Automatic Voltage Regulator R610 Instruction Manual

4008 en – 01.
2006 / a
GS
3Ø
ou
GS GS
3Ø 3Ø
or or
AVR AVR
AUTOMATIC VOLTAGE REGULATOR

R610
Instruction manual
LEROY-SOMER Installation and Maintenance 4008 en – 01.2006 / a
AVR MODEL R610
NOTE
THE ELECTRICAL CONNECTION DIAGRAM ARE ONLY GIVEN
AS AN INDICATION. PLEASE REFER TO THE SPECIFIC DIAGRAMS
OF YOUR ALTERNATOR
WARNING
TO PREVENT PERSONNAL INJURY OR EQUIPMENT DAMAGE,
ONLY QUALIFIED TECHNICIANS/OPERATORS SHOULD
INSTALL AND OPERATE THIS DEVICE
CAUTION
MEGGERS AND HIGH POTENTIAL TEST EQUIPMENT MUST NOT BE
USED. INCORRECT USED OF SUCH EQUIPMENT COULD
DAMAGE THE SEMICONDUCTORS CONTAINED IN THE AVR
2 2
AVR MODEL R610

TABLE OF CONTENT
TABLE OF CONTENT
CARDS REFERENCE 4
GENERAL DESCRIPTION 5
MIMIC DIAGRAM EXCITATION – REGULATION – Shunt + Booster 5
MIMIC DIAGRAM EXCITATION – REGULATION – AREP 7
MIMIC DIAGRAM EXCITATION – REGULATION – PMG 8
CONNECTICS 9
GENERATOR / MAINS I/O (1F / 2F) 13
SUPPLY CARD 16
SENSING CARD 18
PID, LIMIT CARD 20
DRIVER CARD 23
COSØ – KVAR OPTIONAL CARD 26
GENERATOR / MAINS I/O (3F) OPTIONAL CARD 29
DIGITAL POT U / P.F OPTIONAL CARD 32
MANUAL MODE 2 OPTIONAL CARD 35
MAINS P.F REGULATION OPTIONAL CARD38
LIMIT I STATOR OPTIONAL CARD 41
START - UP 43
3 3
AVR MODEL R610

CARDS REFERENCE
CARDS REFERENCE
DESIGNATION N° printed N° N° instruction REMARKS
circuit board card manual
Wired empty rack C51950255 NT1950255/a-03/96 SHUNT (+ booster)

Wired empty rack C51950268 NT1950268/a-03/04 AREP
Wired empty rack C51950265 NT1950265/b-12/04 PMG
Complete Generator 1-2F board C51950230 NT1950230/a-03/96 100 / 120V - 50 / 60Hz

Complete Generator 1-2F board C51950232 NT1950230/a-03/96 400 / 450V - 50 / 60Hz
Complete Generator 3F board C51950233 NT1950233/a-03/96 Gen:110V; Mains:110V
Rack supply CP1950040 C51950040 NT1950042/a-11/92

Sensing CP1950050 C51950050 NT1950052/a-11/92
PID limitation CP1950060 C51950060 NT1950062/a-11/92
Driver CP1950070 C51950070 NT1950072/b-11/93
CosØ KVAR CP1950080 C51950080 NT1950082/a-02/93

Limit I stator CP1950090 C51950091 NT1950090/a-11/92
Manual mode 2 CP1950100 C51950102 NT1950100/a-02/93
Digital U / P.F potentiometer CP1950110 C51950111 NT1950110/a-01/94
Mains P.F regulation CP1950120 C51950121 NT1950120/a-04/94
= Basic
= Optional
NOTE :
- 1F = Solo or parallel operation between machines (Voltage regulation + reactive load sharing (droop))
- 2F = 1F + parallel operation with the mains (P.F or KVAR regulation)
- 3F = 2F + automatic voltage matching between the generator and the mains. (For synchronizing)
IMPORTANT : The informations given on this sheet will be used to order spare parts. Take care of it.
4 4
AVR MODEL R610

GENERAL DESCRIPTION
GENERAL DESCRIPTION
1) APPLICATION 5) SPECIFICATIONS :
- The AVR model R600 can be used with brushless self- - Sensing voltage
excited type generators, "SHUNT", "SHUNT with BOOSTER" : 100/110Vac 50Hz
or "PMG" or “AREP” excitation. In case of "SHUNT with : 120/130Vac 60Hz
BOOSTER” the booster current is totally monitored by the : 380/420Vac 50Hz
AVR. : 430/450Vac 60Hz
- The AVR is able to ensure, depending of its constitution,
solo operation, parallel operation between equivalent - Power supply
generators or parallel operation with the mains with cosØ or (maximum 180Vac 50/60Hz)
KVAR regulation. Shunt+Booster = power transformers
AREP = auxiliary windings
2) DESCRIPTION PMG = external generator
- The AVR model R610 is composed of electronic cards which - Field output
are included in a half rack 19" . : 8 Amperes nominal, 20Amp maximum during 10s on
- An empty slot located on the left of the rack allows future 6§Ù minimum
optional cards to be added without any internal wiring - Accuracy
modification. : +/-1% of the means of the three phases on linear load
- The rear flat cable (BUS 64 points) is given more long as it and without droop
can be connected to an optional interface terminal block
which gives all the internal test points or in the future the - Voltage setting range
possibility to connect another rack if the cards number will : +/-5% of the nominal voltage by means of external
become too important. optional potentiometer .
- Droop setting range
3) INTERCONNECTIONS : - 7% of the nominal voltage at cosØ =0
- External interconnections are located on the top of the rack
- Under-frequency protection
in form of two terminal blocks:
: Adjustable threshold and slope from V/Hz to 2V/Hz
- A power / voltage terminal block (16 terminals, two with
fuses ) - Field ceiling
- A command / control terminal block (24 terminals) : 110% of If nominal permanently, unlocked in case of
- A conventional wiring connect this terminal blocks to the voltage decrease
power block fitted on a heat sink and also to the "generator
I/O" and "mains I/O" to give an interface with the flat cable - Protection
BUS 64 points. : Heat sink overheating, exciter short-circuit
- In the same manner a 8 points connector connects directly - Alarm output
the driver card to the power block. : Heat sink overheating, too much ceiling unlocked time
4) OPTIONAL CARDS - Environment
: Maximum ambient temperature -10°C to +50°C
- Basically the AVR allows voltage regulation with reactive : Fitting in control panel without excessive vibrations
sharing when paralleling with other machines.
The following cards can be plugged into the AVR without 6) SCHEMATICS AND DRAWINGS
internal wiring modification :
- CosØ / KVAR regulation (2F) (// with the mains) - Following schematics give all the usual information on the
- Voltage equalisation with the mains (3F) (Synchro) interconnections between the terminal block, the I/O
Only one is possible with the following cards connectors and the power block.
- Voltage and P.F digital potentiometers
- Manual operation
- I stator limitation
- Mains P.F or KVAR regulation from 4-20mA converter.
-
MIMIC DIAGRAM EXCITATION – REGULATION – Shunt + Booster

5 5
AVR MODEL R610
3 booster parallel P.F converter

CT running CT 4-20mA
GS
3Ø
MAINS
2 or 3
Power 2 or 3 measure VT
VT measure VT Out of
supply
Optional
Booster
board
De-energizing or
or
(Power) (Control)
Mains measure
Out of supply
A VR
Rotating
diode
failure
detector
(OPTION)
Command Potentiometer
Fault output Alarm output inputs inputs
POWER TERMINALS
17
17 18 19
Power supply
18
Power supply
19
Power supply
5
5
+ Field +VDC
Power su pply
4 7 5 5
4
+ Field flash R
Free
wh eeli ng
8 8
dio de
- Field flash
8
+
HALL 8
se nsor 5
6 6 60 60 Thermocontact
- Field
6
LEM +15 -15

M
Card
C2
B
Connec tor LMI 8 pts 63
ON HEATSINK
G2
1
2
3
4
5
6
8
7
8 E2 8
OVDC
69
70
1
2
3
4
5
6
8
7
Power su pply
1 2 3 4 5 6 8 7 P4 9c 10c
To LMI 8 points connector To 32 points connector
on driver card P4 on "MAINS I / O"
8 1
6 6
AVR MODEL R610

MIMIC DIAGRAM EXCITATION – REGULATION – AREP
parallel P.F converter

running CT 4-20mA
GS
3Ø
MAINS
AREP windings
2 or 3
2 or 3 measure VT
measure VT Out of
supply
or
De-energizing
(Power) (Control)
Mains measure
Out of supply
A VR
Rotating
diode
failure
detector
(OPTION)
Fault output Alarm output inputs inputs
POWER TERMINALS
17
17 18 19
Power supply
18
Power supply
19
Power supply
5
5
+ Field +VDC
4 7 5 Power su pply 5
4
+ Field flash R
Free
wh eeli ng 8
8
dio de
8
- Field flash
+
HALL 8
5
se nsor
6
- Field +15 -15

LEM M
Card
C2
B
G2
1
2
3
4
5
6
8
7
ON HEATSINK
8 E2 8
69
70
OVDC
1
2
3
4
5
6
8
7
Power su pply
1 2 3 4 5 6 8 7 P4 9c 10c
8 1
7 7
AVR MODEL R610

MIMIC DIAGRAM EXCITATION – REGULATION – PMG
TERM INAL BOX

LOAD
parallel
P.F 4-20mA
running CT converter
MAINS
GS
PMG
2 measure 2 or 3 measure
De-energizing or
(Power) (Control)
Mains measure
Out of supply
A VR
Mains P.F measure
Out of supply
Rotating
diode
failure
detector
(OPTION)
inputs inputs
Fault output Alarm output
POWER TERMINALS
17
17 18 19
Power supply
18
Power supply
19
Power supply
+VDC
Power su pply
5 5 5
5
+ Field
Free
wh eeli ng
8 8
dio de
8
+
HALL
8
se nsor 5
- Field
6
LEM +15 -15

M
Card
C2
B
G2
ON HEATSINK
1
2
3
4
5
6
8
7
8 E2 8
OVDC
69
70
1
2
3
4
5
6
8
7
Power su pply
1 2 3 4 5 6 8 7 P4 9c 10c
8 1
8 8
AVR MODEL R610

CONNECTICS
CONNECTICS
TERM N° VOLTAGE / POWER TERMINAL BLOCK 0F 1F 2F 3F
1 Phase 1 (U) machine (measure) N N N N
2 Phase 2 (V) machine (measure) N N N N
3 Phase 3 (W) machine (measure) N N N N
4 + fiel flashing or pre-excitation input (optional) O O O O
5 + field output N N N N
6 - field output N N N N
7 + booster input (nothing if AREP or PMG) O O O O
8 – booster input (nothing if AREP or PMG) O O O O
9 Paralleling CT phase 2 (V) S1 N N N
10 Paralleling CT phase 2 (V) S2 N N N
11 Phase 1 (U) mains (measure) N
12 Phase 2 (V) mains (measure) N
13 Phase 3 (W) mains (measure) N
14 Power supply input (*) N N N N
17
18
19
COMMAND / CONTROL TERMINAL BLOCK
20,20 Potentiometer shield (2 terminals) O O O O
21 External voltage potentiometer maximum CW) O O O O
22 External voltage potentiometer (10K§Ù-2W) (cursor) O O O O
23 External voltage potentiometer ( minimum CCW) O O O O
24 External cosØ potentiometer maximum CW) O O
25 External cosØ potentiometer (10K§Ù-2W) (cursor) O O
26 External cosØ potentiometer ( minimum CCW) O O
27 External KVAR potentiometer maximum CW) O O
28 External KVAR potentiometer (10K§Ù-2W) (cursor) O O
29 External KVAR potentiometer ( minimum CCW) O O
30 cosØ regulation command input (/ terminal 31) N N
31 Common N N
32 Voltage equalization command input (/ terminal 31) N
33 Overheating or ceiling unlocked time alarm output (NO) O O O O
34 Overheating or ceiling unlocked time alarm (common) O O O O
35 Upper command voltage and P.F (/ terminal 37) O O O O
36 Lower command voltage and P.F (/ terminal 37) O O O O
37 Common O O O O
38 CosØ / KVAR selection command input (/ terminal 37) O O
39 Fied current measurement output (+Vdc / terminal 20) O O O O
40 Reserve 0F 1F 2F 3F
1F = // running between machines O = Optional
2F = 1F + // running with the mains N = Necessary
3F = 2F + voltage matching before coupling Nothing = Not Appliable
(*) in case of SHUNT + booster excitation : there are fuses in terminals 14 & 16 and nothing interminal 15
9 9
AVR MODEL R610

CONNECTICS
- The following tables give interconnections between each card and the 64 points flat cable.
- Grey cases give signals origine .
- Other cases where they go.
- On the left we have two numbers :
- First the connector numering
- Second test block terminal number.
- On the right we have a recapitulative of all the informations wich can be found on the test terminal block.
10 10
AVR MODEL R610

CONNECTICS
11 11
AVR MODEL R610

OUTLINE
OUTLINE
Configuration SHUNT + Booster
Configuration PMG ou AREP
12 12
AVR MODEL R610

GENERATOR / MAINS I/O (1F / 2F)

- The interface input relays between command / control
1) FUNCTIONAL terminals and internal circuits.
- The interface between 64pts BUS and the analogic input
- This unit is mainly an interface between external / output terminals
signals and low power electronics.
- It is composed by :
2) ADJUSTMENTS
- None
- The adaptation three phases transformer between
generator input voltages (1F,2F) and measurement
circuits. For 2F a P.F / KVAR card must be fitted in the
3) INPUT / OUTPUT
AVR - See following table
- The burden resistor of parallel CT.
- The adaptation transformer between input voltage and
low power electronic supplies.
INPUT Connector Type Interface Connector Connector

TERMINAL 32 PTS I/O 26 PTS BUS 64 PTS
1 6c measure transfo 3Ø TP3 1 7a
1 6c Supply transfo TP2
2 8c Measure transfo 3Ø TP3 3 8c
2 8c Supply transfo TP1/2
3 10c measure transfo 3Ø 3 5 8a
3 10c Supply transfo TP1
9 5c measure Resistance RT1 25 9a
10 7c measure GND 23 7c
20 7a blindage GND 23 7c
21 1c signal resistance 19 11a
22 9a signal direct 26 21a
23 2c signal resistance 23 7c
24 2a signal resistance 15 1c
25 8a signal direct 24 20c
27 3a signal resistance 15 1c
30 11c cmd input relay 16 24a
31 1a common
33 14a cmd output relay 8 31a
34 13a cmd output relay 31a
36 16a cmd input relay 10 24c
37 1a common
38 10a cmd input relay 14 20a
39 4a signal resistance 21 17a
40
VOLTAGE INPUTS :
Reference Generator sensing voltage
C5 195 0230 100V - 120V 50/60Hz
C5 195 0232 400V - 450V 50/60Hz
13 13
AVR MODEL R610

6c 1
1 U alt 7a
8c 3
2 V alt 8c
TP 3
10 c 5
3 W alt 8a
23
5c 7c
2,2¦ RB60 25
9 CT // 9a
R0 D1 to 6
PT3
7c 1 1 1 00 V TP 2 2c ,2a
10 CT //- GND 1 20 V
}
16a,17c
Te rmi nal N° 2 2 1 20 V PT2
}
1 00 V TP 1 3c ,3a
7a 3 3
D7 to 12
20 Sh ie lds
R2 6
4a
D1 3
to 18
1a 6 D1 9
C1 C2 4 to 24
Q1 2
10 a
P.F/ kvar K1 PT1 15
37 38 CR1 +Vc c 1c
R1 4 14 20a
R1 7
DS1 13
11 c
P.F Cmd K2
31 30 CR2
R1 3 16
24a
15 c R1 8
+U K3 DS2
37 35 CR3
R1 2 12
23a
16 a
-U K4 DS3
37 36 CR4
R1 1 10
24c
Internal te st p oi nts
DS4
0V +Vcc 0V meas
1c 19
21 Pot U R8 11a
9a 26
22 Pot U 21a
2c
23 Pot U R7
2a
24 P.F pot R6
8a 24
25 P.F pot 20c
P.F pot 3c R5 17
26 -Vcc 32a
3a
27 KVAR pot R4
6a 22
28 KVAR pot 21c
KVAR pot 4c
29 R3
R2
14 a
33 Inf o Ala rm CR6 R1 5
13 a K8
34 Inf o Ala rm DS7 8 31a
9c
Thermostat
5a 20 26c
Thermostat
4a 21
39 Measure If R1 6 17a
}
Connec tor male Connec tor Connec tor male

Te rmi nal N°
DIN41 612 32 Pts HE1 0 2 6Pts DIN41 612 64 Pts
HE10 26pts and fla t c able wiring

Conv e ntional wir ing
14 14
AVR MODEL R610

R610 potentiometers position. For adjustments, refer to specific card technical manual
15 15
AVR MODEL R610

SUPPLY CARD
SUPPLY CARD
1) FUNCTIONAL 2) ADJUSTMENTS
- None
- This card, from not regulated symetrical voltage,
generates +15Vdc and -15Vdc voltages with 0V common to
both named +Vcc for +15V and Vdd for -15V in the 3) INPUTS / OUTPUTS
following.
- 2a, 2c : Input +30Vdc not regulated
- The non régulated voltages are first filtered (C01, C02), - 3a,3c : Input -30Vdc not regulated
pre-régulated to 20dc with ballast stages Q01 et Q02 and - 1a,1c : Output +15Vdc regulated (Vcc)
finally decreased to15V by means of RG01 et RG02 - 32a,32c : Output -15Vdc regulated (Vdd)
régulators. - 16a,17c : Common electronic ground
- Its permanent current capability is 0,5 Amp on both
polarity.
MIMIC DIAGRAM OF ELECTRONIC SUPPLY CARD
+V not 2a ,2 c Pre -re gul Regulator 1c,1 a

Filter +Vcc
re gulated +15Vdc
LED
+15V
16 a,17c 16 a,17c
0v 0V
LED
-15V
-V not 3a ,3 c Filter Pre -re gul Regulator 32 c,32a

re gulated -15Vdc -Vdd
16 16
AVR MODEL R610

SUPPLY CARD
BDX85C
TP1 RG01
Q01
2a,2c 1a,1c
7815
R03
3,3KΩ
R01 330Ω C03 C05
0,33µF 63v CR03 0,33µF 63v
C01
CR01 1N4007
1000µF 40V
BZX85C20 DS1
16a,17c
TP2
R04
1000µF 40V 3,3KΩ
CR02
C02 CR04 C06
BZX85C20
R02 330Ω C04 1N4007 0,33µF 63v
0,33µF 63v
DS2
3a,3c 32a,32c
7915
Q02
TP3 RG02
17 17
AVR MODEL R610

SENSING CARD
SENSING CARD
2) ADJUSTMENTS
1) FUNCTIONAL - P1 : Reactive droop adjust for parallel operation
- This card elaborates from the three phases voltage image between equivalent machine.
of the generator given by the "ALTERNATOR I/O" : - P2 : Vm adjust for nominal voltage. (9Vdc at Un)
-A rectified, calibrated, filtered voltage Vm proportional to - P3 : Underfrequency threshold adjust (normally Fn -
the stator voltage of the generator. Vm could be affected by 5%) signaled by LED.
droop depending of adjustment. - P4 : Underfrequency slope adjust ( k ) in kVolt / Hz
- A voltage function of the generator frequency, a part of mode
which gives the reference set point named Vref. - P5 : Voltage set point Vref for the nominal voltage
(9Vdc at Un and Fn)
- Vref is a constant above the underfrequency threshold set
point (signaled by LED) and decreases below this threshold 3) INPUTS / OUTPUTS
following a function depending of the position of the strap
CV1: - 7a, 8a, 8c : Voltage inputs image of the generator (3 x
- In fixed V/Hz mode 21Vac between each and the GND)
-In adjustable kVolt / Hz (see curve below) - 9a : Current input image of the generator stator
current (1Vac pour In)
Volt - 1a,1c : +15Vdc regulated (Vcc)
- 32a,32c : -15Vdc regulated (Vdd)
Un - 16a,17c : Common ground (GND or 0V)
- 11c : Voltage output image of the generator (Vm)
9Vdc at Un
- 11a : Voltage set point output (Vref) 9Vdc at Un
Mode Volt / Hz and Fn
Mode k x Volt / Hz
Fn - 5% Fn Hz
MIMIC DIAGRAM OF SENSING CARD
9a
TI // AC / DC
Reactive
droop
7a
Um
Σ
8c 11 c
Vm AC / DC Filter Vm
8a
Wm
1c,1 a AC / DC Threshold
+Vcc k U/F
16 a,17c
0V
32 c,32a
-Vdd
11 a
F -> kV Vre f
Voltage
set point
LED
18 18
AVR MODEL R610

SENSING CARD
Principle diagram SENSING card
19 19
AVR MODEL R610

PID, LIMIT CARD
PID, LIMIT CARD

- This card, from Vm (machine voltage image), Vref - P1 : Ceiling unlocked voltage threshold adjust
(voltage set point) and complementary informations given (normally 90% Un).
in the following, elaborates the voltage command of the - P2 : Proportionnal branch gain adjust (large signal)
power driver card, which is the field current set point. - P3 : Proportionnal branch gain adjust
- P4 : Integrative branch time constant adjust
- Three operating modes are possible, depending of - P5 : Derivative branch gain adjust
external informations : - P6 : Derivative branch time constant adjust
- Solo operation or parallel operation between - P7 : Minimum field limitation adjust
equivalent machines (1 Fonction) - P8 : Minimum field limitation, active power correction
( This is the normal mode) adjust
- Parallel operation with the mains with power factor 3) INPUTS / OUTPUTS
(COSØ) or KVAR regulation (2 Fonction)
( Only if COSØ / KVAR card is fitted) - 11a : Voltage reference set point input. Vref
- 13c : Added signal to voltage reference set point
- Operation in voltage equalization mode between input (option )
machine and mains before coupling (3 Fonction) - 22c : Added signal to voltage reference set point
( Only if "MAINS I / O" card is fitted) input (external voltage option )
1F : Machine image Vmis compared with the sum of - 21a : Added signal to voltage reference set point
Vref, Pext, etc voltages depending of used options and the input (external potentiometer option )
resultant voltage (error voltage ) feeds the PID. - 13a : Added signal to voltage reference set point
input (differential droop option; with
2F : When cosØ cmd input is activated (+Vcc), the cosØ/KVAR card )
machine voltage Vm is compared to the voltage given from - 19a : Integrator short-circuit command input
the cosØ/KVAR card and the result (error voltage ) feeds - 10a : Mains image voltage input (3F) ( with "MAINS
the PID. I / O" card only)
- 14c : CosØ error voltage input (2F) (with
3F : When U/U cmd input is activated (+Vcc), the
cosØ/KVAR card )
machine voltage Vm is compared to the voltage given from
- 25c : Voltage equalization command input (3F)
the "MAINS I / O" card and the result (error voltage ) feeds
(with "MAINS I / O" card only)
the PID.
- 24a : CosØ regulation command input (2F) (with
A compensation external input, given for specific cosØ/KVAR card )
applications is added to the error voltage and the resultant - 1a,1c : +15Vdc regulated (Vcc)
voltage is the real PID input. Each branch (P, I, D) of the - 32a,32c : -15Vdc regulated (Vdd)
PID, independently adjustable from the others, set the time - 16a,17c : Common electronic ground
constants of the AVR in regard to the generator. The - 14a : Minimum field limitation, active power
integrator branch can be short-circuited, for example when correction input
starting-up. - 15c : Field current voltage control output "AUTO"
channel
These three outputs are added, limited to 10Vdc and
then give the field current set voltage of the "automatic
channel" which is the driver card input.
The minimum value of this signal can be limitated to avoid
total loss of excitation of the generator. In case of parallel
operation with the mains (cosØ/KVAR card), this limitation
is a function of the active power supply by the generator,
this information is given by the COSØ / KVAR card.
A separate stage detect if the generator voltage is
below an adjustable value to unlock the normal field ceiling
voltage from 110% of nominal to 160% (adjustable).
20 20
AVR MODEL R610

PID, LIMIT CARD
MIMIC DIAGRAM PID, LIMIT CARD
11 a
Vre f
13 c static
Vpot dig +
+ relay
13 a static
Vstat - + relay
+
22 c + P
Cde U + - -
21 a
Pe xt
10 a
Vre s
25 c
Cde U/U I
11 c
Vm
14 c
CosØ
static
24 a
Cde CosØ relay
12 c
V Exte rn
19 a
Cct inte g D
9c
Vm -10% M in If
+
11 c
Vm - +
LED +
11 a
Vre f + 10 V AUTO output15 c
14 a If min M in If 19 c
IcosØ
limit
21 21
AVR MODEL R610

PID, LIMIT CARD
Principle diagram PID, limit card
22 22
AVR MODEL R610

DRIVER CARD
DRIVER CARD
This card controls from "AUTO" and "MANU" voltage - P1 : Integrator time constant adjust.
reference and some additional informations detailed in the - P2 : Unlocked ceiling time delay adjust. (generally 5s)
following, the exciter field current supply by the regulator - P3 : Alarm time delay adjust after ceiling unlock.
and the booster (if used). - P4 : Permanent ceiling value adjust
- Three operating mode are possible, depending of external (generally 1,1If nominal)
informations : - P5 : HALL sensor range adjust.
- Normal mode with 110% ceiling of If nominal. - P6 : Initial ramp-up adjust
- Ceiling unlocked mode (160% minimum Ifield - P7 : Maximum field current adjust (machine short-circuit
nominal) depending of the command input from the PID )
card with limited delay and alarm output in case of - P8 : Maximum fieeld current in case of heatsink
sustained undervoltage. overheating.
- Maximum ceiling mode if the synchronisation voltage
desappears ( machine short-circuit) with limited (adjustable) 3) INPUTS / OUTPUTS
field current.
- The "AUTO" or "MANU" reference voltage depending Flat cable (BUS 64points)
of the associated command input and also of the active
limitations, is compared to the field current measurement - 15c : If reference set point input "AUTO" channel
and gives the error voltage which is after integration, - 15a : If reference set point input "MANU" channel
compared to a sawtooth feed by the synchronisation - 25a : "AUTO / MANU" command input
voltage. The output of this stage is a variable duty cycle (0V = "AUTO")
signal which controls the power transistors throught - 9c : Unlocking ceiling command input
isolating optocouplors. - 4a, 4c : Synchronisation voltage input
- 26c : Heatsink thermocontact input
- This card can be supplied in three manners : - 1a,1c : +15Vdc regulated (Vcc)
- From the general supply of the rack in normal operation - 32a,32c : -15Vdc regulated (Vdd)
- Throught an isolated supply taken from the field voltage - 16a,17c : Common ground (GND or 0V)
during start-up or generator short-circuit. (Rack supply not - 17a : Field current measure output
present) - 19a : End of ramp-up output signal
- Directly from the field voltage for power transistor - 31a : Alarm output
command. Card connector (8 points)
The permanent limitation (110% de Iexc nominal) can -1 : Field voltage
be modified by the following conditions: -2 : Main transistor drain
- Field ceiling unlocking on machine undervoltage -3 : Main transistor gate
condition. It inccreases from 110% (normal operation) to a -4 : Booster transistor gate
minimum of 160% of the nominal field current during an -5 : Power ground
adjustable time delay and then go back to 110%. An alarm -6 : +Vcc HALL sensor
is activated if this undervoltage is sustained afterward. -7 : -Vcc HALL sensor
- Field ceiling unlocking on synchronisation voltage -8 : HALL sensor measure output
abcence. It increases to the maximum given by the setting
of P7.
-Field ceiling limitation caused by power heatsink
overheating. On thermocontact action the ceiling is reduced
to a value given by the setting of P8.
A separate circuit monitors the instantaneous current of the
power transistor and reduces immediatly the command
signal if its value increases above a fixed value. (Exciter or
wiring short-circuit protection ).
23 23
AVR MODEL R610

DRIVER CARD
MIMIC DIAGRAM DRIVER CARD
Su ppl y +/-1 5Vd c Pow er block

32 a 16 a 1a connector
32 c 17 c 1c
Auxil i ary su ppl y

(in su la te d) 1
supp ly Po wer V cc
+V cc 6
-Vdd 0V +V cc
-Vdd 7 } HAL L se nso r
supp ly
Mea su re I 17 a
Co nve rter I/U 8 HAL L se nso r
0 - V DC
Sh ort ci rcui t
Synch ro 4a ,4 c Synch ro ni sa ti on 2 Po wer tran si stor
mon itori ng
Syn ch ro l oss
18 c 4 Cmd b ooste r IGBT
Synch ro l oss
15 c sta ti c rel ay - -
Inpu t MANU Opto PWM
+ PID +
Inpu t AUT O 15 a 3 Cmd p ri ncip al IGBT

25 a
Cmd Au to / Manu GND
16 c 5 Po wer G ND
Outpu t Cmd Ifi el d
9c
Ce il i ng Ts Ipl + Ra mp
un lo ck -
31 a Lim 1
Outpu t al arm
Lim max
18 a
Li mi t If
19 a
Ramp e nd
26 c
Th ermoco ntact
he atsi nk
24 24
AVR MODEL R610

DRIVER CARD
Principle diagram DRIVER card
25 25
AVR MODEL R610

COSØ – KVAR OPTIONAL CARD

This option allows the parallel operation coupling with - P1 : KVAR internal setting.
the mains with P.F or KVAR regulation (also called 2F) - P2 : PF (cosØ) internal setting.
This card elaborates from generator current and - P3 : Voltage phase shifter (internal)
voltage informations, the following signals: - P4 : PF (cosØ) gain setting
- An image of the reactive current of the generator - P5 : KVAR gain setting.
named (KVAR) used for KVAR regulation. - P6 : Différential droop setting
- An image of the phase shift between the voltage and - P7 : Pulse width setting (internal)
the current of the generator named (Ø) used for cosØ (PF)
regulation. - Jumper CAV : Selection of droop type
- An image of the active current of the generator No : Reactive droop adjusted by P1 (sensing card)
named (KW) used for compensate the minimum Ifield limit CAV1 : No droop for cosØ=1 and droop if lagging.
of the PID card. CAV2 : No droop for KVAR setting (P1), voltage decreases
- The principle of measurement is to sample and hold if more KVAR (lagging) and opposite if less.
the instantaneous value of the current when the CAV3 : No droop for PF setting (P2), voltage decreases if
instantaneous voltage reaches zero on positive slope. more lagging and opposite if less or leading.
- First the current image of the stator current is filtered Nota : If the droop is used from this card, potentiometer P1
and used directly for KVAR measure. Then it is derivated of the sensing card must be set to zero.
and used for KW measure. And then it is amplified to obtain
square waves and integrated to give a sawtooth used to Ø 3) INPUTS / OUTPUTS
measure.
- The voltage image is phase-shifted to compensate the Flat cable (BUS 64points)
phase shift of the current input filter and after amplification - 8c : Generator voltage image input
is fed to a monostable which gives the pulse signal (about - 9a : Generator current image input
100µs) used by all the sample and hold circuits. - 20a : Command input "cosØ / KVAR" (0V = "cosØ")
- KVAR and Ø values are compared with an internal - 21c : External KVAR setting input
and external (if used) setting and the difference is send to - 20c : External cosØ setting input
the PID card as an error signal. An external contact control - 1a,1c : +15Vdc supply (Vcc)
an analog switch to select what information between KVAR - 32a,32c : -15Vdc supply (Vdd)
and Ø will be regulated. - 16a,17c : Common electronic ground
- 14c : Error signal output to PID card
- Three informations (Ø, ΔØ, ΔKVAR) can be used as - 13a : Droop signal output to sensing card
an alternative droop for solo operation. - 14a : KW signal output to PID card
- Ø gives no droop at cosØ=1 and the voltage - 12a : KVAR signal output
decreases at lagging PF. - 10c : Ø signal output
- ΔØ gives no droop at the cosØ setting and the voltage
decreases at more lagging PF and opposite for more
leading PF.
- ΔKVAR gives no droop at the KVAR value setting and
the voltage decreases with more KVAR and increases if
less.
- The selection between these is made by mean of
jumper (CAV) on the card. (internal)
26 26
AVR MODEL R610

MIMIC DIAGRAM COSØ – KVAR CARD
Isi nØ
12 a
Co sØ
10 c
set p oi nt kV Ar
exte rn al
21 c
Vac set p oi nt co sØ
Ph ase shi ft Mon osta ble exte rn al
8c
20 c
co mmand
KVA R Co sØ/KVAR
20 a
Gai n
TI // Isi nØ KVA R
Fi l te r sampl e & hol d Isi nØ
9a
KVA R
Ø
14 c
Gai n Co sØ
x(fx) dt
sampl e & hol d COS Ø
+V cc d(fx)/d t Ø di ffé re ntia l
1c,1 a droo p
2
-Vcc 3
32 c,32a 1 13 a
CAV
0V
16 a, 1 7c sampl e & hol d IcosØ
IcosØ
14 a
27 27
AVR MODEL R610

Principle diagram –COSØ / KVAR card
28 28
AVR MODEL R610

GENERATOR / MAINS I/O (3F) OPTIONAL CARD

- The adaptation transformer between input voltage and low
1) FUNCTIONAL power electronic supplies.
- The interface input relays between command / control
This option allows the automatic matching of the mains &
terminals and internal circuits.
generator voltage during synchronizing (also called 3F)
- The interface between 64pts BUS and the analogic input
- This unit is mainly an interface between external signals
/ output terminals
and low power electronics.
- It is composed by : 2) ADJUSTMENTS
- The adaptation three phases transformer between input
voltages (generator (1F,2F) and mains (3Fonly) and - Voltage matching adjustment (P1) (3Fonly)
measurement circuits.
- The burden resistor of parallel CT. 3) INPUT / OUTPUT
- See following table
INPUT Connector Type Interface Connector Connector
TERMINAL 32 PTS I/O 26 PTS BUS 64 PTS
1 6c supply transfo TP2
2 8c measure transfo 3Ø TP3 3 8c
2 8c supply transfo TP1/2
3 10c measure transfo 3Ø 3 5 8a
3 10c supply transfo TP1
9 5c measure resistance RTI 25 9a
10 7c measure GND 23 7c
12 14c measure transfo 3Ø TP4 9 6c
20 7a shield GND 23 7c
21 1c signal Resistance 19 11a
22 9a signal direct 26 21a
23 2c signal Resistance 23 7c
24 2a signal Resistance 15 1c
27 3a signal Resistance 15 1c
31 1a common
32 13c cmd input relay 18 25c
33 14a cmd output relay 8 31a
34 13a cmd output relay 31a
36 16a cmd input relay 10 24c
37 1a common
38 10a cmd input relay 14 20a
39 4a signal Resistance 21 17a
40
VOLTAGE INPUTS :
Reference Generator sensing voltage Mains sensing voltage
C5 195 0233 100V to 120V 50/60Hz 100V to 120V 50/60Hz
C5 195 0235 400V to 450V 50/60Hz 400V to 450V 50/60Hz
C5 195 0234 400V to 450V 50/60Hz 100V to 120V 50/60Hz
29 29
AVR MODEL R610

6c 1
1 U alt 7a
8c 3
2 V alt 8c
TP 3
10 c 5
3 W alt 8a
23
5c 7c
CT // 25
9 D1 to 6 9a
R0 PT3
7c 1 1 1 00 V TP 2 2c ,2a
10 CT //- GND 1 20 V
}
16a,17c
2 2 1 20 V PT2
Te rmi nal N° 1 00 V TP 1 3c ,3a
}
7a 3 3
D7 to 12
20 Sh ie lds
R2 6
4a
D1 3
to 18
1a 6 D1 9
C2 4 to 24
C1
Q1 2
10 a PT1
P.F/ kvar K1 15
37 38 CR1 +Vc c 1c
R1 4 14
20a
R1 7
DS1 13
11 c
P.F Cmd K2
31 30 CR2
R1 3 16
24a
R1 8
+U 15 c
K3 DS2
37 35 CR3
R1 2 12
23a
16 a
-U K4 DS3
37 36 CR4
R1 1 10
24c
U/U Cmd 13 c
K5 DS4
31 32 CR5
R1 0 18
25c
R9 DS5
Internal te st p oi nts
0V +Vcc 0V meas
12 c 7
11 U réseau 5a
14 c 9
12 V réseau 6c
TP 4
16 c 11
13 W rés eau 6a
AC
10a
0¦ DC
1c 19
21 Pot U R8 11a
9a 26
22 Pot U 21a
2c
23 Pot U R7
0¦
2a
24 P.F pot R6
8a 24
25 P.F pot 20c
P.F pot 3c 17
26 R5 -Vcc 32a
KVAR pot 3a
27 R4
6a 22
28 KVAR pot 21c
KVAR pot 4c
29 R3
R2
14 a
33 Inf o Ala rm CR6 R1 5
13 a K8
34 Inf o Ala rm DS7 8
31a
9c
Thermostat
5a 20 26c
Thermostat
39 Measure If 4a 21
R1 6 17a
}
Connec tor male Connec tor Connec tor male

Te rmi nal N°
DIN41 612 32 Pts HE1 0 2 6Pts DIN41 612 64 Pts
HE10 26pts and fla t c able wiring

Conv e ntional wir ing
30 30
AVR MODEL R610

AC / DC converter schematic diagram
2 11
C R1
1
MA 1/1
3 4
R02 R22 R07 C01
PT7
R14
PT10
6 C R2
C R14 R10 R16 C02
7 9
16a MA 1/2 R25 R17 13
8 10a
C R15 MA 2/3 14
5 MA 2/4 Ur
17c 10 P01
C05 12
0V
1c,1a R13 R18
9 R15
+Vcc 0V C R3
8 R11
32c,32a
MA 1/3
-Vcc R01 R21
10
R23 R08 0V
PT4 R03
PT8
PT5 C R16
R04 13 C R4
PT6 14
R05 C R17 MA 1/4
12
+V cc
R12
0V
C R13
2 11 R20
C R5
R24 1
MA 2/1
3 4 L1
C R18 R09
0V PT9
R06
TP4 C R19 6 C R6 Q01
7
MA 2/2
5
U V W R19
0V
31 31
AVR MODEL R610

Digital pot U / P.F OPTIONAL CARD

This card replace two conventional motorized - P1 : Clock speed (total range time)
potentiometers: - P2 : Voltage range value
- One for the remote voltage setting. - P3 : P.F or KVAR range value
- One for power factor or reactive current setting. - SW1 : Voltage range polarity (0/+ or +/-)
- SW2 : P.F or KVAR range polarity (0/+ or +/-)
- Switch between the two modes is made by the external
P.F regulation order (terminals 30,31) and switch between 3) INPUTS / OUTPUTS
P.F and KVAR setting is made by the external order
(terminals 37,38)
- Each last position is memorized when the control is Flat cable (BUS 64points)
switched or when the machine is stopped. - 24c : Cmd lower
- Jumps (SW1 and SW2) allow the choice between unipolar - 23a : Cmd upper
or bipolar voltage output and the range is adjusted by - 16c : If reference set point input
means of potentiometers P02 and P03. - 15c : If reference set point input "AUTO" channel
- 24a : External P.F regulation order
- Jumps SW3 and SW4 must be open for normal operation - 20a : External P.F or KVAR regulation order
and are only used for special applications. - 13c : Voltage setting output to PID card
- 20c,21c : P.F or KVAR setting output to P.F card
- Speed of all adjustments is controled by potentiometer
- 30a : Maximum position of settings
P01.
- 1a,1c : +15Vdc regulated (Vcc)
- Two LED's (L1,L2) indicate the command orders + or - - 32a,32c : -15Vdc regulated (Vdd)
and four other LED's (L3,L4 and L5,L6) indicates the - 16a,17c : Common ground (GND or 0V)
maximum and minimum position of voltage and P.F
settings
- NOTE: When this card fitted, the internal voltage
setting (P05 on sensing card) must be used to give the
center position of the range (if bipolar range) or the
minimum setting in case of unipolar range (idem for
P.F and Kvar internal setting on P.F card). An external
setting potentiometer must not be used , the settings
are made only by mean of push-buttons on terminals
42,43,44 with R630 and on 35,36,37 with R610.
32 32
AVR MODEL R610

Synoptique carte potentiomètre digital U / cosØ
UP U/D M ax
23 a
Cmd +
INC Digital M in
Logic pot U M ax Pos
DOWN static CS 30 a
24 c relay
Cmd -
0V
SW1
24 a
Cmd P.F
-Vre f SW2
U/D
M ax
P01 INC Digital
Cloc k Spe e d pot P.F / M in
CS
KVAR
U r ange
static
P.F / Kv ar
relay
range P.F Output
20 c
- Kv ar Output
21 c
Kv ar Cmd 20 a
DIGITAL
SETTINGS
HAUT
UP
BAS
DOW N
FACE AVANT MA X
Volt age
MIN
Pot Digital U / cosØ
MA X
CosØ - Kvar
MIN
P1
SPEED
33 33
AVR MODEL R610

Principle diagram – Digital Pot U / P.F / KVAR
34 34
AVR MODEL R610

Manual mode 2 OPTIONAL CARD

This card elaborates from internal setting (PO2) and - P1 : Voltage limitation setting
external setting informations, the Ifield command signal - P2 : Internal Ifield value setting
given to "MANU" channel of the driver card. - P3 : PID compensation gain setting
- The Ifield output signal is limited or reduced if the - P4 : Internal compensation setting
generator voltage exceeds the limitation value sets by the
potentiometer P01 (trip of the main breaker on load for 3) INPUTS / OUTPUTS
example ).
- This case of operation is indicated by the LED "LIMIT" Flat cable (BUS 64points)
and the Ifield setting must be decreased to a point under
control. - 4c : 24Vac input image of the generator from
"generator I/O" card
- On MANU operation, the difference between MANU - 25a : "AUTO / MANU" command input
output and AUTO channel output gives a compensation (0V = "AUTO")
signal which is used to compensate the PID to have always - 16c : If reference set point input
the MANU and AUTO channels outputs identical. With this - 15c : If reference set point input "AUTO" channel
circuit a smooth switching between MANU to AUTO is - 27c : External Ifield setting input
possible and operation will go back to the AUTO channel - 1a,1c : +15Vdc regulated (Vcc)
own settings. - 32a,32c : -15Vdc regulated (Vdd)
- The ceiling can be unlocked on this operation, that is why - 16a,17c : Common ground (GND or 0V)
it can be necessary to wait some seconds after the - 15a : If set point output "MANU" channel
switching to return on MANU operation. - 12c : PID compensation output
- On AUTO operation, these two channels are also - 9c : Ceiling locked output
monitored and the difference is indicated by three LEDs.
- HIGH says that MANU channel is higher than AUTO
- LOW says that MANU channel is lower than AUTO
- OK says that MANU and AUTO channels are
identical and smooth AUTO ---> MANU switching is
possible.
-NOTE:
For the R610, the switching between AUTO ÅÆ MANU is
only possible by the switch command in front of the card,
and the setting by the front potentiometer. It is not possible
to use remote commande or control
35 35
AVR MODEL R610

MANUAL MODE 2 CARD MIMIC DIAGRAM
4c -
24Vac AC / DC Filte r Ampli PI - Manu out
+ 15 a
+
Exte rnal Cmd
27 c
Voltage
Limitation
Se t point
Ifie ld
Limitation
9c
Inte gr al ET +
short cmd Se t point
- too hight
25 a
Cmd
auto/manu Manu out + Se t point
Auto out - too low
12 c
Corr ec t
relais
PID
statique
Gain +
16 c ET Se t point OK
Cmd Ie xc - -
15 c
Auto out +
MANUA L
MODE
A M
FRONT VIEW LIMIT
HAUT
HIGH
Manual Mode 2
LOW
BAS
OK
P3
Seuil
P2
Iexc
P1
Gain
36 36
AVR MODEL R610

Principle diagram Manual mode 2
37 37
AVR MODEL R610

Mains P.F Regulation OPTIONAL CARD

- CV2 B : Channel 2 not used
1) DESCRIPTION - CV3 A : Non inverting error channel 1
- CV3 B : Inverting error channel 1
This card is used when the P.F or KVAR regulation is
- CV4 A : Non inverting error channel 2
wanted not at the generator terminals but at the mains
- CV4 B : Inverting error channel 2
input. For this a P.F or KVAR sensor with 4-20mA output is
- CV5 A : Channel 1 in 4-20mA regulation channel 1
necessary and it must be located at the place where the
- CV5 B : Channel 1 in voltage setting
regulation must be made.
- CV5 C : Channel 1 in generator P.F setting
2) FUNCTIONAL - CV5 D : Channel 1 in generator KVAR setting
- CV6 A : Channel 2 in 4-20mA regulation channel 2
This card elaborates from setting informations and 4- - CV6 B : Channel 2 in voltage setting
20mA signal image of P.F (or KVAR) of the mains, the - CV6 C : Channel 2 in generator P.F setting
errorvoltage dending to the PID of the PID card. - CV6 D : Channel 2 in generator KVAR setting
- The error signal have an ajustable gain and can be - CV6 E : Channel 2 in channel 1 setting
inversed depending of the 4-20mA sensor output.
- This kind of operation is indicated by the LED "L3" and 4) INPUTS / OUTPUTS
by a contact (potential free) on the front connector.
- This operation is selected by mean of a contact on front Flat cable (BUS 64points)
connectort and will be active on coupling when contact - 12c : Error output to PID
between terminals 30,31 of main terminals will be closed. If - 21a : Output to voltage setting
the contact on front connector remains open, the - 20c : Output to generator P.F setting
regulation (P.For KVAR) will be made at the generator - 21c : Output to generator KVAR setting
output, if it is closed, this is the 4-20mA information wich is - 30a, c : Digital pot at maximum position
regulate function of the internal settings (P2 or channel 2 - 1a,1c : Supply +15Vdc regulated (Vcc)
4-20mA) or/and external by the front connector. - 32a,32c : Supply -15Vdc regulated (Vdd)
- 16a,17c: Common ground
-If during operation, the measuring 4-20mA signal - 23a : Cmd + U or + P.F
deseappears, control is automatically return to regulation - 24c : Cmd - U or - P.F
on the generator output side and this failure is indicated by - 14c : Output of generator side P.F card
LED L1 ou L2 and by a contact on front connector . - 24a : P.F regulation order
- 26c : Limitation 2 output to driver card
- A second channel can be used as set point of the first
channel or as a remote adjustment of voltage, P.F or KVAR Front connector (DB25 points)
on generator side. As on channel 1 if the 4-20mA - 13 : + 4-20mA input channel 1
deseappears, output is inhibited and indicated by LED L2. - 25 : 4-20mA output channel 1
- A field current limitation is given, active when a contact - 20 : 12V to external setting potentiometer ch 1
(front connector) is closed and indicated by LED L4. The - 12 : External setting potentiometer cursor ch 1
limitatio is adjusted by P7 (Limit 2 set) and can be set - 24 : Ground to external setting potentiometer
between a maximum value preset by P7 on driver card and - 11 : + 4-20mA input channel 2
a minimum value preset by P8 on driver card. - 23 : 4-20mA output channel 2
- 20 : 12V to external setting potentiometer (ch 2)
- A signaling contact on the front connector gives (if they - 10 : External setting potentiometer cursor ch 2
are used) the indication that one or more of the digital - 22 : Ground to external setting potentiomete
potentiometers are at maximum position . -9 : 4-20mA failure (NO)
- 21 : 4-20mA failure (NF)
3) ADJUSTMENTS -8 : 4-20mA failure (Commun)
-3 : Digital pot at max position (NO)
Potentiometers - 15 : Digital pot at max position (NF)
- P1 : Channel 1 range adjustment -2 : Digital pot at max position (Common)
- P2 : Reference set point channel 1 - 7,19 : Contact regulation ch 1 active (mains P.F)
- P3 : Gain channel 1 - 14,1 : Contact limitation 2 active
- P4 : Channel 2 range adjustment
LED
- P5 : Reference set point channel 2
- L1, L2 : 4-20mA failure channel 1 or 2
- P6 : Gain channel 2
- L3 : Channel 1 active
- P7 : Limit 2l adjustment
- L4 : Ifield limitation 2 active
Jumpers -
- CV1 A : Channel 1 used
- CV1 B : Channel 1 not used
- CV2 A : Channel 1 used
38 38
AVR MODEL R610

MAINS P.F REGULATION CARD MIMIC DIAGRAM

Conne ctor Conne ctor
DB 25 points 64 points
13
Gain
Chan 1 4 -20mA 10Hz K5 CV5 Corr PID
25
Filter
- R
12 c
4 -20mA / 0-10V - A A
12 Exter nal se tting 1 +
B CV3
20
Pot e xt +1 2V Int se tting
24
Re f 1 0V channe l 1
CV6 Corr PID
11 12 c
Gain M A9 A R
Chan 2 4 -20mA 10Hz Exter nal se tting 2
23 - Re f U 21 a
B
REAR FLAT CABLE I / O

4 -20mA / 0-10V Filter - A Re f P.F 20 c
10 + C
B CV4 Re f Kv a r 21 c
Pot e xt 20
+1 2V D
Re f 2 22 Int se tting
0V
CV1
E
channe l 2
4 - 20mA L1 A
FRONT CONNECTOR I / O
CV2
fa ilure
L2 A
21
K1
4 - 20mA 9 K1
16 a, 1 7c
fa ilure 8 0V
1c,1 a
+V cc
-Vcc 32 c,32a
15
K2 K2 30 a
Pot dig 3 Adapt
at max K5 30 c
2
position
Ope n : reg K1 23 a
ge nerator 7
P.F L3 24 c
+V cc Limitation 14 c
Clos ed : reg 19
mains P.F Ifie ld 2 24 a
14
0V 0V
Ifield 26 c
Limit
L4
2 1
aux I / O
FRONT VIEW 13
25
MA IN
P .F O N
MAINS P.F REG
4 -20 mA
1
OFF
2
Limit 2
14 1
ON
Main
P2 P .F
set
Ref 2
P5 set
Limit
P7 2
set
39 39
AVR MODEL R610

Principle diagram mains P.F. reg card
40 40
AVR MODEL R610

LIMIT I Stator OPTIONAL CARD

- A voltage, image of the stator current of the machine, fed - P1 : Stator current limit adjust. (about 2In to 4In )
from the "ALTERNATOR I / O" card is rectified, filtered and - P2 : Ramp-up time adjust. (0,5 à 4s environ)
compared to a reference voltage. The error signal gives a - P3 : Output signal gain
voltage correction which is added to the main PID input to
maintain the stator current equal to the adjusted value. 3) INPUTS /OUTPUTS
- The reference voltage is applied with an initial ramp
- 9a : Stator current image input (1Vac for In)
ajustable from 0,5 to about 4s.
- 1a,1c : +15Vdc regulated (Vcc)
- A front LED signals stator current limitation operation.
- 32a,32c : -15Vdc regulated (Vdd)
- When this card is used for soft-start operation, the AVR - 16a,17c : Common ground (GND or 0V)
power transformer must be fed from a separate source - 12c : Voltage correction output to PID.
during the start operation and can be switched on the
generator output when the voltage have reached the
nominal value. The switching must be as fast as possible
(by relay , not by manual switch)
MIMIC DIAGRAM I stator limit card
Ref
9a Istator
TI // AC / DC Filter
1c,1 a
+Vcc
16 a,17c
0V T
32 c,32a
-Vdd GAIN
+ 12 c
Ampli PI Limitation
RAMP -
LED
41 41
AVR MODEL R610

C01 2 11
9a R01 C R3
R04 1
MA 1/1
R02 3 4
9 R05 R07 R10
R06 C03
8 R11
MA 1/3 R09 13
14
10 6 P01 MA 1/4
C R01 C R4
7 C02
MA 1/2 12
R03
C R02 5 R08 R12
0V 0V
16a
17c (P ositif = desexcitation 12c

0V
1a,1c
+V cc
+Vcc
32a,32c
-Vcc
R23 R27
L1
C04
-Vcc R19 C06
Q01
R25
R14 2 11
R16 C R06
1 R17 6 9
MA 2/1 C R07
7 8
MA 2/2 R22 MA 2/3 C R08
3 4
P02 R18 5 P03 10
R15 C05
R13 C R05 R20 R24
R21 R26
0V
LIMIT
I STATOR
LIMIT
Lim I stator card

FRONT VIEW
P1
SEUIL
P2
Ramp
P3
GA IN
42 42
AVR MODEL R610

START - UP
START - UP
- E02 must short-circuit the booster output (if used)
1) STARTING WITH MANUAL MODE CARD (terminals 7 and 8 of AVR) and is closed for de-energizing.
4) ADJUSTMENTS
CAUTION - Refer also to card descriptions.
Never energize the AVR when the driver card - The AVR is normally preset in factory.
is removed. An overvoltage can appear and - The nominal voltage can be set by Vref (P5) on sensing
the power transistor can be damaged card. Fine adjustment can be made by an external voltage
potentiometer (10K§Ù), (terminals 21,22,23)
- For initial start-up, the best is to use the manual mode for
-If an adjustment must be moved, note carefully the
testing the sensing wires between the generator and the
original setting for resetting in case of problems.
AVR.
- If the strap V/Hz of sensing card is on kV/Hz position, the
- For this it is necessary to have a manual mode card
original setting is V/Hz and can be changed between V/Hz
plugged in the AVR. If not, see directly §2.
and 2V/Hz by potentiometer P4.
- Switch the manual card on ON (switch in front of card).
-The stability is adjusted with the machine in factory . If
- Set the potentiometer P2 on manual card maximum CCW, necessary, the response time can be changed by the
start the prime mover up to the nominal speed. setting of potentiometer P4 of PID card.
- Turn slowly the potentiometer CW to obtain the nominal - Other settings are difficult to adjust without specific
voltage. electronics equipments. It is better to not change them.
- Check the presence and the value of the three phases at 5) FIELD FLASHING
the AVR terminal block ( terminals 1, 2, 3 )
- Generally, field flashing is not necessary, but in some
- Set the voltage to 5% above the nominal voltage. cases like long stop time or fault trip, it can be possible that
- Check that the voltage between terminal 39 and 20 of the the voltage does not appear naturally.
AVR terminal block is about one volt. In this case, connect a 12Vdc to 24Vdc voltage source to
the terminals 4 and 8 of AVR terminal block, + to 4 for a
- If yes, switch off the manual operation in the front of short time and remove it when the voltage increases.
manual card.
6) PARALLEL OPERATION(1F)
- The voltage must reach the nominal value.
- The generator voltages must be as equal as possible.
- Go to §3
- Same for the droop. If it is not possible to measure it, set
2) STARTING WITHOUT MANUAL MODE CARD the potentiometers P1 of the sensing cards all in the same
position. (middle set for example). If the droop setting is
- start the prime mover up to the nominal speed.. made from cosØ/KVAR card (when used), see notice NT
1950080.
- If the voltage does not appear, check wires between AVR
and the generator field (terminals 5 and 6 of AVR),and the - The reactive currents (KVAR) must be shared, immediatly
also the wires between AVR and power transformer after coupling, even the KW are not shared.
(terminals 14,15 (and 16 if used) of AVR. Check also the
- If, immediatly after coupling, the current increases
fuse inside the terminal 14,16 of AVR terminal block.
abnormally, check if the parallel CT wires are not reversed.
- If the voltage is too hight, check that the sensing voltages ( 9 et 10 of AVR terminal block)
at the terminals 1, 2, 3 of the AVR terminal block are
- If the coupling is OK but if when the load increases, the
present.
cosØ or the current have an abnormal value, check that
- Adjust the nominal voltage with Vref (P5) of the sensing the sensing phases at the input of the AVR are right
card for the middle position of the external voltage connected. (U, V, W respectively to the terminals 1, 2, 3 if
potentiometer (if used). clockwise rotation or W, V, U, if counter clockwise rotation)
3) DE-ENERGIZING (optional)
- External contacts E01 and E02 must be used.
- E01 must be serie with terminal 14,15 of AVR (power
input) and is opened for de-energizing.
43 43
AVR MODEL R610

START - UP
7) PARALLEL WITH THE MAINS (2F) 9) MANUAL OPERATION (if used)

- The generator and mains voltages must be as equal as -If a manual mode card is used, it is possible to control
possible. (see GENERATOR/ MAIN I/O card manual). The directly the field current of the generator.
contact between terminals 30, 31 of AVR terminal block - In automatic mode, adjust the potentiometer P2 on
must be closed at the same time as the coupling and manual mode card to have the LEDs "HIGHT" and "LOW"
will remain closed as long as the generator is connected to off and the LED OK ligthing. At this time the manual setting
the mains. It will be open when parallel between is equal to the automatic channel control.
generators.
- Switch on front of manual card on position "ON" gives
- If, immediatly after coupling, the current increases control to the manual channel and the field current is
abnormally, check if the parallel CT wires are not reversed. adjusted by potentiometer P2.
( 9 et 10 of AVR terminal block) - This mode can be used when initial start-up of the
- If the coupling is OK but if when the load increases, the generator, to make test after problems or when operating
cosØ or the current have an abnormal value, check that with the mains. It cannot be used when solo operation
the sensing phases at the input of the AVR are right because it is not possible to follow the load variations.
connected. (U, V, W respectively to the terminals 1, 2, 3 if - When coupling with the mains on load, if trip of the
clockwise rotation or W, V, U, if counter clockwise rotation) generator occurs, an overvoltage may occurs due to the
- The PF value is normally factory set to 0.9 . It can be fact that the field current setting is too hight regarding the
adjust by mean of potentiometer P2 on cosØ/KVAR card or load of the generator. On this case, an internal circuit of the
by mean of an external potentiometer (10K§Ù-1W) card decreases the field current to limit the overvoltage
connected to AVR terminal block (24,25,26) approximatively to 110% of nominal, the voltage in this
case can be unstable but protect faster the equipments.
- If the KVAR regulation is required terminals 37 and 38 LED "LIMIT" on front of the card will light. The setting of
must be short-circuited and the KVAR can be set by mean field current must be reset manually to the no load value
of potentiometer P1 on cosØ/KVAR card or by mean of an and the LED "LIMIT" will switch off.
external potentiometer (10K§Ù-1W) connected to AVR
terminal block (27,28,29)
-For droop setting, see notice NT 1950080.
8) VOLTAGE EQUALISATION (3F)

- The following procedure must be made one time to take
account of the mains transformer primary/secondary ratio.
- At no load and mains voltage present at terminals
11,12,13 of the AVR terminal block.
- Short circuit terminals 31,32 of the AVR terminal block
- Adjust P1 of MAIN I/O card to have generator and mains
voltage as equal as possible.
- Remove the strap between terminals 31,32 of the AVR
terminal block.
- The initial setting is made.
In normal operation the contact between terminals 31,32 of
the AVR terminal block must be closed with synchronizer
operation and can be opened after coupling.
44 44
AVR MODEL R610
MOTEURS LEROY-SOMER 16015 ANGOULEME CEDEX-FRANCE
45 45

Automatic Voltage Regulator R610 Instruction Manual

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Automatic Voltage Regulator R610 Instruction Manual

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4008 en – 01.

AUTOMATIC VOLTAGE REGULATOR

AVR MODEL R610

AVR MODEL R610

MIMIC DIAGRAM EXCITATION – REGULATION – Shunt + Booster 5

MIMIC DIAGRAM EXCITATION – REGULATION – AREP 7

MIMIC DIAGRAM EXCITATION – REGULATION – PMG 8

GENERATOR / MAINS I/O (1F / 2F) 13

PID, LIMIT CARD 20

COSØ – KVAR OPTIONAL CARD 26

GENERATOR / MAINS I/O (3F) OPTIONAL CARD 29

DIGITAL POT U / P.F OPTIONAL CARD 32

MANUAL MODE 2 OPTIONAL CARD 35

MAINS P.F REGULATION OPTIONAL CARD38

LIMIT I STATOR OPTIONAL CARD 41

AVR MODEL R610

Wired empty rack C51950255 NT1950255/a-03/96 SHUNT (+ booster)

Complete Generator 1-2F board C51950230 NT1950230/a-03/96 100 / 120V - 50 / 60Hz

Rack supply CP1950040 C51950040 NT1950042/a-11/92

CosØ KVAR CP1950080 C51950080 NT1950082/a-02/93

AVR MODEL R610

MIMIC DIAGRAM EXCITATION – REGULATION – Shunt + Booster

AVR MODEL R610

3 booster parallel P.F converter

LEM +15 -15

AVR MODEL R610

parallel P.F converter

- Field +15 -15

AVR MODEL R610

TERM INAL BOX

LEM +15 -15

AVR MODEL R610

AVR MODEL R610

AVR MODEL R610

AVR MODEL R610

Configuration PMG ou AREP

AVR MODEL R610

GENERATOR / MAINS I/O (1F / 2F)

INPUT Connector Type Interface Connector Connector

AVR MODEL R610

Connec tor male Connec tor Connec tor male

HE10 26pts and fla t c able wiring

AVR MODEL R610

AVR MODEL R610

MIMIC DIAGRAM OF ELECTRONIC SUPPLY CARD

+V not 2a ,2 c Pre -re gul Regulator 1c,1 a

-V not 3a ,3 c Filter Pre -re gul Regulator 32 c,32a

AVR MODEL R610

AVR MODEL R610

MIMIC DIAGRAM OF SENSING CARD

AVR MODEL R610

Principle diagram SENSING card

AVR MODEL R610

PID, LIMIT CARD

AVR MODEL R610

MIMIC DIAGRAM PID, LIMIT CARD

AVR MODEL R610

Principle diagram PID, limit card

AVR MODEL R610

AVR MODEL R610

MIMIC DIAGRAM DRIVER CARD

Su ppl y +/-1 5Vd c Pow er block

Auxil i ary su ppl y