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INDEX

CUSTOMER INSTALLATION MANUAL


K-500 TRAPEZOID/CAT 725, SERIAL 39092-C

1. FINAL ASSEMBLY 11. PARTS LIST


Ship Loose List Pump Assembly
Ref: Drawing - D-69144 Ref: Drawing - C-69331
Waterend
2. INSTALLATION, TANK Ref: Drawing - D-69057
Ship Loose List Motor
Ref: Drawing - D-69145 Ref: Drawing - C-16476
Spraybar Assembly
3. HYDRAULIC SYSTEM Ref: Drawing - B-69073
Ship Loose List Valve/Sprayhead Assembly
Ref: Drawing - D-68660 Ref: Drawing - C-68067
D-66338 Valve Disc Retainer Assembly
D-65886 Ref: Drawing - A-61985
D-65786 Sidejet Assembly
Ref: Drawing - B-70470
4. INSTALLATION, PUMP ACTUATOR Valve Assembly
Ship Loose List Ref: Drawing - C-70402
Ref: Drawing - B-69607 Sprayhead
Ref: Drawing - C-15354
5. INSTALLATION, CONTROL PANEL Hose Reel
Ship Loose List Ref: Drawing - A-63008
Ref: Drawing - C-68113
12. OPERATIONS SECTION
6. INSTALLATION, TURRET MONITOR Setting Hyd. System Pressure
Ship Loose List Ref: Drawing - A-68223
Ref: Drawing - C-60305
B-60256 13. SERVICE SECTION
C-66190 Form 3136 - Forward
Form 3133 - Recom. Lubricants
7. INSTALLATION, GRAVITY DROP Form 2721 - Plexiblack Coating
Ship Loose List Form 3132 - Torque Specs.
Ref: Drawing - B-67339 Form 3805 - Butterfly Valve Install.
Form 3101 - Klein Motors/Pumps
8. INSTALLATION, HOSE REEL Form 3002 - Dist. Svc. Report
Ship Loose List Form 3023 - Cust. Return Policy
Ref: Drawing - C-69142 Form 3102 - Klein Warranty
Form 3000 - Warranty Claim
9. INSTALLATION, MUD FLAP
Ship Loose List 14. SPARE PARTS SECTION
Ref: Drawing - C-66070

10. EXTERIOR DETAIL


Ship Loose List
Ref: Drawing - D-69143
(CAUTION:)
OPERATIONS SECTION
SERVICE SECTION
SPARE PARTS SECTION
RECOMMENDED EMERGENCY SPARE PARTS KIT (PER TANK)
KLEIN MODEL K-500 TRAPEZOID INSTALLED ON CAT 725
REF.: WO# 39092
1/12/2010

I. WATER PUMP ASSEMBLY:


Part No. Description Quantity Price/Each U.S.D. Price/TOTAL U.S.D.
31069057 Pump, Klein Waterend 1
27016476 Motor, Hydraulic 1
44065171 Kit, Pump Rebuild 1
33015194 Seal, High Press. Motor 1
33011026 Seal, Hyd. Motor Gasket 2
33011017 Seal, Hyd. Motor O-Ring 1
33011197 Seal assembly 2
33065120 Gasket, Pump Housing 4
33025458 Oil Seal 1

II. WATER DISCHARGE VALVES:


Part No. Description Quantity Price/Each U.S.D. Price/TOTAL U.S.D.
39068067 Valve, Assembly 2
39061985 Retainer, Disc Assy. 4
33027383 Diaphragm 8
39027389 Seat, Disc 8
15027381 Spring 8
15028094 Bolt, Cover 5/8”X 1-1/2” 8
12067233 Valve, Cylinders (Hyd.) 4
39070402 Valve, Assembly(Sidejet) 1

III. DISCHARGE SPRAYHEADS:


Part No. Description Quantity Price/Each U.S.D. Price/TOTAL U.S.D.
35066221 Sprayhead
35015354 Sprayhead, Sidejet 1
IV. TURRET MONITOR & CONTROL PANEL**:
Part # Description Quantity List Prices Each Price/TOTAL U.S.D.
14060186 Switch, Air (Pump On) 1 USD

14060186 Switch, Air 2


44062575 Kit Swivel Repair 2
14060190 Joystick 1
12067242 Actuator, Air (horizontal) 1
12067243 Actuator, Air (vertical) 2

V. MISCELLANEOUS:
Part No. Description Quantity Price/Each U.S.D. Price/TOTAL U.S.D.
10025269 Coupling, A.V. 4
10025270 Coupling, A.V. 2
33025278 Gasket, 3"A.V. Coupling 4
33025279 Gasket, 4"A.V. Coupling 2
14019326 Light, Tail (sealed) 2

TOTAL $0.00

NOTES:
* Typical air lines, hydraulic hoses and fittings can be sourced locally unless otherwise requested.
Part numbers and quantities subject to change.

** This list has been compiled to reduce or eliminate machine down time and emergency parts shipments. Eventually, these
parts will be used. Consult with factory for additional information.

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