.”
National Concrete Pavement Technology Center, Iowa State University.
24
Haselbach, L. M., Valavala, S., and Montes, F. (2006). “Permeability
predictions for sand-clogged Portland cement pervious concrete pavement
systems.” Journal of Environmental Management, v. 81, p. 42-49.
25
Montes, F., and Haselbach, L. M.(2006). “Measuring hydraulic conductivity in
pervious concrete.” Environmental Engineering Science, 23(6).
26
McCain, G. N., and Dewoolkar, M. M. (2009). “Strength and permeability
characteristics of porous concrete pavements.” TRB 88th Annual Meeting
Compendium of Papers (CD-ROM), Transportation Research Board 88TH
Annual Meeting.
27
Crouch, L. K., Smith, N., Walker, A. C., Dunn, T. R., and Sparkman, A. (2006).
“Determining pervious PCC permeability with a simple triaxial flexible-wall
constant head permeameter.” TRB 2006 Annual Meeting (CD-ROM),
<http://www.rmc-
foundation.org/images/PCRC%20Files/Specifications%20&%20Test%20Method
s/Determining%20Pervious%20PCC%20Permeability%20with%20a%20Simple
%20Triaxial%20Flexible-Wall%20Constant%20Head%20Permeameter.pdf>
(Dec. 25, 2009).
28
ASTM C 39 (2009). “Standard test method for compressive strength of
cylindrical concrete specimens.” ASTM international, DOI:
10.1520/C0039_C0039M-09A, <http://www.astm.org/Standards/C39.htm> (June
30, 2010).
29
North Carolina Department of Environment and Natural Resources (2004).
“Freeze thaw resistance of pervious concrete.” brochure of National Ready Mixed
Concrete Association, <http://www.nrmca.org/greenconcrete/nrmca%20-
%20freeze%20thaw%20resistance%20of%20pervious%20concrete.pdf> (Feb. 08,
2010).
30
Wingerter, R., Paine, J. (1989). “Field performance investigation Portland
cement pervious pavement.” Florida Concrete and Products Association.

41
31
Meininger, R. C. (1998). “No-fines pervious concrete for paving.” Concrete
International, 10(8), 20-27.
32
Mulligan, A. M. (2005). “Attainable compressive strength of pervious concrete
paving system.” A thesis submitted in partial fulfillment of the requirements for
the degree of Master of Science, Department of Civil Engineering, University of
Central Florida, <http://www.rmc-
foundation.org/images/PCRC%20Files/Structural%20Design%20&%20Propertie
s/Attainable%20Compressive%20Strength%20of%20Pervious%20Concrete%20P
aving%20Systems.pdf> (June 14, 2010).
33
Kevern, J. T. (2006). “Mix design development for Portland cement pervious
concrete in cold weather climates.” A thesis submitted to the graduate faculty in
partial fulfillment of the requirements for the degree of Master of Science, Iowa
State University.
34
Haselbach, L. (2009). “Standard test methods for pervious pavements.”
<http://www.psparchives.com/publications/our_work/stormwater/lid/2009_Local
_Assitance/005_Appendices/Standard_Test_Methods_for_Pervious_Pavement.pd
f> (June 16, 2010).
35
ASTM C 1688 (2009). “Fresh concrete density (unit weight) and void content.”
ASTM international, <http://www.astm.org/Standards/C1688.htm> (June 30,
2010).
36
North Carolina Department of Environment and Natural Resources (NRMCA).
<http://www.perviouspavement.org/structural%20design.htm> (May 19, 2010).
37
Euclid Chemical Company (2009). “Pervious concrete.” Brochure of Euclid
Chemical Company,
<http://www.euclidchemical.com/fileshare/elit/B38_Pervious_Concrete_Brochure
_06_09.pdf> (June 14, 2010).
38
North Carolina Department of Environment and Natural Resources (NCDENR)
(1997). <http://www.bae.ncsu.edu/cont_ed/bmp/readings/hydrdes.htm> (April 29,
2010).
39
Malcolm, H. R., Leming, M. L., and Nunez, R. A. (2006). North Carolina State
University, Raleigh, North Carolina, North Carolina Department of Environment
and Natural Resources NCRMCA.
40
North Carolina Department of Environment and Natural Resources (NCDENR).
(1997),

42
<http://www.rmc-
foundation.org/images/PCRC%20Files/Structural%20Design%20&%20Propertie
s/Structual%20Design%201.pdf> (April 29, 2010).
41
ACI Committee 522. (2006). “Pervious concrete.” ACI 522R-06, American
Concrete Institute.

43
CHAPTER 3
LITERATURE REVIEW OF FLY ASH

3.1 Introduction of Coal Combustion Products (CCPs)

According to the U. S. Environmental Protection Agency, Coal Combustion

Products (CCPs) “are the byproducts generated from burning coal in coal-fired power

plants. These byproducts include fly ash, bottom ash, boiler slag, and flue gas

desulfurization gypsum”42. The CCPs are used in many fields such as engineering

construction, agriculture, and waste stabilization. The American Coal Ash

Association (ACAA) released statistic of the multiple applications of CCPs in 2008 in

the United States, as shown in Figure 3.1. As shown, CCPs are mainly used in

concrete products, structure fills, and wallboard 43.

44
Figure 3.1. Uses of Coal Combustion Products in 2008 (AACA adapted from U. S
Environmental Protection Agency (EPA)43)

Based on statistics from the committee on Promoting & Advancing Coal

Combustion Products (ACAA) 44, the utilization of CCPs from 1966 to 2007 increased

from 20% to 40% as shown in Figure 3.2. The figure illustrates that the amount of

CCPs produced dropped in 2003 and has remained steady since 2007. According to

the EPA, the utilization rate of CCPs was 36.8% in 2008, and is aimed to increase to

45% in 201145.

45
Figure 3.2. 1966-2007 CCP Beneficial Use vs. Production (AACA44)

CCPs are used in various areas depending on their properties. Typically,

bottom ash is used as aggregate in concrete and in cold mixed asphalt, and is also

used as a structural fill for embankments and cement-stabilized bases for highway

construction. Flue Gas Desulfurization (FGD) material is used for wallboard

production, structural fill, cement, concrete, and grout. Boiler slag is used for roofing

granules, blasting grit, asphalt concreted aggregate, structural fill, granular base

material for pavement construction, stabilized base aggregate. Fly ash can be used in

several areas: replacing Portland cement in concrete and grout; filling embankments;

and being added in aggregate for highway subgrades of road base 46 . Figure 3.3

presents the percentage of CCPs used in 2003 in the United States. As illustrated,
46
except for boiler slag, only 30% to 50% of each type of CCPs is used. Figure 3.3 also

indicates that although only around 40% of generated fly ash was used, the total

weight of utilized fly ash accounted more than half of the total utilized CCPs in 2004.

Figure 3.3. Coal Combustion Products Generation and Use (Short Tons) (AACA
adapted from EPA46)

3.2 Introduction of Fly Ash

Fly Ash is a fine residue powder byproduct from burning pulverized coal in

electric power generating plants. It is the finest and is the most broadly used material

of all the byproducts. It is called “fly” ash because it is transported from the

combustion chamber by exhaust gases47.

47
3.2.1 Properties of Fly Ash

The physical and chemical properties of fly ash have been studied and

analyzed by many researchers48. The study of its physical properties origins back to

1930s when the term of fly ash was generated49. According to EPA, fly ash consists

of fine, powdery particles that are predominantly spherical in shape, either solid or

hollow, and mostly glassy (amorphous) in nature, having similar physical

characteristic with silt 50. Compared to its physical properties, its chemical properties

are more influenced by the type of burned coal and the techniques used for handling

and storage51.

3.2.2 Class C and Class F Fly Ash

Class C and Class F fly ash are classified according to the ASTM C 61852.

Class C contains more lime than is present in class F fly ash. Class C fly ash has both

pozzolanic and cementitious properties, and is mostly used in the situations where

high early strength is important such as prestressed applications. Class F fly ash is

considered an ideal pozzolanic material in mass concrete and high strength mixes,

and is recommended to be used in concrete exposed to ground water53.

3.2.3 Utilization of Fly Ash in Concrete

As shown in Figure 3.4, the greatest utilization of fly ash in 2003 according to

the American Coal Ash Association was in concrete and grout products. The

beneficial results of adding fly ash to concrete include: (1) Increased concrete

durability and strength of concrete: the lime from cement hydration reacts with fly
48
ash, increasing the long-term strength of concrete. Compared to plain cement

concrete, fly ash concrete gains higher strength after 28 days; (2) Improved concrete

workability: fly ash produces more cementitious paste, increasing the lubrication

between aggregate and flowability of concrete; the spherical shape of fly ash and its

dispersive ability provide effects similar to those of water-reducing agents; the usage

of fly ash also reduces the amount of sand needed in the mix to produce workability.

Because sand has a greater specific surface area than larger aggregates and therefore

requires more paste, reducing the sand means the paste would efficiently coat the

surface area of aggregates54.

Figure 3.4. Top Uses of Coal Fly Ash 2003 (AACA adapted from46)

49
The usage of ash in building application can be traced back to thousands of

years ago in ancient Rome, when people used volcanic ash in their construction to

strengthen the structure. Examples of the buildings are the Roman Pantheon and the

Coliseum. The fly ash has similar function as the volcanic ash, and this function has

been realized for decades. In 1930s, fly ash was first used as mineral filler in asphalt

mixes; in 1942, fly ash concrete was used to repair a tunnel spillway at the Hoover

Dam49. Fly ash has now been used as an ingredient in concrete for more than 60 years.

In January of 1974, the Federal Highway Administration (FHWA) encouraged

the use of fly ash in concrete pavement with the Notice N 5080.4, urging states to

allow partial substitution of fly ash for cement whenever feasible 55. The FHWA also

indicated that “the replacement of cement with fly ash of the order of 10% to 25% can

be made giving equal or better concrete strength and durability.” In January 1983, the

EPA published federal procurement guidelines for cement and concrete containing fly

ash, encouraging the utilization of fly ash55. Currently, fly ash is used to replace 5-

65% of the Portland cement 2. Because the manufacture of cement is highly energy

intensive, using fly ash as an element replacement of in concrete can reduce

significantly the environmental cost of concrete.

3.2.4 Environmental Benefits of Fly Ash Use

Using fly ash in place of natural materials can yield benefits to the

environment, economic, and product performance improvements by saving source

materials, reducing energy consumption and greenhouse gas emissions. The LEED

assigns up to 5 credits to the combined usage of fly ash and recycled material56. Fly

50
ash also makes economic benefit because it is often less costly than the materials that

it replaces, such as sand, gravel, or gypsum.

3.3 Effect of Fly Ash on Concrete

The positive effects of adding fly ash into concrete have been mentioned

before. Most of the effects were drawn from experiment and field projects. This

section will discuss the influence of fly ash on concrete in detail by referencing the

prior studies.

3.3.1 Thermal Cracking

ISG Headwaters Resources Inc. published a brochure and stated that the

existence of fly ash could decrease the rapid heat and consequently reduce the risk of

thermal cracking 57 . Many applications indicate that rapid heat gain of cement

increases the chances of thermal cracking, leading to reduce concrete strength and

durability57. With replacement of fly ash, the chance of thermal cracking will be

decreased because only 15% to 35% as much heat as compared to cement at early

ages are generated by fly ash.

3.3.2 Compressive Strength

Fly Ash can increase the long-term compressive strength of concrete. Figure

3.5 compares the strength of fly ash concrete with plain cement concrete. In this

graph, the plain cement concrete strength increase is slower than fly ash concrete

strength increase. In both types of concrete, strength increase slows after the initial 7

51
day curing period. The plain cement concrete has higher strength than fly ash

concrete before 28 days curing period and lower compressive strength after then.

Figure 3.5. Comparison between Ash Concrete Compressive Strength and Plain
Cement Concrete Compressive Strength57.

The increased compressive strength of fly ash concrete compared with plain

cement concrete can be explained by examining the chemical reaction taking place in

the concrete. Typically, Portland cement and water react to produce durable binder

(Calcium Silicate Hydrate (CSH)) and a nondurable binder (free lime). In fly ash

concrete, the free lime continues to react with fly ash to produce more CSH.

According to the Headwater Resources report57, approximately ¼ pounds of free lime

will be produced with 1 pound of cement. This indicates that large amount of free

lime exists in plain cement concrete and available to react with fly ash to produce

more CSH. Hence, the utilization of fly ash can save lots of cement while maintaining

52
the compressive strength of concrete because they generate the same binder with

cement does. Fly ash can also reduce W/C ratio with typical 2% to 10% water

reduction because of its spherical shape of the individual particles57. The compressive

strength might be improved because of the decrease of W/C ratio.

3.3.3 Durability

According to the research by Khunthongkeaw and Tangtermsirikul58, fly ash

can promote the carbonation process and consequently improve the long-term

serviceability of concrete. The CO2 existing in the atmosphere can react with the

calcium hydroxide in concrete and reduce the alkalinity of the pore solution. This

carbonation process will cause the erosion of steel. Khunthongkeaw and

Tangtermsirikul stated that fly ash can increase the rate of carbonation, and speed up

the reduction of alkalinity so that the alkalinity reduction is done in short period time.

In turn, the long-term serviceability could be improved58.

According to the Headwater Resources bulletin No.959, Fly ash can help to

increase the freeze-thaw resistance ability of concrete. By reacting with free lime, the

fly ash generates more durable binder materials by reacting with free lime. This not

only increases the density of concrete, but also decreases the amount of calcium

hydroxide which is generated from free lime. Consequently, the minute voids and the

potential voids caused by the leaching of calcium hydroxide are decreased. Fly ash

spherical shape may reduce the bleed channel and void space, reducing the possibility

of water accumulating59.

53
Fly ash increases the durability of concrete. According to the Headwater

Resources bulletin No.2260, practical testing indicated that the DOT’s concrete for

bridge superstructures and decks containing 20% fly ash would likely provide a 75-

year service life in a marine environment. Because of its advantages in harsh

environment, the Utah and Nevada DOTs mandated 20% fly ash usage in all concrete

work60.

3.3.4 Permeability

One advantage of decreased permeability is to reduce the rate of ingress of

water, corrosive chemicals and oxygen, thus protecting steel reinforcement from

corrosion. As discussed before, when more CSH is formed the bond between

aggregates is enhanced. At the same time the capillaries in concrete are blocked off

during this process, resulting in decreasing permeability. The characteristic that fly

ash decreases the permeability of concrete was studied by Elfert (adapted from

Headwater Resources bulletin No.661 ), and a Cementing Materials in Concrete vs.

Permeability Rate chart shown as Figure 3.6 was released. It is clear from this work

that a 30% fly ash replacement of cement dramatically decreased the permeability of

concrete. The amount of decrease varied with the amount of cement in concrete mix.

The less cement that concrete had, the more the permeability was decreased.

54
Figure 3.6. Effect of Fly Ash on Permeability of Concrete (adapted from61)

3.3.5 Sulfate Attack

Fly Ash can increase sulfate resistance and reduces alkali-silica reactivity, and

Class F fly ash is more productive than Class C fly ash on this effect 62 . The

mechanism of sulfate attack happens in two ways: (1) sulfate reacts with calcium

hydroxide (CaOH) and generates gypsum with the volume increased during the

process; (2) sulfate reacts with aluminates in concrete and generate expansive

compound. Both processes are combined with the expansion of concrete, which is the

source of concrete damage. When fly ash is used, it will tie up free lime, thus reduce

55
calcium hydroxide (CaOH). In turn, the chemical reaction in concrete can be reduced

and large expansion and damage can be decreased.

3.4 Fly Ash in Pervious Concrete

Based on the publication of Headwaters Resources63, up to 20% percentage of

Portland cement in pervious concrete can be replaced by fly ash. The usage of fly ash

can help to improve the workability of the low slump mix so as to benefit the placing

and mixing process. The fly ash used in pervious concrete should satisfy the

requirement of ASTM C 61852 as specified in ACI 522R-0641.

3.5 Summary

Overall, the usage of fly ash in plain cement concrete has been shown to

improve the long-term strength, freeze-thaw durability, and decrease durability of

plain cement concrete. However, the study of fly ash effects on pervious concrete was

limited. In the following chapters, portions of cement in pervious concrete will be

taken place by fly ash. The unit weight, compressive strength and permeability of

mixes with various fly ash content will be measured and compared to study the effect

of fly ash on pervious concrete.

42
U. S Environmental Protection Agency (EPA). (2010). “What are coal
combustion products?”
<http://www.epa.gov/epawaste/partnerships/c2p2/index.htm> (Mar. 01, 2009).
43
EPA. (2010). “CCP applications.”
<http://www.epa.gov/epawaste/partnerships/c2p2/use/index.htm> (Mar 01, 2009).
44
ACAA (2009). “1996-2007 CCP Beneficial Use v. Production.” American
Coal Ash Association, < http://www.acaa-usa.org/associations/8003/files/
Revised_1966_2007_CCP_Prod_v_Use_Chart.pdf >(July 6, 2009).
56
45
EPA “C2P2 results.”
<http://www.epa.gov/epawaste/partnerships/c2p2/results.htm> (June 30, 2010).
46
EPA. (2005). “Using coal ash in highway construction: a guide to benefits and
impacts.” Report no. EPA-530-K-05-002.
<http://www.epa.gov/osw/partnerships/c2p2/pubs/greenbk508.pdf > (June 30,
2010).

47
Coal Ash Research Committee. (2010). “What is coal ash?” University of North
Dakota, < http://www.undeerc.org/carrc/html/WhatisCoalAsh.html> (June 30,
2010).
48
Hassett, D. J., and Heebink, L. V. (2001). “JV task 13 – environmental
evaluation for utilization of ash in soil stabilization.” 2001-EERC-08-06, Final
report prepared for AAD Document Controal, National Energy Technology
Laboratory, U.S Department of Energy. Prepared by Energy & Environmental
Research Center, University of North Dakota
<http://www.undeerc.org/carrc/Assets/SoilStabilization.pdf> (June, 2010).
49
Coal Ash Research Committee. (2010). “Historical timeline.” University of
North Dakota,<http://www.undeerc.org/carrc/html/HistoricalTimeline.html> (June
30, 2010).
50
EPA. (2010). “Fly ash.”
<http://www.epa.gov/osw/conserve/rrr/imr/ccps/flyash.htm>
(June 30, 2010).
51
EPA (2008). “Identification of nonhazardous secondary materials that are solid
waste coal combustion residuals - coal fly ash, bottom ash, and boiler slag,
<http://www.epa.gov/epawaste/nonhaz/pdfs/ccpash.pdf> (Mar. 01, 2009).
52
ASTM C 618-08a. (2009). “Standard specification for coal fly ash and raw or
calcined natural pozzolan for use in concrete.” ASTM international, DOI: 10.
1520/C0618-08 <http://www.astm.org/Standards/C618.htm> (June 30, 2010).
53
Headwaters Resources. (2005). “Fly ash – types and benefits.” Bulletin No. 1, 1
page, <http://www.flyash.com/data/upimages/press/TB.1%20Fly%20Ash%20-
%20Types%20&%20Benefits.pdf> (June 30, 2010).
54
“Fly ash for concrete brochure,” ISG Resources, Headwaters Resources,
<http://www.flyash.com/resourcelibrary.asp?category=Fly+Ash+Basics&Submit
=search> (Dec. 31, 2009).
55
FHWA. (2010). “Fly ash facts for highway engineers.”
57
<http://www.fhwa.dot.gov/pavement/recycling/fapref.cfm> (June 30, 2010).
56
Headwaters Resources. (2005). “Fly ash and concrete in LEED® - NC version
2.2”, Bulletin No. 28, 1 page,
<http://www.flyash.com/data/upimages/press/LEED%20ver%202.2.pdf> (June
30, 2010).
57
Headwaters Resources. (2005). “Fly ash for concrete.”
<http://www.flyash.com/data/upimages/press/HWR_brochure_flyash.pdf> (June
30, 2010).
58
Khunthongkeaw, J., and Tangtermsirikul, S. (2005) “Model for simulating
carbonation of fly ash concrete” Journal of Materials in Civil Engineering, ASCE,
17(5), 570-578.
59
Headwaters Resources. (2005). “Fly ash increase resistance to freezing and
thawing.” Bulletin No. 9, 1 page.
60
Headwaters Resources. (2005). “High volume fly ash for concrete paving.”
Bulletin No. 22, 1 page.
61
Headwaters Resources. (2005). “Fly ash decreases the permeability of
concrete.” Bulletin No. 6, 1 page.
62
Headwaters Resources. (2005). “Fly ash increases resistance to sulfate attack.”
Bulletin No. 7, 1 page.
63
Headwaters Resources. (2005). “Fly ash decreases the permeability of
concrete.” Bulletin No. 29, 1 page.

58
CHAPTER 4
LABORATORY MIX AND TEST

4.1 Introduction

Laboratory preparation and tests will be introduced in this section. First of all,

the type and amount of each material were selected. The selection of various material

and values of W/C ratio, A/C ratio was based on the literature reviews presented in

Chapter 2 and Chapter 3. Secondly, the unit weight, void content, compressive

strength, permeability of pervious concrete were measured according to the

appropriate ASTM standards. Some problems encountered during the process of

concrete mixing and laboratory testing will also be discussed.

4.2 Mix Preparation

Since the purpose of this research was to identify mixes with high

compressive strengths, optimum mix designs obtained by previous studies were taken

as reference in this research.

4.2.1 Mix Materials

This section introduces the properties of materials used in this research. All

materials were obtained from local sources.

59
4.2.1.1 Coarse Aggregate

After reviewing the literature and investigating actual projects, #8 river gravel

was used in this research. This material was provided by the Olen Corp. One of the

reasons for choosing this gravel was its wide availability. As discussed in Chapter 2,

the size and gradation of coarse aggregate is one of the factors that affect the

properties of pervious concrete. Based on the study by Schaefer et al.23, the optimum

coarse aggregate type gradation was the single sized river gravel that passed through

3/8 inches and was retained in sieve size No. 4. However, this was less practical in

field projects. Normally, the material obtained from aggregate supplies was gradated

instead of in single size. Hence, #8 river gravel was chosen because it had closest

gradation to the optimum one. In addition, this type of coarse aggregate was also

widely used by Buckeye Ready-Mix LLC., and Anderson Concrete Corp, which both

produce pervious concrete for field projects. The physical properties were provided

by the Olen Corp. and are shown in Table 4.1. The grain size distribution is shown in

tabular form in Table 4.2 and depicted in Figure 4.1. The distribution of coarse

aggregate follows ASTM20.

60
Soundness Loss 5.6
Specific Gravity 2.517
Specific Gravity SSD 2.585
Absorption 2.72
Unit Weight (pcf) 103.0
Clay Lumps & Friable Particles 0.0%
Light Weight Chert 0.0%
LA Abrasion 22.4
Table 4.1. Physical Properties of #8 River Gravel (Olen Corp.)

1/2 3/8
Sieve Identification inches inches #4 #8 #16 #50
Sieve Size (in) 0.5 0.375 0.187 0.0929 0.0465 0.0118
Percent Finer by
Weight 100 92 17 2 1 0.5
Table 4.2. Coarse Aggregate Distribution (Olen Corp.)

#8 River Gravel

100
Percentage Finer by Weight (%)

80

60

40

20

0
1 0.1 0.01
Sieve Size (in)

Figure 4.1. Grain Distribution Curve of Size Number 8 River Gravel (Olen Corp.)
61
4.2.1.2 Fine Aggregate

The sand used in this research was QUIKRETE® all purpose sand No. 1152,

which met ASTM C 33 specifications20, 64.

4.2.1.3 Cement

Type I cement from St. Marys Inc. was used in this study. The

properties of cement were obtained from the company website and are shown in

Table 4.3. The properties met the requirements specified in ASTM standard C15065

(provided by St. Marys Inc., personal communication).

62
Loss on Ignition 2.9%
SiO2 18.9%
Fe2O3 2.16%
Al2O3 4.8%
CaO 61.4%
Free CaO 1.3%
MgO 2.5%
SO3 3.81%
K2O 1.12%
Na2O 0.24%
TiO2 0.3%
Insoluble Residue 0.52%
Total Alkali as Na2O 0.98%
CO2 1.3%
Limestone 3.1%
CaCO3 in Limestone 97%
Table 4.3. Chemical Properties of St. Marys Type I Cement (St. Marys, Inc.)

4.2.1.4 Fly Ash

The fly ash used in experiments was Class F Cardinal fly ash came from

American Electric Power Co. Inc. The specific gravity of fly ash was 2.1 (Modi,

personal communication). The chemical properties is physical properties of fly ash is

listed in Table 4.4.

63
Particle size (mm) 0.001-0.1
Compressibility (%) 1.8
Dry Density (lb/ft3) 40-90
Permeability 10-6-10-1
Shear strngth cohision (psi) 0-170
Angle of internal friction 24-45
Table 4.4. Physical Properties of fly ash66

4.2.1.5 Admixture

Admixtures including HRWR, MRWR, water retarder, viscosity modifying

admixtures, and fibers were provided by the Anderson Concrete Corp. and the Euclid

Chemical Company37. High efficiency polycarboxylate based HRWR PLASTOL

6200 EXT and MRWR EUCON MRX were used to maintain the low W/C ratio and

increase the workability. The addition of viscosity modifying admixture made

pervious concrete more manageable and improved the adhesion between cement and

aggregate, maintaining the air void structure integrity. Eucon W. O. water retarder

helped to prolong the hydration of cement. The typical dosages are indicated in Table

4.5. The dosage of water-reducer was based on total weight of cementitious material.

64
Admixtures Name Typical dosage
Polypropylene Micro-Fiber Fiberstrand 100 1lb/yd3
High-Range Water Reduer PLASTOL 6200 EXT 3-12fl.oz/100lb
Water Retarder EUCON W.O 4-16fl.oz/100lb
Mid-Range Water Reducer EUCON MRX 3-12fl.oz/100lb
Viscocity Modifying Admixture Visctrol 1-20fl.oz/yd3
Table 4.5. Admixtures from Euclid Chemical Company37

4.2.2 Mix Design

A total of six batches of pervious concrete as indicated in Table 4.6 were

studied in this research. The mix design followed the phase-volume design procedure,

as introduced in ACI 211.167,68 . The A/C ratio and W/C ratio were calculated by

weight. The volume of each material was obtained from the division of weight and

density. The design volume of each batch was dependent on the volume of materials

and design void content. The amount of coarse aggregate was initialized as

2,400lb/yd3 to 2,700lb/yd3. This was used to calculate cement amount and void

content according to the design A/C and W/C ratios.

65
Class F
Coarse Fly HRWR/ Water Fiber
Mix Cement Aggregate Sand Ash MRWR Retarder Visctrol (oz/c
No. (lb/yd3) (lb/yd3) (lb/yd3) (lb/yd3) (oz/cwt) (oz/cwt) (oz/cwt) wt)
#1 430 1862 103 0 5* 2* 2* --
#2 325 2025 112 139 5* 2* 3* --
#3** 484 2520 0 46 6 12 1 --
#4 334 2184 114 143 8 8 10 1
#5 620 2563 135 12 8 8 10 1
#6 381 2428 122 180 8 8 10 1

Total Total Class F Fly


Aggreg Cementitious Sand/Total Ash/Total
Mix ates Materials Aggregate Cementitious
No. (lb/yd3) (lb/yd3) (%) Material (%) W/C A/C
#1 1965 430 5% 0% 0.27 4.6
#2 2137 464 5% 30% 0.22 4.6
#3** 2520 530 0% 9% 0.37 4.8
#4 2298 477 5% 30% 0.32 4.8
#5 2698 632 5% 2% 0.34 4.3
#6 2550 561 5% 32% 0.34 4.5
Table 4.6. Pervious Concrete Mix Design
Note: * from Anderson Concrete Corp.
** from Buckeye Ready Mix Corp.

Mix ID as listed in Table 4.7 was assigned to each batch of mix so that the

mixing proportions could be easily told by the identification number.

66
Mix No. Mix ID
#1 AC46-FA00-WC27-5SD
#2 AC46-FA30-WC22-5SD
#3 AC48-FA09-WC37-0SD
#4 AC48-FA30-WC32-5SD
#5 AC43-FA02-WC34-5SD
#6 AC45-FA32-WC34-5SD
Table 4.7. Mix No. Corresponding to Mix ID.
Example: AC48-FA32-WC32-5SD stands for the batch of mix with aggregate/cement
ratio 4.8; fly ash content 32%, water/cementitious material ratio is 0.32, and sand
content 5% by weight of total aggregates.

A program was developed to do pervious concrete mix design based on the

phase-volume design procedure, and is illustrated in Figure 4.2. The input data

include total cementitious materials, percentage of fly ash, A/C ratio, W/C ratio,

dosages of admixtures, specific gravities of materials, and expected mixed volume.

The calculated results are the amounts of various materials, void content, unit weight,

and maximum unit weight. The program can calculate the expected weight of freshly

cast specimens in different molds, and helps to inspect the mixing results. By

comparing the actual sample weight with the expected sample weight, one can tell if

the void content is higher or lower than the expected value. Since the mix volume

contains the volume of voids, a change in design total volume will change the void

content. Since the program set mix volume is an input, the desired void content is

obtained by adjusting the mix volume. Hence, this program can only give expected

values, which might be different with the actual results, which varied with

compaction method. Nonetheless, it provides a guidance of pervious concrete mix

67
design and helps to evaluate approximate void content immediately after sample

being cast.

Figure 4.2. Pervious Concrete Mix Calculation Program

Based on the previous studies, the main index of mix design such as void

content, W/C ratio, A/C ratio, amount of fly ash used in this research followed the

principles discussed below.

68
4.2.2.1 Void Content

Typically void content between 15% and 20% was the optimum range for

pervious concrete to have satisfied permeability and compressive strength23. Most

specimens in this research were compacted with void content in this optimum range.

Some samples were compacted to smaller void content.

4.2.2.2 Fine Aggregates

The amount of sand used in these experiments was 5% by weight of total

aggregate. This percentage was within the limit proposed by Wang et al.10, who

suggested that using a sand content less than 7% by weight improved the compressive

strength without affecting the permeability dramatically. The amount of fine

aggregate was finally decided after finalizing the A/C, W/C, cement amount and void

content.

4.2.2.3 Cement

Since less sand is used in the production of pervious concrete than in

conventional concrete, the surface area of the total aggregate is less than in

conventional concrete. Hence, the amount of cement could be decreased accordingly.

In addition, if a larger size aggregate is used, the amount of cement can also be

decreased because of the decrease of total aggregate surface area. Adjusting the

amount of cement made mix design more economic because of the efficient

utilization of cement. Moreover, the amount of cement was varied with the amount of

fly ash. Typically, the total cementitious material was designed to be between

69
450lb/yd3 to 700lb/yd3,36,37,38. In this research, the amount of total cementitious

material ranged between 430lb/yd3 to 630lb/yd3.

4.2.2.4 W/C Ratio and A/C Ratio

In general, A/C ratio can be calculated by either volume or weight. In this

study, the A/C ratio was calculated by weight. The optimum W/C and A/C ratio

should be determined for the mix so that cement past can cover all surface of

aggregate. The amount of paste should be in the range that provides not only enough

bond but also high void content, which can develop both high compressive strength

and permeability.

Even in conventional concrete, the precise W/C ratio is hard to obtain.

McIntosh (adapted from Kett68) explained the reason for this difficulty: “because the

water in the damp aggregate occurs partly on the surface of the particles and partly

absorbed into the pores where it is not readily available for affecting the properties of

the concrete.” Furthermore, “Even if the absorption characteristics of the aggregated

are known in some detail, it is still not possible to assess accurately the amount of

water absorbed by the aggregate in a mix: the absorption varies with time and it

depends one the degree of saturation of the aggregate before mixing and on whether

the particles are surrounded by water, as in the absorption test, or by a cement paste,

as in concrete” (McIntosh adapted from Kett68).

The difficulty in achieving a precise W/C ratio is increased in pervious

concrete because the “low W/C of these mixtures makes them very sensitive to

atmospheric conditions and small changes in moisture conditions, including the

70
moisture condition of aggregates before mixing”18. In the brochure published by

NRMCA32, a range of 0.35 to 0.45 of W/C ratio was given as a typical ratio for

pervious concrete. It also pointed out that since pervious concrete was very sensitive

to the water content, field adjustment of the freshly mixture was usually necessary.

The W/C ratio used in laboratory tests typically ranged from 0.22 to 0.356,9,10,12. By

reviewing the values stated above, a W/C ratio ranging from 0.32 to 0.37 was used in

this research because pervious concrete with W/C ratio in this range showed satisfied

permeability and compressive strength6,9,10,12.

Compared to W/C ratio, A/C ratio was easier to determine. The National

Concrete Ready Mixed Association recommends a typical A/C range of 4.0~4.5:1.

However, based on the laboratory research and actual project statistics, a range of

4.3~7.3:1 is normally used6,9,10,12. In this research, the A/C ratio was limited to a

range of 4.2~ 4.8:1.

4.2.3 Mixing Equipment

Two concrete mixers are introduced in this section and the selection of mixer

depended on the purpose and the quality of mixing pervious concrete. The first, a 20

quart Blakeslee Mixer, is shown in Figure 4.3. This mixer has advantage of mixing

small batches of conventional concrete, especially useful for laboratory purposes.

However, the mixer was not suitable for mixing consistent batches of pervious

concrete. The friction between blender and aggregates may decrease the strength of

bond between aggregates.

71
Figure 4.3. 20 quart Blakeslee Mixer

Uncovered
gravel

Balls formed
by sand and
cement

Figure 4.4. Specimen Mixed Using 20 Quart Blakeslee Mixer

72
A sample mixed by the Blakeslee Mixer is shown in Figure 4.4. As shown,

some gravel was not covered by cement, and small balls which were composed by

cement and sand were distributed through the sample. Although the usage of the

Blakeslee Mixer indicated worse quality than expected, one set of results were listed

and compared with those mixed by the other mixer.

The other mixer is a 3.4ft3 capacity Gilson 39555 (drum speed 22 ~ 25 RPM)

shown as Figure 4.5. According to the mixing process guidelines, the volume of

mixing material should fill in at least 1/3 of the volume of the container so that the

materials can be evenly mixed.

Figure 4.5. 3.4ft3 capacity Gilson 39555 (drum speed speed 22 ~ 25 RPM)

73
4.2.4 Specimen Mold

The freshly mixed pervious concrete was cast in 4in x 8in cylinders for

compressive strength tests and 3in x 6in cylinders for permeability tests.

4.3 Mixing Procedure

The mixing procedure for the pervious concrete is not specified as it is for

conventional concrete. However, researchers have modified some conventional

concrete mixing procedures to get high quality of pervious concrete. After reviewing

articles10,68 and ASTM standards C 19269, the following mixing steps are used in this

research:

(1) Mix a small amount of cement (<5% by mass) with coarse aggregate for about

1min;

(2) Add sand, admixtures (disolved in water), and the remaining cement and water;

(3) Mix for 3min, rest for 3min, and finally mix for another 2min;

Before adding the materials, small amount of water and cement with the

design W/C ratio was put into the mixer and mix for 5 seconds. In this way, the inside

surface of mixer was covered by a thin layer of cement, decreasing amount of

material lost during the mixing. The water content was adjusted by observing the

fluidity of the mix. The mix was accepted when the concrete could be formed into a

ball after being tightly squeezed by hand for 10 seconds, and the ball separated when

was thrown onto the mix, and the adhesive residues coated around 50% of the palm;

the concrete mix that achieved these two conditions indicated that the mix had

appropriate water content (Hunt70, personal communication]). These conditions were


74
important criteria for detecting the quality of pervious concrete mix. Either higher or

lower water content may cause worse quality and decrease the permeability or

compressive strength of pervious concrete. This method had been routinely used to

inspect the quality of pervious concrete mix (Hunt 70, personal communication).

4.4 Compaction Method

Different compaction methods as listed in Table 4.8 were used to obtain best

compaction results. Rodding, standard Proctor hammer, jigging and dropping

methods were all used and their effects were compared. The samples compacted by

different methods are shown in Table 4.9.

Compaction Method ID Note


Rod-10/3 Rodding 10 times/layer, 3 layers
Jig-25/2* Jigging 25times/layer, 2 layers*
Proct-5/3 Proctor hammer compacting 5times/layer, 3 layers
Drop-5/3 Dropping with 2~3in height 5times/layer, 3 layers
Drop-10/3 Dropping with 2~3in height 10times/layer, 3 layers
Drop-15/3 Dropping with 2~3in height 15times/layer, 3 layers
Table 4.8 Compaction Method ID Explanation
Note: *Buckeye Ready-mix Corp.

75
Mix ID Compaction Method ID
#1 AC46-FA00-WC27-5SD Rod-10/3
#2 AC46-FA30-WC22-5SD Rod-10/3
#3 AC48-FA09-WC37-0SD* Jig-25/3
#4 AC48-FA30-WC32-5SD Drop-10/3
Proct-5/3
Drop-5/3
#5 AC43-FA02-WC34-5SD
Drop-10/3
Drop-15/3
Proct-5/3
Drop-5/3
#6 AC45-FA32-WC34-5SD
Drop-10/3
Drop-15/3
Table 4.9. Pervious Concrete Mixes Compacted Using Different Methods Mix
Note: *Samples Obtained from Buckeye Ready-mix Corp.

4.5 Curing Method

The curing of pervious concrete samples followed ASTM C 19269. The

samples were removed from their molds and cured in a water tank at 72.5 ± 3.5 oF

[23.0 ± 2.0 oC]. Two temperature bars and an electronic blower were immersed in

water tank to maintain the temperature and uniformed heat distribution. The molds

were removed after 7-day curing period (suggestion from Pardi71, personal contact).

In addition, 6 layers of polyethylene plastic sheets were used to cover the surface of

molds to prevent water from evaporating. The thickness of plastic coverage was

larger than 6mil (0.006in), which satisfies the requirement specified in ASTM C 31 /

C31M - 0972.
76
4.6 Laboratory Tests

Unit weight, void content, compressive strength test, and permeability test

were carried out in this study. All the tests followed ASTM standards28,73,74,75,76,77, 78,79.

4.6.1 Unit Weight and Void Content

The unit weight and void content were obtained following the ASTM C

1688/C 1688M35. The unit weight introduced in this study was freshly mixed

pervious concrete unit weight, which is obtained right after samples are cast. Equation

4-1 from ASTM C 1688/C 1688M - 0835 was used to calculate the unit weight.

D = (Mc – Mm)/Vm (Equation 4-1)


Where:

D = density or unit weight of concrete, lb/ft3.

Mc = mass of mold filled with concrete, lb.

Mm = Mass of mold, lb.

Vm = Volume of mold, ft3.

77
The Void Content was calculated using Equation 4-2:

U = [(T – D)/T] * 100% (Equation 4-2)


Where:

U = percentage of voids in the fresh pervious concrete.

T = theoretical density of the concrete computed on an airfree basis,

lb/ft3.

D = density or unit weight of concrete, lb/ft3.

The air free density was calculated from Equation 4-3

T = MS/VS (Equation 4-3)


Where :

MS = total mass of all materials batched, lb.

VS = sum of the absolute volume of the component ingredients in the

batch, ft3.

78
Material Specific Gravity
#8 River Gravel (SSD) 2.63
Sand 2.61
Cement type I 3.15
Class F Fly Ash 2.1
Fiberstrand 100 0.91
PLASTOL 6200 EXT 1.08
EUCON W.O 1.12
EUCON MRX 1.12
Visctrol 1.21
Table 4.10. Specific Gravities of Materials in Portland Cement Pervious Concrete
Mix

The theoretical density was constant for each batch of concrete mix and was

calculated in the pervious concrete mix calculation program (Figure 4.2). The total

absolute volume was the sum of each material volume, which was calculated by

multiplying the mass by the specific gravity. In this study Saturated Surface Dry

(SSD) specific gravity of coarse aggregate and specific gravities of sand, cement, and

fly ash listed in Table 4.10 were used.

4.6.2 Compressive Strength

Compressive strength testing followed ASTM C 3928. The testing machine

was INSTRON-5585 as shown in Figure 4.6 with maximum capacity of 300kN

(67,400lb).

79
Figure 4.6. INSTRON-5585 Compressive Strength Testing Machine

The specimens with curing period of 7, 21, and 28 days were tested for

compressive strength. For specimens with uneven surfaces, capping was used to

minimize the effect of stress concentration. In addition, two steel caps with rubber

cushion were placed on the top and the bottom of each specimen during the

compressive strength test.

4.6.3 Permeability

The permeability of pervious concrete was investigated using a modified

falling head permeability test. A simple permeameter system as illustrated in

80
Figure 4.7 was developed to measure the hydraulic conductivity of pervious concrete.

The specimen as shown in Figure 4.8 was tightly covered by two layers of side-sealed

plastic sheet to prohibit the water from flowing through the side voids. Layers of

rubber membranes were placed around the top of specimen to enclose the space

between specimen and PVC pipe. Ideally, the specimen was stuck in the pipe at some

location, where the bottom of specimen was untouched with the PVC joint 1 so that

the hydraulic conductivity was not affected by the change of cross section of PVC

joint 1. The rubber membranes and plastic sheets effectively ensured the water

flowed vertically through the specimen. The falling head Equation 4-4 was used in

the calculation of coefficient of permeability

k = (aL/At) * ln(∆h0/∆h1) (Equation 4-4) (ASTM D 508479)

Where:
k = coefficient of permeability, in/sec.
a = cross sectional area of the standpipe, in2.
L = length of sample, in.
A = cross sectional area of specimen, in2.
t = time in seconds from ∆h0 to ∆h1.
∆h0 = initial water level, in.
∆h1 = final water level, in.

81
Inlet

Specimen Position

PVC joint 1

Outlet

PVC valve

Figure 4.7. Falling Head Permeability Test for Pervious Concrete Specimen

Rubber
Membranes

Figure 4.8. Pervious Concrete Specimen for Permeability Test

82
4.7 Summary of Test Procedure

The pervious concrete mix design and laboratory tests are introduced in this

chapter. The mixing materials used in this research were #8 river gravel, type I

cement, sand, HRWR, MRWR, water retarder, viscosity modifying admixture and

sand. To investigate the effect of substituting fly ash for cement on compressive

strength and permeability of pervious concrete, mixes #2 and #6 were designed to

contain 30% more fly ash and 30% less cement than mixes #5 and #1. Sand is used in

each batch to increase the compressive strength of pervious concrete, and weighted

5% of total aggregates. A pervious concrete mix calculation program was developed

to calculate the design values of unit weight and maximum weight of pervious

concrete mix.

A 3.4ft3 capacity drum mixer filled with approximate 1.2ft3 of pervious

concrete was used in the mix. When mixing process was finished, pervious concrete

was casted to 4in x 8in cylindrical samples for compressive strength test, and 3in x

6in cylindrical samples for permeability tests. The unit weight and void content were

calculated from the mass, volume, and air free density of each pervious concrete

sample, according to ASTM C 168835. Compressive strength tests on specimens with

7, 21, and 28 curing periods were carried out following ASTM C 3931. Capping was

used on specimens in the compressive strength test to help the compressive stress be

evenly distributed. A modified falling head permeability test was carried out on

specimens with various void contents from mixes #5 and #6 so that the relationship

between void content and permeability, and the effect of fly ash on permeability of

pervious concrete may be obtained from the test results.


83
64
QUIKRETE. (2010). “Sand and gravels material safety data sheet.”
QUIKRETE, http://www.quikrete.com/PDFs/MSDS-B1-SandAndGravel.pdf>
(June, 2010).
65
ASTM C 150. (2009). “Standard specification for Portland cement.” ASTM
international, DOI: 10.1520/C0150_C0150M-09,
<http://www.astm.org/Standards/C150.htm> (June 30, 2010).
66
Walker, H. W., Taerakul, P., Butalia, T. S., Wolfe, W. E., and Dick, W. A.
(2001). “Minimizaiton and use of Coal Combustion By-products (CCBs):
concepts and applications, adapted from “Handbook of pollution control and
waste minimization.” New Mexico State University, Marcel Dekker, Inc.,
Ghassemi ed., p. 426.
67
ACI Committee 211. (2002). “Standard Practice for Selecting Proportions for
Normal, Heavyweight, and Mass Concrete”, ACI 211.1-91, reapproved 2002.
68
Kett, I. (1999). “Engineered concrete mix design and test methods.” CRC Press,
1st edition, p. 5-10.
69
ASTM C 192. (2007). “Standard practice for making and curing concrete test
specimens in the laboratory.” ASTM international, DOI:
10.1520/C0192_C0192M-07, <http://www.astm.org/Standards/C192.htm> (June
30, 2010).

70
Hunt, D. (2009). “Pervious concrete yield test.” Buckeye Ready Mix, personal
communication.
71
Pardi, M. (2010). National Mix Concrete, personal communication.
72
ASTM C31 / C31M. (2008). “Standard practice for making and curing concrete
test specimens in the field.” ASTM international, DOI: 10.520/C0031_C0031M-
09, <http://www.astm.org/Standards/C31.htm> (June 30, 2010).
73
ASTM C 29. (2009). “Standard test method for bulk density (“unit weight”)
and voids in aggregate.” ASTM international, DOI: 10.1520/C0029_C0029M-09,
<http://www.astm.org/Standards/C29.htm> (June 30, 2010).
74
ASTM C 94. (2009). “Standard specification for Ready-Mix Concrete.” ASTM
international, DOI: 10. 1520/C0094_C0094M-09A,
<http://www.astm.org/Standards/C94.htm> (June 30, 2010).

84
75
ASTM C 125. (2009). “Standard terminology relating to concrete and concrete
aggregates.” ASTM international, DOI: 10.1520/C0125-09A,
<http://www.astm.org/Standards/C125.htm> (June 30, 2010).
76
ASTM C 127. (2007). “Standard test method for density, relative density
(specific gravity) and absorption of coarse aggregate.” ASTM international, DOI:
10.1520/C0127-07, <http://www.astm.org/Standards/C127.htm> (June 30, 2010).
77
ASTM C 138. (2009). “Standard test method for density (unity weight) yield,
and air content (gravimetric) of concrete.” ASTM international, DOI:
10.1520/C0138_C0138M-09, <http://www.astm.org/Standards/C138.htm> (June
30, 2010).
78
ASTM C 617. (2009). “Standard practice for capping cylindrical concrete
specimens.” ASTM international, DOI: 10.1520/C0617-09A,
<http://www.astm.org/Standards/C617.htm> (June 30, 2010).
79
ASTM D 5084-03 (2003). “Standard test methods for measurement of
hydraulic conductivity of saturated porous materials using a flexible wall
permeameter.” ASTM international, DOI: 10.1520/D5084-03,
<http://www.astm.org/Standards/D5084.htm> (June 30, 2010).

85
CHAPTER 5
DISCUSSION ON TEST RESULTS

5.1 Introduction

Test results are presented and discussed in this chapter. The compressive

strength test results on mixes #1, #2, #3, #4, #5, #6 and permeability test results on

mixes #5, #6 are discussed.

5.2 Void Content vs. Unit Weight

The relationship between void content and unit weight is shown in Figure 5.1.

For each batch of pervious concrete, the unit weight decreased with the increase of

void content up to 30%, after which it remained approximately stable. As shown in

Figure 5.1, the specimens from mix #1, #3, and #5 had higher predicted unit weight

than those from mix #2, #4, and #6 at the same void content. This can be explained by

various fly ash and cement content in the mixes. The fly ash in mix #2, #4, #6

substituted 30% amount of cement, while no or very little fly ash was used in mix #1,

#3, and #5. Since cement has higher specific gravity than fly ash, the weight of

specimens is correspondingly higher. Furthermore, at the same W/C ratio, mix #5 had

lower A/C ratio and higher unit weight than mix #6, indicating that low A/C ratio

may generate higher unit weight.

86
3
Void Content (%) vs. Unit Weight (lb/ft )
150

140
Unit Weight (lb/ft 3)

#1 AC46-FA00-WC27-5SD

130 #2 AC46-FA30-WC22-5SD
#3 AC48-FA09-WC37-0SD
120 #4 AC48-FA30-WC32-5SD
#5 AC43-FA02-WC34-5SD
110 #6 AC45-FA32-WC34-5SD

100
10% 15% 20% 25% 30% 35% 40% 45%
Void Content (%)

Figure 5.1. Relationship between Void Content (%) and Unit Weight (lb/ft3)

5.3 Effect of Compaction Energy

This section discusses the effect of various compaction methods. The average

void content of specimens compacted at different methods are illustrated in Figure 5.2.

87
Void Content vs. Compaction Method

Rod-10/3 Proct-5/3 Drop-5/3 Drop-10/3 Drop-15/3

45%
40%
35%
Void Content (%)

30%
25%
20%
15%
10%
5%
0%
#1 AC46- #2 AC46- #4 AC48- #5 AC43- #6 AC45-
FA00-WC27- FA30-WC22- FA30-WC32- FA02-WC34- FA32-WC34-
5SD 5SD 5SD 5SD 5SD
Pervious Concrete Mix ID

Figure 5.2. Void Contents of Specimens Compacted by Different Methods

As shown in Figure 5.2, the specimens compacted by rodding method had

higher void content. This void content was out of the typical range of 15%~25%

specified by NRMCA2, and was too high for pervious concrete to reach acceptable

compressive strength. Hence, the rodding method Rod-10/3 is not recommended to

compact the pervious concrete test samples. Comparatively, the Proctor hammer and

the dropping methods generated good compaction results with void content ranges

from 12% to 25%. In addition, void contents of specimens from mix #5 and #6

indicated that void content was decreasing with the increase of compaction energy

generated by method of Drop-5/3, Drop-10/3 and Drop-15/3.

88
Compared to standard Proctor hammer compacting, the dropping method was

preferred because it caused less disturbance to the cement bond. Proctor hammer may

cause low strength of bonding interface between layers. As illustrated in Figure 5.3,

the specimen compacted by standard Proctor hammer showed apparent interface

between different layers. And at failure, aggregates at the interface popped out,

indicating the low strength of bond at the interfaces.

Compact
layer
interface

Figure 5.3. The Specimen Compacted by Proctor Hammer

89
5.4 Effect of W/C Ratio, A/C Ratio and Fly Ash on Void Content

As illustrated in Figure 5.2, specimens from mix #4, #5, and #6 had different

average void contents when using the same compaction method Drop-10/3.

Specimens from mix #5 had the lowest void content; while those from mix #4 had the

largest void content. This can be explained by different A/C ratio, W/C ratio and fly

ash content in these mixes. The mix #5 had lowest A/C ratio, lowest fly ash content

and higher W/C ratio, which could be expected to results in the lowest void content.

Mix #6 had A/C ratio that was greater than mix #5 and less than mix #4, fly ash

content that was less than mix #5 and similar to mix #4, and W/C ratio that was

higher than mix #4. These differences generated void content that was higher than in

#5 and lower than in #4 for specimens in #6. The results showed that lower A/C ratio,

lower fly ash content, and higher W/C ratio resulted in lower void contents.

Furthermore, the effects of A/C, W/C and fly ash content on void content were

consistent with those for unit weight as discussed in section 4.2.

5.5 Compressive Strength

This section discusses the effect of curing period, void content and mix design

on compressive strength of pervious concrete. The compressive strength results of

specimens from two sets of mix batches mix #5 and mix #6 are discussed and

compared in detail. The comparison helps to investigate the compressive property of

the pervious concrete that had large fly ash content which was 32% of the total

cementitious material.

90
5.5.1 Compressive Strength vs. Curing Period

The increasing compressive strengths with curing period of representative

specimens are shown in Figure 5.4. The specimens were from batches of mix #3, #4,

#5, #6, and had different void contents. The compressive strength of specimens from

each mix indicated similar trends. However, the strength increased slightly different

for specimens with different fly ash content. For the curing period of 7 and 21 days,

the compressive strength of specimens from mix #3 and #5 had higher rate of increase

than did those from mix #4 and #6. However, from 21-day curing period to 28-day

curing period, the compressive strength of specimens from mix #3 and #5 increased

more slowly than those from mixes #4 and #6, which had approximate 30% more

amount of fly ash than mix #3 and mix #5, respectively. This indicates that the

addition of fly ash improved the long-term strength of the pervious concrete mix. The

trendlines in Figure 5.4 are consistent with those illustrated in Figure 3.5.

91
Compressive Strength vs. Curing Period at Different Void Content

3200

Unconfined Compressive Strength (psi)


2800 #3 AC48-FA09-
WC37-0SD (Buckeye
2400 Readymix) e=31%
#4 AC48-FA30-
2000
WC32-5SD e=27%
1600
#5 AC43-FA02-
1200 WC34-5SD e=14%

800
#6 AC45-FA32-
400 WC34-5SD e=18%

0
0 7 14 21 28
Curing Period (Days)

Figure 5.4. Pervious Concrete Mix #3~#6 Compressive Strength vs. Curing Period

5.5.2 Compressive Strength vs. Void Content

The relationship between 28-day compressive strength and void content is

demonstrated in Figure 5.5. The compressive strength fell in a range between 800psi

and 3,200psi. The pervious concrete with 2% of fly ash reached the highest

compressive strength which was greater than 3,200psi; while the highest value that

the mix with 32% fly ash achieved was only 1700psi. The compressive strength of the

specimen with 2% fly ash exceeded the capacity of the load, from so the strength

reported is actually at lower bound number. However an earlier test on the same

modified indicated a compressive strength of 3,114 psi. So it was acceptable that the

specimen had compressive strength close to 3,200psi.

92
Although six batches had different mix designs, the compressive strength tests

on all specimens indicated the same trend that the compressive strength decreased

with increase in void content, as indicated in Figure 5.5. One reason that the

specimens from mix #5 had the higher compressive strength was they had the lower

void contents. By observing the trend of compressive strength, it was possible for

specimens from mix #6, in which fly ash content counted for 32% of total

cementitious material, to reach the compressive strength over 2,000psi with void

content around 15%. The tests do not indicate the void content at which the

compressive strength would reach 3,000psi. Although the compressive strength could

reach to 3,000psi, the void content might be too small to satisfy the requirement of

permeability.

28-day Compressive Strength vs. Void Content

3500
28-day Compressive Strength (psi)

3000

2500
#1 AC46-FA00-WC27-5SD
2000 #2 AC46-FA30-WC22-5SD
#3 AC48-FA09-WC37-0SD
1500
#4 AC48-FA30-WC32-5SD
1000 #5 AC43-FA02-WC34-5SD
#6 AC45-FA32-WC34-5SD
500

0
10% 15% 20% 25% 30% 35% 40% 45%
Void Content (%)

Figure 5.5. Relaiton between 28-day Compressive Strength and Void Content

93
5.5.3 Compressive Strength vs. Unit Weight

28-day Compressive Strength vs. Unit Weight

3500
28-day Compressive Strength (psi)

3000

2500
#3 AC48-FA09-WC37-0SD
2000
#4 AC48-FA30-WC32-5SD
1500 #5 AC43-FA02-WC34-5SD
#6 AC45-FA32-WC34-5SD
1000

500

0
100.0 120.0 140.0
Unit Weight (lb/ft3)

Figure 5.6. Relationship between 28-day Compressive Strength and Unit Weight

The relationship between 28-day compressive strength and unit weight is

shown in Figure 5.6. Apparently, the compressive strength increased with the

increment of unit weight, corresponding to the decrease of void content.

5.5.4 Compressive Stress-strain Curves vs. Void Content

Stress-strain curves of specimens from mix #5 and mix #6 are presented in

this section. However, the strains shown in curves were not actual values of the

strains of pervious concrete specimens. As introduced in Chapter 4, since two rubber

caps were used to decrease the effect of stress concentration, large strains were

developed due to the high elasticity of rubber during the process of compression,

94
especially at the initial status. In another word, the strains shown in stress-strain

curves were the total strains from both rubber and specimens. As illustrated in Figure

5.7 and Figure 5.8, the stress-strain curves showed dramatic increases after

experienced relatively large strains under low stresses. The large strains were

expected caused by the rubbers, which have lower elastic modulus than that of

pervious concrete. The strains caused by rubbers were expected to be the strain values

at the point, at which stress began to increase faster with smaller strains generated. As

shown in Figure 5.7 and Figure 5.8, the strains caused by rubbers were approximately

expected to be 1%~2%. Hence, the strains of concrete specimens were obtained by

subtracting the total strains by 1%~2%.

95
28-day Stress vs. Strain Curves, Mix #5
U=12% U=12% U=13% U=14%

3500
U=12% Su=3114psi
U=12% Su>3183psi

3000
U=13% Su=2705psi

2500
U=14% Su=1989psi
Stress (psi)

2000

1500

1000

500

0
0.0% 1.0% 2.0% 3.0% 4.0% 5.0% 6.0% 7.0%
Strain (%)

Figure 5.7. Stress-strain Curves Tested on Specimens with Different Void Content at
28-day Curing Period, Mix #5

96
28-day Stress vs. Strain Curves, Mix #6
U=18% U=20% U=24%

2000
U=18% Su=1714psi

U=20% Su=1432psi

1500 U=24% Su=1296psi


Stress (psi)

1000

500

0
0.0% 1.0% 2.0% 3.0% 4.0% 5.0% 6.0% 7.0%
Strain (%)

Figure 5.8. Stress-strain Curves Tested on Specimens with Different Void Content at
28-day Curing Period, Mix #6

Figure 5.7 and Figure 5.8 demonstrate the different failure process of

specimens with 28-day cured period from mix #5 and mix #6, respectively. As shown,

for those results from the same batch of mix, brittle failures happened in specimens

with lower void contents; while the specimens that had greater void content behaved

in a plastic manner. The representative examples were specimen with U=12% from

mix #5, and the specimen with U=24% from mix #6. The specimen with U=12%

failed suddenly after it had reached to the strength; while the stress-strain curves of

the later one rebounded several times before and after reaching to the maximum stress.

This ductile failure mode might be explained by the rearrangement of particles during

97
compression. Since voids existed in pervious concrete specimens, the aggregates were

rearranged and filled some voids after initial peak. This helped specimens to sustain

higher loads after partial failure. Consequently, when load kept increasing, the

process occurred again. Therefore, these recycling processes formed serrated stress-

strain curves. However, for specimens with low initial void content, specimen had

already experienced very high compressive load at initial peak. Although some stress

may be released by cracks, the load was still out of the capacity of rearranged

structure of the specimen. Hence, failure happened in brittle mode when loads

reached to the strength.

5.5.5 Compressive Failure vs. Curing Period

Figure 5.9 illustrates the failure modes of specimens with 18% void content at

7-day, 21-day, and 28-day curing periods. The compressive strength of specimens

with 7-day curing period showed more apparent rebounds than those with longer

curing periods. The difference in failure modes may be caused by the difference in

the strength of the cement bond. At the early age, the strength of cement bond had not

been fully developed due to the uncompleted cement hydration process. Hence,

breaks were easier to occur at the interface between aggregate, followed by the

release of stress and rearrangement of aggregates. Consequently, the compressive

capacity increased and rebound line occurred.

98
7-day, 21-day, and 28-day Stress vs. Strain Curves (U = 18%), Mix #6

7-day 21-day 28-day

2000
28-day Su = 1714psi

21-day Su = 1413psi
1500
7-day Su = 1323psi
Stress (psi)

1000

500

0
0.0% 1.0% 2.0% 3.0% 4.0% 5.0% 6.0% 7.0% 8.0%
Strain (%)

Figure 5.9. Stress-strain Curves Tested on Specimens with Void Content 18% at 7-
day, 21-day, and 28-day Curing Periods, Mix #6

5.5.6 Failure Modes

99
Figure 5.10. Failure Mode I of Pervious Concrete Samples

Figure 5.11. Failure Mode II of Pervious Concrete Samples

Figure 5.10 and Figure 5.11 illustrate the typical failure modes for the

pervious concrete specimens. Failure mode I and II matched the ASTM C 3928 well-
100
defined fracture patterns of Type 1 (reasonably well-formed cones on both ends, less

than 1 in. of cracking through caps) and Type 2 (well-formed cone on one end,

vertical cracks running through cracks running through caps, no well-defined cone on

the other end), respectively.

Figure 5.12. Failure of Specimen Compacted by Standard Proctor Hammer (Mix #6)

Figure 5.12 illustrates the unacceptable failure of specimen from mix #6. The

failure indicated the low strength of interface between compacted layers caused by

Proctor hammer.

101
Exposed
gravel
surface

Mix #5 Mix #6

Figure 5.13. Failure Surface Comparison between Specimen from Mix #5 and Mix #6

Figure 5.13 illustrates the difference of failure surfaces between the specimens

from mix #5 in which fly ash counted for 2% of total cementitous materials and the

one from mix #6 that had 32% of fly ash. As shown in mix #5, the failure surface

mainly passed through coarse aggregates instead of the interface between aggregate,

indicating the good bonding effect generated by cement. In contrast, the failure

surface of specimen from mix #6 showed more separation between aggregates, which

implied lower strength of bond than that in mix #5. This might be caused by two

reasons: firstly, the spherical shape of fly ash may cause poor bonding characteristics;

secondly, the cement content was not enough for fly ash to form more CSH bond.

102
5.6 Permeability

Permeability tests were conducted on specimens from mix #5 and mix #6. The

permeability fell in a range of 0.13~0.5cm/s for specimens with void content in a

range of 14.8% to 25.6%. The values satisfied the general minimum requirement for

pervious concrete permeability which is 0.1cm/s. In addition, the permeability was

proportional with the void content of specimens as shown in Figure 5.14. This agreed

with the studies from pervious studies as discussed in Chapter 2.

Void Content (% ) vs. Permeability (cm/s)

#5 AC43-FA02-WC34-5SD #6 AC45-FA32-WC34-5SD

0.60

0.50
Permeability (cm/s)

0.40

0.30

0.20

0.10

0.00
10.0 15.0 20.0 25.0 30.0
Void Content (%)

Figure 5.14. Relationship between Void Content and Permeability of Pervious


Concrete Specimens

103
Figure 5.14 shows consistent relationship between void content and

permeability of specimens from mix #5 and #6. This indicated that except for fly ash

content, the permeability may be determined from the void content, regardless of

other differences in mix designs except fly ash content. The main difference between

mix #5 and mix #6 was the fly ash and cement content. Mix #6 had 30% more fly ash

and 30% less cement than mix #5. The permeability tests result indicated that the fly

ash content did not significantly affect the permeability of pervious concrete. This

was different with the effect of fly ash on conventional concrete. As discussed in

Chapter 3, fly ash decreases the permeability of concrete because it blocks the

capillaries when reacting with free lime to form CSH. However, this effect might be

minimal in pervious concrete because it has capillaries with large diameters. In

addition, the replacement of large portion of fly ash for cement may improve the

permeability of pervious concrete. Since large portion of cement has been replaced by

fly ash, not enough free lime could be developed during the process of the cement

hydration. Consequently, portions of fly ash can not react with free lime to form CSH

bond and block the capillaries in pervious concrete. The spherical shape of fly ash

may also contribute to the improvement of the permeability. This possibility was

demonstrated by the permeability test results on specimens with void content that

approximately equaled to 16%, as shown in Figure 5.14.

In order to further examine the permeability test, the results were compared

with those from pervious studies. As shown in Figure 5.15, the measured values were

in coordinating with the results from previous studies. Among these studies, Montes

and Haselbach25 proposed permeability as a function of void content as discussed in

104
Chapter 2. The calculated values are presented in Figure 5.15 and show relatively

good prediction of permeability for most specimens with void content in a range of

10% ~ 30%. Although the measured values of permeability in this research were

generally higher than the calculated results, they showed approximate agreement.

Hence, the formula presented by Montes and Haselbach25 can be used in this study.

Although Montes and Haselbach25 declared the application of the formula to be

limited to that specific research, in which the size of aggregate was 3/8 inches~5/8

inches and the porosity was in a range of 15%~32%, this study showed the formula

can also be used for the size of aggregate between 3/8 inches and ½ inches . Although

no existing standards are available to investigate the permeability test of pervious

concrete, the testing method used in this research generated reasonable values that fell

in the range of previous testing results. Figure 5.15 indicates the validity of the test

method.

105
Void Content (% ) vs. Permeability (cm/s)
Literature Review Montes(2006) Ks = 18 *p3 / (1-p)2
#5 AC43-FA02-WC34-5SD #6 AC45-FA32-WC34-5SD
Power (Montes(2006) Ks = 18 *p3 / (1-p)2)
4.00

3.00
Permeability (cm/s)

2.00

1.00

0.00
0 5 10 15 20 25 30 35 40 45
Void Content (%)

Figure 5.15. Comparison of Permeability Test Results with Previous Studies

106
CHAPTER 6
SUMMARY, CONCLUSION, AND RECOMMENDATIONS

6.1 Summary

The use of pervious concrete is encouraged by the NRMCA2 because of its

benefits in stormwater management, reduction of heat island effect, decreased traffic

noise, and potential for earning LEED credits. Furthermore, fly ash is used to replace

portion of Portland cement, enhancing the sustainability of pervious concrete. This

study was oriented by the large portion replacement of cement by fly ash, including

the investigation of the effects of factors on the bearing capacity and hydraulic

conductivity of the pervious concrete.

Several mix designs were proposed, containing different W/C ratios, A/C

ratios, and fly ash content. The mix design that contained 2% fly ash was carried out

to obtain the desirable mechanical properties and satisfied permeability. High

compressive strength was obtained, and the mix design was taken as the base for the

other batch of pervious concrete, in which 32% of cement by weight was replaced by

fly ash. Meanwhile, the W/C ratio and A/C ratio were remained constant or slightly

different. Moreover, specimens from two mix designs were compacted with the same

compaction energy. With all these restrictions, the test results from these two mix

107
batches were compared and the applicability of large portion of fly ash in pervious

concrete will be discussed.

Although the six batches of pervious concrete had different mix designs,

another reason that the compressive strength showed scattered values was because of

the limited knowledge and experience in pervious concrete mixing. The operation of

mixing pervious concrete is more challengeable than that of conventional concrete.

Crew should be trained with certified program to obtain the pervious concrete

acknowledge and minimize the failure of placement 80. In 2005, the NRMCA created

the pervious concrete Contractor Certification Program with three levels of

certification, including technician, installer and craftsman based on the level of

experience that the contractor has in pervious concrete installation81.

The correlations between compressive strength, permeability, and void

content are illustrated in Figure 6.1. The figure indicates that at permeability of

0.1cm/s, the void content of specimens from mix #6 is predicted to be approximate

12.5%, at which the compressive strength may reach to 2,500psi.

108
Figure 6.1. Permeability and 28-day Compressive Strength vs. Void Content

6.2 Conclusion

The following conclusions were drawn from this study.

(1) The compressive strength increased with the decrease of void content. The

compressive strength of specimens with 2% fly ash (mix #5) and those with

32% of fly ash (mix #6) increased at different rates. For specimens from mix

#5, compressive strength reached to 2,300psi at the void content of 15%, and

over 3,000psi at void content of 12%; while for specimens from mix #6,

pervious concrete only reached to compressive strength around 2,000psi at

void content of 15%. This indicated that pervious concrete that had large

portion of fly ash (≥ 32%) should be limited to use in low volume traffic road.

109
In this specific study, the mix with 32% fly ash in total cementitious material

was restricted for pavement that sustained load larger than 2000psi.

(2) The laboratory test results showed that less A/C ratio and less fly ash content

generated lower void content and higher unit weight.

(3) The existence of fly ash influenced the increase of compressive strength of

pervious concrete along curing period. Compared to the concrete mix with

2% fly ash, the mix in which 32% of cement was replaced by fly ash had

lower growth rate of compressive strength at the first 21-day curing period;

while had higher rate after that. This indicated that fly ash helped to increase

the late-age compressive strength of pervious concrete.

(4) The permeability decreased with the increase of void content. For specimens

from mix #5, the minimum permeability of 0.13cm/s corresponded to the

void content of 14.9% and the compressive strength of 2,300psi. The

measured permeability was slightly higher than the minimum requirement

which was 0.1cm/s for pervious concrete10. The minimum permeability of

specimen from mix #6 was 0.21cm/s at the void content of 15.8%, indicating

good permeability of pervious concrete that had large portion of fly ash.

(5) The unit weight of pervious concrete decreased with the increase of void

content; while remained constant or slightly changed when void content was

larger than 30%. At the same void content, higher W/C ratio and lower A/C

ratio may generate higher unit weight.

(6) The void content of pervious concrete decreases with the increment of

compaction energy. Compact rodding method was inappropriate to use for

110
pervious concrete. The compaction technique of using Proctor hammer

provided with most constant compaction results. However, the segregation

occurred at the interface of layers during compression. The compaction

method of drop-5/3, drop-10/3, and drop-15/3 method presented in this study

generated relatively consistent value of void contents for specimens, without

forming apparent separation between layers.

6.3 Recommendations for Future Work

As discussed before, due to the difficulty to obtain design void content in

pervious concrete, the compacted specimens may have actual void content that are

different from the design value. Compacted specimens used for compressive strength

test and permeability test may have different void contents. To obtain more precise

conclusions on void content, compressive strength, and permeability, more tests need

to be carried out. In addition, the mix with 32% fly ash had minimum permeability of

0.21cm/s at void content of 15.8%, which had more space to reach to the limit of

0.1cm/s for pervious concrete. A new batch of mix is recommended to perform, in

which the specimens could be compacted with void contents less than 15.8%.

Consequently, the greater compressive strength is expected to be obtained from

specimen that has lower void content and acceptable permeability.

The failure mode of specimens with 32% fly ash showed low strength of paste

bond due to large portion replacement of cement by fly ash. According to the

mechanism that fly ash reacts with free lime to form CSH, free lime is recommended

to use in pervious concrete with large portion of fly ash substitute for Portland cement.

111
Otherwise, extreme high cement content may be required to develop more free lime

during the process of hydration.

80
National Ready Mixed Concrete Association (NRMCA),
<http://www.nrmca.com/certifications/pervious/> (April 24, 2010).
81
Aggregate & Ready Mix Association of Minnesota,
<http://www.armofmn.com/displaycommon.cfm?an=1&subarticlenbr=29> (April
24, 2010).

112
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80
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81
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24, 2010).

120
APPENDIX A

EXAMPLES OF PERVIOUS CONCRETE EXPERIMENTS


FROM LITERATURE REVIEW

121
28-day
Compressiv
Class C Water Unit Void e Permea
Mix Cement Fly Ash (lb/yd3 Aggregat Weight Content Strength(ps bility
Author ID (lb/yd3) (lb/yd3) ) e (lb/yd3) W/C A/C (lb/ft3) (%) i) (in/sec)
Crouch, A 450 131 177 2,599 0.3 4.47 - 12~33 1800~7500 -
L. K., B 450 131 177 2,599 0.3 4.5 - 23~37 1450~4600 -
et al. C 375 109 147 2,731 0.3 5.6 - 27~39 1000~3500 -
(2007) D 375 109 147 2,731 0.3 5.6 - 26~37 870~2900 -
Wang, 1 600 - 162 2700 0.27 4.5 116.9 28.8 - -
K. et al. 2 600 - 162 2700 0.27 4.5 117.5 25.3 2506 0.1
122

(2006) 3 600 - 162 2700 0.27 4.5 104.1 33.6 1722 0.57
1A 571 - 154 2500 0.27 4.4 130.9 20.5 - 0.19
1B 520 - 114 2500 0.22 4.8 - - - -
2A 571 - 154 2500 0.27 4.4 127.7 18.3 3661 0.04
2B 520 - 116 2500 0.27 4.8 - - - -
2C 520 - 114 2500 0.22 4.8 126.8 19 2969 0.07
2D 542 - 114 2500 0.22 4.6 120.3 26 1307 -
2E 485 - 114 2500 0.22 5.2 232.2 14.1 2735 0.02
2F 600 - 162 2700 0.27 4.5 120.4 18.9 3106 0.11
2G 600 - 162 2700 0.27 4.5 119.4 22.1 3106 0.27
2H 571 - 154 2500 0.27 4.4 122.5 19 3849 0.12
3A 571 - 154 2500 0.27 4.4 119.8 23 - 0.09
3B 571 - 126 2500 0.22 4.4 - - - -
Continued
Table A.1: Examples of Laboratory Tests on Pervious Concrete.

122
Table A.1. continued
T1 - - - - 0.33 - 114.8 - 1030 3.07
T2 - - - - 0.35 - 121.5 - 1420 3.27
T3 - - - - 0.35 - 115.6 - 2000 3.5
T4 - - - - 0.28 - 131.1 - 2900 0.74
Yang
T5 - - - - 0.22 - 128 - 5150 1.14
and
T6 - - - - 0.2 - 117.4 - 3872 7.87
Jiang,
et al. T7(+S
(2003) F) - - - - 0.2 - 134.5 - 8200 0.67
T8(+
VAE) - - - - 0.28 - 144.5 - 8800 0.12
T9(+P
AF) - - - - 0.35 - 138 - 7550 0.9
Fortes 1BT 510 - 148 - 0.29 - 164 - 1700 0.01
123

(2008) 2BT 607 - 158 - 0.26 - 164 - 3870 -


3BT 627 - 257 - 0.41 - 158 - 3870 0.39
R2T - - - - 0.39 - 139 - 2550 0.43
R3T 617 - 222 - 0.36 - 144 - 3050 1.14
R4T 617 - 210 - 0.34 - 154 - 3280 -

123
Fine 28-day
Project Class C Coarse Coarse Aggreg Fine Compressive
Informa Water Cement Fly Ash Aggrega Aggregat ate aggregate Strength
tion (lb/yd3) (lb/yd3) (lb/yd3) te e (lb/yd3) (lb/yd3) (%) A/C W/C (psi)
Hein and No. 7
Schindle 183 600 - gravel 2391 170 7% 4.27 0.31 -
r (2006), No. 78
Auburn 200 451 113 stone 2605 313 11% 6.47 0.44 -
Universi No. 7
ty 183 600 - gravel 2391 170 7% 4.27 0.31 -
124

No. 78
150 508 56 stone 2410 146 6% 5.03 0.30 -
Euclid 3/8''
Chemica round
l gravel or
Compan limeston
y 160 600 - e 2600 0 0% 4.33 0.27 1970
1997 172 400 - - 2700 - - - 0.43 1000
1991 167 300 - - 2570 - - - 0.56 1000
1993 167 300 - - 2570 - - - 0.56 1000
1994 167 300 - - 2570 - - - 0.56 1000
Table A.2. Examples of Field Projects of Pervious Concrete.

124
APPENDIX B

PROPERTIES OF PERVIOUS CONCRETE COMPONENTS

125
Figure B.1. Properties of Coarse Aggregates

126
Figure B.2. Properties of Cement (St. Marys)

127
Continued

Figure B.3. Properties of High Range Water Reducer (Euclid Chemical Company)

128
Figure B.3. continued

129
Continued
Figure B.4. Properties of Mid-Range Water Reducer (Euclid Chemical Company)

130
Figure B.4. continued

131
Continued
Figure B.5. Properties of Mid-Range Water Reducer (Euclid Chemical Company)
Error! Reference source not found.. continued

132
133
Figure B.6. Properties of Viscosity Modifying Admixture (Euclid Chemical Company)

134
Continued
Figure B.7. Properties of Fiber (Euclid Chemical Company)

135
Figure B.7. continued

136
APPENDIX C

LABORATORY TEST RESULT (UNIT WEIGHT, VOID


CONTENT, UNCONFINED COMPRESSIVE STRENGTH,
PERMEABILITY)

137
Mix #1: AC46-FA00-WC27-5SD
Mixture Component Weight Density/SG Volume
Cement, lb 7.01 3.15 0.04
Coarse Aggregate, SSD, lb 30.34 2.63 0.18
Fine Aggregate, SSD, lb 1.67 2.61 0.01
Water, lb 1.88 1.00 0.03
Poly fibers, 1#/cy
HRWR, oz/cwt. 4.43
Water Reducer, oz/cwt. 1.86
Viscosity oz/cwt. 2.06
Void 41%
W/C Ratio 0.27
Total weight, lbs 49.26
Total volume, ft3 0.44
3
Solids Volume, ft 0.26
3
Design Unit weight, lb/ft 111.95
Maximum Theoretical density,
lb/ft3 188.77
Table C.1. Mix Design of Pervious Concrete Mix #1

Volume Unit weight Void


4in x 8in Weight (lb) (ft3) (lb/ft3) Content
Sample (1) 6.6 0.058 112.8 40.2%
Sample (2) 6.6 0.058 113.1 40.1%
Sample (3) 6.5 0.058 111.5 40.9%
Sample (4) 6.5 0.058 112.1 40.6%
Sample (5) 7.3 0.058 125.1 33.7%
Table C.2. Unit Weight and Void Content of 4in x 8in Samples from Pervious
Concrete Mix #1
Note: compaction method: Rod-10/3 (rodding 10 times/layer, 3 layers )

138
Mix #2: AC46-FA30-WC22-5SD
Mixture Component Weight Density/SG Volume
Cement, lb 15.05 3.15 0.08
Class F fly ash 6.45 2.10 0.05
Coarse Aggregate, SSD, lb 93.75 2.63 0.57
Fine Aggregate, SSD, lb 5.18 2.61 0.03
Water, lb 4.73 1.00 0.08
Poly fibers, 1#/cy
HRWR, oz/cwt. 5.00
Water Reducer, oz/cwt. 2.00
Viscosity oz/cwt. 3.00
Void 42%
W/C Ratio 0.22
Total weight, lbs 135.16
Total volume, ft3 1.25
Solids Volume, ft3 0.73
3
Design Unit weight, lb/ft 108.13
3
Maximum Theoretical density, lb/ft 185.44
Table C.3. Mix Design of Pervious Concrete Mix #2

Volume Unit weight Void


3 3
4in x 8in Weight (lb) (ft ) (lb/ft ) content
Sample (1) 6.1 0.058 105.2 43.3%
Sample (2) 6.2 0.058 106.7 42.5%
Sample (3) 6.2 0.058 105.8 43.0%
Sample (4) 6.2 0.058 106.5 42.6%
Sample (5) 6.2 0.058 106.2 42.7%
Sample (6) 6.1 0.058 105.2 43.3%
Sample (7) 6.2 0.058 106.8 42.4%
Sample (8) 6.2 0.058 107.3 42.2%
Sample (9) 6.2 0.058 106.1 42.8%
Sample (10) 6.2 0.058 106.7 42.5%
Sample (11) 6.1 0.058 105.6 43.1%
Sample (12) 6.2 0.058 106.0 42.8%
Table C.4. Unit Weight and Void Content of 4in x 8in Samples from Pervious
Concrete Mix #2
Note: compaction method: Rod-10/3 (rodding 10 times/layer, 3 layers )

139
Mix #3: AC48-FA09-WC37-0SD
Mixture Component Weight Density/SG Volume
Cement, lb 29.40 3.15 0.15
Class F fly ash 2.80 2.10 0.02
Coarse Aggregate, SSD, lb 152.99 2.63 0.93
Fine Aggregate, SSD, lb 0.00 2.61 0.00
Water, lb 11.79 1.00 0.19
Poly fibers, 1#/cy
Eucon WO, oz/cwt. 6.00
Eucon MRX, oz/cwt. 12.00
Visctrol oz/cwt. 1.00
Void 26%
W/C Ratio 0.37
Total weight, lbs 215.98
Total volume, ft3 1.74
Solids Volume, ft3 1.29
3
Design Unit weight, lb/ft 124.27
Maximum Theoretical density,
lb/ft3 167.15
Table C.5. Mix Design of Pervious Concrete Mix #3

Volume Unit weight Void


3 3
4in x 8in Weight (lb) (ft ) (lb/ft ) content
Sample (1) 6.4 0.058 109.7 34.4%
Sample (2) 6.7 0.058 114.7 31.4%
Table C.6. Unit Weight and Void Content of 4in x 8in Samples from Pervious
Concrete Mix #3
Note: this mix is from Buckeye Ready-mix Corp; compaction method: Jig-25/2 (jigging
25times/layer, 2 layers)

140
Mix #4: AC48-FA30-WC32-5SD
Mixture Component Weight Density/SG Volume
Cement, lb 4.20 3.15 0.02
Fly Ash, lb 1.80 2.10 0.01
Coarse Aggregate, SSD, lb 27.50 2.63 0.17
Fine Aggregate, SSD, lb 1.44 2.61 0.01
Water, lb 1.92 1.00 0.03
Fiberstrand 100 (g) 5.72 0.91 0.0002
PLASTOL 6200 EXT (g) 13.44 1.08 0.0004
EUCON W.O, (g) 13.44 1.12 0.0004
EUCON MRX, (g) 13.44 1.12 0.0004
Visctrol oz/cwt. (g) 16.80 1.21 0.0005
Void 27%
W/C Ratio 0.32
Total weight, lbs 37.00
3
Total volume, ft 0.34
3
Solids Volume, ft 0.24
3
Design Unit weight, lb/ft 110.44
Maximum Theoretical density, lb/ft 3 151.42
Table C.7. Mix Design of Pervious Concrete Mix #4

Volume Unit weight Void


4in x 8in Weight (lb) (ft3) (lb/ft3) content
Sample (1) 6.991 0.058 120.2 20.6%
Sample (2) 6.398 0.058 110.0 27.4%
Sample (3) 6.372 0.058 109.5 27.7%
Sample (4) 6.648 0.058 114.3 24.5%
Table C.8. Unit Weight and Void Content of 4in x 8in Samples from Pervious
Concrete Mix #4
Note: compaction method: Drop-10/3 (dropping with 2~3in height 5times/layer, 3
layers)

141
Mix #5: AC43-FA02-WC34-5SD
Mixture Component Weight Density/SG Volume
Cement, lb 26.40 3.15 0.13
Fly Ash, lb 0.50 2.10 0.00
Coarse Aggregate, SSD, lb 109.14 2.63 0.67
Fine Aggregate, SSD, lb 5.74 2.61 0.04
Water, lb 9.00 1.00 0.14
Fiberstrand 100 (g) 20.18 0.91 0.0008
PLASTOL 6200 EXT (g) 55.90 1.08 0.0019
EUCON W.O, (g) 56.30 1.12 0.0018
EUCON MRX, (g) 55.50 1.12 0.0018
Visctrol oz/cwt. (g) 69.40 1.21 0.0021
Void 14%
W/C Ratio 0.34
Total weight, lbs 151.35
Total volume, ft3 1.15
3
Solids Volume, ft 0.99
3
Design Unit weight, lb/ft 131.61
3
Maximum Theoretical density, lb/ft 152.74
Table C.9. Mix Design of Pervious Concrete Mix #5

Unit
Weight Volume weight Void Compaction
4in x 8in (lb) (ft3) (lb/ft3) content Method
Sample (1) 7.48 0.058 128.6 15.8%
Sample (2) 7.64 0.058 131.4 14.0%
Sample (3) 7.46 0.058 128.3 16.0%
Drop-5/3
Sample (4) 7.52 0.058 129.3 15.3%
Sample (5) 7.55 0.058 129.8 15.0%
Sample (6) 7.45 0.058 128.1 16.1%
Sample (7) 7.45 0.058 128.1 16.1%
Sample (8) 7.85 0.058 135.0 11.6% Drop-10/3
Sample (9) 7.80 0.058 134.1 12.2% Drop-15/3
Sample (10) 7.61 0.058 130.8 14.3%
Proct-5/3
Sample (11) 7.61 0.058 130.8 14.3%
Sample (12) 7.75 0.058 133.2 12.8% Proct-10/3
Table C.10. Unit Weight and Void Content of 4in x 8in Samples from Pervious
Concrete Mix #5

142
Unit
Weight Volume weight Void Compaction
3in x 6in (lb) (ft3) (lb/ft3) content Method
Sample (1) 3.09 0.025 125.9 17.6%
Sample (2) 3.02 0.025 123.0 19.4%
Proct-5/3
Sample (3) 3.11 0.025 126.7 17.0%
Sample (4) 3.15 0.025 128.3 16.0%
Sample (5) 3.19 0.025 130.0 14.9% Proct-10/3
Table C.11. Unit Weight and Void Content of 3in x 6in Samples from Pervious
Concrete Mix #5

Mix #6: AC45-FA32-WC34-5SD


Mixture Component Weight Density/SG Volume
Cement, lb 16.22 3.15 0.08
Fly Ash, lb 7.65 2.10 0.06
Coarse Aggregate, SSD, lb 103.40 2.63 0.63
Fine Aggregate, SSD, lb 5.20 2.61 0.03
Water, lb 8.11 1.00 0.13
Fiberstrand 100 (g) 20.18 0.91 0.0008
PLASTOL 6200 EXT (g) 52.47 1.08 0.0017
EUCON W.O, (g) 52.47 1.12 0.0017
EUCON MRX, (g) 52.47 1.12 0.0017
Visctrol oz/cwt. (g) 65.59 1.21 0.0019
Void 18%
W/C Ratio
Total weight, lbs 141.12
3
Total volume, ft 1.15
3
Solids Volume, ft 0.94
3
Design Unit weight, lb/ft 122.71
3
Maximum Theoretical density, lb/ft 150.01
Table C.12. Mix Design of Pervious Concrete Mix #6

143
Weight Volume Unit weight Void Compaction
3 3
4in x 8in (lb) (ft ) (lb/ft ) content Method
Sample (1) 7.24 0.058 124.5 17.0%
Sample (2) 7.15 0.058 122.9 18.1%
Proct-5/3
Sample (3) 7.24 0.058 124.5 17.0%
Sample (4) 7.05 0.058 121.2 19.2%
Sample (5) 7.09 0.058 121.9 18.7%
Sample (6) 7.19 0.058 123.6 17.6% Drop-15/3
Sample (7) 7.43 0.058 127.7 14.8%
Sample (8) 6.97 0.058 119.8 20.1%
Sample (9) 7.01 0.058 120.5 19.7% Drop-10/3
Sample (10) 6.95 0.058 119.5 20.3%
Sample (11) 6.81 0.058 117.1 21.9%
Sample (12) 6.79 0.058 116.7 22.2%
Drop-5/3
Sample (13) 6.61 0.058 113.7 24.2%
Sample (14) 6.61 0.058 113.7 24.2%
Table C.13. Unit Weight and Void Content of 4in x 8in Samples from Pervious
Concrete Mix #6

Weight Volume Unit weight Void Compaction


3 3
3in x 6in (lb) (ft ) (lb/ft ) content Method
Sample (1) 2.68 0.025 109.2 27.2% Drop-5/3
Sample (2) 2.76 0.025 112.4 25.0%
Sample (3) 2.91 0.025 118.6 21.0% Drop-10/3
Sample (4) 2.89 0.025 117.7 21.5%
Sample (5) 3.10 0.025 126.3 15.8% Proct-5/3
Table C.14. Unit Weight and Void Content of 3in x 6in Samples from Pervious
Concrete Mix #6

144
Curing Compressive
Void Period Strength
Mix ID Content (days) (psi)
7 260.7
#1 AC46-FA00-WC27-5SD 41% 21 585.1
28 554.3
9 99.5
#2 AC46-FA30-WC22-5SD 42% 21 160.0
28 190.2
11 686.8
#3 AC48-FA09-WC37-0SD 31% 21 827.5
28 899.9
7 505.4
#4 AC48-FA30-WC32-5SD 27% 21 591.8
28 791.1
7 1947.7
#5 AC43-FA02-WC34-5SD 14% 21 2504.9
28 2705.0
7 1323.4
#6 AC45-FA32-WC34-5SD 18% 21 1413.0
28 1713.9

Table C.15. Compressive Strength of Specimens from Mix #1~#6 at 7, 21, and 28
Days Curing Periods

145
Unit 28-day
Weight Void Compressive
Mix ID (lb/ft3) Content Strength (psi)
#1 AC46-FA00-WC27-5SD 111.5 41% 554
#2 AC46-FA30-WC22-5SD 106.7 42% 190
#3 AC48-FA09-WC37-0SD 114.7 31% 900
#4 AC48-FA30-WC32-5SD 109.5 27% 791
128.3 16% 2221
129.3 15% 2258
135.0 12% 3183
#5 AC43-FA02-WC34-5SD 134.1 12% 3114
130.8 14% 2206
130.8 14% 1989
133.2 13% 2705
123.6 18% 1714
119.8 20% 1432
#6 AC45-FA32-WC34-5SD 117.1 22% 1125
113.7 24% 821
113.7 24% 1296

Table C.16. 28-day Compressive Strength of Specimens from Mix #1~#6 with
Various Void Content

146
Mix #3: U=31%: 11-day curing period
800

700

600

500
Stress (psi)

400
Stress(psi)
300

200

100

0
0.0% 0.5% 1.0% 1.5% 2.0% 2.5% 3.0% 3.5%

Strain (%)

Figure C.1. 11-day Compressive Stress-strain Curve of Specimen with Void Contend
of 31% from Mix #3

Mix #3: U=31%: 21-day curing period


900

800

700

600
Stress (psi)

500

400 Stress(psi)

300

200

100

0
0.0% 0.5% 1.0% 1.5% 2.0% 2.5% 3.0% 3.5% 4.0% 4.5%

Strain (%)

Figure C.2. 21-day Compressive Stress-strain Curve of Specimen with Void Contend
of 31% from Mix #3

147
Mix #3: U=31%: 28-day curing period
1000

900

800

700

600
Stress (psi)

500
Stress(psi)
400

300

200

100

0
0.0% 0.5% 1.0% 1.5% 2.0% 2.5%

Strain (%)

Figure C.3. 28-day Compressive Stress-strain Curve of Specimen with Void Contend
of 31% from Mix #3

Mix #4: U= 27% 7-day curing period


600.

500.

400.
Stress (psi)

300.
Stress

200.

100.

0.
0.00% 0.50% 1.00% 1.50% 2.00% 2.50% 3.00% 3.50%

Strain (%)

Figure C.4. 7-day Compressive Stress-strain Curve of Specimen with Void Contend
of 27% from Mix #4

148
Mix #4: U= 27% 21-day curing period
700

600

500
Stress (psi)

400

Stress
300

200

100

0
0.0% 0.5% 1.0% 1.5% 2.0% 2.5% 3.0% 3.5% 4.0%
Strain (%)

Figure C.5. 21-day Compressive Stress-strain Curve of Specimen with Void Contend
of 27% from Mix #4

Mix #4: U= 27% 28-day curing period

900

800

700

600
Stress (psi)

500

400 Stress

300

200

100

0
0.0% 0.5% 1.0% 1.5% 2.0% 2.5% 3.0%
Strain (%)

Figure C.6. 28-day Compressive Stress-strain Curve of Specimen with Void Contend
of 27% from Mix #4

149
Mix #5: U= 12%: 7-days curing period

2000

1800

1600

1400

1200
Stress (psi)

1000 Stress

800

600

400

200

0
0.0% 0.5% 1.0% 1.5% 2.0% 2.5% 3.0% 3.5% 4.0%
Strain (%)

Figure C.7. 7-day Compressive Stress-strain Curve of Specimen with Void Contend
of 12% from Mix #5

Mix #5: U= 12%: 21-days curing period

3000

2500

2000
Stress (psi)

1500 Stress 21days(psi)

1000

500

0
0.0% 1.0% 2.0% 3.0% 4.0% 5.0% 6.0% 7.0%
Strain (%)

Figure C.8. 21-day Compressive Stress-strain Curve of Specimen with Void Contend
of 12% from Mix #5

150
Mix #5: U= 13%: 28-days curing period

3000

2500

2000
Stress (psi)

1500
Stress 28days(psi)

1000

500

0
0.0% 1.0% 2.0% 3.0% 4.0% 5.0% 6.0%
Strain (%)

Figure C.9. 28-day Compressive Stress-strain Curve of Specimen with Void Contend
of 13% from Mix #5

Mix #4: U= 27% 7-day curing period

1400

1200

1000

Stress
Stress (psi)

800

600

400

200

0
0.0% 1.0% 2.0% 3.0% 4.0% 5.0% 6.0% 7.0% 8.0%
Strain (%)

Figure C.10. 7-day Compressive Stress-strain Curve of Specimen with Void Contend
of 17% from Mix #6

151
Mix #6: U=18% 21-day curing period

1600

1400

1200

1000
Stress (psi)

800 Stress
21days(psi)
600

400

200

0
0.0% 0.5% 1.0% 1.5% 2.0% 2.5% 3.0% 3.5% 4.0%
Strain (%)

Figure C.11. 21-day Compressive Stress-strain Curve of Specimen with Void


Contend of 18% from Mix #6

Mix #6: U=18% 28-day curing period

2000

1500
Stress (psi)

1000
Stress
28days(psi)

500

0
0.0% 1.0% 2.0% 3.0% 4.0% 5.0% 6.0% 7.0%
Strain (%)

Figure C.12. 28-day Compressive Stress-strain Curve of Specimen with Void


Contend of 18% from Mix #6

152
28-day Stress vs. Strain Curve (U = 16%), Mix #5
2500

2000

1500

1000

500

0
0.0% 2.0% 4.0% 6.0%

Figure C.13. 28-day Compressive Stress-strain Curve of Specimen with Void


Contend of 16% from Mix #5

28-day Stress vs. Strain Curve (U = 15%), Mix #5


2500
Compressive Stress (psi)

2000

1500

1000

500

0
0.0% 2.0% 4.0% 6.0% 8.0%
Strain (%)

Figure C.14. 28-day Compressive Stress-strain Curve of Specimen with Void


Contend of 15% from Mix #5

153
28-day Stress vs. Strain Curve (U = 12%), Mix #5

3500

Compressive Stress (psi)


3000
2500
2000
1500
1000
500
0
0.0% 1.0% 2.0% 3.0%
Strain (%)

Figure C.15. 28-day Compressive Stress-strain Curve of Specimen with Void


Contend of 12% from Mix #5

28-day Stress vs. Strain Curve (U = 12%), Mix #5

3500
Compressive Stress (psi)

3000
2500
2000
1500
1000
500
0
0.0% 1.0% 2.0% 3.0% 4.0%
Strain (%)

Figure C.16. 28-day Compressive Stress-strain Curve of Specimen with Void


Contend of 12% from Mix #5

154
28-day Stress vs. Strain Curve (U = 14%), Mix #5

2500

Compressive Stress (psi)


2000

1500
1000

500

0
0.0% 2.0% 4.0% 6.0%
Strain (%)

Figure C.17. 28-day Compressive Stress-strain Curve of Specimen with Void


Contend of 14% from Mix #5

28-day Stress vs. Strain Curve (U = 14%), Mix #5


2500
Compressive Stress (psi)

2000

1500

1000

500

0
0.0% 2.0% 4.0% 6.0% 8.0%
Strain (%)

Figure C.18. 28-day Compressive Stress-strain Curve of Specimen with Void


Contend of 14% from Mix #5

155
28-day Stress vs. Strain Curve (U = 13%), Mix #5
3000

Compressive Stress (psi) 2500


2000

1500
1000
500
0
0.0% 2.0% 4.0% 6.0%
Strain (%)

Figure C.19. 28-day Compressive Stress-strain Curve of Specimen with Void


Contend of 13% from Mix #5

28-day Stress vs. Strain Curve (U = 18%), Mix #6

2000

1500
Stress (psi)

1000

500

0
0.0% 1.0% 2.0% 3.0% 4.0% 5.0% 6.0% 7.0%
Strain (%)

Figure C.20. 28-day Compressive Stress-strain Curve of Specimen with Void


Contend of 18% from Mix #6

156
28-day Stress vs. Strain Curve (U = 20%), Mix #6

2000

1500
Stress (psi)

1000

500

0
0.0% 1.0% 2.0% 3.0% 4.0%
Strain (%)

Figure C.21. 28-day Compressive Stress-strain Curve of Specimen with Void


Contend of 20% from Mix #6

28-day Stress vs. Strain Curve (U = 22%), Mix #6

1500
Stress (psi)

1000

500

0
0.0% 1.0% 2.0% 3.0% 4.0% 5.0%
Strain (%)

Figure C.22. 28-day Compressive Stress-strain Curve of Specimen with Void


Contend of 22% from Mix #6

157
28-day Stress vs. Strain Curve (U = 24%), Mix #6

1500

1000
Stress (psi)

500

0
0.0% 1.0% 2.0% 3.0% 4.0% 5.0%
Strain (%)

Figure C.23. 28-day Compressive Stress-strain Curve of Specimen with Void


Contend of 24% from Mix #6

28-day Stress vs. Strain Curve (U = 24%), Mix #6

1500

1000
Stress (psi)

500

0
0.0% 1.0% 2.0% 3.0% 4.0% 5.0% 6.0%
Strain (%)

Figure C.24. 28-day Compressive Stress-strain Curve of Specimen with Void


Contend of 24% from Mix #6

158
Measured Calculated
Water Permeability (Montes
Void Permeability (2006): ks = 18 *p3 /
Author Contend (cm/sec) (1-p)2)
14.1 0.04 0.05
18.3 0.10 0.11
18.9 0.27 0.13
19 0.18 0.13
Wang, K., 19 0.30 0.13
Schaelfer, V. R., 20.2 0.24 0.15
Kevern, J. T., and 20.5 0.49 0.16
Suleiman, M. T 22.1 0.68 0.20
23 0.23 0.23
25.3 0.254 0.31
25.7 0.47 0.33
33.6 1.45 0.77
11 0.03 0.02
Kajio et al. 2003
15 0.18 0.06
15 0.20 0.06
Tennis et al. 2004
25 0.53 0.30
15.8 0.014 0.07
16.1 0.025 0.08
17.7 0.132 0.10
18.5 0.237 0.12
15.6 0.18 0.07
24.4 0.272 0.28
Montes, F., and 17.7 0.145 0.10
Haselbach, 22.4 0.154 0.21
L.(2006) 24.9 0.404 0.30
25.5 0.457 0.32
29.9 0.783 0.53
26.8 0.869 0.37
29.5 0.941 0.51
32 1.317 0.66
30.1 1.19 0.54
Continued
Table C.17. Measured and Calculated Permeability of Pervious Concrete
Specimens from Literature Review

159
Table C.17 continued
27.8 0.46 0.42
Crouch, L. K., et 25.2 0.14 0.31
al. 24.4 0.07 0.28
27.3 0.3 0.40
19 0.18 0.13
23.2 0.66 0.24
23 0.23 0.23
Suleiman, M. T
33.2 1.50 0.74
25.7 0.48 0.33
28.8 0.64 0.47
34.8 1.20 0.86
36.1 3.32 0.97
35.5 6.03 0.92
32.3 0.43 0.68
39.8 3.10 1.35
31.9 0.73 0.65
33.3 1.15 0.75
33.4 1.88 0.75
28.9 0.13 0.47
34.1 1.80 0.81
25.5 0.15 0.32
Crouch, L. K., 27.6 0.17 0.41
Smith, N., Walker,
26.3 0.44 0.35
A. C., Dunn, T. R.,
and Sparkman, A. 24.6 0.04 0.29
(2006) 30.2 0.01 0.55
22.8 0.08 0.23
25.4 0.07 0.32
19.3 0.01 0.13
31.1 0.06 0.60
18.3 0.01 0.11
24.3 0.07 0.27
29.9 0.07 0.53
13.2 0.00 0.04
18.1 2.12 0.11
21.2 0.01 0.18
27.4 0.03 0.40

160
Falling head test
Height of top surface of water level: 1220 mm
Height of bottom surface of water level: 410 mm
Difference height of water level: 810 mm

a= 7.07 in = 4560.37 mm2


L= 6.00 in = 152.40 mm
A= 7.07 in2 = 4560.37 mm2
∆h0 810.00 mm = 810.00 mm
∆h1 = ∆h0 - Q/A
kS = 18 p3 / (1-p)2
k = (aL/At) * ln(∆h0/∆h1)
Table C.18. Permeability Calculation Parameters in Falling Head Permeability Test

161
Mix No. #5 Testing date 3/13/2010
Smaple No. 2 Void content 19.4%
Time (s) Q (ml) ∆h1 (mm) k (in/hour) k(cm/s)
4.48 330 738 451.2 0.32
3.26 255 754 473.9 0.33
5.29 370 729 431.0 0.30
5.52 380 727 424.8 0.30
6.15 420 718 423.9 0.30
6.78 460 709 423.7 0.30
4.54 330 738 445.2 0.31
5.36 370 729 425.3 0.30
6.2 420 718 420.5 0.30
5.91 400 722 418.9 0.30
0.30
ks = 0.20
Table C.19. Permeability Test Data for Specimen with Void Content of 19.5% from
Mix #5

Mix No. #5 Testing date 3/13/2010


Void
Smaple No. 1 content 17.6%
Time (s) Q (ml) ∆h1 (mm) k (in/hour) k(cm/s)
6.4 330 738 315.8 0.22
5.33 280 749 319.5 0.23
7.4 360 731 299.3 0.21
8.45 405 721 296.9 0.21
7.2 350 733 298.6 0.21
7.98 390 724 302.0 0.21
7.61 320 740 257.2 0.18
4.99 250 755 303.3 0.21
9.54 440 714 287.2 0.20
10.61 495 701 292.9 0.21
8.92 420 718 292.3 0.21
0.21
ks = 0.14
Table C.20. Permeability Test Data for Specimen with Void Content of 19.5% from
Mix #5

162
Mix No. #5 Testing date 3/13/2010
Smaple No. 3 Void content 17.0%
Time (s) Q (ml) ∆h1 (mm) k (in/hour) k(cm/s)
6.74 295 745 266.7 0.19
9.33 405 721 268.9 0.19
6.11 270 751 268.3 0.19
5.34 240 757 271.7 0.19
6.5 290 746 271.7 0.19
7.93 340 735 263.0 0.19
6.92 310 742 273.6 0.19
6.89 310 742 274.8 0.19
8.6 380 727 272.7 0.19
6.1 275 750 273.9 0.19
0.19
ks = 0.13
Table C.21. Permeability Test Data for Specimen with Void Content of 17.0% from
Mix #5

Mix No. #5 Testing date 3/13/2010


Smaple No. 4 Void content 16.0%
Time (s) Q (ml) ∆h1 (mm) k (in/hour) k(cm/s)
5.48 240 757 264.8 0.19
7.23 305 743 257.5 0.18
7.27 310 742 260.4 0.18
9.39 390 724 256.7 0.18
9.14 380 727 256.5 0.18
7.1 300 744 257.7 0.18
4.17 190 768 273.5 0.19
7.04 290 746 250.9 0.18
9.78 400 722 253.1 0.18
5.86 260 753 269.0 0.19
0.18
ks = 0.10
Table C.22. Permeability Test Data for Specimen with Void Content of 16.0% from
Mix #5

163
Mix No. #5 Casting date 2/26/2010
Void
Smaple No. 5 content 14.9%
Time (s) Q (ml) ∆h1 (mm) k (in/hour) k(cm/s)
8.71 250 755 173.8 0.12
8.22 265 752 188.5 0.14
6.46 210 764 190.1 0.14
8.93 280 749 183.3 0.13
14.48 430 716 173.6 0.13
11.34 350 733 180.5 0.13
12.24 380 727 181.5 0.14
4.16 130 781 182.7 0.13
4.98 180 771 211.4 0.15
10.5 310 742 172.6 0.13
9.45 338 736 209.1 0.15
0.13
ks = 0.08
Table C.23. Permeability Test Data for Specimen with Void Content of 14.9% from
Mix #5

Mix No. #6 Testing date 4/19/2010


Smaple No. 1 Void content 27.2%
Time (s) Q (ml) ∆h1 (mm) k (in/hour) k(cm/s)
2.83 370 729 805.6 0.57
2.86 340 735 729.3 0.51
3.78 430 716 707.2 0.50
4.98 545 690 692.4 0.49
1.93 280 749 882.2 0.62
3.05 350 733 705.0 0.50
3.92 440 714 698.9 0.49
2.61 300 744 701.0 0.49
3.36 375 728 688.2 0.49
2.2 270 751 745.2 0.53
3.17 360 731 698.7 0.49
0.50
ks = 0.69
Table C.24. Permeability Test Data for Specimen with Void Content of 27.2% from
Mix #6

164
Mix No. #6 Testing date 4/19/2010
Smaple No. 2 Void content 25.0%
Time (s) Q (ml) ∆h1 (mm) k (in/hour) k(cm/s)
3.28 320 740 596.7 0.42
3.17 375 728 729.4 0.51
3.21 325 739 619.7 0.44
3.27 380 727 717.1 0.51
4.69 510 698 684.3 0.48
4.2 450 711 668.1 0.47
5.61 580 683 657.7 0.46
4.17 425 717 633.1 0.45
3.98 360 731 556.5 0.39
4.63 395 723 527.6 0.37
3.62 330 738 558.4 0.39
0.45
ks = 0.50
Table C.25. Permeability Test Data for Specimen with Void Content of 25.0% from
Mix #6

Testing
Mix No. #6 date 4/19/2010
Void
Smaple No. 3 content 21.0%
Time (s) Q (ml) ∆h1 (mm) k (in/hour) k(cm/s)
2.35 225 761 577.6 0.41
3.01 240 757 482.1 0.34
2.78 220 762 477.1 0.34
3.23 255 754 478.4 0.34
4.79 365 730 469.2 0.33
3.83 300 744 477.7 0.34
3.46 270 751 473.8 0.33
3.08 240 757 471.1 0.33
4.45 332 737 457.1 0.32
4.04 310 742 468.6 0.33
0.34
ks = 0.27
Table C.26. Permeability Test Data for Specimen with Void Content of 21.0% from
Mix #6

165
Mix No. #6 Testing date 4/19/2010
Smaple No. 4 Void content 21.5%
Time (s) Q (ml) ∆h1 (mm) k (in/hour) k(cm/s)
3.41 270 751 480.8 0.34
3.05 255 754 506.6 0.36
3.16 320 740 619.4 0.44
4.05 325 739 491.2 0.35
3.21 205 765 384.2 0.27
3.69 310 742 513.1 0.36
3.72 330 738 543.4 0.38
3.22 260 753 489.6 0.35
3.08 200 766 390.4 0.28
3.45 286 747 504.5 0.36
0.35
ks = 0.29
Table C.27. Permeability Test Data for Specimen with Void Content of 21.5% from
Mix #6

Mix No. #6 Testing date 4/19/2010


Void
Smaple No. 5 content 15.8%
Time (s) Q (ml) ∆h1 (mm) k (in/hour) k(cm/s)
4.6 300 744 397.7 0.28
4.01 200 766 299.8 0.21
4.33 210 764 292.0 0.21
6.86 315 741 280.7 0.20
1.87 110 786 349.2 0.25
3.8 190 768 300.2 0.21
9.84 430 716 271.7 0.19
9.56 420 718 272.7 0.19
4.04 200 766 297.6 0.21
4.73 220 762 280.4 0.20
0.21
ks = 0.10
Table C.28. Permeability Test Data for Specimen with Void Content of 15.8% from
Mix #6

166
Void content vs. compaction methods on all samples
Average
Compaction Void
Method Mix ID Void Content Content
#1 AC46-FA00-WC27-5SD 41% 41%
Rod-10/3
#2 AC46-FA30-WC22-5SD 42% 42%
#5 AC43-FA02-WC34-5SD 14% 14%
17%
18%
Proct-5/3
#6 AC45-FA32-WC34-5SD 17% 18%
19%
19%
14%
16%
15%
#5 AC43-FA02-WC34-5SD 15%
15%
Drop-5/3
16%
16%
22%
#6 AC45-FA32-WC34-5SD 22%
22%
#4 AC48-FA30-WC32-5SD 27% 27%
#5 AC43-FA02-WC34-5SD 12% 12%
Drop-10/3 20%
#6 AC45-FA32-WC34-5SD 20% 20%
20%
#5 AC43-FA02-WC34-5SD 12% 12%
Drop-15/3 18%
#6 AC45-FA32-WC34-5SD 16%
15%

Table C.29. Void Contents of Specimens Compacted at Different Compaction


Methods

167
APPENDIX D

PERVIOUS CONCRETE MIX DESIGN PROGRAM CODE

using System;
using System.Collections.Generic;
using System.ComponentModel;
using System.Data;
using System.Drawing;
using System.Linq;
using System.Text;
using System.Windows.Forms;

namespace concrete_mix_design
{
public partial class Form1 : Form
{
public Form1()
{
InitializeComponent();
}

double Cementitious, HRWR_cwt, WR_cwt, Viscosity_cwt, A_C, W_C, Volume;


double CASG, SandSG, FASG, CementSG;

double Cement, FA, TA, CA,Sand, Water, HRWR, WR, Viscosity, FApercent;
double Cement_f, FA_f, CA_f, Sand_f, Water_f;
double CAVol, SandVol, FAVol, CementVol, WaterVol, ARVol, SolVol, SolW;

double AR, UnitW, UnitW_f, UnitW_Max, UnitW_Max_f;

double MoldW, SamplW,SamplWMax, MandSampl, MandSamplMax;

string output = " ";

private void button1_Click(object sender, EventArgs e)


{
Cementitious = Convert.ToDouble(textBox_cement.Text);
HRWR_cwt = Convert.ToDouble(textBox_HRWR.Text);
WR_cwt = Convert.ToDouble(textBox_WR.Text);
Viscosity_cwt = Convert.ToDouble(textBox_Viscosity.Text);
A_C = Convert.ToDouble(textBox_A_C.Text);
W_C = Convert.ToDouble(textBox_W_C.Text);
FApercent = Convert.ToDouble(textBox_FApercent.Text);

CASG = Convert.ToDouble(textBox_CASG.Text);

168
SandSG = Convert.ToDouble(textBox_SandSG.Text);
FASG = Convert.ToDouble(textBox_FASG.Text);
CementSG = Convert.ToDouble(textBox_CementSG.Text);
Volume = Convert.ToDouble(textBox_Volume.Text);

HRWR = HRWR_cwt * Cementitious *28.35*Volume/ 100;


WR = WR_cwt * Cementitious *28.35*Volume/ 100;
Viscosity = Viscosity_cwt * Cementitious*28.35*Volume/ 100;

HRWR = Math .Round (HRWR ,2);


WR = Math .Round (WR,2);
Viscosity = Math .Round (Viscosity ,2);

label_HRWR.Text = output + HRWR;


label_WR.Text = output + WR;
label_Viscosity.Text = output + Viscosity;

FA = Cementitious * FApercent /100;


Cement = Cementitious *(100-FApercent)/100;

TA = Cementitious * A_C;
Sand = TA * 0.05;
CA = TA * 0.95;
//Water = W_C * Cementitious - CA * Moisture / 100;
Water = W_C * Cementitious;
//CA = CA + CA * Moisture / 100;

SolW = CA + Sand + Cementitious + Water + HRWR/453.6 +WR/453.6 +Viscosity/453.6 ;

CAVol = CA / CASG / 62.4;


SandVol = Sand / SandSG / 62.4;
FAVol = FA / FASG / 62.4;
CementVol = Cement / CementSG / 62.4;
WaterVol = Water / 62.4;

SolVol = CAVol + SandVol + FAVol + CementVol + WaterVol;


ARVol = Volume - SolVol;

AR = ARVol*100/Volume;
UnitW = SolW;
UnitW_Max = SolW / SolVol;

AR = Math.Round(AR, 1);
label_VR.Text = output + AR;

private void comboBox_Unit_SelectedIndexChanged_1(object sender, EventArgs e)


{
if (comboBox_Unit.Text == "lb")
{

169
CA_f = CA;
Sand_f = Sand;
Cement_f = Cement;
FA_f = FA;
Water_f = Water;

else if (comboBox_Unit.Text == "g")


{
CA_f = CA * 453.6;
Sand_f = Sand * 453.6;
Cement_f = Cement * 453.6;
FA_f = FA * 453.6;
Water_f = Water * 453.6;

CA_f = Math.Round(CA_f, 1);


Cement_f = Math.Round(Cement_f, 1);
Sand_f = Math.Round(Sand_f, 1);
FA_f = Math.Round(FA_f, 1);
Water_f = Math.Round(Water_f, 1);

label_Cement.Text = output + Cement_f;


label1_CA.Text = output + CA_f;
label1_Sand.Text = output + Sand_f;
label_FA.Text = output + FA_f;
label1_water.Text = output + Water_f;
}

private void comboBox_Unit2_SelectedIndexChanged(object sender, EventArgs e)


{
if (comboBox_Unit2.Text == "lb/ft3")
{
UnitW_f = UnitW;
UnitW_Max_f = UnitW_Max;

else if (comboBox_Unit2.Text == "kN/m3")


{
UnitW_f = UnitW / 6.37;
UnitW_Max_f = UnitW_Max / 6.37;
}

UnitW_f = Math.Round(UnitW_f, 1);


UnitW_Max_f = Math.Round(UnitW_Max_f, 1);
SolVol = Math.Round(SolVol, 1);

label_UnitW.Text = output + UnitW_f;


label_UnitW_Max.Text = output + UnitW_Max_f;
label_SolidVol.Text = output + SolVol;

170
}

private void button2_Click(object sender, EventArgs e)


{
MoldW = Convert.ToDouble(textBox_Mold.Text);

if (comboBox_Mold.Text == "3 x 6 in")


{
SamplW = 453.6 * UnitW_f * Math.PI * 9 * 6 / 4/12/12/12;
SamplWMax = 453.6 * UnitW_Max_f * Math.PI * 9 * 6 / 4 / 12 / 12 / 12;
}

if (comboBox_Mold.Text == "4 x 8 in")


{
SamplW = 453.6 * UnitW_f * Math.PI * 16 * 8 / 4 / 12 / 12 / 12;
SamplWMax = 453.6 * UnitW_Max_f * Math.PI * 16 * 8 / 4 / 12 / 12 / 12;
}

if (comboBox_Mold.Text == "4 x 4 x 16 in")


{
SamplW = 453.6 * UnitW_f * 4 * 4 * 16 / 12 / 12 / 12;
SamplWMax = 453.6 * UnitW_Max_f * 4 * 4 * 16 / 12 / 12 / 12;
}

MandSampl = MoldW + SamplW;


MandSamplMax = MoldW + SamplWMax;

MandSampl = Math.Round(MandSampl, 1);


MandSamplMax = Math.Round(MandSamplMax, 1);

label_SamplW.Text = output + MandSampl;


label_SamplMW.Text = output + MandSamplMax;

}
}
}

171

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