out 598 ONE py oo" 3 * 2 ~ Foryw9Advantages + Factory produced to stringent quality control * Ease of handling, and installation ‘Types And Sizes 1) Hume Box Culverts are available in both Standard Size (for nominal widths from 600mm to 1800mm) and Super Size * Site progress less affected by adverse weather condition, (for nominal widths from 2100mm to 360mm) in lengths * Reduce construction period * Speed of installation ‘Standard Size Box Culvert of I metre as shown on Tables I and 2 2) Hume Box Culverts are available with and without dry weather flow (DWE) channels, STANDARD SIZE BOX CULVERTS Standard Size Box Culvert Without Dry Weather Flow ‘With Dry Weather Flow bal Tos (ie5) (ws8) b be or See aeesaes: o | 1.48" Cham Cross Section View Cross Section View {ts for bx600, 750, 900, 1500 and 1800, 1.50 for b=1200 Table 1 - Standard Size (nominal widths from 600mm to 1800mm) Nominal Dimensions Weight (tonnes) Weigh (tonnes) in aS ERS ESe TS TS ea dave x00 | 7401 370) 70) 140 02s) 0s] 740°] 440 300) 70 | 70) 025] 038, ao | 450 | 740 | 520 | 70 | 140 025 | 029 | 740 | s90 300 | 70 | 70 | 025 | 029 600_| 740 | 670 | 70_| 40 025 | 034 _| 740 | 740 300_| 70 | 70 | 025 | oa 450] 910] 330] #0] 110 aa] 038] 910] 10 $50] 30] 80] oat | 050 730 | 600 | vio | os0 | so | 140 oa | os | 910 | 700 450 | s0 | s0 | oa | 056 7s0_| io | s30_| s0_| 140 oa_| o50_| 910 | 910 4s0_| s0_| 0 | 031 | 000 ¥50 | T060"|- $20} #0 | THO HE] Oss} bal | Toe | a0 350] WO] 80-03 soo | 600 | 1040 | sso | 80 | 140 zs | 033 | 047 | 1060 | 700 450 | s0 | #0 | o2a 750 | 1060 | 820 | s0 | 140 zs | 033 | 082 | 1060 | 10 450 | 80 | s0 | 038 1060 | 980 | 80 | 140 223 | 033 | 058_| 1060 | 1060 450 | s0_| so | 038 1390] 695] 95] 150 mas] 048] 062 | 1590 | 920 Tors | 0] 225] 048] 1390 | 45 | 95 | 150 zs | o48 | 069 | 1390 | 1070 1075 | 50 oas | 1200 1290 | 995 | 95 | 150 228 | 04x | 076 | 1390 | 1220 1075 | 50 os | 1300 | 1145 | 98 | 150 zs | oa | 083 | 1390 | 1370 | 95 |1075 | so oas | 12390 | 1295 | 95_| 150 zs |_o48_| 090 | 1290 | 1520 1075 | 60 os 1700] $50] 100" | 175 300] 046] 084] 1700") 1075 1075 | 100 046 1700 | 1000 | 100 | 176 300 | 066 | 091 | 1700 | 1225 1075100 0.66 ae 1700 | 1150 | 100 | 175 300 | 066 | 098 | 1700 | 1375 | 100 | 1075 100 0.66 1700 | 1300 | 100 | 178 300 | 0.66 | 1.05 | 1700 | 1525 1075 | 100 0.66 1700 | 1450 | 100 | 175 300 | 066 | 113 | 1700 | 1675 | 100 | 1075 100 0.66 1700 | 1600 | 100 | 178 300 | 066 __121_| 1700 | 1898 | 100 | 1075 100 066 2080") 101s | UIs | 175 300] 079 | L1a | aoa0 aio" | 11s | 1075 |S O77 2030 | 1165 | 118 | 175 300 | 079 | 122 | 2030 | 1390 | 115 | 1075s 079 2020 | 1a1s | nis | 175 300 | 079 | rai | 2030 | isé0 | 11s | 1075 1s 07 1800 2030 | 1465 | 115 | 175 300 | 079 139 | 2030 | 1690 tos | 15 07 2020 | 161s | us | 175 300 | 079 | 148 | 2030 | iso | 115 | 1075s 079 2020 | 1765 | uis | 175 300 | 079 | 187 | 2020 | 1990 | 118 | 1075 Us 07 2030 |1915 | us | 175 300 | 079 | 1.65 | 2030 | auao | 115 | 1075 | 5 07SUPER SIZE BOX CULVERTS Table 2 - Super Size (nominal widths from 2100mm to 3600mm) Super Size Box Culvert Without Dry Weather Flow B pa eee ie eat 2100 x 1200] 2100 | 1200 | 180 | 2400 | 255] 1.56 [sso] 219 | 160s) 314 (ste) (sito) 2100 x 1500] 2100 | 1500 | 180 | 2460 | 285] 1.58 | 1680) 245 | 1905) 3.40 18 2100 1800] 2300 | 180080 | 2460) 288 | 1.84 | 980) 271 | 208| 266 + 2100 2100] 2100 | 2100 | 180 | 2460 | 285] 1.84 | 2280 | 298 | 2505 | 398 [2400x1200] 2400 | 1200 | 180 | 2760 | 285] 1.72 [isso] 282 | 100s) 343 2400 x 1500] 2400 | 1500 | 180 | 2760 | 255 1.72 | r6sa| 238 | 1905) 3.70 2400x1800} 2400 | 1x00 | 180 | 2760| 288 | 172 | a9s0| 298 | 2208) 396 2400x2100] 2400 | 2100 | 180 | 2760| 288 | 172 | 2280| san | 2508) 428 2400x240] 2400 | 2400 | 180 | 2760 288 | 172 | 2880 | 3.a8_| 2x08 | 449 27003 1800] 2700 1500 180} soo] 255] 291 [1680] 271 | 1905] 400 2700 1800] 2700| 1800 180 | 3040 | 265] 1.91 | 1980| 208 | 2208] 426 27002100] 2700| 2100 180 | soo | 256] 1.91 | 2280| 324 | 2sos| 452 2700x2400] 2700 | 2400 | 180 | 3060 288 | 91° | 2seo| si | 2808) 470 2700x2700] 2700| 2700 | 1x0 | 3060 288 | 191 | 2au0| 377 | atas | sos 3000 1800] 3000 1500 200} sao] 255 | 2.12] 1700) saw [was] 408 Super Size Box Culver 3000 x 1800] 3000 | 1800 | 200 | 3400 ‘212 | 2000| 3.47 | 2225) 4.94 ‘With-Dry Weather Blow: 3000 2100] 5000| 2100 200 | s400 | 255 |] 2.12 | 2800 | 877 | 2528] 3.23 3000 2400] 5000| 2400 200 | s300 | 285] 2.12 | 2600 | 405 | 225] 3.53 3000 2700] 5000| 2700 200 | s400 | 265] 212 | 2900 | 436 | sias| so 3000 3000] 3000| 3000 | 200 | 3i00 | 265 | 212 | s200| ss | sas] 612 249 | 1700) 3.33 | 1925) 496 (249 | 2000) 3.62 | 2228) 5.25 249 | 2300| 391 | 2525] 5.55 24 | 2600 421 fans] sae | 249 | 2900 4.50 | 3125) 613 249 | 3200 | 4.80 | 3425) 643 R200 R20 Cross Section View +3800 1500] 3300 | 1500 | 200 | 3700 3300 x 1800] 3300 | 1800 | 200 | 3700 3300x2100] 3300 | 2100 | 200 | 3700 3300x2400] 3300 | 2400 | 200 | 3700 3800x2700] 3300 | 2700 | 200 | 3700 3300 x 3000] 3300 3000 | 200 | 3700 Pee: & Se 2 Ble Gross Seation View Design Considerations And Specifications + i, Design Loading requirements for Hume Box Culverts + Hume Standard Size Box Culverts are designed to cater for to superimposed backfill dead load not exceeding, 2m in depth (a) BS5400 : Part 2 : 1978 modified by (b), {inclusive of pavement) plus 45 units of HB vehicle primary (b) Departmental Standard BD 31/87 - Buried live loads, Concrete Box Type Structure issued by Departmental» Hume Standard Size Box Culverts also comply with proof of Transport (UK) - Highway and Traftic test load of 112.5kN over an area of 320mm x 320mm + ii, Reinforced concrete design to BS5400 : Part 4 : 1984. placed at any position on the Culvert Lid, * Concrete characteristic strength at 28 days :- * Testing procedure is in accordance to AS 1579 : Part l= Grade 30 to Grade 40 1974 * Concrete cover to reinforcement for + Hume Super Size Box Culverts are designed to cater for Standard Size Box Culverts = 25mm. superimposed backfill dead load not exceeding 4m in depth Super Size Box Culverts = 30mm (inclusive of pavement) plus 45 units of HB vehicle primary + Soil parameters used in the design =~ live loads, Coefficient of the earth lateral pressure at rest = 0.5. ‘+ Hydrostatic pressures are eliminated by the provision of Bulk density of the soil = 19 kN/m* 50mm diameter weepholes placed along the centreline of the invert wall.Laying Of Box Culverts Gap 10mm 10 20m to be —|\—6 with cement more ester 1) 100mm - 180mm thick compacted sand or granular material bedling 2) Hardcore (optional) 3) Piles (optional) (piles ae required, RC capping dab should be provided) Handling of Invert Handling Lifting holes (weepholes) are proved on both invert walls and liking hooks are provided at both ends of the lid for handling, It is recomended that a spreader beam be used ‘when lifting the invert to prevent the development of cracks at both haunehes ‘Stacking of Box Culverts without Dry Weather Flow Jointing Hume box Culverts are supplied with plain butt ends Cement mortar is normally used to fill the gap between re box culverts. Proof lad testing for Box Culvert i ou pt convoy roe a noe pan te ‘romaton is wats acer snes cham mth, HUME CONCRETE MARKETING SDN. BHD. ssn Lol garam Panic 1, an Tang Potocz, Teo rag tae ( "Sige ard Chen May ( o:05 7S tes hn: Osa coe aw 1823) 7782 7220 Eat hemhumoeenoot oor my emapape! hips cone ony Hume Concrete Factories: Beneane Kansan Pasir Cudans Prat Sabot {neo BeranangInduseil Estate, Nove Semambu indutal Bae, ot 244 jaan Eas, ‘Lat 286-239, Loong Perussha 8, Sth Mle, Tuan Rou 13700 fieanang aang, 35350 Kanan, 81700 PiarGuiangy Pra dads Estate, Pome 10839, Selangor Darl han Pang Darl Naka, Jor Dar Tats 1300 Pa, Penang 85300 Kora Kisbat, Sah Tae eree aah 3/34 Tet 9.860 1127/1482 TRU? 3E1 2e06/3000 Te 04-100 g2le ee ‘Thaw tas 905/26 ix 03.8760 7830 Bas 09-506 3668 Fu 7-281 2477 x 04.399 3021 Pav 088-122 473,