INTERTEK ACADEMY

TOTAL PRODUCTIVE
MAINTENANCE
What is TPM?

In industry, total productive

maintenance (TPM) is a
system of maintaining and
improving the integrity of
production and quality
systems through the
machines, equipment,
processes, and employees
that add business value to an
organization.

Course Content
Day1: • Breakdown Losses Key Benefits
• Setup & Adjustment Losses • Productivity Improvement
1. Overview of TPM • Minor Stoppage Losses
• Quality Improvement
• What is TPM? • Speed Loss
• What TPM Is Not • Quality Defect & Rework Losses • Cost Reduction
• TPM Principles • Start-up (Yield) Losses • Employee Ownership
• TPM Supports Lean Transformation • Strategies for Zero Breakdowns • Employee Confidence – “Zero failure”,
• TPM is a Paradigm Shift • “zero defect” and “zero accident”
Day2:
• Why is TPM Important? • Improved working environment
• TPM Goals 5. The 8 Pillars of TPM • Increased Plant Reliability
• Eight Pillars of TPM • Autonomous Maintenance
• Customer Satisfaction
• TPM Benefits • Planned Maintenance
• Focused Improvement
• Education & Training Who Can Join Us?
2. TPM Foundations: 5S & Visual
Management • Early Equipment Management Frontline employees of manufacturing
• 5S Principles • Quality Maintenance industries, maintenance and production
• 5S & Equipment Maintenance • Office TPM supervisors, and managers interested in
• Visual Control - TPM Scorecard • Safety, Health & Environment deploying TPM
• Visual Control Example
6. TPM Implementation
3. TPM Tools • TPM Implementation Master Plan
• Small Group Activities • Example of TPM Implementation
• Suggestion System Structure
• Fugai Tagging • 3 Requirements for Fundamental FOR MORE INFORMATION
• One-Point Lesson Improvement
• Activity Board • 12 Steps of TPM Implementation +88 01714143520
• How to Sustain TPM
4. Equipment Loss & Overall Equipment • Critical Success Factors iacademy.bgd@intertek.com
Effectiveness (OEE)
• 3 Key Components of OEE
• Six Big Equipment Losses intertek.com
• Equipment Losses & OEE

ITK12345_17.03.17
RAJIB CHOWDHURY
PROFESSIONAL EXPERT ON MACHINE AND PROCESS AUTOMATION
PROFILE
ABOUT
Over 25+ years of experience
implementing Lean
manufacturing concepts and
tools in complex organisations
like Munjal Showa Ltd, Gabriel
India Ltd, Avery Dennison
India Pvt Ltd and Viom
Networks Ltd.
Certified quality engineer for
Ramkrishna Bajaj Quality
Awards, Certified Lean Six
Sigma Blackbelt
SKILLS
Skilled to set green field
manufacturing processes like
Welding, Plating, Painting,
Grinding, Sheet Metal and
Assembly of parts.
Email LinkedIn
EXPERIENCE
Head Manufacturing Excellence • JBM Group • Dec 2017 –
Present
TPM, Lean | Quality | Energy Management | Integrated
Management System (IATF 16949, ISO 14001, OHSAS 18000
Special Project Integration • American Tower • Jul 2016 – Mar
2017
Head Technical Quality & Continuous Improvement •
Erstwhile Viom Networks • Sept 2011 – Jun 2016
Reviewing & Managing PanIndia operation w.r.t functional
responsibility. Technical Quality, Environment Health & Safety,
Improvement Projects for panIndia
Enterprise Lean Six Sigma Head: South Asia • Avery Dennison
• Mar 2008 – Sept 2011
Managed business excellence for the region
EDUCATION
Working Manager Programme • 2016 • IIM Lucknow
Management Subject
BE (Mechanical), Engineering • 1991 • College of Engineering
OTHER EXPERIENCE
Leaded many Value Stream Maps (VSM) bringing improvements
both in material flow as well information flow. These VSM were
spread across both in manufacturing and transaction which covered
the Enterprise in totality.
A certified quality engineer for Ramkrishna Bajaj Quality Awards.
Also has exposure in machine building and small process automation
and business model such as EFQM, CII-EXIM, IMC RBNQA.
Telephone number Twitter handle
INTERTEK ACADEMY

TRAINIGN SCHEDULE
DETAILS
Date Saturday 18th August & Sunday 19th August 2018, 10:00 am to 5:30 pm
Regular Investment BDT 20,000.00/person (excluding 15% VAT)
Group Investment BDT 17,500.00/person (excluding 15% VAT)
(applicable for two or more participants from same company)
Early bird Investment 18,000.00/person (excluding 15% VAT)
To avail the early bird offer, please confirm your registration through
payment settlement by 5th August 2018
Location Intertek House Bangladesh, 3rd floor, Phoenix Tower, 407, Tejgaon Industrial
area, Dhaka

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