Professional Documents
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Anchor Fastening
Design anchor
Technology Manual
HIT-HY 200
Injection mortar
HIT-Z
HIT-V
HIS-(R)N
Rebar
09 / 2015 1
Version 2015-09
Hilti HIT-HY 200 mortar
with HIT-Z rod
European PROFIS
CE
Technical Anchor design
conformity
Approval software
Approvals / certificates
Description Authority / Laboratory No. / date of issue
a)
European technical approval DIBt, Berlin ETA-12/0006 / 2015-08-27
(HIT-HY 200-A)
ETA-12/0028 / 2015-08-27
(HIT-HY 200-R)
Fire test report IBMB, Brunswick 3501/676/13 / 2012-08-03
a) All data given in this section according ETA-12/0006 and ETA-12/0028, issue 2015-08-27.
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Materials
Mechanical properties of HIT-Z and HIT-Z-R
Anchor size M8 M10 M12 M16 M20
Nominal HIT-Z
tensile [N/mm²] 650 650 650 610 595
strength fuk HIT-Z-R
Yield HIT-Z
[N/mm²] 520 520 520 490 480
strength fyk HIT-Z-R
Stressed
cross-
HIT-Z [mm²] 36,6 58,0 84,3 157 245
section of
thread As
Moment of
HIT-Z [mm³] 31,9 62,5 109,7 278 542
resistance W
Material quality
Part Material
HIT-Z C-steel cold formed, steel galvanized 5m
HIT-Z-R stainless steel cold formed, A4
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Anchor dimensions
Anchor size M8 M10 M12 M16 M20
min l [mm] 80 95 105 155 215
Length of anchor
max l [mm] 120 160 196 420 450
l Helix Marking
head
d marking
Installation equipment
Anchor size M8 M10 M12 M16 M20
Rotary hammer TE 2 – TE 40 TE 40 - TE 70
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Setting instruction
Through-setting: Drill hole through the clearance hole in the fixture to the
required drilling depth with a hammer drill set in rotation-hammer mode
using an appropriately sized carbide drill bit.
Diamond coring is permissible when diamond core drilling machine and the
corresponding core bit are used.
b) Hole flushing and evacuation for wet-drilled diamond cored holes or flooded holes
Flush 2 times from the back of the hole over the hole length.
Blow 2 times the hole with oil-free compressed air (min. 6 bar at 6 m³/h) to
evacuate the water
a) When drilling downward with non-cleaning the required drilling depths can vary due to accumulation of dust in
the hole.
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Injection preparation
Tightly attach new Hilti mixing nozzle HIT-RE-M to foil pack manifold (snug
fit). Do not modify the mixing nozzle. Observe the instruction for use of the
dispenser.
Check foil pack holder for proper function. Do not use damaged foil packs /
holders. Swing foil pack holder with foil pack into HIT-dispenser.
Inject adhesive from the back of the borehole without forming air voids
Inject the adhesive starting at the back of the hole, slowly withdrawing the
mixer with each trigger pull.
Fill holes approximately 2/3 full for Pre-setting and 100% full for through-
setting, or as required to ensure that the annular gap between the anchor
and the concrete is completely filled with adhesive along the embedment
length.
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Overhead installation
For overhead installation the injection is only possible with the aid of
extensions and piston plugs. Assemble HIT-RE-M mixer, extension(s) and
appropriately piston plug HIT-SZ. Insert piston plug to back of the hole and
inject adhesive. During injection the piston plug will be naturally extruded
out of the bore hole by the adhesive pressure
For detailed information on installation see instruction for use given with the package of the product.
Setting details
Anchor size M8 M10 M12 M16 M20
Nominal diameter of
d0 [mm] 10 12 14 18 22
drill bit
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For spacing (or edge distance) smaller than critical spacing (or critical edge distance) the design loads have to be
reduced.
Pre-setting: Through-setting:
Install anchor before positioning fixture Install anchor through
positioned fixture
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Cracked concrete
Member thickness h≥ [mm] 140 200 240 300 370
Embedment depth hnom ≥ [mm] 80 120 150 200 220
Minimum spacing smin [mm] 40 50 60 80 100
Corresponding edge
c [mm] 40 55 65 80 100
distance
Minimum edge
cmin = [mm] 40 50 60 80 100
distance
Corresponding spacing s [mm] 40 60 65 80 100
Cracked concrete
Member thickness hmin [mm] 120 120 120 196 200
Embedment depth hnom,min [mm] 60 60 60 96 100
Minimum spacing smin [mm] 40 50 60 80 100
Corresponding edge
c [mm] 40 100 140 135 215
distance
Minimum edge
cmin = [mm] 40 60 90 80 125
distance
Corresponding spacing s [mm] 40 160 220 235 365
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Minimum edge and spacing geometrical requirements are determined by testing the installation conditions in which
two anchors with a given spacing can be set close to an edge without forming a crack in the concrete due to
tightening torque.
The HIT-Z boundary conditions for edge and spacing geometry can be found in the tables to the left. If the
embedment depth and slab thickness are equal to or greater than the values in the table, then the edge and
spacing values may be utilized.
PROFIS Anchor software is programmed to calculate the referenced equations in order to determine the
optimized related minimum edge and spacing based on the following variables:
Cracked or uncracked concrete For cracked concrete it is assumed that a reinforcement is present which
limits the crack width to 0,3 mm, allowing smaller values for minimum edge
distance and minimum spacing
Anchor diameter For smaller anchor diameter a smaller installation torque is required,
allowing smaller values for minimum edge distance and minimum spacing
Slab thickness and embedment Increasing these values allows smaller values for minimum edge distance
depth and minimum spacing
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For more complex fastening applications please use the anchor design software PROFIS Anchor.
Tension loading
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Design concrete cone resistance NRd,c = N0Rd,c fB f1,N f2,N f3,N fh,N fre,N
Design splitting resistance a) NRd,sp = N0Rd,c fB f1,sp f2,sp f3,sp f h,N fre,N
Anchor size M8 M10 M12 M16 M20
hnom,typ [mm] 70 90 110 145 180
0
N Rd,c Non cracked concrete [kN] 19,7 28,7 38,8 58,8 81,3
0
N Rd,c Cracked concrete [kN] 14,1 20,5 27,7 41,9 58,0
a) Splitting resistance must only be considered for non-cracked concrete.
Influencing factors
Influence of reinforcement
hnom [mm] 60 70 80 90 ≥ 100
a) a) a) a)
fre,N = 0,5 + hnom/200mm ≤ 1 0,8 0,85 0,9 0,95 1
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a) This factor applies only for dense reinforcement. If in the area of anchorage there is reinforcement with a
spacing ≥ 150 mm (any diameter) or with a diameter ≤ 10 mm and a spacing ≥ 100 mm, then a factor fre,N = 1
may be applied.
Shear loading
Design concrete pryout resistance VRd,cp = lower valuea) of k NRd,p and k NRd,c
k = 2 for hef ≥ 60 mm
a) NRd,p: Design combined pull-out and concrete cone resistance
NRd,c: Design concrete cone resistance
Influencing factors
Influence of angle between load applied and the direction perpendicular to the free edge
Angle ß 0° 10° 20° 30° 40° 50° 60° 70° 80° ≥ 90°
1
f
sin V
2
cos V
2
1 1,01 1,05 1,13 1,24 1,40 1,64 1,97 2,32 2,50
2,5
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Influence of anchor spacing and edge distance a) for concrete edge resistance: f4
f4 = (c/hnom)1,5 (1 + s / [3 c]) 0,5
Single Group of two anchors s/hnom
c/hnom
anchor 0,75 1,50 2,25 3,00 3,75 4,50 5,25 6,00 6,75 7,50 8,25 9,00 9,75 10,50 11,25
0,50 0,35 0,27 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35
0,75 0,65 0,43 0,54 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65
1,00 1,00 0,63 0,75 0,88 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00
1,25 1,40 0,84 0,98 1,12 1,26 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40
1,50 1,84 1,07 1,22 1,38 1,53 1,68 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84
1,75 2,32 1,32 1,49 1,65 1,82 1,98 2,15 2,32 2,32 2,32 2,32 2,32 2,32 2,32 2,32 2,32
2,00 2,83 1,59 1,77 1,94 2,12 2,30 2,47 2,65 2,83 2,83 2,83 2,83 2,83 2,83 2,83 2,83
2,25 3,38 1,88 2,06 2,25 2,44 2,63 2,81 3,00 3,19 3,38 3,38 3,38 3,38 3,38 3,38 3,38
2,50 3,95 2,17 2,37 2,57 2,77 2,96 3,16 3,36 3,56 3,76 3,95 3,95 3,95 3,95 3,95 3,95
2,75 4,56 2,49 2,69 2,90 3,11 3,32 3,52 3,73 3,94 4,15 4,35 4,56 4,56 4,56 4,56 4,56
3,00 5,20 2,81 3,03 3,25 3,46 3,68 3,90 4,11 4,33 4,55 4,76 4,98 5,20 5,20 5,20 5,20
3,25 5,86 3,15 3,38 3,61 3,83 4,06 4,28 4,51 4,73 4,96 5,18 5,41 5,63 5,86 5,86 5,86
3,50 6,55 3,51 3,74 3,98 4,21 4,44 4,68 4,91 5,14 5,38 5,61 5,85 6,08 6,31 6,55 6,55
3,75 7,26 3,87 4,12 4,36 4,60 4,84 5,08 5,33 5,57 5,81 6,05 6,29 6,54 6,78 7,02 7,26
4,00 8,00 4,25 4,50 4,75 5,00 5,25 5,50 5,75 6,00 6,25 6,50 6,75 7,00 7,25 7,50 7,75
4,25 8,76 4,64 4,90 5,15 5,41 5,67 5,93 6,18 6,44 6,70 6,96 7,22 7,47 7,73 7,99 8,25
4,50 9,55 5,04 5,30 5,57 5,83 6,10 6,36 6,63 6,89 7,16 7,42 7,69 7,95 8,22 8,49 8,75
4,75 10,35 5,45 5,72 5,99 6,27 6,54 6,81 7,08 7,36 7,63 7,90 8,17 8,45 8,72 8,99 9,26
5,00 11,18 5,87 6,15 6,43 6,71 6,99 7,27 7,55 7,83 8,11 8,39 8,66 8,94 9,22 9,50 9,78
5,25 12,03 6,30 6,59 6,87 7,16 7,45 7,73 8,02 8,31 8,59 8,88 9,17 9,45 9,74 10,02 10,31
5,50 12,90 6,74 7,04 7,33 7,62 7,92 8,21 8,50 8,79 9,09 9,38 9,67 9,97 10,26 10,55 10,85
a) The anchor spacing and the edge distance shall not be smaller than the minimum anchor spacing s min and the
minimum edge distance cmin.
hef/d 12 13 14 15 16 17 18 19 20
0,05 (hnom / d)
1,68
f hef = 3,25 3,72 4,21 4,73 5,27 5,84 6,42 7,04 7,67
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Recommended loads can be calculated by dividing the design resistance by an overall partial safety factor for
action = 1,4. The partial safety factors for action depend on the type of loading and shall be taken from national
regulations.
Design resistance: concrete C 20/25 – fck,cube = 25 N/mm²
Anchor size M8 M10 M12 M16 M20
Embedment depth hnom,min = [mm] 60 60 60 96 100
Base material thickness hmin= [mm] 120 120 120 196 200
Tensile NRd: single anchor, no edge effects
Non-cracked concrete
HIT-Z / HIT-Z-R [kN] 15,6 15,6 15,6 31,7 33,7
Cracked concrete
HIT-Z / HIT-Z-R [kN] 11,2 11,2 11,2 22,6 24,0
Shear VRd: single anchor, no edge effects, without lever arm
Non-cracked concrete
HIT-Z [kN] 9,6 15,2 21,6 38,4 58,4
HIT-Z-R [kN] 11,2 18,4 26,4 45,6 67,3
Cracked concrete
HIT-Z [kN] 9,6 15,2 21,6 38,4 48,0
HIT-Z-R [kN] 11,2 18,4 22,3 45,1 48,0
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a)
Displacement under tension load in case of seismic performance category C1
Anchor size M8 M10 M12 M16 M20
Displacement (HIT-Z / HIT-Z-R) N,seis [mm] 1,2 1,9 1,7 1,3 1,8
a) Maximum displacement during cycling (seismic event).
a)
Shear resistance in case of seismic performance category C1
Anchor size M8 M10 M12 M16 M20
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a)
Shear resistance in case of seismic performance category C2
Anchor size M12 M16
For seismic resistent fastening applications please use the anchor design software PROFIS Anchor.
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Approved
Small edge Variable Hilti SafeSet
Tensile Seismic Fire automatic
Concrete distance embedment with hollow
zone ETA-C1 resistance cleaning while
and spacing depth drill bit
drilling
Approvals / certificates
Description Authority / Laboratory No. / date of issue
ETA-11/0493 / 2015-04-15
a) (Hilti HIT-HY 200-A)
European technical approval DIBt, Berlin
ETA-12/0084 / 2015-04-14
(Hilti HIT-HY 200-R)
Fire test report IBMB, Brunswick 3501/676/13 / 2012-08-03
a) All data given in this section according ETA-11/0493 and ETA-12/0084
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Embedment depth a) and base material thickness for the basic loading data. Mean
ultimate resistance, characteristic resistance, design resistance, recommended loads.
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Typical embedment depth hef [mm] 80 90 110 125 170 210 240 270
Base material thickness h [mm] 110 120 140 165 220 270 300 340
a) The allowed range of embedment depth is shown in the setting details. The corresponding load values can be
calculated according to the simplified design method.
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Materials
Mechanical properties of HIT-V
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
HIT-V 5.8 [N/mm²] 500 500 500 500 500 500 500 500
Nominal HIT-V 8.8 [N/mm²] 800 800 800 800 800 800 800 800
tensile
strength fuk HIT-V-R [N/mm²] 700 700 700 700 700 700 500 500
HIT-V-HCR [N/mm²] 800 800 800 800 800 700 700 700
HIT-V 5.8 [N/mm²] 400 400 400 400 400 400 400 400
Yield HIT-V 8.8 [N/mm²] 640 640 640 640 640 640 640 640
strength fyk HIT-V -R [N/mm²] 450 450 450 450 450 450 210 210
HIT-V-HCR [N/mm²] 640 640 640 640 640 400 400 400
Stressed
cross- HIT-V [mm²] 36,6 58,0 84,3 157 245 353 459 561
section As
Moment of
resistance HIT-V [mm³] 31,2 62,3 109 277 541 935 1387 1874
W
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Material quality
Part Material
Threaded rod Strength class 5.8, A5 > 8% ductile
HIT-V(F) 5.8 steel galvanized ≥ 5 µm,
(F) hot dipped galvanized ≥ 45 µm,
Threaded rod Strength class 8.8, A5 > 8% ductile
HIT-V(F) 8.8 steel galvanized ≥ 5 µm,
(F) hot dipped galvanized ≥ 45 µm,
Stainless steel grade A4, A5 > 8% ductile
Threaded rod
strength class 70 for ≤ M24 and class 50 for M27 to M30, 1.4401; 1.4404;
HIT-V-R
1.4578; 1.4571; 1.4439; 1.4362
High corrosion resistant steel, 1.4529; 1.4565
Threaded rod
strength ≤ M20: Rm = 800 N/mm², Rp 0.2 = 640 N/mm², A5 > 8% ductile
HIT-V-HCR
M24 to M30: Rm = 700 N/mm², Rp 0.2 = 400 N/mm², A5 > 8% ductile
Steel galvanized, hot dipped galvanized,
Washer
Stainless steel, 1.4401; 1.4404; 1.4578; 1.4571; 1.4439; 1.4362
ISO 7089
High corrosion resistant steel, 1.4529; 1.4565
Strength class 8,
steel galvanized ≥ 5 µm,
hot dipped galvanized ≥ 45 µm,
Nut
Strength class 70, stainless steel grade A4,
EN ISO 4032
1.4401; 1.4404; 1.4578; 1.4571; 1.4439; 1.4362
Strength class 70, high corrosion resistant steel,
1.4529; 1.4565
Anchor dimensions
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Anchor rod
Anchor rods HIT-V (-R / -HCR) are available in variable length
HIT-V, HIT-V-R, HIT-V-HCR
Setting
installation equipment
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Rotary hammer TE 2(-A) – TE 30(-A) TE 40 – TE 70
Other tools, hammer drilling compressed air gun or blow out pump, set of cleaning brushes, dispenser
Setting instruction
Bore hole drilling
a) Hammer drilling
Drill Hole to the required embedment depth with a hammer drill set in
rotation-hammer mode using an appropriately sized carbide drill bit.
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Bore hole cleaning Just before setting an anchor, the bore hole must be free of dust and debris.
Inadequate hole cleaning = poor load values
Manual Cleaning (MC) non-cracked concrete only
for bore hole diameters d0 ≤ 20mm and bore hole depth h0 ≤ 10d
The Hilti hand pump may be used for blowing out bore holes up to
diameters d0 ≤ 20 mm and embedment depths up to hef ≤ 10d.
Blow out at least 4 times from the back of the bore hole until return air
stream is free of noticeable dust
Brush 4 times with the specified brush size by inserting the steel brush Hilti
HIT-RB to the back of the hole (if needed with extension) in a twisting
motion and removing it.
The brush must produce natural resistance as it enters the drill hole (brush
Ø ≥ drill hole Ø) - if not the brush is too small and must be replaced with
the proper brush diameter.
Blow out again with manual pump at least 4 times until return air stream is
free of noticeable dust.
Brush 2 times with the specified brush size by inserting the steel brush Hilti
HIT-RB to the back of the hole (if needed with extension) in a twisting
motion and removing it.
The brush must produce natural resistance as it enters the drill hole
(brush Ø ≥ drill hole Ø) - if not the brush is too small and must be replaced
with the proper brush diameter.
Blow again with compressed air 2 times until return air stream is free of
noticeable dust.
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Injection preparation
Tightly attach new Hilti mixing nozzle HIT-RE-M to foil pack manifold (snug
fit). Do not modify the mixing nozzle.
Observe the instruction for use of the dispenser.
Check foil pack holder for proper function. Do not use damaged foil
packs / holders. Insert foil pack into foil pack holder and put holder into the
dispenser.
Discard initial adhesive. The foil pack opens automatically as dispensing is
initiated. Depending on the size of the foil pack an initial amount of
adhesive has to be discarded.
Discard quantities are:
2 strokes for 330 ml foil pack,
3 strokes for 500 ml foil pack,
4 strokes for 500 ml foil pack ≤ 5°C.
Inject adhesive from the back of the borehole without forming air voids
Inject the adhesive starting at the back of the hole, slowly withdrawing the
mixer with each trigger pull. Fill holes approximately 2/3 full, or as required
to ensure that the annular gap between the anchor and the concrete is
completely filled with adhesive along the embedment length.
For overhead installation use piston plugs and fix embedded parts with e.g.
wedges
For detailed information on installation see instruction for use given with the package of the product.
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Setting details
Marking of the
embedment depth
performed in field
d0
df
Fixture
Bore hole depth h0 = anchorage depth hef Thickness tfix
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Setting details
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Nominal diameter of
d0 [mm] 10 12 14 18 22 28 30 35
drill bit
Effective embedment and hef,min [mm] 60 60 70 80 90 96 108 120
a)
drill hole depth range
for HIT-V hef,max [mm] 160 200 240 320 400 480 540 600
Minimum base hef + 30 mm
hmin [mm] hef + 2 d0
material thickness ≥ 100 mm
Diameter of clearance
df [mm] 9 12 14 18 22 26 30 33
hole in the fixture
b)
Torque moment Tmax [Nm] 10 20 40 80 150 200 270 300
Minimum spacing smin [mm] 40 50 60 75 90 115 120 140
Minimum edge
cmin [mm] 40 45 45 50 55 60 75 80
distance
Critical spacing
scr,sp [mm] 2 ccr,sp
for splitting failure
For spacing (or edge distance) smaller than critical spacing (or critical edge distance) the design loads have to be
reduced.
a) Embedment depth range: hef,min ≤ hef ≤ hef,max
b) Maximum recommended torque moment to avoid splitting failure during installation with minimum spacing
and/or edge distance.
c) h: base material thickness (h ≥ hmin), hef: embedment depth
d) The critical edge distance for concrete cone failure depends on the embedment depth h ef and the design bond
resistance. The simplified formula given in this table is on the safe side.
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For more complex fastening applications please use the anchor design software PROFIS Anchor.
Tension loading
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Design concrete cone resistance NRd,c = N0Rd,c fB f1,N f2,N f3,N fh,N fre,N
Design splitting resistance a) NRd,sp = N0Rd,c fB f1,sp f2,sp f3,sp f h,N fre,N
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
0
N Rd,c Non-cracked concrete [kN] 24,1 28,7 38,8 47,1 74,6 102,5 125,2 149,4
0
N Rd,c Cracked concrete [kN] 17,2 20,5 27,7 33,5 53,2 73,0 89,2 106,5
a) Splitting resistance must only be considered for non-cracked concrete.
Influencing factors
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Influence of reinforcement
hef [mm] 60 70 80 90 ≥ 100
a) a) a) a)
fre,N = 0,5 + hef/200mm ≤ 1 0,8 0,85 0,9 0,95 1
a) This factor applies only for dense reinforcement. If in the area of anchorage there is reinforcement with a
spacing ≥ 150 mm (any diameter) or with a diameter ≤ 10 mm and a spacing ≥ 100 mm, then a factor fre,N = 1
may be applied.
Shear loading
Design concrete pryout resistance VRd,cp = lower valuea) of k NRd,p and k NRd,c
k=2
a) NRd,p: Design combined pull-out and concrete cone resistance, NRd,c: Design concrete cone resistance
Influencing factors
Influence of angle between load applied and the direction perpendicular to the free edge
Angle ß 0° 10° 20° 30° 40° 50° 60° 70° 80° ≥ 90°
1
f
cos V 2 sin V
2
Influence of anchor spacing and edge distance a) for concrete edge resistance: f4
f4 = (c/hef)1,5 (1 + s / [3 c]) 0,5
Single Group of two anchors s/hef
c/hef
anchor 0,75 1,50 2,25 3,00 3,75 4,50 5,25 6,00 6,75 7,50 8,25 9,00 9,75 10,50 11,25
0,50 0,35 0,27 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35
0,75 0,65 0,43 0,54 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65
1,00 1,00 0,63 0,75 0,88 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00
1,25 1,40 0,84 0,98 1,12 1,26 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40
1,50 1,84 1,07 1,22 1,38 1,53 1,68 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84
1,75 2,32 1,32 1,49 1,65 1,82 1,98 2,15 2,32 2,32 2,32 2,32 2,32 2,32 2,32 2,32 2,32
2,00 2,83 1,59 1,77 1,94 2,12 2,30 2,47 2,65 2,83 2,83 2,83 2,83 2,83 2,83 2,83 2,83
2,25 3,38 1,88 2,06 2,25 2,44 2,63 2,81 3,00 3,19 3,38 3,38 3,38 3,38 3,38 3,38 3,38
2,50 3,95 2,17 2,37 2,57 2,77 2,96 3,16 3,36 3,56 3,76 3,95 3,95 3,95 3,95 3,95 3,95
2,75 4,56 2,49 2,69 2,90 3,11 3,32 3,52 3,73 3,94 4,15 4,35 4,56 4,56 4,56 4,56 4,56
3,00 5,20 2,81 3,03 3,25 3,46 3,68 3,90 4,11 4,33 4,55 4,76 4,98 5,20 5,20 5,20 5,20
3,25 5,86 3,15 3,38 3,61 3,83 4,06 4,28 4,51 4,73 4,96 5,18 5,41 5,63 5,86 5,86 5,86
3,50 6,55 3,51 3,74 3,98 4,21 4,44 4,68 4,91 5,14 5,38 5,61 5,85 6,08 6,31 6,55 6,55
3,75 7,26 3,87 4,12 4,36 4,60 4,84 5,08 5,33 5,57 5,81 6,05 6,29 6,54 6,78 7,02 7,26
4,00 8,00 4,25 4,50 4,75 5,00 5,25 5,50 5,75 6,00 6,25 6,50 6,75 7,00 7,25 7,50 7,75
4,25 8,76 4,64 4,90 5,15 5,41 5,67 5,93 6,18 6,44 6,70 6,96 7,22 7,47 7,73 7,99 8,25
4,50 9,55 5,04 5,30 5,57 5,83 6,10 6,36 6,63 6,89 7,16 7,42 7,69 7,95 8,22 8,49 8,75
4,75 10,35 5,45 5,72 5,99 6,27 6,54 6,81 7,08 7,36 7,63 7,90 8,17 8,45 8,72 8,99 9,26
5,00 11,18 5,87 6,15 6,43 6,71 6,99 7,27 7,55 7,83 8,11 8,39 8,66 8,94 9,22 9,50 9,78
5,25 12,03 6,30 6,59 6,87 7,16 7,45 7,73 8,02 8,31 8,59 8,88 9,17 9,45 9,74 10,02 10,31
5,50 12,90 6,74 7,04 7,33 7,62 7,92 8,21 8,50 8,79 9,09 9,38 9,67 9,97 10,26 10,55 10,85
a) The anchor spacing and the edge distance shall not be smaller than the minimum anchor spacing s min and the
minimum edge distance cmin.
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Hilti HIT-HY 200 mortar
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hef/d 12 13 14 15 16 17 18 19 20
0,05 (hef / d)
1,68
f hef = 3,25 3,72 4,21 4,73 5,27 5,84 6,42 7,04 7,67
Recommended loads can be calculated by dividing the design resistance by an overall partial safety factor for
action = 1,4. The partial safety factors for action depend on the type of loading and shall be taken from national
regulations.
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Hilti HIT-HY 200 mortar
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Hilti HIT-HY 200 mortar
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09 / 2015 39
Hilti HIT-HY 200 mortar
with HIT-V rod
a)
Design resistance: concrete C 20/25 – fck,cube = 25 N/mm² - embedment depth = 12 d
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Embedment depth hef = 12 d a) [mm] 96 120 144 192 240 288 324 360
Base material thickness h = hmin [mm] 126 150 174 228 284 344 384 430
Tensile NRd: single anchor, no edge effects
Non-cracked concrete
HIT-V 5.8 [kN] 12,0 19,3 28,0 52,7 82,0 118,0 153,3 187,3
HIT-V 8.8 [kN] 19,3 30,7 44,7 84,0 125,2 164,5 196,3 230,0
HIT-V-R [kN] 13,9 21,9 31,6 58,8 92,0 132,1 80,4 98,3
HIT-V-HCR [kN] 19,3 30,7 44,7 84,0 125,2 117,6 152,9 187,1
Cracked concrete
HIT-V 5.8 [kN] 12,0 18,8 28,0 52,7 82,0 117,3 140,0 163,9
HIT-V 8.8 [kN] 12,1 18,8 30,8 54,7 85,5 117,3 140,0 163,9
HIT-V-R [kN] 12,1 18,8 30,8 54,7 85,5 117,3 80,4 98,3
HIT-V-HCR [kN] 12,1 18,8 30,8 54,7 85,5 117,3 140,0 163,9
Shear VRd: single anchor, no edge effects, without lever arm
Non-cracked concrete
HIT-V 5.8 [kN] 7,2 12,0 16,8 31,2 48,8 70,4 92,0 112,0
HIT-V 8.8 [kN] 12,0 18,4 27,2 50,4 78,4 112,8 147,2 179,2
HIT-V-R [kN] 8,3 12,8 19,2 35,3 55,1 79,5 48,3 58,8
HIT-V-HCR [kN] 12,0 18,4 27,2 50,4 78,4 70,9 92,0 110,3
Cracked concrete
HIT-V 5.8 [kN] 7,2 12,0 16,8 31,2 48,8 70,4 92,0 112,0
HIT-V 8.8 [kN] 12,0 18,4 27,2 50,4 78,4 112,8 147,2 179,2
HIT-V-R [kN] 8,3 12,8 19,2 35,3 55,1 79,5 48,3 58,8
HIT-V-HCR [kN] 12,0 18,4 27,2 50,4 78,4 70,9 92,0 110,3
a) d = element diameter
a)
Design resistance: concrete C 20/25 – fck,cube = 25 N/mm² - embedment depth = 12 d
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Embedment depth hef = 12 d a) [mm] 96 120 144 192 240 288 324 360
Base material thickness h = hmin [mm] 126 150 174 228 284 344 384 430
Edge distance c = cmin [mm] 40 45 45 50 55 60 75 80
Tensile NRd: single anchor, min. edge distance (c = c min)
Non-cracked concrete
HIT-V 5.8 [kN] 12,0 19,3 24,6 36,7 50,4 65,4 79,1 92,1
HIT-V 8.8 [kN] 14,2 19,3 24,6 36,7 50,4 65,4 79,1 92,1
HIT-V-R [kN] 13,9 19,3 24,6 36,7 50,4 65,4 79,1 92,1
HIT-V-HCR [kN] 14,2 19,3 24,6 36,7 50,4 65,4 79,1 92,1
Cracked concrete
HIT-V 5.8 / 8.8
[kN] 6,4 9,6 14,8 25,0 37,9 49,5 60,3 70,1
HIT-V-R / -HCR
Shear VRd: single anchor, min. edge distance (c = c min) , without lever arm
Non-cracked concrete
HIT-V 5.8 / 8.8
[kN] 3,9 5,0 5,5 7,4 9,5 12,0 16,5 19,1
HIT-V-R / -HCR
Cracked concrete
HIT-V 5.8 / 8.8
[kN] 2,8 3,6 3,9 5,2 6,8 8,5 11,7 13,5
HIT-V-R / -HCR
a) d = element diameter
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Hilti HIT-HY 200 mortar
with HIT-V rod
a)
Design resistance: concrete C 20/25 – fck,cube = 25 N/mm² - embedment depth = 12 d
(load values are valid for single anchor)
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Embedment depth hef = 12 d a) [mm] 96 120 144 192 240 288 324 360
Base material thickness h = hmin [mm] 126 150 174 228 284 344 384 430
Spacing s=smin [mm] 40 50 60 75 90 115 120 140
Tensile NRd: double anchor, no edge effects, min. spacing (s = s min)
Non-cracked concrete
HIT-V 5.8 [kN] 12,0 19,3 28,0 48,7 67,8 89,5 106,2 124,9
HIT-V 8.8 [kN] 17,3 24,2 31,8 48,7 67,8 89,5 106,2 124,9
HIT-V-R [kN] 13,9 21,9 31,6 48,7 67,8 89,5 80,4 98,3
HIT-V-HCR [kN] 17,3 24,2 31,8 48,7 67,8 89,5 106,2 124,9
Cracked concrete
HIT-V 5.8 / 8.8
[kN] 8,1 12,4 19,5 33,2 49,8 66,5 78,6 92,6
HIT-V-R / -HCR
Shear VRd: double anchor, no edge effects, min. spacing (s = s min) , without lever arm
Non-cracked concrete
HIT-V 5.8 [kN] 7,2 12,0 16,8 31,2 48,8 70,4 92,0 112,0
HIT-V 8.8 [kN] 12,0 18,4 27,2 50,4 78,4 112,8 147,2 179,2
HIT-V-R [kN] 8,3 12,8 19,2 35,3 55,1 79,5 48,3 58,8
HIT-V-HCR [kN] 12,0 18,4 27,2 50,4 78,4 70,9 92,0 110,3
Cracked concrete
HIT-V 5.8 [kN] 7,2 12,0 16,8 31,2 48,8 70,4 92,0 112,0
HIT-V 8.8 [kN] 12,0 18,4 27,2 50,4 78,4 112,8 147,2 179,2
HIT-V-R [kN] 8,3 12,8 19,2 35,3 55,1 79,5 48,3 58,8
HIT-V-HCR [kN] 12,0 18,4 27,2 50,4 78,4 70,9 92,0 110,3
a) d = element diameter
09 / 2015 41
Hilti HIT-HY 200 mortar
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Seismic design C1
Basic loading data for concrete C20/25 – C50/60
All data in this section applies to:
- Seismic design according to TR045
The following technical data are based on: ETA-11/0493 and ETA-12/0084
a)
Displacement under tension load in case of seismic performance category C1
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Displacement N,seis [mm] - 0,8 0,8 0,8 0,8 0,8 0,8 0,8
a) Maximum displacement during cycling (seismic event).
For seismic resistant fastening applications please use the anchor design software PROFIS Anchor.
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Hilti HIT-HY 200 mortar
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09 / 2015 43
Hilti HIT-HY 200 mortar
with HIS-(R)N sleeve
Approved
Small edge Hilti SafeSet
Tensile Corrosion automatic
Concrete distance with hollow
zone resistance cleaning while
and spacing drill bit
drilling
European PROFIS
CE
Technical Anchor design
conformity
Approval software
Approvals / certificates
Description Authority / Laboratory No. / date of issue
ETA-11/0493 / 2015-04-15
a) (Hilti HIT-HY 200-A)
European technical approval DIBt, Berlin
ETA-12/0084 / 2015-04-14
(Hilti HIT-HY 200-R)
44 05 / 2015
Hilti HIT-HY 200 mortar
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Embedment depth and base material thickness for the basic loading data. Mean
ultimate resistance, characteristic resistance, design resistance, recommended loads.
Anchor size M8x90 M10x110 M12x125 M16x170 M20x205
Embedment depth hef [mm] 90 110 125 170 205
Base material thickness h [mm] 120 150 170 230 270
Mean ultimate resistance: concrete C 20/25 , anchor HIS-N with screw 8.8
Anchor size M8x90 M10x110 M12x125 M16x170 M20x205
Non cracked concrete
Tensile NRu,m HIS-N [kN] 26,3 48,3 70,4 131,3 121,8
Shear VRu,m HIS-N [kN] 13,7 24,2 35,7 66,2 60,9
Cracked concrete
Tensile NRu,m HIS-N [kN] 26,3 48,3 66,8 105,9 121,8
Shear VRu,m HIS-N [kN] 13,7 24,2 35,7 66,2 60,9
05 / 2015 45
Hilti HIT-HY 200 mortar
with HIS-(R)N sleeve
Recommended loads a): concrete C 20/25 , anchor HIS-N with screw 8.8
Anchor size M8x90 M10x110 M12x125 M16x170 M20x205
Non cracked concrete
Tensile Nrec HIS-N [kN] 11,9 21,9 31,9 53,3 55,2
Shear Vrec HIS-N [kN] 7,4 13,1 19,4 36,0 33,1
Cracked concrete
Tensile Nrec HIS-N [kN] 11,8 19,0 24,0 38,0 50,3
Shear Vrec HIS-N [kN] 7,4 13,1 19,4 36,0 33,1
a) With overall partial safety factor for action = 1,4. The partial safety factors for action depend on the type of
loading and shall be taken from national regulations.
Materials
Mechanical properties of HIS-(R)N
Anchor size M8x90 M10x110 M12x125 M16x170 M20x205
HIS-N [N/mm²] 490 490 490 490 490
Nominal Screw 8.8 [N/mm²] 800 800 800 800 800
tensile
strength fuk HIS-RN [N/mm²] 700 700 700 700 700
Screw A4-70 [N/mm²] 700 700 700 700 700
HIS-N [N/mm²] 390 390 390 390 390
Yield Screw 8.8 [N/mm²] 640 640 640 640 640
strength fyk HIS-RN [N/mm²] 350 350 350 350 350
Screw A4-70 [N/mm²] 450 450 450 450 450
Stressed HIS-(R)N [mm²] 51,5 108,0 169,1 256,1 237,6
cross-
section As Screw [mm²] 36,6 58 84,3 157 245
Moment of HIS-(R)N [mm³] 145 430 840 1595 1543
resistance W Screw [mm³] 31,2 62,3 109 277 541
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Hilti HIT-HY 200 mortar
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Material quality
Part Material
a)
Internal threaded sleeve C-steel 1.0718,
HIS-N Steel galvanized 5m
b)
Internal threaded sleeve
Stainless steel 1.4401 and 1.4571
HIS-RN
a) related fastening screw: strength class 8.8, A5 > 8% Ductile
steel galvanized 5m
b) related fastening screw: strength class 70, A5 > 8% Ductile
stainless steel 1.4401; 1.4404; 1.4578; 1.4571; 1.4439; 1.4362
Anchor dimensions
Anchor size
Internal threaded sleeve M8x90 M10x110 M12x125 M16x170 M20x205
HIS-N / HIS-RN
Embedment depth hef [mm] 90 110 125 170 205
Setting
installation equipment
Anchor size M8x90 M10x110 M12x125 M16x170 M20x205
Rotary hammer TE 2(-A) – TE 30(-A) TE 40 – TE 70
Other tools compressed air gun or blow out pump, set of cleaning brushes, dispenser
Setting instruction
Bore hole drilling
a) Hammer drilling
Drill Hole to the required embedment depth with a hammer drill set in
rotation-hammer mode using an appropriately sized carbide drill bit.
05 / 2015 47
Hilti HIT-HY 200 mortar
with HIS-(R)N sleeve
Bore hole cleaning Just before setting an anchor, the bore hole must be free of dust and debris.
Brush 4 times with the specified brush size by inserting the steel brush Hilti
HIT-RB to the back of the hole (if needed with extension) in a twisting
motion and removing it.
The brush must produce natural resistance as it enters the bore hole -- if
not the brush is too small and must be replaced with the proper brush
diameter.
Blow out again with manual pump at least 4 times until return air stream is
free of noticeable dust.
Brush 2 times with the specified brush size by inserting the steel brush Hilti
HIT-RB to the back of the hole (if needed with extension) in a twisting
motion and removing it.
The brush must produce natural resistance as it enters the bore hole -- if
not the brush is too small and must be replaced with the proper brush
diameter.
Blow again with compressed air 2 times until return air stream is free of
noticeable dust.
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Hilti HIT-HY 200 mortar
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Injection preparation
Tightly attach new Hilti mixing nozzle HIT-RE-M to foil pack manifold (snug
fit). Do not modify the mixing nozzle. Observe the instruction for use of the
dispenser. Check foil pack holder for proper function. Do not use damaged
foil packs / holders. Swing foil pack holder with foil pack into HIT-
dispenser.
For overhead installation use piston plugs and fix embedded parts with e.g.
wedges
For detailed information on installation see instruction for use given with the package of the product.
05 / 2015 49
Hilti HIT-HY 200 mortar
with HIS-(R)N sleeve
Setting details
hS
df
d
d0
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Hilti HIT-HY 200 mortar
with HIS-(R)N sleeve
For spacing (or edge distance) smaller than critical spacing (or critical edge distance) the design loads have to be
reduced.
a) Maximum recommended torque moment to avoid splitting failure during installation with minimum spacing
and/or edge distance.
b) h: base material thickness (h ≥ hmin), hef: embedment depth
c) The critical edge distance for concrete cone failure depends on the embedment depth h ef and the design bond
resistance. The simplified formula given in this table is on the safe side.
05 / 2015 51
Hilti HIT-HY 200 mortar
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For more complex fastening applications please use the anchor design software PROFIS Anchor.
Tension loading
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Hilti HIT-HY 200 mortar
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Design concrete cone resistance NRd,c = N0Rd,c fB f1,N f2,N f3,N fh,N fre,N
Design splitting resistance a) NRd,sp = N0Rd,c fB f1,sp f2,sp f3,sp f h,N fre,N
Anchor size M8 M10 M12 M16 M20
Non cracked concrete
0
N Rd,c [kN] 28,7 38,8 47,1 74,6 98,8
Cracked concrete
0
N Rd,c [kN] 20,5 27,7 33,5 53,2 70,4
Influencing factors
Influence of concrete strength on combined pull-out and concrete cone resistance
Concrete strength designation
C 20/25 C 25/30 C 30/37 C 35/45 C 40/50 C 45/55 C 50/60
(ENV 206)
0,11 a)
fB,p = (fck,cube/25N/mm²) 1,00 1,02 1,04 1,06 1,07 1,08 1,1
a) fck,cube = concrete compressive strength, measured on cubes with 150 mm side length
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Hilti HIT-HY 200 mortar
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Influence of reinforcement
hef [mm] 40 50 60 70 80 90 ≥ 100
a) a) a) a) a) a)
fre,N = 0,5 + hef/200mm ≤ 1 0,7 0,75 0,8 0,85 0,9 0,95 1
a) This factor applies only for dense reinforcement. If in the area of anchorage there is reinforcement with a
spacing ≥ 150 mm (any diameter) or with a diameter ≤ 10 mm and a spacing ≥ 100 mm, then a factor fre,N = 1
may be applied.
Shear loading
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Hilti HIT-HY 200 mortar
with HIS-(R)N sleeve
Design concrete pryout resistance VRd,cp = lower valuea) of k NRd,p and k NRd,c
k=2
a) NRd,p: Design combined pull-out and concrete cone resistance
NRd,c: Design concrete cone resistance
Influencing factors
Influence of angle between load applied and the direction perpendicular to the free edge
Angle ß 0° 10° 20° 30° 40° 50° 60° 70° 80° ≥ 90°
1
f
cos V 2 sin V
2
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Hilti HIT-HY 200 mortar
with HIS-(R)N sleeve
Influence of anchor spacing and edge distance a) for concrete edge resistance: f4
f4 = (c/hef)1,5 (1 + s / [3 c]) 0,5
Single Group of two anchors s/hef
c/hef
anchor 0,75 1,50 2,25 3,00 3,75 4,50 5,25 6,00 6,75 7,50 8,25 9,00 9,75 10,50 11,25
0,50 0,35 0,27 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35
0,75 0,65 0,43 0,54 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65
1,00 1,00 0,63 0,75 0,88 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00
1,25 1,40 0,84 0,98 1,12 1,26 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40
1,50 1,84 1,07 1,22 1,38 1,53 1,68 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84
1,75 2,32 1,32 1,49 1,65 1,82 1,98 2,15 2,32 2,32 2,32 2,32 2,32 2,32 2,32 2,32 2,32
2,00 2,83 1,59 1,77 1,94 2,12 2,30 2,47 2,65 2,83 2,83 2,83 2,83 2,83 2,83 2,83 2,83
2,25 3,38 1,88 2,06 2,25 2,44 2,63 2,81 3,00 3,19 3,38 3,38 3,38 3,38 3,38 3,38 3,38
2,50 3,95 2,17 2,37 2,57 2,77 2,96 3,16 3,36 3,56 3,76 3,95 3,95 3,95 3,95 3,95 3,95
2,75 4,56 2,49 2,69 2,90 3,11 3,32 3,52 3,73 3,94 4,15 4,35 4,56 4,56 4,56 4,56 4,56
3,00 5,20 2,81 3,03 3,25 3,46 3,68 3,90 4,11 4,33 4,55 4,76 4,98 5,20 5,20 5,20 5,20
3,25 5,86 3,15 3,38 3,61 3,83 4,06 4,28 4,51 4,73 4,96 5,18 5,41 5,63 5,86 5,86 5,86
3,50 6,55 3,51 3,74 3,98 4,21 4,44 4,68 4,91 5,14 5,38 5,61 5,85 6,08 6,31 6,55 6,55
3,75 7,26 3,87 4,12 4,36 4,60 4,84 5,08 5,33 5,57 5,81 6,05 6,29 6,54 6,78 7,02 7,26
4,00 8,00 4,25 4,50 4,75 5,00 5,25 5,50 5,75 6,00 6,25 6,50 6,75 7,00 7,25 7,50 7,75
4,25 8,76 4,64 4,90 5,15 5,41 5,67 5,93 6,18 6,44 6,70 6,96 7,22 7,47 7,73 7,99 8,25
4,50 9,55 5,04 5,30 5,57 5,83 6,10 6,36 6,63 6,89 7,16 7,42 7,69 7,95 8,22 8,49 8,75
4,75 10,35 5,45 5,72 5,99 6,27 6,54 6,81 7,08 7,36 7,63 7,90 8,17 8,45 8,72 8,99 9,26
5,00 11,18 5,87 6,15 6,43 6,71 6,99 7,27 7,55 7,83 8,11 8,39 8,66 8,94 9,22 9,50 9,78
5,25 12,03 6,30 6,59 6,87 7,16 7,45 7,73 8,02 8,31 8,59 8,88 9,17 9,45 9,74 10,02 10,31
5,50 12,90 6,74 7,04 7,33 7,62 7,92 8,21 8,50 8,79 9,09 9,38 9,67 9,97 10,26 10,55 10,85
a) The anchor spacing and the edge distance shall not be smaller than the minimum anchor spacing s min and the
minimum edge distance cmin.
Recommended loads can be calculated by dividing the design resistance by an overall partial safety factor for
action = 1,4. The partial safety factors for action depend on the type of loading and shall be taken from national
regulations.
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Hilti HIT-HY 200 mortar
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Hilti HIT-HY 200 mortar
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Hilti HIT-HY 200 mortar
with rebar (as anchor)
Approved
Small edge Variable Hilti SafeSet
Tensile Seismic automatic
Concrete distance embedment with hollow
zone ETA-C1 cleaning while
and spacing depth drill bit
drilling
European PROFIS
CE
Technical Anchor design
conformity
Approval software
Approvals / certificates
Description Authority / Laboratory No. / date of issue
ETA-11/0493 / 2015-04-15
a) (Hilti HIT-HY 200-A)
European technical approval DIBt, Berlin
ETA-12/0084 / 2015-04-14
(Hilti HIT-HY 200-R)
a) All data given in this section according ETA-11/0493 and ETA-12/0084
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Hilti HIT-HY 200 mortar
with rebar (as anchor)
Embedment depth a) and base material thickness for the basic loading data.
Mean ultimate resistance, characteristic resistance, design resistance, recommended loads.
Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø26 Ø28 Ø30 Ø32
Typical embedment depth [mm] 80 90 110 125 145 170 210 230 270 285 300
Base material thickness [mm] 110 120 145 165 185 220 275 295 340 360 380
a) The allowed range of embedment depth is shown in the setting details. The corresponding load values can be
calculated according to the simplified design method.
Mean ultimate resistance: concrete C 20/25 – fck,cube = 25 N/mm², anchor rebar BSt 500S
Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø26 Ø28 Ø30 Ø32
Non cracked concrete
Tensile NRu,m BSt 500 S [kN] 29,4 45,0 65,1 87,6 116,1 148,6 204,0 233,9 297,4 322,6 348,4
Shear VRu,m BSt 500 S [kN] 14,7 23,1 32,6 44,1 57,8 90,3 141,8 153,3 177,5 203,7 232,1
Cracked concrete
Tensile NRu,m BSt 500 S [kN] - 18,8 38,5 51,1 67,7 99,3 145,4 166,7 212,0 230,0 248,3
Shear VRu,m BSt 500 S [kN] - 23,1 32,6 44,1 57,8 90,3 141,8 153,3 177,5 203,7 232,1
Characteristic resistance: concrete C 20/25 – fck,cube = 25 N/mm², anchor rebar BSt 500 S
Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø26 Ø28 Ø30 Ø32
Non cracked concrete
Tensile NRk BSt 500 S [kN] 24,1 33,9 49,8 66,0 87,5 111,9 153,7 176,2 224,1 243,0 262,4
Shear VRk BSt 500 S [kN] 14,0 22,0 31,0 42,0 55,0 86,0 135,0 146,0 169,0 194,0 221,0
Cracked concrete
Tensile NRk BSt 500 S [kN] - 14,1 29,0 38,5 51,0 74,8 109,6 125,6 159,7 173,2 187,1
Shear VRk BSt 500 S [kN] - 22,0 31,0 42,0 55,0 86,0 135,0 146,0 169,0 194,0 221,0
Design resistance: concrete C 20/25 – fck,cube = 25 N/mm², anchor rebar BSt 500 S
Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø26 Ø28 Ø30 Ø32
Non cracked concrete
Tensile NRd BSt 500 S [kN] 16,1 22,6 33,2 44,0 58,3 74,6 102,5 117,4 149,4 162,0 174,9
Shear VRd BSt 500 S [kN] 9,3 14,7 20,7 28,0 36,7 57,3 90,0 97,3 112,7 129,3 147,3
Cracked concrete
Tensile NRd BSt 500 S [kN] - 9,4 19,4 25,7 34,0 49,8 73,0 83,7 106,5 115,5 124,7
Shear VRd BSt 500 S [kN] - 14,7 20,7 28,0 36,7 57,3 90,0 97,3 112,7 129,3 147,3
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Recommended loads a): concrete C 20/25 – fck,cube = 25 N/mm², anchor rebar BSt 500 S
Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø26 Ø28 Ø30 Ø32
Non cracked concrete
Tensile Nrec BSt 500 S [kN] 11,5 16,2 23,7 31,4 41,6 53,3 73,2 83,9 106,7 115,7 125,0
Shear Vrec BSt 500 S [kN] 6,7 10,5 14,8 20,0 26,2 41,0 64,3 69,5 80,5 92,4 105,2
Cracked concrete
Tensile Nrec BSt 500 S [kN] - 6,7 13,8 18,3 24,3 35,6 52,2 59,8 76,1 82,5 89,1
Shear Vrec BSt 500 S [kN] - 10,5 14,8 20,0 26,2 41,0 64,3 69,5 80,5 92,4 105,2
a) With overall partial safety factor for action = 1,4. The partial safety factors for action depend on the type of
loading and shall be taken from national regulations.
Materials
Mechanical properties of rebar BSt 500S
Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø26 Ø28 Ø30 Ø32
Nominal
tensile BSt 500 S [N/mm²] 550 550 550 550 550 550 550 550 550 550 550
strength fuk
Yield
BSt 500 S [N/mm²] 500 500 500 500 500 500 500 550 500 550 500
strength fyk
Stressed
cross- BSt 500 S [mm²] 50,3 78,5 113,1 153,9 201,1 314,2 490,9 530,9 615,8 706,9 804,2
section As
Moment of
BSt 500 S [mm³] 50,3 98,2 169,6 269,4 402,1 785,4 1534 1726 2155 2651 3217
resistance W
Material quality
Part Material
rebar Geometry and mechanical properties according to DIN 488-2:1986 or
BSt 500 S E DIN 488-2:2006
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Setting
Installation equipment
Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø26 Ø28 Ø30 Ø32
Rotary hammer TE 2(-A) – TE 30(-A) TE 40 – TE 70
Other tools compressed air gun or blow out pump, set of cleaning brushes, dispenser
Setting instruction
Bore hole drilling
a) Hammer drilling
Drill Hole to the required embedment depth with a hammer drill set in
rotation-hammer mode using an appropriately sized carbide drill bit.
Bore hole cleaning Just before setting an anchor, the bore hole must be free of dust and debris.
Brush 4 times with the specified brush size by inserting the steel brush
Hilti HIT-RB to the back of the hole (if needed with extension) in a
twisting motion and removing it.
The brush must produce natural resistance as it enters the bore hole -- if
not the brush is too small and must be replaced with the proper brush
diameter.
Blow out again with manual pump at least 4 times until return air stream
is free of noticeable dust.
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Brush 2 times with the specified brush size by inserting the steel brush
Hilti HIT-RB to the back of the hole (if needed with extension) in a
twisting motion and removing it.
The brush must produce natural resistance as it enters the bore hole -- if
not the brush is too small and must be replaced with the proper brush
diameter.
Blow again with compressed air 2 times until return air stream is free of
noticeable dust.
Injection preparation
Tightly attach new Hilti mixing nozzle HIT-RE-M to foil pack manifold
(snug fit). Do not modify the mixing nozzle. Observe the instruction for
use of the dispenser. Check foil pack holder for proper function. Do not
use damaged foil packs / holders. Swing foil pack holder with foil pack
into HIT-dispenser.
For overhead installation use piston plugs and fix embedded parts with
e.g. wedges
For detailed information on installation see instruction for use given with the package of the product.
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Setting details
d0
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Setting details
Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø26 Ø28 Ø30 Ø32
Nominal diameter of 12 14 16
d0 [mm] a) a) a) 18 20 25 32 32 35 37 40
drill bit (10) (12) (14)
Effective anchorage hef,min [mm] 60 60 70 75 80 90 100 104 112 120 128
and drill hole depth
range
b) hef,max [mm] 160 200 240 280 320 400 500 520 560 600 640
Minimum base hef + 30 mm
hmin [mm] hef + 2 d0
material thickness ≥ 100 mm
Minimum spacing smin [mm] 40 45 45 50 50 65 70 75 75 80 80
Minimum edge
cmin [mm] 40 50 60 70 80 100 125 130 140 150 160
distance
Critical spacing for
scr,sp 2 ccr,sp
splitting failure
For spacing (edge distance) smaller than critical spacing (critical edge distance) the design loads have to be
reduced.
a) both given values for drill bit diameter can be used
b) hef,min ≤ hef ≤ hef,max (hef: embedment depth)
c) h: base material thickness (h ≥ hmin)
d) The critical edge distance for concrete cone failure depends on the embedment depth hef and the design bond
resistance. The simplified formula given in this table is on the save side.
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For more complex fastening applications please use the anchor design software PROFIS Anchor.
Tension loading
NRd,s BSt 500 S [kN] 20,0 30,7 44,3 60,7 79,3 123,6 192,9 208,6 242,1 277,1 315,7
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Design concrete cone resistance NRd,c = N0Rd,c fB f1,N f2,N f3,N fh,N fre,N
Design splitting resistance a) NRd,sp = N0Rd,c fB f1,sp f2,sp f3,sp f h,N fre,N
Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø26 Ø28 Ø30 Ø32
0
N Rd,c Non cracked concrete [kN] 24,1 28,7 38,8 47,1 58,8 74,6 102,5 117,4 149,4 162,0 174,9
0
N Rd,c Cracked concrete [kN] - 20,5 27,7 33,5 41,9 53,2 73,0 83,7 106,5 115,5 124,7
a) Splitting resistance must only be considered for non-cracked concrete
Influencing factors
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Influence of reinforcement
hef [mm] 60 70 80 90 ≥ 100
a) a) a) a)
fre,N = 0,5 + hef/200mm ≤ 1 0,8 0,85 0,9 0,95 1
a) This factor applies only for dense reinforcement. If in the area of anchorage there is reinforcement with a
spacing ≥ 150 mm (any diameter) or with a diameter ≤ 10 mm and a spacing ≥ 100 mm, then a factor fre = 1
may be applied.
Shear loading
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Design concrete pryout resistance VRd,cp = lower valuea) of k NRd,p and k NRd,c
k=2
a) NRd,p: Design combined pull-out and concrete cone resistance
NRd,c: Design concrete cone resistance
Influencing factors
Influence of angle between load applied and the direction perpendicular to the free edge
Angle ß 0° 10° 20° 30° 40° 50° 60° 70° 80° ≥ 90°
1
f
cos V 2 sin V
2
1 1,01 1,05 1,13 1,24 1,40 1,64 1,97 2,32 2,50
2,5
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Influence of anchor spacing and edge distance a) for concrete edge resistance: f4
f4 = (c/hef)1,5 (1 + s / [3 c]) 0,5
Single Group of two anchors s/hef
c/hef
anchor 0,75 1,50 2,25 3,00 3,75 4,50 5,25 6,00 6,75 7,50 8,25 9,00 9,75 10,50 11,25
0,50 0,35 0,27 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35
0,75 0,65 0,43 0,54 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65
1,00 1,00 0,63 0,75 0,88 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00
1,25 1,40 0,84 0,98 1,12 1,26 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40
1,50 1,84 1,07 1,22 1,38 1,53 1,68 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84
1,75 2,32 1,32 1,49 1,65 1,82 1,98 2,15 2,32 2,32 2,32 2,32 2,32 2,32 2,32 2,32 2,32
2,00 2,83 1,59 1,77 1,94 2,12 2,30 2,47 2,65 2,83 2,83 2,83 2,83 2,83 2,83 2,83 2,83
2,25 3,38 1,88 2,06 2,25 2,44 2,63 2,81 3,00 3,19 3,38 3,38 3,38 3,38 3,38 3,38 3,38
2,50 3,95 2,17 2,37 2,57 2,77 2,96 3,16 3,36 3,56 3,76 3,95 3,95 3,95 3,95 3,95 3,95
2,75 4,56 2,49 2,69 2,90 3,11 3,32 3,52 3,73 3,94 4,15 4,35 4,56 4,56 4,56 4,56 4,56
3,00 5,20 2,81 3,03 3,25 3,46 3,68 3,90 4,11 4,33 4,55 4,76 4,98 5,20 5,20 5,20 5,20
3,25 5,86 3,15 3,38 3,61 3,83 4,06 4,28 4,51 4,73 4,96 5,18 5,41 5,63 5,86 5,86 5,86
3,50 6,55 3,51 3,74 3,98 4,21 4,44 4,68 4,91 5,14 5,38 5,61 5,85 6,08 6,31 6,55 6,55
3,75 7,26 3,87 4,12 4,36 4,60 4,84 5,08 5,33 5,57 5,81 6,05 6,29 6,54 6,78 7,02 7,26
4,00 8,00 4,25 4,50 4,75 5,00 5,25 5,50 5,75 6,00 6,25 6,50 6,75 7,00 7,25 7,50 7,75
4,25 8,76 4,64 4,90 5,15 5,41 5,67 5,93 6,18 6,44 6,70 6,96 7,22 7,47 7,73 7,99 8,25
4,50 9,55 5,04 5,30 5,57 5,83 6,10 6,36 6,63 6,89 7,16 7,42 7,69 7,95 8,22 8,49 8,75
4,75 10,35 5,45 5,72 5,99 6,27 6,54 6,81 7,08 7,36 7,63 7,90 8,17 8,45 8,72 8,99 9,26
5,00 11,18 5,87 6,15 6,43 6,71 6,99 7,27 7,55 7,83 8,11 8,39 8,66 8,94 9,22 9,50 9,78
5,25 12,03 6,30 6,59 6,87 7,16 7,45 7,73 8,02 8,31 8,59 8,88 9,17 9,45 9,74 10,02 10,31
5,50 12,90 6,74 7,04 7,33 7,62 7,92 8,21 8,50 8,79 9,09 9,38 9,67 9,97 10,26 10,55 10,85
a) The anchor spacing and the edge distance shall not be smaller than the minimum anchor spacing s min and the
minimum edge distance cmin.
hef/d 12 13 14 15 16 17 18 19 20
0,05 (hef / d)
1,68
f hef = 3,25 3,72 4,21 4,73 5,27 5,84 6,42 7,04 7,67
Precalculated values
Recommended loads can be calculated by dividing the design resistance by an overall partial safety factor for
action = 1,4. The partial safety factors for action depend on the type of loading and shall be taken from national
regulations.
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Seismic design C1
Basic loading data for concrete C20/25 – C50/60
All data in this section applies to:
- Seismic design according to TR045
The following technical data are based on: ETA-11/0493 and ETA-12/0084
a)
Displacement under tension load in case of seismic performance category C1
Anchor size Φ8 Φ10 Φ12 Φ14 Φ16 Φ20 Φ25 Φ28 Φ32
Displacement N,seis [mm] - 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3
a) Maximum displacement during cycling (seismic event).
For seismic resistant fastening applications please use the anchor design software PROFIS Anchor.
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Approvals / certificates
Description Authority / Laboratory No. / date of issue
ETA-12/0083 / 2013-06-05
a) (HIT-HY 200-R)
European technical approval DIBt, Berlin ETA-11/0492 / 2013-06-05
(HIT-HY 200-A)
Fire test report CSTB, Paris 26033756
a) All data given in this section according ETA-12/0083, issued 2013-06-05 and ETA-11/0492,
issued 2013-06-05.
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Hilti HIT-HY 200 mortar w/
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Materials
Reinforcement bars according to EC2 Annex C Table C.1 and C.2N.
Properties of reinforcement
Product form Bars and de-coiled rods
Class B C
Characteristic yield strength fy k or f0,2k (MPa) 400 to 600
≥ 1,15
Minimum value of k = (ft /fy )k ≥ 1,08
< 1,35
Characteristic strain at maximum force, Huk (%) ≥ 5,0 ≥ 7,5
Bendability Bend / Rebend test
Maximum deviation from Nominal bar size (mm)
nominal mass ≤8 ± 6,0
(individual bar) (%) >8 ± 4,5
Bond: Nominal bar size (mm)
Minimum relative rib area, 8 to 12 0,040
fR,min > 12 0,056
Setting details
For detailed information on installation see instruction for use given with the package of the product.
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Hilti HIT-HY 200 mortar w/
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Setting instruction
Bore hole cleaning Just before setting an anchor, the bore hole must be free of dust and debris by one of two
cleaning methods described below
b) Compressed air cleaning (CAC)
For all bore hole diameters d0 and all bore hole depth h0
Blowing 2 times from the back of the hole with oil-free compressed air
(min. 6 bar at 100 litres per minute (LPM)) until return air stream is free of
noticeable dust. Bore hole diameter ≥ 32 mm the compressor must supply
a minimum air flow of 140 m³/hour.
If required use additional accessories and extensions for air nozzle and
brush to reach back of hole.
Blowing 2 times again with compressed air until return air stream is free of
noticeable dust.
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4 strokes with Hilti blow-out pump from the back of the hole until return air
stream is free of noticeable dust.
4 strokes with Hilti blow-out pump from the back of the hole until return air
stream is free of noticeable dust.
Injection preparation
Observe the Instruction for Use of the dispenser.
Observe the Instruction for Use of the mortar.
Tightly attach Hilti HIT-RE-M mixing nozzle to foil pack manifold.
Insert foil pack into foil pack holder and swing holder into the dispenser.
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Hilti HIT-HY 200 mortar w/
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Inject adhesive from the back of the borehole without forming air voids
Injection method for borehole depth ≤ 250 mm:
Inject the mortar from the back of the hole towards the front and slowly
withdraw the mixing nozzle step by step after each trigger pull. Important!
Use extensions for deep holes ( > 250 mm). Fill holes approximately 2/3
full, or as required to ensure that the annular gap between the rebar and
the concrete is completely filled with adhesive over the embedment length.
After injecting, depressurize the dispenser by pressing the release trigger
(only for manual dispenser). This will prevent further mortar discharge from
the mixing nozzle.
After installing the rebar the annular gap must be completely filled with
mortar.
Proper installation can be verified when:
Desired anchoring embedment is reached Av :
Embedment mark at concrete surface.
Excess mortar flows out of the borehole after the rebar has been fully
inserted until the embedment mark.
Overhead application: Support the rebar and secure it from falling till
mortar started to harden.
Observe the working time “t work ”, which varies according to temperature of
base material. Minor adjustments to the rebar position may be performed
during the working time. After t cure preparation work may continue.
For detailed information on installation see instruction for use given with the package of the product.
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+ resistant
o resistant in short term (max. 48h) contact
- not resistant
Electrical Conductivity
HIT-HY 200 in the hardened state is not conductive electrically. Its electric resistivity is 15,510 :∙cm
9
(DIN IEC 93 – 12.93). It is adapted well to realize electrically insulating anchorings (ex: railway applications,
subway).
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Hilti HIT-HY 200 mortar w/
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Drilling diameters
Drill bit diameters d0 [mm]
Rebar (mm) Hammer drill Compressed air drill
(HD) (CA)
a)
8 12 (10 ) -
a)
10 14 (12 ) -
a)
12 16 (14 ) 17
14 18 17
16 20 20
18 22 22
20 25 26
22 28 28
24 32 32
25 32 32
26 35 35
28 35 35
30 37 35
32 40 40
a) Max. installation length I = 250 mm.
Concrete class
Rebar (mm)
C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
8 - 32 1,6 2,0 2,3 2,7 3,0 3,4 3,7 4,0 4,3
928 These pages are part of the Anchor Fastening Technology Manual issue September 2014 09 / 2014
Hilti HIT-HY 200 mortar w/
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09 / 2014 These pages are part of the Anchor Fastening Technology Manual issue September 2014 929