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Interfase de Comunicacion Intellisys
Interfase de Comunicacion Intellisys
C.C.N. : 80443864
More Than Air. Answers. REV. : C
Online answers: http://www.air.irco.com DATE : MAY 2008
SECTION 1 — TABLE OF CONTENTS
SECTION 1 — TABLE OF CONTENTS.................................2
SECTION 2 — INTRODUCTION.........................................3
SECTION 3 — SAFETY......................................................3
INSTALLATION ................................................................3
OPERATION.....................................................................3
MAINTENANCE AND REPAIR ............................................4
SECTION 4 — X4I SYSTEM OVERVIEW ..............................5
SECTION 5 — X8I SYSTEM OVERVIEW ..............................6
SECTION 6 — VSD OVERVIEW ..........................................7
SECTION 7 — ASSISTANCE ..............................................8
SECTION 8 — INTERCONNECT DRAWINGS .......................8
INTELLISYS CONTROLLER E-PROM
RECOMMENDATIONS.......................................................8
INTELLISYS CONTROLLER INTERCONNECT
RECOMMENDATIONS.......................................................8
APPENDIX A — ir-485, irV-485, and RS485 Direct
Interconnect Drawings To Ingersoll Rand Intellisys
Controlled Compressor ............................................9
APPENDIX B — ir-PCB Interconnect Drawings To
Ingersoll Rand Intellisys Controlled And CMC Sierra
Compressors ..........................................................17
APPENDIX C — ir-PCB Interconnect Drawings To
Ingersoll Rand Pressure Switch Controlled
Compressors ..........................................................51
APPENDIX D — VSD Box Interconnect Drawings To
Ingersoll Rand Non-Nirvana VSD Compressors .......98
2
SECTION 2 — INTRODUCTION
The X - SERIES AUTOMATION is a family of specialized X8I
controllers designed to provide safe, reliable, and
The X8I is an advanced system controller designed to
energy-efficient control of your compressed air system.
provide safe, reliable, and energy-efficient management
X4I of your compressed air system. The X8I is capable of
controlling up to eight (8) positive displacement air
The X4I is capable of controlling positive displacement
compressors. The compressors may be fixed speed,
air compressors. The compressors may have electro-
variable speed or multi-step and have electro-pneumatic
pneumatic or microprocessor based controls. The X4I is
or microprocessor based controls. The X8I is uniquely
completely customizable to meet the specific needs of
configurable and customizable to meet the specific
your compressed air system.
needs of some of the most complex compressed air
system. Additionally, the X8I control network can expand
to include monitoring and control of various compressed
air system components.
SECTION 3 — SAFETY
access without obstruction or hazard
! WARNING : Risk of Danger and to allow clear visibility of indicators
at all times.
WARNING : Risk of Electric Shock x If raised platforms are required to
provide access to the X-Series
Automation System, they must not
WARNING : Risk of High Pressure interfere with normal operation or
! obstruct access. Platforms and stairs
should be of grid or plate construction
WARNING : Consult Manual with safety rails on all open sides.
4
SECTION 4 — X4I SYSTEM OVERVIEW
It is recommended that installation and commissioning be carried out by an authorized and trained product supplier.
Ingersoll Rand Automation
Model X4I
SPECIFICATIONS The Maximum Number of Compressors Controlled By The X4I Is Four (4).
Dimensions 11.45” x 9.45” x 6.0”
The Maximum Number Of Direct ir-PCB Connections To The X4I is Four (4).
291mm x 241mm x 152mm
Weight 14lb (6.4kg)
Mounting Wall, 4 x screw fixings
Enclosure IP65, NEMA 4
Supply 230Vac +/- 10%, 50 Hz
115Vac +/- 10%, 60 Hz
Power 50VA
Temperature 32°F to 115°F
(0°C to 46°C)
Humidity 0% to 95% RH
(non-condensing)
PRESSURE TRANSDUCER
To Plant Air
System
RECEIVER
Ir-PCB Compressor #1 Ir-PCB Compressor #2
Control Cable Control Cable
DRIP LEG
ir-PCB ir-PCB
From Air
Compressors
5
SECTION 5 — X8I SYSTEM OVERVIEW
It is recommended that installation and commissioning be carried out by an authorized and trained product supplier.
Ingersoll Rand Automation
Model X8I
SPECIFICATIONS The Maximum Number of Compressors Controlled By The X8I Is Eight (8).
Dimensions 13.4” x 9.45” x 6.0” The Maximum Number Of Direct ir-PCB Connections To The X8I is Four (4).
340mm x 241mm x 152mm Any Combination Of Compressor Connection Methods May Be Used As Long As
Weight 16.5lb (7.5kg) the Maximum Number Of Compressors (8) Is Not Exceeded.
Mounting Wall, 4 x screw fixings
Enclosure IP65, NEMA 4
Supply 230Vac +/- 10%, 50 Hz
115Vac +/- 10%, 60 Hz
Power 100VA The EXP Box Will Add Another
Temperature 32°F to 115°F (4) Direct ir-PCB connections.
(0°C to 46°C) The X8I Supports 1 EXP Box.
Humidity 0% to 95% RH
This Would Allow A Total Of (8)
(non-condensing)
Compressors To Be Connected
And Controlled Via The ir-PCB.
Supply
Voltage
Local Disconnect (Breaker) Box OPTIONAL
On/Off Cable EXP RS485 Network Cable
Fused for 100VA
Switch
Power Cable EXP RS485 NETWORK CABLE
3 conductor (N, L, E) Pressure Belden 9841 or Equivalent
(Sized in accordance with local Transducer In Grounded Conduit
electrical and safety regulations). Cable No Greater Than 33FT (10)
PRESSURE TRANSDUCER
To Plant Air
System
RECEIVER
Ir-PCB Compressor #1 Ir-PCB Compressor #2
Control Cable Control Cable
Ingersoll
Rand ir-485 Gateway
102 psi
For All
ir-485 IR (Non- Nirvana) Compressors
IntelliSys “Red Eye”, SG and SE
ir-485 OR
Direct To
S3 irV-485 Gateway
From VSD Pressure For All
Transducer
irV-485 Nirvana Compressors
To VSD Pressure
Transducer Input 20HP (15KW) and Above
1
2D
LE
D
LE
3 4
ir-
PCB
6
SECTION 6 — VSD OVERVIEW
It is recommended that installation and commissioning be carried out by an authorized and trained product supplier.
Ingersoll Rand Automation
VSD Box
LE
LE
D
2D
1
ir-PCB
7
SECTION 7 — ASSISTANCE
Contacting Technical Support Services or Service Bulletins listed on the IR ServiceNet can provide further assistance if there
are other questions or concerns during Installation and Start-up. Also, additional Application and Compressor Interconnect
Guides will be posted and available on the IR ServiceNet as they are developed and created.
When using the X4I Automation System, the ir-PCB is the only method when interfacing and connecting to the FG (redeye),
SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See Appendix B for
interconnect drawings for these applications
8
APPENDIX A
ir-485, irV-485, and RS485 DIRECT TO INGERSOLL RAND
INTELLISYS, NIRVANA 15-30KW (20-40HP) AND R-SERIES
COMPRESSOR INTERCONNECT DRAWINGS
IR-485, IRV-485, AND RS485 DIRECT to Ingersoll Rand
Intellisys, Nirvana 15-30kw (20-40hp) and R-Series...... A1
irV-485 Interconnect To Ingersoll Rand Intellisys
SGN / SGNe Controlled Compressors ........................... A2
ir-485 Interconnect To Ingersoll Rand Intellisys
SG Controlled Compressors ......................................... A3
ir-485 Interconnect To Ingersoll Rand Intellisys
SE Controlled Compressors.......................................... A4
ir-485 Interconnect To Ingersoll Rand Intellisys
Redeye Controlled Compressors .................................. A5
RS485 Direct Interconnect To Ingersoll Rand Intellisys
S3 Controlled Compressors ......................................... A6
irV-485 Interconnect To Ingersoll Rand Nirvana 15-30kw
(20-40HP) .................................................................... A7
9
ir-485, irV-485, and RS485 DIRECT To Ingersoll Rand
Intellisys, Nirvana 15-30KW (20-40HP), and R-Series Compressors
NIRVANA
SGN / SGNe Controller
SE Controller Modbus Functionality in Controller
No Modbus Functionality in Controller Set Modbus To ON
ir-485 Operates in irbus mode irV-485 Set Modbus Address To Unique
Set Sequence Control To “ON” Modbus Address
Set Remote Start / Stop To “OFF” 1-8 For X8I 1-12 For x12I
Set Sequence Control To “ON”
Set Remote Start / Stop To “OFF”
SG Controller
Modbus Functionality in Controller
SG Recip Controller
Set Modbus To ON
No Modbus Functionality in Controller
Set Modbus Address To Unique
ir-485 irV-485 Operates in irbus mode
Modbus Address
Set Sequence Control To “ON”
1-8 For X8I 1-12 For x12I
Set Remote Start / Stop To “OFF”
Set Sequence Control To “ON”
Set Remote Start / Stop To “OFF”
R-Series
S3 Controller
Modbus Functionality in Controller Redeye Recip Controller
RS485 Direct No Modbus Functionality in Controller
Set Modbus To ON
From X8I or X12I irV-485 Operates in irbus mode
Set Modbus Address To Unique
Automation Set Sequence Control To “ON”
Modbus Address
System Set Remote Start / Stop To “OFF”
1-8 For X8I 1-12 For x12I
Set Remote Control To “ON”
Set Remote Start / Stop To “OFF”
Appendix A - Page A1
From Previous X8I or X12I To Next
Automation Network irV-485 To INTELLISYS SGN / SGNe X8I or X12I Automation
Component Network Component
RS485 RS485
L2 L1 L2 L1
SHIELD GROUND
SHIELD SGN/SGNe
Mounting Bolt
GROUND
0VDC WIRE
+24VDC
P10
P8
1 2 1 2
2 1 2 1 2 1
SGN / SGNe
NC 3 2 1 3 2 1 3 2 1 3 2 1
As Viewed From
-V +V The Back Side Of Phoenix 6Pin
The Controller CONNECTOR
LED #6
LED #7
LED #8
LED #9
OUTPUT 24VDC 0.3A X02
L1
L1
L2
X04
L2
irbus /
LED #2
LED #3
LED #5
LED #4
screen
screen
X05 ir485 X03 Modbus
idec
irV-485
P7
L2
DC ON 2
7.5 W OUTPUT
POWER SUPPLY
1 2 3 4 5 6
10
11
4
8
9
1
2
3
5
6
7
+24Vac/dc
0Vac/dc
L1
LED #1
ON
X01
INPUT 50/60HZ 1 2 OFF
100/240 VAC 0.17A
L N SGN / SGNe
Phoenix 6Pin
Place Ground COM PORT
Wire Lug Behind On Right Side
SGN/SGNe As Viewed From
Mounting Bolt The Back
+24 0
V V
L N G +24VDC DC DC
From Compressor
0VDC
110 / 230VAC
Appendix A - Page A2
From Previous X8I or X12I To Next
Automation Network ir-485 To INTELLISYS SG X8I or X12I Automation
Component Network Component
RS485 RS485
L2 L1 L2 L1
SHIELD GROUND
SHIELD SG
Mounting Bolt
GROUND
0VDC WIRE
+24VDC
P10
1 2
2 1 2 1 2 1
P9
SG
SG RJ11 COM PORT
NC 3 2 1 3 2 1 3 2 1 3 2 1
As Viewed From On Right Side
-V +V The Back Side Of As Viewed From
The Controller
LED #6
LED #7
LED #8
LED #9
OUTPUT 24VDC 0.3A X02 The Back
L1
L1
L2
X04
L2
irbus /
LED #2
LED #3
LED #5
LED #4
screen
screen
X05 ir485 X03 Modbus
idec
P8
RJ11
ir-485 L2 (4)
1 2 3 4
CONNECTOR
DC ON OUTPUT
6
7.5 W 5
POWER SUPPLY 4
P7
PS5R-A24 3
SW1 SW2 SW3 2
V.ADJ 1
12
10
11
4
8
9
1
2
3
5
6
7
+24Vac/dc
0Vac/dc
LED #1
ON
X01
INPUT 50/60HZ 1 2 OFF L1 (2)
100/240 VAC 0.17A
L N
Place Ground
Wire Lug Behind
SG Mounting Bolt
+24 0
V V
L N G +24VDC DC DC
From Compressor
0VDC
110 / 230VAC
Appendix A - Page A3
From Previous X8I or X12I To Next
Automation Network ir-485 To INTELLISYS SE X8I or X12I Automation
Component Network Component
RS485 RS485
L2 L1 L2 L1
SHIELD GROUND
SHIELD SG
Mounting Bolt
GROUND
0VDC WIRE
RJ11
L2 (4)
+24VDC CONNECTOR
6
5
4
3
J8
2 1 2 1 2 1 2
1
L1 (2)
NC 3 2 1 3 2 1 3 2 1 3 2 1
-V +V SE
As Viewed From SE
LED #6
LED #7
LED #8
LED #9
OUTPUT 24VDC 0.3A X02
L1
L1
L2
X04
L2
irbus / The Back Side Of RJ11 COM PORT
LED #2
LED #3
LED #5
LED #4
screen
screen
X05 ir485 X03 Modbus The Controller On Right Side
idec
ir-485 As Viewed From
The Back
DC ON 7.5 W OUTPUT
POWER SUPPLY
PS5R-A24 SW1 SW2 SW3
V.ADJ
12
10
11
4
8
9
1
2
3
5
6
7
+24Vac/dc
0Vac/dc
J11
LED #1
ON
X01
INPUT 50/60HZ 1 2 OFF
100/240 VAC 0.17A
L N
Place Ground
Wire Lug Behind
SE Mounting Bolt
+24 0
V V
L N G +24VDC DC DC
From Compressor
0VDC
110 / 230VAC
Appendix A - Page A4
From Previous X8I or X12I To Next
Automation Network ir-485 To INTELLISYS REDEYE X8I or X12I Automation
Component Network Component
RS485 RS485
X04
And RJ11 Modbus Cable
X02 Supplied With The
X05
irV-485 Gateway
L2 L1
L2 L1
SHIELD
GROUND
SHIELD
65432 1
NC 3 2 1 3 2 1 3 2 1 3 2 1
-V +V
LED #6
LED #7
LED #8
LED #9
OUTPUT 24VDC 0.3A X02
L1
L1
X04 J2
L2
L2
irbus /
LED #2
LED #3
LED #5
LED #4
screen
screen
X05 ir485 X03 Modbus Sequencer Port
idec
ir-485 Test Port
J3
DC ON 7.5 W OUTPUT
POWER SUPPLY BTS
PS5R-A24 SW1 SW2 SW3
V.ADJ
12
10
11
REDEYE STARTER
4
8
5
6
7
9
1
2
3
+24Vac/dc
0Vac/dc
LED #1
ON INTERFACE BOARD
X01 RJ11 COM PORT
INPUT 50/60HZ 1 2 OFF
100/240 VAC 0.17A On Top Center
As Viewed Facing Board
L N
REDEYE STARTER
+24 0 INTERFACE BOARD
V V As Viewed Facing Board
L N G +24VDC DC DC
From Compressor
0VDC
110 / 230VAC
Appendix A - Page A5
X01
X01
X02
X02 X03
X03
X04
X04 X09 X07
X07 X08 X06 X05
RxD
GND
Vcc
TxD
IntelliSys S3
As Viewed From
The Back Side Of
The Controller
2 1 2 1
SHIELD
RS485 RS485
Appendix A - Page A6
From Previous X8I or X12I To Next
Automation Network irV-485 To NIRVANA 15-30KW (20-40HP) X8I or X12I Automation
Component Network Component
RS485 RS485
X04
And RJ11 Modbus Cable
X02 Supplied With The
X05
irV-485 Gateway
L2 L1
L2 L1 NIRVANA 15-30KW
(20-40HP)
SHIELD CONTROL BOARD
GROUND
As Viewed Facing Board
SHIELD
GROUND
0VDC WIRE
+24VDC
2 1 2 1 2 1
NC 3 2 1 3 2 1 3 2 1 3 2 1
-V +V
LED #6
LED #7
LED #8
LED #9
OUTPUT 24VDC 0.3A X02
L1
L1
X04
L2
L2
NIRVANA
irbus /
LED #2
LED #3
LED #5
LED #4
screen
screen
X05 ir485 X03 15-30KW
idec Modbus (20-40HP)
ir-485 COM PORT
DC ON On Right
7.5 W OUTPUT
POWER SUPPLY
Side As
PS5R-A24 SW1 SW2 SW3 Viewed
V.ADJ
12
10
11
4
8
5
6
7
9
1
2
3
From The
+24Vac/dc
L1
0Vac/dc
L2
LED #1
ON Back
X01
INPUT 50/60HZ 1 2 OFF
100/240 VAC 0.17A 2 1
L N
61 68 69 61 68 69
+24 0
V V
L N G +24VDC DC DC Phoenix 3Pin Place Ground Wire Lug
From Compressor CONNECTOR Behind
0VDC
110 / 230VAC NIRVANA 15-30KW
(20-40HP) Mounting Bolt
Appendix A - Page A7
APPENDIX B
ir-PCB TO INGERSOLL RAND INTELLISYS CONTROLLED
COMPRESSOR INTERCONNECT DRAWINGS
ir-PCB Interconnect Requirements For Ingersoll Rand ir-PCB Interconnect Requirements For Ingersoll Rand CMC
Unigy & Nirvana 15-30KW (20-40HP) Compressors .......B1 Sierra 1of2.................................................................. B32
Unigy 1 1of2.................................................................B2 ir-PCB Interconnect Requirements For Ingersoll Rand CMC
Sierra 2of2.................................................................. B33
Unigy 1 2of2.................................................................B3
Unigy 2/3 1of2 .............................................................B4
Unigy 2/3 2of2 .............................................................B5
Nirvana 15-30KW (20-40HP) 1of2..................................B6
Nirvana 15-30KW (20-40HP) 2of2..................................B7
ir-PCB Interconnect Requirements For Ingersoll Rand
Intellisys Redeye Controlled Compressors ....................B8
SSR Redeye 1of3 ...........................................................B9
SSR Redeye FV 2of3 ....................................................B10
SSR Redeye SD 3of3 ....................................................B11
ir-PCB Interconnect Requirements For Ingersoll Rand
Intellisys SE Controlled Compressors ..........................B12
SE UP 1of2 ..................................................................B13
SE UP 2of2 ..................................................................B14
SE ESA 1of2 ................................................................B15
SE ESA 2of2 ................................................................B16
SE DSA 1of2................................................................B17
SE DSA 2of2................................................................B18
ir-PCB Interconnect Requirements For Ingersoll Rand
Intellisys SG Controlled Compressors..........................B19
SG SSR 1of2 ................................................................B20
SG SSR 2of2 ................................................................B21
SG Sierra 1of2.............................................................B22
SG Sierra 2of2.............................................................B23
ir-PCB Interconnect Requirements For Ingersoll Rand
Intellisys SGN / SGNe Controlled Compressors ........B24
Nirvana SGN/SGNe 1of3..............................................B25
Nirvana SGN/SGNe 2of3..............................................B26
Nirvana SGN/SGNe 3of3..............................................B27
SI1 Interface to Redeye, SE, SG Controllers..................B28
ir-PCB Interconnect Requirements For Ingersoll Rand
Intellisys S3 ................................................................B29
Intellisys S3 1of2 ........................................................B30
Intellisys S3 2of2 ........................................................B31
17
ir-PCB Interconnect To Ingersoll Rand
Unigy & Nirvana 20-40 HP Compressors
FOR UNIGY COMPRESSORS:
All Unigy Phase 1 compressors “MUST” be converted to Phase 2 or higher. Contact Technical Support Services for the
CCN's required for this conversion.
FOR NIRVANA 20-40HP COMPRESSORS:
When using the X8I Automation System, the ir-485 and irV-485 Gateway is the “recommended and preferred” method
when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and
Nirvana 15-30KW (20-40HP) Compressors. See Appendix A for interconnect drawings for these applications
When using the X4I Automation System, the ir-PCB is the only method when interfacing and connecting to the FG
(redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See
Appendix B for interconnect drawings for these applications
Remote Control “MUST” be set to “ON”.
Remote Start / Stop must be set to “OFF”.
Check the Nirvana Software revision level. It “MUST” be updated to Version 1.10 or greater. Contact Technical Support
Services to acquire the update.
DRAWING NOTES FOR UNIGY PHASE 1 MACHINES:
Note: All Unigy Phase 1 compressors “MUST” be converted to Phase 2 or higher. Contact Technical Support Services
for the CCN's required for this conversion. The Drawing “Unigy Phase 1 1of2” is a representation for “AFTER” the
conversion is completed.
Note: The Unigy Target Pressure “MUST” be set equal to the “midpoint” of the X - Series Automation pressure control
band.
DRAWING NOTES FOR UNIGY PHASE 2/3 MACHINES:
Note: The Unigy Target Pressure “MUST” be set equal to the “midpoint” of the X - Series Automation pressure control
band.
DRAWING NOTES FOR NIRVANA 20-40HP MACHINES:
Note: Remote Control “MUST” be set to on.
Note: The Nirvana Target Pressure “MUST” be set equal to the “midpoint” of the X - Series Automation pressure
control band.
Appendix B Page B1
Unigy Phase 1
X - SERIES AUTOMATION
COMPRESSOR #1 10 D13
+VDC HATS
X01 TERMINAL SA1
C01 VFD/fixed
V1 V V
Load Enable 13 +24VDC
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
E-STOP
3 3 GND C03 14 EN
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
12 DI-4
LED 5 V
IN
C
LED 2 LOAD
NC
LED 1 SEQ
11 +24VDC
VFD/FIX
ALARM
LED 4
RUN
9 DI-2
READY
LED 3
C05
C04 RUN
1
5 0V
2 READY
IR-PCB
17 NO
Unigy 1
7.5 - 15 HP
5.5 – 11 kW
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
Appendix B Page B2
Unigy Phase 1
Appendix B Page B3
Unigy Phase 2/3
X - SERIES AUTOMATION
COMPRESSOR #1 10 D13
+VDC HATS
X01 TERMINAL SA1
C01 VFD/fixed
V1 V V
Load Enable 13 +24VDC
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
E-STOP
3 3 GND C03 14 EN
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
12 DI-4
LED 5 V C
IN
LED 2 LOAD
NC
LED 1 SEQ
11 +24VDC
VFD/FIX
ALARM
LED 4
DI-2
RUN
9
READY
LED 3
C05
C04 RUN
1
5 0V
2 READY
IR-PCB
17 NO
Unigy
7.5 - 15 HP
5.5 – 11 kW
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
Appendix B Page B4
Unigy Phase 2/3
Appendix B Page B5
Nirvana 15 – 30KW
(20 – 40HP)
X - SERIES AUTOMATION
12 +24VDC
COMPRESSOR #1
+VDC
X01 TERMINAL
Remote
C01 VFD/fixed 18 VFD / FIXED
V1 V V
Load Enable
1 1 SEQ CONT Remote
Load/Unload 32 LOAD ENABLE
2 2 LOAD UNL
Remote
3 3 GND C03 33 LOAD / UNLOAD
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 V
IN
C
LED 2 LOAD
NC
LED 1 SEQ
37 SAFE
ALARM
LED 4
RUN
4 C
READY
LED 3
C05
C04 RUN
1
20 COM
2 READY
IR-PCB
6 NC
Nirvana
20 - 40 HP
15 – 30 kW
READY
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
Appendix B Page B6
Nirvana 15 - 30KW
(20-40HP)
Appendix B Page B7
ir-PCB Interconnect To Ingersoll Rand
First Generation IntelliSys “Redeye” Controlled Compressors
FOR REDEYE INTELLISYS CONTROLLED MACHINES:
When using the X8I Automation System, the ir-485 and irV-485 Gateway is the “recommended and preferred” method
when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and
Nirvana 15-30KW (20-40HP) Compressors. See Appendix A for interconnect drawings for these applications
When using the X4I Automation System, the ir-PCB is the only method when interfacing and connecting to the FG
(redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See
Appendix B for interconnect drawings for these applications
The ‘MASTER CONTROL’ setting of the Intellisys controller must be set to ‘ON’
The 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'.
Remote Start / Stop must be set to “OFF”.
Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X - Series
Automation.
The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation or ACS.
Check the Intellisys software revision level. Always update to the latest revision prior to operation.
FOR DSA REDEYE CONTROLLERS, the 'SEQUENCER Option’ must be purchased. installed and then turned on.
CCN: 39225099
FOR DSA REDEYE CONTROLLERS, the 'REMOTE START / STOP Option’ must be purchased and Installed to enable
MASTER CONTROL. CCN: 39479423
FOR ESA REDEYE INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) must be used to allow the Redeye to
be controlled by the X - Series Automation
FOR SIERRA REDEYE INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) must be used to allow the Redeye
Controller to be sequenced/controlled by the X - Series Automation
DRAWING NOTES FOR REDEYE INTELLISYS CONTROLLED MACHINES:
Note: For Star Delta starter wiring the X - Series Automation Run signal should be connected directly to the 1M coil.
Note: For Full voltage wiring the 1S (1Sb) interlock will not be used. The X - Series Automation Run signal can be
connected directly to the Intellisys BTS1-28 terminal.
Appendix B Page B8
SSR Redeye
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
BTS1-
ALARM
LED 4
0VAC 1M 1
RUN
READY
LED 3
C05
C04 RUN
1
BTS1-
2 READY HATS
110VAC 34
E-STOP
IR-PCB
BTS2-
1
2
3
Starter Interface Board
BTS2
HATS
110VAC 34
Alternate Connection Metthod For E-STOP
READY Input If Alarm Contacts Are
Being Used
READY
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
Appendix B Page B9
SSR Redeye FV
FOR SIERRA SE INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) must be used to allow the SE Controller to
be sequenced/controlled by the X - Series Automation
X - SERIES AUTOMATION J1
COMPRESSOR #1 Remote Load/Unload
+VDC 11
X01 TERMINAL (was Remote Start)
C01 VFD/fixed 12
V1 V V Remote Enable
Load Enable 13 (was Remote Stop)
1 1 SEQ CONT
Load/Unload 14
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
J5
0VAC 1M 1
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
J5
2 READY
110VAC 7
E-STOP
IR-PCB
J5
9
10
11 Intellisys SE
UP Series
J5
110VAC 7
Alternate Connection Metthod For E-STOP
READY Input If Alarm Contacts Are
Being Used
READY
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
X - SERIES AUTOMATION J1
COMPRESSOR #1 Remote Load/Unload
+VDC 11
X01 TERMINAL (was Remote Start)
C01 VFD/fixed 12
V1 V V Remote Enable
Load Enable 13 (was Remote Stop)
1 1 SEQ CONT
Load/Unload 14
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
J5
0VAC KM1 1
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
J5
2 READY
110VAC 7
MCB2 HAT E-STOP
IR-PCB
J5
9
10
11 Intellisys SE
ESA Series
J5
110VAC 7
Alternate Connection Metthod For E-STOP
READY Input If Alarm Contacts Are
Being Used
READY
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
X - SERIES AUTOMATION J1
COMPRESSOR #1 Remote Load/Unload
+VDC 6 (was Remote Start)
X01 TERMINAL
C01 VFD/fixed 5
V1 V V Remote Enable
Load Enable 4 (was Remote Stop)
1 1 SEQ CONT
Load/Unload 3
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
J5
0VAC 1M 42
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
J5
2 READY 1ATS
110VAC 36
E-STOP
IR-PCB
J5
34
33
Intellisys SE
32 DSA Contact
Cooled
J5
110VAC 38
Alternate Connection Metthod For E-STOP
READY Input If Alarm Contacts Are
Being Used
READY
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
X - SERIES AUTOMATION P3
COMPRESSOR #1
+VDC 25 Remote Load Enable
X01 TERMINAL
C01 VFD/fixed 26
V1 V V
Load Enable 27 Remote Load/Unload
1 1 SEQ CONT
Load/Unload 28
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
1Sb P1
0VAC 1M 2
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
P1
2 READY 1ATS
110VAC 1
E-STOP
IR-PCB
P2
3
2
1 Intellisys SG
P!
1ATS
110VAC 1
Alternate Connection Metthod For E-STOP
READY Input If Alarm Contacts Are
Being Used
READY
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
X - SERIES AUTOMATION P3
COMPRESSOR #1
+VDC 25 Remote Load Enable
X01 TERMINAL
C01 VFD/fixed 26
V1 V V
Load Enable 27 Remote Load/Unload
1 1 SEQ CONT
Load/Unload 28
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
1Sb P1
0VAC 1M 2
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
P1
2 READY 1ATS
110VAC 1
E-STOP
IR-PCB
P2
3
2
1 Intellisys SG
P!
1ATS
110VAC 1
Alternate Connection Metthod For E-STOP
READY Input If Alarm Contacts Are
Being Used
READY
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
Sequence Interface 1
OUT
5 5 D12
NC 6 Neutral
6 6 +20V C02
NO
LED 5 VFD 7 Hot COM
IN
C
LED 2 LOAD
NC
LED 1 SEQ
ALARM
LED 4
N H
RUN
READY
LED 3
C05 110 VAC
C04 RUN COM
Supply
1
SGN/
2 READY SGNe
P1
HATS
IR-PCB 110VAC 1
E-STOP
SGN/
SGNe
P2
3
2
1
P!
1ATS
110VAC 1 Intellisys Controller
Alternate Connection Metthod For E-STOP
READY Input If Alarm Contacts Are
Being Used
READY
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
Sequence Interface 1
OUT
5 5 D12
NC 6 Neutral
6 6 +20V C02
NO
LED 5 VFD 7 Hot COM
IN
C
LED 2 LOAD
NC
LED 1 SEQ
ALARM
LED 4
N H
RUN
READY
LED 3
C05 110 VAC
C04 RUN COM
Supply
1 SE SE
2 READY Redeye DSA ESA/UP SG
BTS1- J5 J5 P1
HATS
IR-PCB 110VAC 34 36 7 1
E-STOP
SE SE
Redeye DSA ESA/UP SG
BTS2- J5 J5 P2
1 34 9 3
2 33 10 2
SE SE
Redeye DSA ESA/UP SG 3 32 11 1
BTS1- J5 J5 P1
1ATS
110VAC 34 36 7 1 Intellisys Controller
Alternate Connection Metthod For E-STOP
READY Input If Alarm Contacts Are
Being Used
READY
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC KM2
LED 1 SEQ
Contact
X03
0VAC KM1 2
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB R1
Contact X02
110VAC 3
4 Intellisys S3
R1
Coil
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
Terminal BCM
Strip
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
1Sb 1TB
1TB12 1M 5
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
CMC
The CMC Controller must be updated with Release Version 1.42 or greater.
The file can be found on the ServiceNet. Select Centrifugal, then select CMC Files, then select V320.
The Executable file is 22458368.exe
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
51
ir-PCB Interconnect To Ingersoll Rand
Pressure Switch Controlled Compressors
FOR ALL COMPRESSORS:
Compressors to be connected must have automatic Start / Stop capability .
Appendix C Page C1
SSR UP5 11-22 SD
Restart TD
MOL HATR Relay
E-STOP Contact SS Contact Contact
110VAC
X - SERIES AUTOMATION
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload To TM2 Relay
2 2 LOAD UNL P To KM1 Contact
3 3 GND C03
NO
4 4 D11
To KM2 Contact
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
KM1 0 VAC
KM1 Relay
ALARM Contact
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
Appendix C Page C2
SSR UP5 11-22 SD
Appendix C Page C3
SSR UP5 22-37 SD
KM1 TM3
Relay Relay
Contact Contact
Restart TD
MOL MMS HATR Relay
E-STOP Contact Contact SS Contact Contact
110VAC
X - SERIES AUTOMATION
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload To TM2 Relay
2 2 LOAD UNL P To KM1 Contact
3 3 GND C03
NO
4 4 D11
To KM2 Contact
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
KM1 0 VAC
KM1 Relay
ALARM Contact
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
Appendix C Page C4
SSR UP5 22-37 SD
Appendix C Page C5
SSR UP6 15-30 FV
Restart TD
HATR Relay
E-STOP COL ON OFF Contact Contact
110VAC
X - SERIES AUTOMATION
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable To TR Relay
1 1 SEQ CONT To M Contact
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
To 1SV
C
OUT
5 5 D12 To 3SV
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
M 0 VAC
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
Appendix C Page C6
SSR UP6 15-30 FV
Appendix C Page C7
SSR UP6 15-30 SD
Restart TD
HATR Relay
E-STOP OL ON OFF Contact Contact
110VAC
X - SERIES AUTOMATION
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable To TR Relay
1 1 SEQ CONT To 1M Contact
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
C To 2M Contact
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC 1M
LED 1 SEQ
Contact
1M 0 VAC
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
Appendix C Page C8
SSR UP6 15-30 SD
Appendix C Page C9
1M TDRI
SSR UP6 40-50 FV Relay Relay
Contact Contact
Restart TD
MMS HATR Relay
SS
E-STOP OL Contact Contact Contact
ON OFF
110VAC
X - SERIES AUTOMATION
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable To TR Relay
1 1 SEQ CONT To 1M Contact
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
C To TDRI Contact
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
1M 0 VAC
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
Restart TD
MMS HATR Relay
SS
E-STOP OL Contact Contact Contact
ON OFF
110VAC
X - SERIES AUTOMATION
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable To TR Relay
1 1 SEQ CONT To 1M Contact
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
C To 2M Contact
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD 1M
NC Contact
LED 1 SEQ
1M 0 VAC
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
To 1M Contact
X - SERIES AUTOMATION
To CR Relay
COMPRESSOR #1 OL E-STOP ST
+VDC
X01 TERMINAL To HM
HATS
C01 VFD/fixed 110VAC To EDV
V1 V V To M
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL CR
Contact
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
PS
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
ALARM
0 VAC
LED 4
RUN
READY
LED 3
C05 M
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
To 1M Contact
X - SERIES AUTOMATION
To CR Relay
COMPRESSOR #1 OL E-STOP ST
+VDC
X01 TERMINAL To HM
HATS
C01 VFD/fixed 110VAC To EDV
V1 V V To M
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL CR
Contact
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
PS
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
ALARM
0 VAC
LED 4
RUN
READY
LED 3
C05 M
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
To 1M Contact
X - SERIES AUTOMATION
To CR Relay
COMPRESSOR #1 OL E-STOP ST
+VDC
X01 TERMINAL To HM
HATS
C01 VFD/fixed 110VAC To EDV
V1 V V To 1M/1S/2M Contacts
Load Enable
1 1 SEQ CONT To TD Relay
Load/Unload
2 2 LOAD UNL CR
Contact
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
PS
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
1M
ALARM Contact
0 VAC
LED 4
RUN
READY
LED 3
C05 1M
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
To KM1 Contact
X - SERIES AUTOMATION MOL To CR Relay
COMPRESSOR #1 Contact E-STOP ST
+VDC
X01 TERMINAL To HM
HATS To EDV
C01 VFD/fixed 110VAC
V1 V V KM1/KM2/KM3 Contacts
Load Enable
1 1 SEQ CONT To KM1
Load/Unload
2 2 LOAD UNL CR
Contact
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD P
C
IN
LED 2 LOAD
NC
LED 1 SEQ
KM1
ALARM Contact
0 VAC
LED 4
RUN
READY
LED 3
C05 KM
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
To KM1 Contact
X - SERIES AUTOMATION MOL To CR Relay
COMPRESSOR #1 Contact E-STOP ST
+VDC
X01 TERMINAL To HM
HATS To EDV
C01 VFD/fixed 110VAC
V1 V V KM1/KM2/KM3 Contacts
Load Enable
1 1 SEQ CONT To KM1
Load/Unload
2 2 LOAD UNL CR
Contact
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD P
IN
C
LED 2 LOAD
NC
LED 1 SEQ
KM1
ALARM Contact
0 VAC
LED 4
RUN
READY
LED 3
C05 KM
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
MCB2 MOL K3
Contact HAT Contact E-STOP Contact SS ST
To TM3 Contact
To AS Switch
110VAC
K2 Contact
ST TM2 Contact
X - SERIES AUTOMATION CR
COMPRESSOR #1 (OPT) Contact
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL P To TM2 Relay
3 3 GND C03
NO
4 4 D11
To KM2 Contact
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ TM2
Contact
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
X - SERIES AUTOMATION
COMPRESSOR #1
+VDC
X01 TERMINAL
From Intellisys SS To Intellisys
C01 VFD/fixed Controller Controller
V1 V V
Load Enable Terminal 24 Terminal 9
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD PS
IN
C
LED 2 LOAD
NC
LED 1 SEQ
LED 4
RUN
READY
LED 3
C05 Terminal 3
KM1
C04 RUN
1 From Intellisys
2 READY Controller
Terminal 4
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
To 2TR Contact
48VAC
To 1VAC Contact
To 3OP Contact
X - SERIES AUTOMATION
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL P To 2TR Relay
3 3 GND C03
NO
4 4 D11
To KM2 Contact
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
KM1 Contact
KM1 0 VAC
ALARM
LED 4
RUN
READY
LED 3
C05 KM3 Contact
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
To 2TR Contact
48VAC
To 1VAC Contact
To 3OP Contact
X - SERIES AUTOMATION
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL P To 2TR Relay
3 3 GND C03
NO
4 4 D11
To DC Contact
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
MC Contact
MC 0 VAC
ALARM
LED 4
RUN
READY
LED 3
C05 SC Contact
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
CR CR
Contact Contact
1TD Contact
X - SERIES AUTOMATION
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
To 1TD Relay
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
C To 1M Contact
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD 1M
NC Contact
LED 1 SEQ
1M 0 VAC
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
CR CR
Contact Contact
1TD Contact
X - SERIES AUTOMATION
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
To 1TD Relay
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
C To 2M Contact
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD 1M
NC Contact
LED 1 SEQ
1M 0 VAC
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
X - SERIES AUTOMATION
COMPRESSOR #1 SS
+VDC ON OFF To M
X01 TERMINAL
C01 VFD/fixed To ETM
V1 V V 110VAC
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL LOLS
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD P
IN
C
LED 2 LOAD
NC
LED 1 SEQ
OL
Contact
ALARM
0 VAC
LED 4
RUN
READY
LED 3
C05 M
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
X - SERIES AUTOMATION
COMPRESSOR #1 SS
+VDC ON OFF
X01 TERMINAL
HATS To M
C01 VFD/fixed X1
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload LOLS
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD P
C
IN
LED 2 LOAD
NC
LED 1 SEQ
OL
Contact
ALARM 0 VAC
LED 4
RUN
X2
READY
LED 3
C05 M
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
X - SERIES AUTOMATION
COMPRESSOR #1 SS
+VDC ON OFF
X01 TERMINAL
HATS To M
C01 VFD/fixed L1
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload LOLS
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC R2
6 6 +20V C02
NO
LED 5 VFD P
IN
C
LED 2 LOAD
NC
LED 1 SEQ
ALARM
LED 4
RUN
READY
LED 3
To Customer Supplied
C05
C04 RUN External Neutral
1
R1
2 READY To Customer Supplied
External 110VAC
IR-PCB R2
OL
Contact
L2
M
R1
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
110VAC
X - SERIES AUTOMATION
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload To TM2 Relay
2 2 LOAD UNL P To KM1 Contact
3 3 GND C03
NO
4 4 D11
To KM2 Contact
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
KM1 0 VAC
KM1 Relay
ALARM Contact
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
110VAC
X - SERIES AUTOMATION
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V To TM2 Relay
Load Enable
1 1 SEQ CONT To KM1 Contact
Load/Unload
2 2 LOAD UNL P
3 3 GND C03
NO To KM2 Contact
4 4 D11
C
OUT
5 5 D12 Excessive
NC Pressure
6 6 +20V C02
NO Shutdown
LED 5 VFD Switch
IN
C
LED 2 LOAD
NC
LED 1 SEQ
KM1 0 VAC
KM1 Relay
ALARM Contact
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
98
Wiring The VSD Box To The Ingersoll Rand Non-Nirvana VSD
VSD Box
XPM-Ao2
4-20mA(1)
ANA1
ANA1
X07
+
25 26 27 28 29 30
#1
X02
Pressure
Transducer
+VDC
+
-
Signal
Case Ground
+VDC
+24 13
Signal
A1 60
IR-5000
COM 55
39
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
Appendix D Page D1
ir-PCB Interconnect To Ingersoll Rand
Second Generation IntelliSys “SG” Controlled Compressors
FOR SG INTELLISYS CONTROLLED MACHINES:
When using the X8I or X12I Automation System, the ir-485 and irV-485 Gateway is the “recommended and preferred”
method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors
and Nirvana 15-30KW (20-40HP) Compressors. See Appendix A for interconnect drawings for these applications
When using the X4I Automation System, the ir-PCB is the “recommended and preferred” method when interfacing and
connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP)
Compressors. See Appendix B for interconnect drawings for these applications
The 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'.
Remote Start / Stop must be set to “OFF”.
Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X - Series
Automation.
The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation or ACS.
Check the Intellisys software revision level. Always update to the latest revision prior to operation.
FOR SIERRA SG INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) can be used as an alternative to allow
the SG Controller to be sequenced/controlled by the X - Series Automation
DRAWING NOTES FOR SG INTELLISYS CONTROLLED MACHINES:
Note: For Star Delta starter wiring the X - Series Automation Run signal should be connected directly to the 1M coil.
Note: For Full Voltage wiring, the 1S (1Sb) interlock will not be used. The X - Series Automation Run signal can be
connected directly to the Intellisys P1-2 terminal.
Appendix D Page D2
Ingersoll Rand Intellisys Controlled VSD Compressors To VSD Interconnect
SG SSR
VSD BOX P3
X01 TERMINAL +VDC 25 Remote Load Enable
C01 VFD/fixed 26
V1 V V
Load Enable 27 Remote Load/Unload
1 1 SEQ CONT
Load/Unload 28
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11 To Existing
C Blowdown
OUT
5 5 D12
NC Solenoid
6 6 +20V C02 2CR Relay P1
NO
5
LED 5 VFD C
IN
LED 2 LOAD XCR
NC
LED 1 SEQ
1Sb P1
0VAC 1M 2
ALARM
LED 4
RUN
READY
LED 3
C05 XCR
C04 RUN
1
P1
2 1ATS
READY 110VAC 1
E-STOP
IR-PCB
P2
3
2
1 Intellisys SG
P!
1ATS
110VAC 1
Alternate Connection Metthod For E-STOP
READY Input If Alarm Contacts Are
Being Used
READY
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
Appendix D Page D3
Appendix D Page D4
ir-PCB Interconnect To Ingersoll Rand
Second Edition Intellisys “SE” Controlled Compressors
FOR ALL SE INTELLISYS CONTROLLED MACHINES:
When using the X8I or X12I Automation System, the ir-485 and irV-485 Gateway is the “recommended and preferred”
method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors
and Nirvana 15-30KW (20-40HP) Compressors. See Appendix A for interconnect drawings for these applications
When using the X4I Automation System, the ir-PCB is the “recommended and preferred” method when interfacing and
connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP)
Compressors. See Appendix B for interconnect drawings for these applications
The 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'.
Remote Start / Stop must be set to “OFF”.
Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X - Series
Automation.
The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation or ACS.
Check the Intellisys software revision level. Always update to the latest revision prior to operation.
FOR UP SE INTELLISYS CONTROLLERS,
Minimum Software Version 1.11
CCN: 39217047 (w/o PORO)
CCN: 39217039 (w PORO)
When installing the Sequence Option to enable Remote Load/Unload, the Remote Start/Stop input terminals
are now used for the Remote Load inputs. Remote Start Stop will no longer be functional. The SI1 interface (CCN: 42425710)
can be used in place of the Sequence Option to allow the SE controlled machines to function with both Remote Load Unload
and Remote Start Stop.
Software Version 1.20 and Greater
The 'CONTACT SEQUENCE' setting of the Intellisys controller must be set to 'ON'.
DRAWING NOTES FOR UP SE INTELLISYS CONTROLLED MACHINES:
Note: For Star Delta starter wiring the X - Series Automation Run signal should be connected directly to the 1M coil.
Note: For Full voltage wiring the 1S (1Sb) interlock will not be used. The X - Series Automation Run signal can be
connected directly to the Intellisys J5-1 terminal.
Note: For Pegasus machines wiring may be factory installed connecting the Intellisys Alarm Relay J5-9, J5-10 and J5-11
to a terminal strip but unused. Remove any factory installed wiring from the Intellisys Alarm Relay contacts and connect
the X - Series Automation Interface board wiring directly to the Intellisys Alarm Relay terminals J5-9 and J5-10.
FOR ESA SE INTELLISYS CONTROLLERS, the 'SEQUENCER Option’ must be purchased. installed and then turned on.
Minimum Software Version 1.40
CCN: 39217047 (w/o PORO)
CCN: 39217039 (w PORO)
When installing the Sequence Option to enable Remote Load/Unload, the Remote Start Stop input terminals
are now used for the Remote Load inputs. Remote Start Stop will no longer be functional. The SI1 interface (CCN: 42425710)
can be used in place of the Sequence Option to allow the SE controlled machines to function with both Remote Load Unload
and Remote Start Stop.
DRAWING NOTES FOR ESA SE INTELLISYS CONTROLLED MACHINES:
Note: For Star Delta starter wiring the X - Series Automation Run signal should be connected directly to the 1M coil.
Note: For Full voltage wiring the 1S (1Sb) interlock will not be used. The X - Series Automation Run signal can be
connected directly to the Intellisys J5-1 terminal.
FOR DSA SE INTELLISYS CONTROLLERS, the 'SEQUENCER Option’ must be purchased. installed and then turned on.
CCN: 22179238
When installing the Sequence Option to enable Remote Load/Unload, the Remote Start Stop input terminals
are now used for the Remote Load inputs. Remote Start Stop will no longer be functional. The SI1 interface (CCN: 42425710)
can be used in place of the Sequence Option to allow the SE controlled machines to function with both Remote Load Unload
and Remote Start Stop.
DRAWING NOTES FOR DSA SE INTELLISYS CONTROLLED MACHINES:
Note: For Star Delta starter wiring the X - Series Automation Run signal should be connected directly to the 1M coil.
Note: For Full Voltage wiring, the 1S (1Sb) interlock will not be used. The X - Series Automation Run signal can be
connected directly to the Intellisys terminal 42.
FOR SIERRA SE INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) must be used to allow the SE Controller to
be sequenced/controlled by the X - Series Automation
Appendix D Page D5
SE UP
X - SERIES AUTOMATION J1
COMPRESSOR #1 Remote Load/Unload
+VDC 11
X01 TERMINAL (was Remote Start)
C01 VFD/fixed 12
V1 V V Remote Enable
Load Enable 13 (was Remote Stop)
1 1 SEQ CONT
Load/Unload 14
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C To Existing
OUT
5 5 D12
NC 1SV
6 6 +20V C02 3SV
NO 2CR Relay
LED 5 VFD C J5
IN
LED 2 LOAD 4
NC
LED 1 SEQ
XCR
XCR J5
0VAC 1M 1
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
J5
2 READY
110VAC 7
E-STOP
IR-PCB
J5
9
10
11 Intellisys SE
UP Series
J5
110VAC 7
Alternate Connection Metthod For E-STOP
READY Input If Alarm Contacts Are
Being Used
READY
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
Appendix D Page D6
Appendix D Page D7
SE ESA
X - SERIES AUTOMATION J1
COMPRESSOR #1 Remote Load/Unload
+VDC 11
X01 TERMINAL (was Remote Start)
C01 VFD/fixed 12
V1 V V Remote Enable
Load Enable 13 (was Remote Stop)
1 1 SEQ CONT
Load/Unload 14
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12 To Existing
NC 1SV
6 6 +20V C02 3SV
NO
2CR Relay
LED 5 VFD C
IN
J5
LED 2 LOAD
NC 4
LED 1 SEQ
XCR
XCR J5
0VAC 1M 1
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
J5
2 READY 110VAC 7
MCB2 HAT E-STOP
IR-PCB
J5
9
10
11 Intellisys SE
ESA Series
J5
110VAC 7
Alternate Connection Metthod For E-STOP
READY Input If Alarm Contacts Are
Being Used
READY
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
Appendix D Page D8
Appendix D Page D9
SE DSA
X - SERIES AUTOMATION J1
COMPRESSOR #1 Remote Load/Unload
+VDC 6 (was Remote Start)
X01 TERMINAL
C01 VFD/fixed 5
V1 V V Remote Enable
Load Enable 4 (was Remote Stop)
1 1 SEQ CONT
Load/Unload 3
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C To Existing
OUT
5 5 D12
NC 1SV
6 6 +20V C02 3SV
NO 2CR Relay
LED 5 VFD C J5
IN
LED 2 LOAD 39
NC
LED 1 SEQ
XCR
XCR J5
0VAC 1M 42
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
J5
2 1ATS
READY 36
110VAC
E-STOP
IR-PCB
J5
34
33
Intellisys SE
32 DSA Contact
Cooled
J5
110VAC 38
Alternate Connection Metthod For E-STOP
READY Input If Alarm Contacts Are
Being Used
READY
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
110VAC
VSD BOX
X01 TERMINAL +VDC
C01 VFD/fixed
V1 V V
Load Enable To TR Relay
1 1 SEQ CONT To M Contact
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO To 1SV
4 4 D11
C To 3SV
OUT
5 5 D12
NC To 2CR
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
XCR
ALARM
110VAC
LED 4
RUN
READY
LED 3
C05 XCR M 0 VAC
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
110VAC
VSD BOX
X01 TERMINAL +VDC
C01 VFD/fixed
V1 V V
Load Enable To TR Relay
1 1 SEQ CONT To M Contact
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO To 1SV
4 4 D11
C To 3SV
OUT
5 5 D12
NC To 2CR
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
XCR
ALARM
110VAC
LED 4
RUN
READY
LED 3
C05 XCR M 0 VAC
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
110VAC
VSD BOX
X01 TERMINAL +VDC
C01 VFD/fixed
V1 V V
Load Enable To TR Relay
1 1 SEQ CONT To M Contact
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12 To 1SV
NC To 3SV
6 6 +20V C02 Excessive
NO Pressure To 2CR
LED 5 VFD C Shutdown
IN
LED 2 LOAD Switch
NC
LED 1 SEQ
XCR
ALARM
110VAC
LED 4
RUN
READY
LED 3
C05 XCR M 0 VAC
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
Terminal BCM
Strip
OUT
5 5 D12 To
NC 1SV
6 6 +20V C02
NO 4CR Relay
LED 5 VFD C 1TB
IN
LED 2 LOAD 7
NC
LED 1 SEQ
1CR-A 1TB
1TB12 1M 5
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
CMC
The CMC Controller must be updated with Release Version 1.42 or greater.
The file can be found on the ServiceNet. Select Centrifugal, then select CMC Files, then select V320.
The Executable file is 22458368.exe
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.