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Outlander2004 PDF
Outlander2004 PDF
GROUP 80A
CONFIGURATION
DIAGRAMS
CONTENTS
CONTROL WIRING
HARNESS
LIFTGATE
WIRING HARNESS
FRONT WIRING
HARNESS (RH)
REAR DOOR
WIRING HARNESS *
BATTERY WIRING
HARNESS
FUEL WIRING
HARNESS
AC107467AB
NOTE: .
1. This illustration shows only major wiring harnesses.
2. *: also equipped at the right side.
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CONFIGURATION DIAGRAMS
HOW TO READ CONFIGURATION DIAGRAMS
80A-3
HOW TO READ CONFIGURATION DIAGRAMS
M1801000200566
The wiring harness diagrams clearly show the connector locations and harness routings at each site on
actual vehicles.
A-19
Denotes ground point.
Same ground number is used throughout circuit
diagrams to facilitate search of ground point.
Refer to GROUP 70 SINGLE PART INSTALLATION
POSITION - GROUND MOUNTING LOCATIONS
for details of ground points.
FRONT
WIRING
HARNESS
(RH)
Denotes harness name.
A-18
AC003056 AJ
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80A-4 CONFIGURATION DIAGRAMS
ENGINE COMPARTMENT
ENGINE COMPARTMENT
M1801000301511
Connector
symbol A-01 A-02
A
A-30
FRONT WIRING
HARNESS (RH)
A-29
A-28
GROUND
CONNECTOR COLOR CABLE
CODE
B: BLACK A-32
BR: BROWN
G: GREEN Y
A-27
GR: GRAY
L: BLUE
NONE: MILK WHITE
O: ORANGE
R: RED A-26
V: VIOLET
Y: YELLOW A-25 A-24 A-23
AC400322AB
A-01 (2-GR) SIDE TURN SIGNAL LIGHT (RH) A-12X (11) FRONT-ECU
A-02 (3-B) A/C PRESSURE SENSOR A-13 (2-B) WHEEL SPEED SENSOR (FRONT:
A-04 (2-GR) SIDE TURN SIGNAL LIGHT (LH) LH)
A-05X (4) FOG LIGHT RELAY A-14 (17-GR) FRONT WIRING HARNESS (LH)
A-06X (4) HORN RELAY AND CONTROL WIRING HARNESS
A-07X (4) ACCESSORY SOCKET RELAY COMBINATION
A-10X (4) FAN CONTROL RELAY A-15 (3-GR) HEADLIGHT (LH)
A-11X (11) FRONT-ECU A-16 (3-B) FRONT COMBINATION LIGHT (LH)
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CONFIGURATION DIAGRAMS
ENGINE COMPARTMENT
80A-5
A-04
A-05X A-10X
A-06X A-11X
A-07X A-12X
A-13
A-14
11
A-15
A-16
A-31
A-18
FRONT WIRING
HARNESS (LH)
A-18 (2-Y) FRONT IMPACT SENSOR (LH) A-26 (2-G) REAR WASHER MOTOR
A-19 (2-B) FOG LIGHT (LH) A-27 (2-Y) FRONT IMPACT SENSOR (RH)
A-20 (3-GR) FAN CONTROL MODULE A-28 (3-B) FRONT COMBINATION LIGHT (RH)
A-21 (2-BR) THERMOMETER SENSOR A-29 (3-B) HEADLIGHT (RH)
A-22 (1-B) HORN (HIGH) A-30 (2-B) WHEEL SPEED SENSOR (FRONT:
A-23 (1-B) HORN (LOW) RH)
A-24 (2-B) FOG LIGHT (RH) A-31 (2-B) HEADLIGHT (RH)
A-25 (2) WINDSHIELD WASHER MOTOR A-32 (2-B) HEADLIGHT (LH)
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80A-6 CONFIGURATION DIAGRAMS
ENGINE AND TRANSAXLE
Connector
symbol
B-01 B-02 B-03 B-04
B -01
thru
-30
CONTROL WIRING
HARNESS
B-30
B-29
CONNECTOR COLOR
CODE
B: BLACK
BR: BROWN
G: GREEN
GR: GRAY
L: BLUE
NONE: MILK WHITE BATTERY
WIRING
O: ORANGE HARNESS
R: RED
V: VIOLET
Y: YELLOW B-28 B-26 B-27
AC400325AB
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CONFIGURATION DIAGRAMS
ENGINE AND TRANSAXLE
80A-7
B-10X
B-13X
B-15X
B-16X
2 B-17X
12
B-18
B-19
10
AC400326AB
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80A-8 CONFIGURATION DIAGRAMS
ENGINE AND TRANSAXLE
Connector
symbol
B-101 B-103 B-102 B-107 B-105
B -101
thru
-115
CONTROL WIRING
HARNESS
B-115
CONNECTOR COLOR
CODE
B: BLACK
BR: BROWN
G: GREEN
GR: GRAY
L: BLUE
NONE: MILK WHITE BATTERY
O: ORANGE WIRING
R: RED HARNESS
V: VIOLET
Y: YELLOW
B-110 B-111 B-114
AC400325AC
B-101 (2-B) EVAPORATIVE EMISSION PURGE B-105 (5-GR) EXHAUST GAS RECIRCULATION
SOLENOID VALVE
B-102 (2-GR) KNOCK SENSOR B-106 (3-B) CAMSHAFT POSITION SENSOR
B-103 (3-B) MANIFOLD ABSOLUTE PRESSURE
SENSOR
B-104 (1-B) ENGINE OIL PRESSURE SWITCH
(FOR ENGINE OIL CONTROL
VALVE)
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CONFIGURATION DIAGRAMS
ENGINE AND TRANSAXLE
80A-9
B-104 B-112
2
12
3 10
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80A-10 CONFIGURATION DIAGRAMS
DASH PANEL
DASH PANEL
M1801000601192
Connector
symbol C-01 C-02 C-03 C-04 C-05
C -01
thru
-24
JUNCTION
BLOCK
C-24
15
CONNECTOR COLOR 14
CODE
B: BLACK
BR: BROWN
G: GREEN
GR: GRAY
L: BLUE
NONE: MILK WHITE
O: ORANGE
R: RED
V: VIOLET
Y: YELLOW C-23 C-22 C-21
AC400328 AB
C-01 (33) JOINT CONNECTOR (4) C-10 (7) INSTRUMENT PANEL WIRING
C-02 (33) JOINT CONNECTOR (3) HARNESS AND A/C WIRING
C-03 (6) FOG LIGHT SWITCH HARNESS COMBINATION
C-04 (22) COMBINATION METER C-11 (4) RESISTOR
C-05 (22-L) COMBINATION METER C-12 (2) BLOWER MOTOR
C-06 (16-B) A/C-ECU C-13 (16) INSTRUMENT PANEL WIRING
C-07 (4) CLOCK HARNESS AND FLOOR WIRING
C-08 (6) BLOWER SWITCH HARNESS (RH) COMBINATION
C-09 (4-Y) AIR BAG MODULE (SQUIB)
(PASSENGER'S SIDE)
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CONFIGURATION DIAGRAMS
DASH PANEL
80A-11
INSTRUMENT PANEL
WIRING HARNESS
C-10
C-11
Y
4
CONTROL WIRING
HARNESS
C-12
C-13
5
C-14
Y
13
AC400329AB
C-14 (10) FRONT WIRING HARNESS (RH) C-18 (4) HEATED OXYGEN SENSOR
AND INSTRUMENT PANEL WIRING (FRONT)
HARNESS COMBINATION C-19 (1) ACCESSORY SOCKET (2)
C-15 (19-GR) INSTRUMENT PANEL WIRING C-20 (1-B) ACCESSORY SOCKET (2)
HARNESS AND FRONT DOOR C-21 (4) HAZARD WARNING SWITCH
WIRING HARNESS (RH) C-22 (13) DATA LINK CONNECTOR
COMBINATION C-23 (16-B) DATA LINK CONNECTOR
C-16 (22-L) JOINT CONNECTOR (1) C-24 (11) REMOTE CONTROLLED MIRROR
C-17 (13-GR) JOINT CONNECTOR (2) SWITCH
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80A-12 CONFIGURATION DIAGRAMS
DASH PANEL
Connector
symbol C-101
C -101
thru
-123
JUNCTION
BLOCK
C-119
C-118 6
C-117
CONNECTOR COLOR 15
CODE
B: BLACK
BR: BROWN 14 INSTRUMENT PANEL
G: GREEN WIRING HARNESS
GR: GRAY
L: BLUE
NONE: MILK WHITE
O: ORANGE
R: RED
V: VIOLET
Y: YELLOW
C-116
AC400328AC
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CONFIGURATION DIAGRAMS
DASH PANEL
80A-13
C-120
Y
C-108
C-109
C-110
Y
C-111
CONTROL
WIRING 5
HARNESS
Y
13
AC400329AC
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80A-14 CONFIGURATION DIAGRAMS
DASH PANEL
C -201
thru
-220
C-201 C-202 C-203
C-216
C-204
C-205
C-215
C-206
C-214
C-207
C-213
C-212
AC107474 AB
C-201 (13) INSTRUMENT PANEL WIRING C-205 (28) INSTRUMENT PANEL WIRING
HARNESS AND JUNCTION BLOCK HARNESS AND JUNCTION BLOCK
COMBINATION COMBINATION
C-202 (14) INSTRUMENT PANEL WIRING C-206 (5) DEFOGGER RELAY
HARNESS AND JUNCTION BLOCK C-207 (5) BLOWER RELAY
COMBINATION C-208 (5) POWER WINDOW RELAY
C-203 (6) INSTRUMENT PANEL WIRING C-209 (15) FLOOR WIRING HARNESS (LH)
HARNESS AND JUNCTION BLOCK AND JUNCTION BLOCK
COMBINATION COMBINATION
C-204 (1-B) INSTRUMENT PANEL WIRING C-210 (3) ROOF WIRING HARNESS AND
HARNESS AND JUNCTION BLOCK JUNCTION BLOCK COMBINATION
COMBINATION
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CONFIGURATION DIAGRAMS
DASH PANEL
80A-15
JUNCTION BLOCK
(REAR VIEW)
C-217
C-218
C-219
C-220
CONNECTOR COLOR
CODE
B: BLACK
BR: BROWN
G: GREEN
GR: GRAY
L: BLUE
NONE: MILK WHITE
O: ORANGE
R: RED
V: VIOLET
Y: YELLOW
AC107475AB
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80A-16 CONFIGURATION DIAGRAMS
DASH PANEL
Connector
symbol
C -301
thru
-310
STEERING COLUMN
CLOCK SPRING
C-310
C-301
C-309
C-302
C-303
C-308
INSTRUMENT
PANEL WIRING
HARNESS
AC107476AB
C-301 (3) AUTO-CRUISE CONTROL SWITCH C-306 (4-Y) AIR BAG MODULE (SQUIB)
C-302 (3) AUTO-CRUISE CONTROL SWITCH (DRIVER'S SIDE)
SUB HARNESS AND CLOCK C-307 (4-Y) CLOCK SPRING
SPRING WIRING HARNESS C-308 (6) CLOCK SPRING
COMBINATION C-309 (5) CLOCK SPRING AND CLOCK
C-303 (6) IGNITION SWITCH SPRING WIRING HARNESS
C-304 (7) KEY REMINDER SWITCH COMBINATION
C-305 (1) HORN SWITCH C-310 (10) COLUMN SWITCH
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CONFIGURATION DIAGRAMS
DASH PANEL
80A-17
NOTES
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80A-18 CONFIGURATION DIAGRAMS
FLOOR AND ROOF
Connector
symbol D-01 D-02 D-03 D-04 D-05 D-06 D-07 D-08
D
D-39
D-38
D-37
18
D-44
D-36
D-43
D-35 Y
Y
FLOOR WIRING Y
HARNESS (RH)
16
Y
D-40
D-34 D-33 D-32 D-31 D-30 D-42 D-29 D-41 D-28 D-27
AC400331AB
D-01 (10) FLOOR WIRING HARNESS (RH) D-11 (2) FUEL LEVEL SENSOR (SUB)
AND REAR DOOR WIRING <AWD>
HARNESS (RH) COMBINATION D-12 (2-B) WHEEL SPEED SENSOR (REAR:
D-02 (7) INSIDE REAR VIEW MIRROR RH)
ASSEMBLY D-13 (6) REAR COMBINATION LIGHT (RH)
D-03 (7) INSIDE REAR VIEW MIRROR D-14 (3-B) FUEL LEVEL SENSOR <FWD>,
WIRING HARNESS AND ROOF FUEL TANK TEMPERATURE
WIRING HARNESS COMBINATION SENSOR <AWD>
D-04 (2) FRONT DOME LIGHT D-15 (5-GR) FUEL PUMP MODULE <FWD>, FUEL
D-05 (6-B) SUNROOF SWITCH PUMP MODULE AND FUEL LEVEL
D-06 (5) SEAT BELT SWITCH (DRIVER’S SENSOR (MAIN) <AWD>
SIDE) D-16 (1) ACCESSORY SOCKET (1)
D-07 (2-R) SIDE AIR BAG MODULE (SQUIB) D-17 (1-B) ACCESSORY SOCKET (1)
(LH) D-18 (6) REAR COMBINATION LIGHT (LH)
D-08 (10) SUNROOF MOTOR ASSEMBLY D-19 (3) REAR DOOR SWITCH (LH)
D-09 (3) REAR DOOR SWITCH (RH) D-20 (3-B) FUEL TANK DIFFERENTIAL
D-10 (2-GR) REAR DOME LIGHT PRESSURE SENSOR
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CONFIGURATION DIAGRAMS
FLOOR AND ROOF
80A-19
FLOOR WIRING
7 HARNESS (LH)
D-16
D-17
D-18
17
D-19
D-20
Y FUEL WIRING
HARNESS
Y
AC107478AB
D-21 (2-B) WHEEL SPEED SENSOR (REAR: D-32 (3-B) G SENSOR <ABS-AWD>
LH) D-33 (6) SHIFT SWITCH ASSEMBLY
D-22 (13) FLOOR WIRING HARNESS (LH) D-34 (9) HEATED SEAT SWITCH
AND FUEL WIRING HARNESS D-35 (3-B) HEATED SEAT ASSEMBLY (RH)
COMBINATION D-36 (2-R) SIDE AIR BAG MODULE (SQUIB)
D-23 (10) FLOOR WIRING HARNESS (LH) (RH)
AND REAR DOOR WIRING D-37 (2) SIDE IMPACT SENSOR (RH)
HARNESS (LH) COMBINATION D-38 (3) FRONT DOOR SWITCH (RH)
D-24 (2) SIDE IMPACT SENSOR (LH) D-39 (2-B) SEAT BELT PRE-TENSIONER (RH)
D-25 (3) FRONT DOOR SWITCH (LH) D-40 (2) ASHTRAY ILLUMINATION LIGHT
D-26 (2-B) SEAT BELT PRE-TENSIONER (LH) D-41 (4-B) FLOOR WIRING HARNESS (RH)
D-27 (18) AMPLIFIER AND FLOOR WIRING HARNESS
D-28 (12-B) FLOOR WIRING HARNESS (RH) (LH) COMBINATION
AND FLOOR WIRING HARNESS D-42 (2-GR) SEAT SLIDE SENSOR
(LH) COMBINATION D-43 (3-GR) OCCUPANT CLASSIFICATION-ECU
D-29 (3-B) HEATED SEAT ASSEMBLY (LH) D-44 (3) SEAT BELT SWITCH
D-30 (1-B) PARKING BRAKE SWITCH (PASSENGER’S SIDE)
D-31 (4) HEATED OXYGEN SENSOR (REAR)
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80A-20 CONFIGURATION DIAGRAMS
DOOR
DOOR
M1801001400994
Connector
symbol
E DRIVER'S SIDE
AC107479 AB
E-01 (8) POWER WINDOW SUB SWITCH E-09 (2) REAR DOOR SPEAKER (LH)
(REAR: LH) E-10 (6-B) DOOR LOCK ACTUATOR (FRONT:
E-02 (2) POWER WINDOW MOTOR (REAR: LH)
LH) E-11 (16) FRONT DOOR WIRING HARNESS
E-03 (3-B) DOOR LOCK KEY CYLINDER (LH) AND FRONT DOOR SUB
SWITCH (LH) WIRING HARNESS (LH)
E-04 (14) POWER WINDOW MAIN SWITCH COMBINATION
E-05 (7) REMOTE CONTROLLED MIRROR E-12 (6-GR) POWER WINDOW MOTOR (FRONT:
(LH) LH)
E-06 (2) TWEETER (LH) E-13 (2) FRONT DOOR SPEAKER (LH)
E-07 (6-B) DOOR LOCK ACTUATOR (REAR:
LH)
E-08 (8) REAR DOOR WIRING HARNESS
(LH) AND REAR DOOR SUB WIRING
HARNESS (LH) COMBINATION
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CONFIGURATION DIAGRAMS
DOOR
80A-21
PASSENGER'S SIDE
AC107480AB
E-14 (2) TWEETER (RH) E-22 (8) FRONT DOOR WIRING HARNESS
E-15 (7) REMOTE CONTROLLED MIRROR (RH) AND FRONT DOOR SUB
(RH) WIRING HARNESS (RH)
E-16 (8) POWER WINDOW SUB SWITCH COMBINATION
(FRONT: RH) E-23 (6-B) DOOR LOCK ACTUATOR (FRONT:
E-17 (3-B) DOOR LOCK KEY CYLINDER RH)
SWITCH (RH) E-24 (2) REAR DOOR SPEAKER (RH)
E-18 (2) POWER WINDOW MOTOR (REAR: E-25 (8) REAR DOOR WIRING HARNESS
RH) (RH) AND REAR DOOR SUB
E-19 (8) POWER WINDOW SUB SWITCH WIRING HARNESS (RH)
(REAR: RH) COMBINATION
E-20 (2) FRONT DOOR SPEAKER (RH) E-26 (6-B) DOOR LOCK ACTUATOR (REAR:
E-21 (6-GR) POWER WINDOW MOTOR (FRONT: RH)
RH)
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80A-22 CONFIGURATION DIAGRAMS
LIFTGATE
LIFTGATE
M1801001900449
Connector
symbol
FLOOR WIRING
HARNESS (LH)
LIFTGATE
WIRING
HARNESS
F-05
REAR BUMPER 8
WIRING
HARNESS
DEFOGGER
GROUND F-06
F-07
AC107481AB
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52A-1
GROUP 52A
INTERIOR
CONTENTS
WARNING
Battery posts, terminals and related accessories contain lead and lead compounds. WASH HANDS
AFTER HANDLING.
WARNING
• Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and
passenger (from rendering the SRS inoperative).
• Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.
• MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any
SRS-related component.
NOTE
The SRS includes the following components: SRS air bag control unit, SRS warning light, front impact sensors, air bag module,
clock spring, and interconnecting wiring. Other SRS-related components (that may have to be removed/installed in connection
with SRS service or maintenance) are indicated in the table of contents by an asterisk (*).
52A-2
REAR LIGHT
SENSOR
GEOMAGNETIC
SENSOR
THERMO METER
SENSOR
AC200085AB
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52A-4 INTERIOR
COMPASS AND TEMPERATURE DISPLAY DIAGNOSIS
SYMPTOM CHART
M1521003500147
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INTERIOR
COMPASS AND TEMPERATURE DISPLAY DIAGNOSIS
52A-5
SYMPTOM PROCEDURES
IGNITION
SWITCH (IG2) THERMO
METER
SENSOR
VEHICLES VEHICLES
WITHOUT WITH
JUNCTION SUNROOF SUNROOF
BLOCK
JUNCTION BLOCK
AC200716AB
(FRONT VIEW) AC200724AC
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52A-6 INTERIOR
COMPASS AND TEMPERATURE DISPLAY DIAGNOSIS
JUNCTION BLOCK
(FRONT VIEW)
AC200724AB AC200721AB
JUNCTION BLOCK
(REAR VIEW) AC200726AB AC200722AB
. .
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INTERIOR
COMPASS AND TEMPERATURE DISPLAY DIAGNOSIS
52A-7
DIAGNOSIS
HARNESS SIDE
CONNECTOR
(FRONT SIDE)
2 1
7 6 5 4 3
AC201477AB
AC200716AC
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52A-8 INTERIOR
COMPASS AND TEMPERATURE DISPLAY DIAGNOSIS
D-03
AC200716AC
CONNECTOR: C-210, C203 NOTE: Also check junction block connectors C-210 and C-203.
C-203 If junction block connectors C-210 or C-203 is damaged, repair
or replace the connector. Refer to GROUP 00E, Harness Con-
nector Inspection P.00E-2.
Q: Is the wiring harness between inside rear view mirror
connector D-03 and ignition switch (IG2) in good
condition?
YES : Go to Step 6.
NO : Repair the connector. Then go to Step 7.
C-210
AC201472AB
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INTERIOR
COMPASS AND TEMPERATURE DISPLAY DIAGNOSIS
52A-9
HARNESS SIDE
CONNECTOR
(FRONT SIDE)
AC201478AB
AC200716AC
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52A-10 INTERIOR
COMPASS AND TEMPERATURE DISPLAY DIAGNOSIS
D-03
AC200716AC
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INTERIOR
COMPASS AND TEMPERATURE DISPLAY DIAGNOSIS
52A-11
DIAGNOSIS
The calibration of the compass or compass variance
P.52A-15P.52A-16.
.
TROUBLE SHOOTING HINTS
CIRCUIT OPERATION Malfunction of the inside rear view mirror.
Refer to P.52A-5.
DIAGNOSIS
Try to calibrate the compass at another location.
1. Move the vehicle to a wide, flat location.
2. Try again to calibrate the compass.
NOTE: If the calibration is correct, the following causes can
be assumed.
• Calibration is difficult due to the magnet direction and
direction of the vehicle at the start of calibration.
• There is a disturbing magnetic field in the area.
If the calibration is correct, check that the malfunction is elimi-
nated.
If the calibration is incorrect, replace the inside rear view mirror
P.52A-36. Then, check that the malfunction is eliminated.
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52A-12 INTERIOR
COMPASS AND TEMPERATURE DISPLAY DIAGNOSIS
INSPECTION PROCEDURE 4: There is a Discrepancy Between the Actual Ambient Air Temperature
and Displayed Temperature, or an Error (CS, OS) Displays.
. .
TROUBLESHOOTING HINTS
.
CIRCUIT OPERATION
• A thermistor is used for the thermo meter sensor. • Malfunction of the thermo meter sensor
The resistance value fluctuate according to ambi- • Malfunction of the inside rear view mirror
ent air temperature. The inside rear view mirror • Damaged harness or connector
calculates ambient air temperature according to
the changes in this resistance value, and displays
it on the inside rear view mirror.
DIAGNOSIS
HARNESS SIDE
CONNECTOR
AC200721AC
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INTERIOR
COMPASS AND TEMPERATURE DISPLAY DIAGNOSIS
52A-13
AC201482AB
AC200716AC
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52A-14 INTERIOR
COMPASS AND TEMPERATURE DISPLAY DIAGNOSIS
CONNECTOR: C-218
JUNCTION BLOCK
(REAR VIEW)
C-218
AC305952 AB
CONNECTOR: A-21
A-21(BR)
HARNESS SIDE
CONNECTOR
AC200721AC
CONNECTOR: D-03
HARNESS SIDE
CONNECTOR
D-03
AC200716AC
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INTERIOR
ON-VEHICLE SERVICE
52A-15
ON-VEHICLE SERVICE
PROCEDURES FOR CALIBRATING THE
COMPASS
M1521007600016
1. Press the "COMP" button. The visual display is now in
compass mode and the vehicle's directional heading (N, NE,
E, SE, S, SW, W and NW) will be displayed.
Pressing the "COMP" button a second time will turn off the
visual display.
AC003253
AC003254
AC003255
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52A-16 INTERIOR
ON-VEHICLE SERVICE
AC003256
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INTERIOR
SPECIAL TOOL
52A-17
2. Cover the forward-facing light sensor on the back of the
BLACK CLOTH
mirror with a black cloth.
3. While in a well-lit area, make sure light strikes the sensor on
the front of the mirror, simulating glare from vehicles behind
you. The mirror will dim within 2 minutes if the testing for the
first time. If the mirror does not dim, replace the inside rear
view mirror P.52A-36.
LIGHT
TEMP SWITCH
SENSOR AC003258AC
SPECIAL TOOL
M1521000600167
MB990784
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52A-18 INTERIOR
INSTRUMENT PANEL ASSEMBLY
WARNING
For removal and installation of the passenger's side air bag module, always observe the ser-
vice procedures described in GROUP 52B, Air Bag Module and Clock Spring P.52B-360.
The following bolts and screws are used for installing the instrument panel. Bolts and screws are indicated as
marks shown in the illustration in the sections of "Removal and Installation" and "Disassembly and Assem-
bly."
d 5 × 12 -
e 5 × 20 -
MACHINE FLANGE SCREW f 5×8 - AC104436
AC104417
h 5 × 20 (EARTH) -
i 6 × 16 -
j 6 × 16 (EARTH) - AC104416
k 8 × 20 -
l 10 × 60 -
AC200304
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INTERIOR
INSTRUMENT PANEL ASSEMBLY
52A-19
CAUTION
• Refer to GROUP 52B-SRS Service Precautions P.52B-30 and Air bag Module and Clock Spring
P.52B-360 before removing the passenger side air bag module.
• Do not subject the SRS-ECU to any shocks when removing or installing the instrument panel.
Pre-removal and Post-installation Operation
• Removal and Installation of Front Floor Console (Refer to
P.52A-24).
• Removal and Installation of Steering Wheel and Air Bag
Module Assembly (Refer to GROUP 37, Steering Wheel
P.37-22).
6 4 2 3 AC106178
5
d
c d d d 1
33
44 ± 10 N·m
33 ± 7 ft-lb
d
32 l 32
13
d l
9
e 10 17 i
i 44 ± 10 N·m
d b 20 18
f b
19 20 j
33 ± 7 ft-lb
28
b
b f 31 N
8 23
26 14 b 16 29
c
g
24
25 15 30
7 k
a b 12
22 k
k
a 21 k
k
k 11
27 AC400041AC
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52A-20 INTERIOR
INSTRUMENT PANEL ASSEMBLY
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INTERIOR
INSTRUMENT PANEL ASSEMBLY
52A-21
CLIP AND CLAW POSITIONS
A
D
A
D B
B
C C
E
G E
G
F F H
H
NOTE I I
: CLIP POSITION
: CLAW POSITION
INSTRUMENT INSTRUMENT
PANEL PANEL METER
INSTRUMENT PANEL INSTRUMENT PANEL BEZEL
SIDE COVER DRIVER'S SIDE GARNISH
SECTION D – D INSTRUMENT SECTION E – E SECTION F – F
PANEL
CLIP
CLIP
INSTRUMENT
INSTRUMENT PANEL LOWER PANEL
CLIP CLOCK GARNISH
METER BEZEL
INSTRUMENT PANEL
SECTION G – G SECTION H – H SECTION I – I
INSTRUMENT
CENTER PANEL PANEL
AC400158AB
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52A-22 INTERIOR
INSTRUMENT PANEL ASSEMBLY
AC103520AB
INSTALLATION SERVICE
.
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INTERIOR
INSTRUMENT PANEL ASSEMBLY
52A-23
DISASSEMBLY AND ASSEMBLY
M1521001900172
1 2
10 a a 1
a
11
11 a a
a
11 11
a
a 3
15 a a
a
a
g g a
g
9 a
6 7
a
g g
a
j 5
g
14 a a
g
12 a a g
13 d 4
a a
8 a
AC106180AB
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52A-24 INTERIOR
FLOOR CONSOLE ASSEMBLY
CLIP
FRONT FLOOR CONSOLE FRONT FLOOR CONSOLE CLIP
LOWER SIDE COVER LOWER SIDE COVER
3
4
5
2
1
C
8 10
C
B
6 B
A A
D
9
D
11 ± 2 N·m
98 ± 17 in-lb
11 ± 2 N·m
98 ± 17 in-lb
NOTE 7
: CLIP POSITION
AC200402AB
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INTERIOR
FLOOR CONSOLE ASSEMBLY
52A-25
DISASSEMBLY AND ASSEMBLY
M1521002400039
1 4
6
2
11
10
AC106397AH
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52A-26 INTERIOR
TRIMS
TRIMS
REMOVAL AND INSTALLATION
M1521001100422
21
5 20
8
6
16
9 15
44 ± 10 N·m
33 ± 7 ft-Ib
7
19
14
44 ± 10 N·m
33 ± 7 ft-Ib 17
18
3
4
1 11
2
10
12
13 AC200062AB
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INTERIOR
TRIMS
52A-27
CLIP AND CLAW POSITION
F
F
D D
D D E
D
D
E
B
B
G
C G
C
C
C
A A
NOTE
: CLIP POSITION
FRONT PILLAR
TRIM CENTER PILLAR
COWL SIDE TRIM CLIP TRIM UPPER
SECTION E – E SECTION F – F SECTION G – G
QUARTER TRIM REAR END TRIM
QUARTER TRIM
UPPER
LOWER
CLIP
CLIP
CLIP
AC305340 AC
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52A-28 INTERIOR
TRIMS
FRONT PILLAR
TRIM
FRONT PILLAR
TRIM
A
A
INSTRUMENT
PANEL
AC101299AC
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INTERIOR
DOOR TRIM
52A-29
DOOR TRIM
REMOVAL AND INSTALLATION
M1521006400343
2
A
1
NOTE
:CLIP POSITION
VIEW A B
B
SECTION B – B SECTION C – C
CLIP
1
CLIP
C 3
3
AC106408 AB
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52A-30 INTERIOR
DOOR TRIM
2
A
1
NOTE
: CLIP POSITION
VIEW A B
B
SECTION B – B SECTION C – C
CLIP 1
3 CLIP
C
3
AC106406AB
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INTERIOR
DOOR TRIM
52A-31
REMOVAL SERVICE POINT
.
AC100003AF
DOOR INSIDE SPECIAL TOOL 3. Insert a special tool MB990784 in the gap between the door
HANDLE COVER INSERTION inside handle cover and door inside handle in the area
POSITION
A
B shown. Then remove the thumb clamp of the door inside
A handle cover and door inside handle.
4. Insert a special tool from the back end of the door inside
handle cover to lift it in the direction of the arrow. Then
B remove the door inside handle cover.
MB990784
SECTION A – A SECTION B – B
DOOR INSIDE CLAW
DOOR TRIM HANDLE COVER
CLAW
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52A-32 INTERIOR
DOOR TRIM
<FRONT DOOR>
3
6
2 5
<REAR DOOR>
3
6
2 1
5
1
AC200071AB
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INTERIOR
LIFTGATE TRIM
52A-33
LIFTGATE TRIM
REMOVAL AND INSTALLATION
M1521008000062
4
AC313813 AD
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52A-34 INTERIOR
LIFTGATE TRIM
A
E E
LIFTGATE LIFTGATE SIDE TRIM
SIDE TRIM
D
D
C
NOTE
LIFTGATE PULL HANDLE
: CLIP POSITION
: CLAW POSITION F
LIFTGATE
SIDE TRIM LIFTGATE
PULL HANDLE
AC313976 AC
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INTERIOR
HEADLINING
52A-35
HEADLINING
REMOVAL AND INSTALLATION
M1521001400490
SECTION A – A
CLAW 9
3 9
SECTION B – B
8
CLIP 11, 12
2
7
1
6 4 5 B
12
A B
A 10 B
3 11
6 7 B
NOTE 1
: CLIP POSITION
AC200309 AC
MB990784
AC005512 AD
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52A-36 INTERIOR
INSIDE REAR VIEW MIRROR
AC201221AB
BUTTON
ROOM
MIRROR
AC101289AC
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INTERIOR
INSIDE REAR VIEW MIRROR
52A-37
<Vehicles without compass and temperature display>
3
1. Disengage the claw A and lower the cover toward arrow 1
CLAW A direction.
2 2. Push the claw B toward arrow 2 direction to unlock, and pull
out the mirror toward arrow 3 direction.
COVER
CLAW B
AC209066 AC
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52A-38 INTERIOR
FRONT SEAT ASSEMBLY
WARNING
• Before removing the front seat assembly, refer to GROUP 52B, Service Precautions
P.52B-30 and Air Bag Module and Clock Spring P.52B-360 <Vehicles without advanced air
bag>, P.52B-360 <Vehicles with advanced air bag>.
• When removing and installing the front passenger seat, be sure to carry out accuracy
check occupant classification sensor after the seat has been installed in the vehicle.
(Refer to GROUP 52B, On-Vehicle Service P.52B-337.) <Vehicles with advanced air bag>
CAUTION
Do not impact the seat. If the impact (falling etc.) is applied on the seat with occupant classification
sensor, the occupant classification sensor transmitting error may be occurred.)
Pre-removal Operation Post-installation Operation
Removal of Rear Floor Console Assembly (Refer to • Adjustment Procedures of Special Function (refer to
P.52A-24). GROUP 52B, On-Vehicle Service P.52B-337.) <Vehicles
with advanced air bag>
• Installation of Rear Floor Console Assembly (Refer to
P.52A-24).
2
11 44 ± 10 N·m
33 ± 7 ft-lb
33 ± 5 ·m
22 ± 4 ft-lb
1
3
44 ± 10 N·m
SECTION A – A 33 ± 7 ft-lb
11
CLAW
11
4, 5
44 ± 10 N·m
33 ± 7 ft-lb
8 9
6 7
SECTION B – B 33 ± 5 ·m A 4
22 ± 4 ft-lb
3 A
CLAW
10 5
B 6
B 7 5
11 3 9 8
NOTE AC400278AB
: CLAW POSITIONS
4
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INTERIOR
FRONT SEAT ASSEMBLY
52A-39
1. HEAD RESTRAINT FRONT SEAT ASSEMBLY
2. HEATED SEAT SWITCH REMOVAL STEPS (Continued)
FRONT SEAT ASSEMBLY 9. SEAT SLIDE SENSOR
REMOVAL STEPS CONNECTOR (DRIVER’S SIDE)
3. FRONT SEAT ANCHOR COVER <VEHICLES WITH ADVANCED
4. SEAT ANCHOR COVER OUTER AIR BAG>, OCCUPANT
5. SEAT ANCHOR COVER INNER CLASSIFICATION SENSOR
6. SEAT BELT SWITCH CONNECTOR (PASSENGER’S
CONNECTOR SIDE) <VEHICLES WITH
7. SIDE-AIR BAG MODULE ADVANCED AIR BAG>
CONNECTOR <VEHICLES WITH 10. OUTER SEAT BELT
SIDE-AIR BAG (PASSENGER’S SIDE)
8. HEATED SEAT CONNECTOR <VEHICLES WITH ADVANCED
<VEHICLES WITH HEATED AIR BAG>
SEAT> >>A<< 11. FRONT SEAT ASSEMBLY
AC200581AB
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52A-40 INTERIOR
FRONT SEAT ASSEMBLY
INSPECTION
M1522005500180
1
2 3
AC200099
1
2
AC200100
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INTERIOR
FRONT SEAT ASSEMBLY
52A-41
DISASSEMBLY AND ASSEMBLY
M1522001500627
<LH SIDE>
WARNING
Never attempt to disassemble or repair the seat slide sensor. If faulty, replace it.
SECTION A – A
12
21 CLAW
20 15 17 16
27 10, 11
44 ± 10 N·m
N 18 33 ± 7 ft-lb
14
13 9
19 6
5
N 18 4 7
8
12 ± 2 N·m
102 ± 22 in-lb
A
7.6 ± 0.7 N·m 26
67 ± 6 in-lb 1
A
3
23
44 ± 10 N·m 2
33 ± 7 ft-lb 10
22 24
11 30
A
24
A 25
29
AC401714 AB
27
5.0 ± 1.0 N·m
28 44 ± 9 in-lb
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52A-42 INTERIOR
FRONT SEAT ASSEMBLY
DISASSEMBLY STEPS
10. RECLINING COVER
11. SHIELD COVER
12. FRONT SEATBACK ASSEMBLY
13. LUMBAR SUPPORT CAP
<VEHICLES WITH LUMBAR
SUPPORT>
14. LUMBAR SUPPORT LEVER
<VEHICLES WITH LUMBAR
SUPPORT>
<<A>> 15. HEADREST GUIDE
16. FRONT SEATBACK COVER
17. FRONT SEATBACK PAD
18. LUMBER SUPPORT CLIP
<VEHICLES WITH LUMBAR
SUPPORT>
19. LUMBER SUPPORT <VEHICLES
WITH LUMBAR SUPPORT>
20. FRONT SEATBACK FRAME
21. SEATBACK HEATER <VEHICLES
WITH HEATED SEAT>
22. INNER SEAT BELT
23. SHAFT
24. PIN
25. SLIDE HANDLE
26. SHAFT PROTECTER
27. SLIDE SENSOR HARNESS
28. SLIDE SENSOR BRACKET
29. SLIDE SENSOR
30. SEAT SLIDE ADJUSTER
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INTERIOR
FRONT SEAT ASSEMBLY
52A-43
<RH SIDE>
WARNING
• Never attempt to disassemble or repair the occupant classification-ECU or the occupant
classification sensor. If faulty, replace it.
• Do not drop or subject the occupant classification-ECU and occupant classification sen-
sor to impact or vibration. If denting, cracking, deformation, or rust are discovered in the
occupant classification-ECU or the occupant classification sensor, replace it with a new
occupant classification-ECU or the occupant classification sensor.
10
SECTION A – A
15 12 13 11 14
CLAW
21 8, 9
44 ± 10 N·m
33 ± 7 ft-lb
2
7
4
5
3
6
A
20
7.6 ± 0.7 N·m
1 17 102 ± 22 in-lb
A
8 44 ± 10 N·m
33 ± 7 ft-lb
18
21 16 A
A
19 18 9
AC401743 AB
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52A-44 INTERIOR
FRONT SEAT ASSEMBLY
ACX01300
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INTERIOR
REAR SEAT ASSEMBLY
52A-45
REAR SEAT ASSEMBLY
REMOVAL AND INSTALLATION
M1522001800156
1
44 ± 10 N·m
33 ± 7 ft-Ib 5
1
95 ± 15 N·m
70 ± 11 ft-Ib
44 ± 10 N·m
33 ± 7 ft-Ib
44 ± 10 N·m
33 ± 7 ft-Ib
3
44 ± 10 N·m
33 ± 7 ft-Ib
2
6
AC200090AB
AC200090
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52A-46 INTERIOR
REAR SEAT ASSEMBLY
REAR SEAT
HOOK AC005521AB
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INTERIOR
REAR SEAT ASSEMBLY
52A-47
DISASSEMBLY AND ASSEMBLY
M1522002000186
19
11
20
23
44 ± 10 N·m
25 24 33 ± 7 ft-Ib
26
12
31
8
29 30
12 9
27
22 10
18
44 ± 10 N·m
33 ± 7 ft-Ib
28 7
44 ± 10 N·m
17
33 ± 7 ft-Ib 16
15
32 13
28 44 ± 10 N·m
33 ± 7 ft-Ib
2 14
14
3
21 4
6 5
1N
AC200082AB
AB
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52A-48 INTERIOR
REAR SEAT ASSEMBLY
ACX01300
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INTERIOR
FRONT SEAT BELT
52A-49
FRONT SEAT BELT
REMOVAL AND INSTARATION
M1523001300488
CAUTION
SRS: Before removing and installing the seat belts with pre-tensioner, refer to GROUP 52B − Seat Belt
with Pre-tensioner P.52B-372.
Pre-removal and Post-installation Operation
• Turn the ignition key to the LOOK (OFF) position.
• Disconnect the negative battery terminal.
5
6
44 ± 10 N·m
33 ± 7 ft-lb 44 ± 10 N·m
33 ± 7 ft-lb
2
4
<DRIVER'S SIDE> 3
44 ± 10 N·m
33 ± 7 ft-lb
4 1
<PASSENGER'S SIDE>
44 ± 10 N·m
33 ± 7 ft-lb
44 ± 10 N·m
33 ± 7 ft-lb 8 7 AC400093 AB
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52A-50 INTERIOR
REAR SEAT BELT
INSPECTION
M1523001400355
.
AC308221
44 ± 10 N·m
5 33 ± 7 ft-lb
44 ± 10 N·m
33 ± 7 ft-lb
44 ± 10 N·m 6 3
33 ± 7 ft-lb 7
4
44 ± 10 N·m
33 ± 7 ft-lb
44 ± 10 N·m
33 ± 7 ft-lb
1
2
AC107094AB
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INTERIOR
SPECIFICATIONS
52A-51
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATION
M1521004100131
ITEM SPECIFICATION
Center seat belt nut 44 ± 10 N⋅m (33 ± 7 ft-lb)
Front seatback frame bolt 44 ± 10 N⋅m (33 ± 7 ft-lb)
Front seat belt adjustable seat belt anchor bolt 44 ± 10 N⋅m (33 ± 7 ft-lb)
Front seat belt bolt 44 ± 10 N⋅m (33 ± 7 ft-lb)
Front seat bolt 44 ± 10 N⋅m (33 ± 7 ft-lb)
Front seat cushion frame bolt 12 ± 2 N⋅m (102 ± 22 in-lb)
Front seat nut 33 ± 5 N⋅m (22 ± 4 ft-lb)
Front seat shaft bolt 7.6 ± 0.7 N⋅m (67 ± 6 in-lb)
Instrument panel bolt 44 ± 10 N⋅m (33 ± 7 ft-lb)
Knee absorber bolt 11 ± 2 N⋅m (98 ± 17 in-lb)
Rear floor console bracket bolt 11 ± 2 N⋅m (98 ± 17 in-lb)
Rear seat belt bolt 44 ± 10 N⋅m (33 ± 7 ft-lb)
Rear seat bolt 44 ± 10 N⋅m (33 ± 7 ft-lb)
Rear seat nut 95 ± 15 N⋅m (70 ± 11 ft-lb)
Rear seat reclining adjuster bolt 44 ± 10 N⋅m (33 ± 7 ft-lb)
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NOTES