Professional Documents
Culture Documents
A Seminar Report
Submitted in partial fulfillment of the requirements of the degree of
BACHELOR OF TECHNOLOGY
IN
CIVIL ENGINEERING
By
D. Siddhartha(UG101218)
1. Introduction ....................................................................................................................... 5
2. Composition of RPC.......................................................................................................... 6
2.1 Introduction.................................................................................................................. 6
3.1 Introduction.................................................................................................................. 9
5. Advantages ..................................................................................................................... 16
6. Limitations ....................................................................................................................... 16
9. References ..................................................................................................................... 19
Abstract
Reactive Powder Concrete (RPC) is catching more attention now days because of its high
mechanical and durability characteristics. RPC mainly comprises of cement, silica fume,
silica sand, quartz powder and steel fibers. RPC has been able to produce with compressive
strength ranging from 200 MPa to 800 MPa with flexural strength up to 50 MPa and in some
cases can replace traditional steel reinforcement. RPC will allow the concrete industry to
optimize material use, generates economic benefits, and build structures that are strong and
durable. Present seminar mainly discusses on composition and Mix proportion of RPC,
properties and factors effecting RPC and comparison between High performance concrete
(HPC) and RPC and limitations of RPC and few case studies.
1. Introduction
2.1 Introduction
RPC is composed of very fine powders (cement, sand, quartz powder and silica fume), steel
fibers and super plasticizer. The super plasticizer, used at its optimal dosage, decreases the
water to cement ratio (w/c) while improving the workability of the concrete. A very dense
matrix is achieved by optimizing the granular packing of the dry fine powders. This
compactness gives RPC ultra-high strength and durability. Reactive Powder Concretes have
compressive strengths ranging from 200 MPa to 800 MPa.
Richard and Cheyrezy indicate the following principles for developing RPC:
4. The optimal usage of super plasticizer to reduce w/c and improve workability
Application of these principles without steel fibers produces a matrix with very high
compressive strength, but with ductility no better than that of conventional mortar. The
inclusion of fibers improves tensile strength, and also makes it possible to obtain the
required level of ductility.
2.2.1 Cement
Cement is binding material for production of primary hydrates. Its particle size ranges from
1µm to 100µm. Optimum cement properties are C3S: 60% C2S: 22% C3A: 3.8% C4AF: 7.4%
2.2.2 Sand
Coarse aggregates are replaced by fine sand. It gives strength to the concrete. Maximum
size of sand is 600µm. Size ranges from 150µm to 600µm. It eliminates mechanical
chemical and thermo mechanical failures.
2.2.3 Quartz powder
Its particle size ranges from 5µm to 25µm. It must be in crystalline form.
Silica fume Very less quantity of Filling the voids, 0.1µm to 1µm
impurities Enhance rheology,
Production of
secondary hydrates
Steel fibers Good aspect ratio Improve ductility Length 13mm to 25mm
Dia. 0.15 – 0.2 mm
Steel - - - - - 1.49
aggregates<800µm
3.1 Introduction
Comparison of the physical, mechanical, and durability properties of RPC and HPC (High
Performance Concrete) shows that RPC possesses better strength (both compressive and
flexural) and lower permeability compared to HPC.
High-Performance Concrete (HPC) is not just a simple mixture of cement, water, and
aggregates. It contains mineral components and chemical admixtures having very specific
characteristics, which give specific properties to the concrete. The development of HPC
results from the materialization of a new science of concrete, a new science of admixtures
and the use of advanced scientific equipments to monitor concrete microstructure.
HPC has achieved the maximum compressive strength in its existing form of microstructure.
However, at such a level of strength, the coarse aggregate becomes the weakest link in
concrete. In order to increase the compressive strength of concrete even further, the only
way is to remove the coarse aggregate. This philosophy has been employed in Reactive
Powder Concrete (RPC).
The high strength of RPC makes it highly brittle. Steel fibers are generally added to RPC to
enhance its ductility. Straight steel fibers used typically are about 13 mm long, with a
diameter of 0.15 mm. The fibers are introduced into the mixture at a ratio of between 1.5 and
3% by volume. The cost-effective optimal dosage is equivalent to a ratio of 2% by volume, or
about 155 kg/m3.
Mechanical properties for the two types of RPC are given below
RPC has ultra-high durability characteristics resulting from its extremely low porosity, low
permeability, limited shrinkage and increased corrosion resistance. In comparison to HPC,
there is no penetration of liquid and/or gas through RPC. The characteristics of RPC given in
Table 4 enable its use in chemically aggressive environments and where physical wear
greatly limits the life of other concretes.
(http://www.theconcreteportal.com/reac_pow.html)
The incorporation of fibers and use of heat curing was seen to enhance the compressive
strength of RPC by 30 – 50%. The incorporation of fibers did not affect the compressive
strength of HPC significantly.
RPC 200 should have an approximate flexural strength of 40 MPa. Fibre reinforced RPC
(with appropriate fibres) has the potential to be used in structures without any additional
steel reinforcement. This cost reduction in reinforcement can compensate the increase in the
cost by the elimination of coarse aggregates in RPC to a little extent.
3.8 Water absorption
Fig. 2 presents a comparison of water absorption of RPC and HPC. A common trend of
decrease in the water absorption with age is seen here both for RPC and HPC. The
percentage of water absorption of RPC, however, is very low compared to that of HPC. This
quality of RPC is one among the desired properties of nuclear waste containment materials.
(http://www.theconcreteportal.com/reac_pow.html)
The incorporation of fibers and the use of heat curing is seen to marginally increase the
water absorption. The presence of fibers possibly leads to the creation of channels at the
interface between the fiber and paste that promote the uptake of water. Heat curing, on the
other hand, leads to the development of a more open microstructure (compared to normal
curing) that could result in an increased absorption.
It can be seen from the data that water permeability decreases with age for all mixtures.
28th day water permeability of RPC is negligible when compared to that of HPC (almost 7
times lower). As in the case of water absorption, the use of fibers increases the surface
permeability of both types of concrete.
Fig. 3: Surface Water Permeability of RPC and HPC
(http://www.theconcreteportal.com/reac_pow.html)
Addition of steel fibres leads to an increase in the permeability, possibly due to increase in
conductance of the concrete. The HPC mixtures also showed very low permeability,
although higher compared to RPC.
4. Factors effecting strength of RPC
6. Limitations
The least costly components of conventional concrete are basically eliminated or
replaced by more expensive elements.
The fine sand used in RPC becomes equivalent to the coarse aggregate of
conventional concrete
The Portland cement plays the role of the fine aggregate and the silica fume that of
the cement of conventional concrete.
The mineral component optimization alone results in a substantial increase in cost
over and above that of conventional concrete (5 to 10 times higher than HPC)
Applying pressure to mix and applying heat treatment in the field has got
technological difficulties and cost.
RPC should be used in areas where weight savings can be realized
Since RPC is in its infancy, the long-term properties are not yet known.
7. Structures built using RPC
First bridge that used RPC-pedestrian bridge in Sherbrooke, Quebec, Canada.
(230MPa) It was used during the early days of RPC production.
Portugal has used it for seawall anchors
Australia has used it in a vehicular bridge
France has used it in building power plants
Side walk of Qinghai-Tibet Railway Bridge.
8. Case study
The Qinghai-Tibet railway lies in the west area of China at an altitude of more than 4,000
meters. The 576-km railway is being built on frozen earth. The bad climate and sandstorms
of the tundra require the concrete of the bridge to have superior mechanical properties and
high durability. By adding portland cement, silica fume, superfine fly ash, and
superplasticizers, reactive powder concrete (RPC) is used in the sidewalk systems of
bridges with compressive strength of 160 MPa.
There are a lot of different problems with conventional concrete sidewalks such as corrosion,
rust of reinforcing steel bars, and breakability of concrete slab. The steel brackets rust in a
conventional concrete sidewalk. As a result, a conventional concrete sidewalk system
requires maintenance every year. Dead weight of the traditional sidewalk system is greater
than that of the RPC sidewalk system, which makes bridges have a bad dynamic
performance.
The sidewalk system made of RPC has such merits as small deadweight, excellent
durability, low cost, and minimum maintenance. Thus, RPC is more suitable for the sidewalk
system of Qinghai-Tibet Railway than conventional concrete.
An extensive program monitoring bridge deflections and forces in the pre stressing tendons
has been implemented to Provide information on long-term performance of RPC.
(http://www.sciencedirect.com/science/article/pii/000888469500143Z)
3. The effect of autoclave pressure, temperature and duration time on mechanical properties
of reactive powder concrete by Halit Yazıcı, Engin Deniz, Bülent Baradan. Construction and
Building Materials, Volume 42, May 2013, Pages 53-63
(http://www.sciencedirect.com/science/article/pii/S0950061813000299)
4. Compressive and tensile properties of reactive powder concrete with steel fibres at
elevated temperatures by Wenzhong Zheng, Baifu Luo, Ying Wang.
Construction and Building Materials, Volume 41, April 2013, Pages 844-851
(http://www.sciencedirect.com/science/article/pii/S0950061813000226)