Professional Documents
Culture Documents
Ecodesign
Requirements
according to
EN 50598
Products for
highest system
efficiency
Ecodesign Requirements according to EN 50598
IE3 obligation
IE3 obligation
IE3 obligation
IE3 obligation
IE3 obligation IE3 obligation
IE3 obligation
IE2 obligation
IE2 obligation
IE1 obligation
IE1 obligation
IE2 obligation
IE3 IE2
1 January
2013
2012 IE2
16 June
* Data according to (EC) 640/2009 and (EU) 4/2014. Entry into force not yet determined. All data on country specific efficiency regulations subject to correction.
3
Ecodesign Requirements according to EN 50598
Part 1: General requirements for estab- In addition losses of the reference motor,
lishing standards for the energy efficiency reference CDM and the reference PDS
of electrically operated equipment are laid down for the specified 8 operating
according to the expanded product ap- points and new efficiency classes are rede-
proach (EPA) with semi-analytic models fined for the drive system PDS (IES0-IES2)
(SAM). and also for the CDM (IE0-IE2). As refer-
This part specifies the procedure for deter- ence motor (RM) the losses are derived
mining the losses of the extended product from four-pole asynchronous motors with
approach and its components. A prod- 50-Hz-IE2 efficiency values according
uct committee is thereby able to couple to EN 60034-30 and various factors de-
the power losses of the installed electrical scribed in this Standard.
motor system with any type of plant driven
thereby and determine the system energy Part 3: Quantitative Ecodesign approach by
efficiency for the extended product. means of eco balancing including product
category regulations and their environmen-
Part 2: Indicators for the energy efficiency tal declarations content.
of drive systems and motor starters. This part of the Standard deals with the
This part of EN 50598 specifies the proce- topic “Ecodesign” and considers essen-
dure for determining the losses of the com- tial environmental aspects in the product
plete motor system, power drive system design of motor systems (motor starter/
(PDS) and CDM (Complete Drive Module) in drive controller, motor).
8 application-relevant operating points for
motor drive applications in the power range
from 0.12 kW to 1,000 kW.
4
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Relative
50 50 50
motor stator
25 frequency 25 Relative 25 Relative
[ %] speed [ %] speed [ %]
0 0 0
0 50 90 100 0 50 100 0 50 100
Reference point Partial load points Reference point Partial load points Reference point Partial load points
Relative losses compared to the Efficiency classes according to Relative losses compared to the
reference inverter IEC 60034-30-1 reference system
Relative Relative
IE 0 losses IE 1 IES 0 losses
> 125 % > 120 %
Efficiency classes
125 % 120 %
Reference Reference Reference
100 % IE 1 IE 2 100 % IES 1
inverter motor system
75 % 80 %
Relative Relative
IE 2 losses IE 3 IES 2 losses
< 75 % < 80 %
IE 4
0% 0%
System efficiencies
IE1
Loss values
PL,CDM(90,100)
+ IE2
Loss values
PL,M(100,100)
= IES1
Loss values
PL,PDS(100,100)
5
Ecodesign Requirements according to EN 50598
50 Relative
IE 2 losses
25 Relative motor stator < 75 %
frequency [ %]
0
0 50 90 100
0%
6
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Motors
The efficiency classes for motors are subdivided according to IEC 60034-30-1 into the
classes IE1 to IE4. The values refer to the operating point 100; 100, i.e. 100 % speed and
100 % torque. Motor manufacturers are not obliged to specify the loss values at all oper-
ating points. Bauer assists its customers and gives the loss values of its permanent mag-
net synchronous motors, so that they themselves can determine the overall losses and –
as previously – proceed with their system optimisation and protect their core knowledge.
5.5 S11LA6 IE4 72 63 262 104 144 347 238 445 IES2
7.5 S11LA6 IE3 35 118 519 114 200 604 296 703 IES2
Reference
100 IE 2 motor
50 IE 3
25 Relative
Speed [ %]
0 IE 4
0 50 100
7
Ecodesign Requirements according to EN 50598
Relative Relative
Torque [ %] IES 0 losses
> 120 %
120 %
100 Reference
100 % IES 1 system
80 %
50 Relative
IES 2 losses
25 Relative < 80 %
Speed [ %]
0
0 50 100 0%
8
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Relative
Torque [ %]
100
+ lossesInverter
lossesMotor
50
25
= lossesSystem
0 Relative
Speed [ %]
0 50 100
0%
9
Ecodesign Requirements according to EN 50598
18.5
IE- kW
1.1
1.5
2.2
5.5
7.5
9.5
11
15
22
30
3
4
Class
IE1
IE2
IE3
IE4
CONCLUSION
Bauer welcomes the new Standard and is convinced that it will bring additional energy savings to
the end user, since the overall application has been optimised. The efficiency of the electric mo-
tor is no longer considered in isolation. The life cycle costs are transparent and the plant or ma-
chine manufacturer enjoys a high degree of freedom in selecting the most appropriate drive com-
ponents.
Ameridrives Couplings Warner Electric Wichita Clutch Bauer Gear Motor GmbH
Mill Spindles, Ameriflex, Ameridisc Electromagnetic Clutches Pneumatic Clutches and Brakes Eberhard-Bauer-Straße 37
Erie, PA - USA and Brakes Wichita Falls, TX - USA 73734 Esslingen - Germany
1-814-480-5000 New Hartford, CT - USA 1-800-964-3262 +49 711 3518 0
Gear Couplings 1-800-825-6544 Bedford, England +49 711 3518 381 (Fax)
For application assistance:
San Marcos, TX - USA 1-800-825-9050
+44 (0) 1234 350311
1-800-458-0887 Bauer Gear Motor
Twiflex Limited
Saint Barthélémy d’Anjou, France Slovakia s.r.o.
Bibby Turboflex Caliper Brakes and Thrusters
+33 (0) 2 41 21 24 24 Tovarenskå 49
Disc, Gear, Grid Couplings, Twickenham, England 953 01 Zlate Moravce - Slovakia
Overload Clutches Precision Electric Coils and Electro- +44 (0) 20 8894 1161
magnetic Clutches and Brakes +421 37 6926100
Dewsbury, England Industrial Clutch
+44 (0) 1924 460801 Columbia City, IN - USA +421 37 6926181 (Fax)
1-260-244-6183 Pneumatic and Oil Immersed
Boksburg, South Africa Clutches and Brakes
Matrix International Bauer Gear Motor Limited
+27 (0) 11 918 4270 Waukesha, WI - USA
Electromagnetic Clutches 1-262-547-3357 Nat Lane Business Park
TB Wood’s and Brakes, Pressure Operated Winsford, Cheshire
Elastomeric Couplings Clutches and Brakes Svendborg Brakes CW7 3BS - United Kingdom
Chambersburg, PA - USA Brechin, Scotland Industrial Brakes and
+44 (0) 1356 602000 Brake Systems +44 1606 868600
1-888-829-6637– Press #5 +44 1606 868603 (Fax)
For application assistance: New Hartford, CT - USA Vejstrup. Denmark
1-888-829-6637 – Press #7 1-800-825-6544 +45 63 255 255 Bauer Gear Motor LLC
General Purpose Disc Couplings Inertia Dynamics 31 Schoolhouse Rd.
Gearing Somerset NJ 08873-1212 - USA
San Marcos, TX - USA Spring Set Brakes; Power On and
1-888-449-9439 Wrap Spring Clutch/Brakes
Boston Gear +1 732 469 8770
Ameridrives Power Transmission New Hartford, CT - USA +1 732 469 8773 (Fax)
1-800-800-6445 Enclosed and Open Gearing,
Universal Joints, Drive Shafts, Electrical and Mechanical
Mill Gear Couplings P.T. Components Altra Industrial Motion
Green Bay, WI - USA Overrunning Clutches (Shenzhen) Co., Ltd.
Charlotte, NC - USA
1-920-593-2444 1-800-825-6544 18 Huan Zhen Road Dabo
Formsprag Clutch Industrial Zone - BoGoang Village
Huco Dynatork For application assistance:
Overrunning Clutches 1-800-816-5608
ShaJing Town - BaoAn District
Precision Couplings Guangdong Province
and Air Motors and Holdbacks
Warren, MI - USA Bauer Gear Motor 518104 Shenzhen City - China
Hertford, England Geared Motors
+44 (0) 1992 501900 1-800-348-0881– Press #1 +86 755 27246308
For application assistance:
Esslingen, Germany +86 755 27246017 (Fax)
Chambersburg, PA - USA +49 (711) 3518-0
1-800-348-0881 – Press #2
1-888-829-6637
Marland Clutch Somerset, NJ - USA Altra Industrial Motion OOO
Lamiflex Couplings
Roller Ramp and Sprag Type Over- 1-732-469-8770 Volokolamskoye sh., 142, bldg 6
Flexible Couplings, Bearing Isolators,
and Coupling Guards running Clutches and Backstops Nuttall Gear and Business Center „Irbis“
South Beloit, IL - USA Delroyd Worm Gear 125464 Moscow - Russia
São Paulo, SP - Brasil Worm Gear and
+55 (11) 5679-6533 1-800-216-3515 +7 495 6420468
Helical Speed Reducers
Stieber Clutch +7 495 6420469 (Fax)
Guardian Couplings Niagara Falls, NY - USA
Overrunning Clutches
Flywheel, Jaw, Shear, Gear, Grid,
and Holdbacks 1-716-298-4100 Customer Centre Finland
Disc and Engine Couplings
Michigan City, IN - USA Heidelberg, Germany 01510 Vantaa
Linear Products
1-219-874-5248 +49 (0) 6221 30 47 0 +358 207 189700
Warner Linear
Engineered Belted Drives and Sheaves Customer Centre France-Benelux
Bearing Assemblies Linear Actuators
TB Wood’s Belvidere, IL - USA Brussel (Anderlecht)
Kilian Manufacturing 1-800-825-6544
Belted Drives +32 2 5295941
Engineered Bearing Assemblies
Chambersburg, PA - USA For application assistance:
Syracuse, NY - USA 1-800-825-9050 Customer Centre Italy
1-888-829-6637 – Press #5
1-315-432-0700 Grisignano di Zocco (VI)
For application assistance: Saint Barthélémy d’Anjou, France
1-888-829-6637 – Press #7 +33 (0) 2 41 21 24 24 +39 0444 414392
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products that have already been ordered, unless contractual technical specifications are affected by such changes.All trademarks in these publications are the sole and exclusive property of the relevant companies.
Bauer and the Bauer logo are trademarks of Bauer Gear Motor GmbH. All rights reserved.
www.bauergears.com
Eberhard-Bauer-Straße 37
73734 Esslingen - Germany
Tel: +49 711 3518-0 P-7179-BGM-EN-A4 0415
Fax: +49 711 3518-381