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Construction
and Building

Construction and Building Materials 22 (2008) 2059–2067


MATERIALS
www.elsevier.com/locate/conbuildmat

Durability of concrete incorporating GGBS activated by water-glass


Saud Al-Otaibi *

Kuwait Institute for Scientific Research, Building and Energy Technologies Department, P.O. Box: 24885, SAFAT 13109, Kuwait

Received 29 July 2006; received in revised form 24 July 2007; accepted 24 July 2007
Available online 24 September 2007

Abstract

The environmental concerns related to the production of cement in terms of the energy consumption and the emission of CO2 lead to
the search for more environmentally viable alternatives to cement. One of those alternative materials is ground granulated blast-furnace
slag is used not only as a partial replacement to cement but also as the sole binder in the form of alkali-activated slag (AAS) to produce
concrete. In addition to a control OPC mix, an OPC/slag mix with 60% cement replacement by GGBS, and also AAS mixes were pre-
pared with slag as the sole binder, activated with water glass at two dosages, 4% and 6% Na2O (by weight of slag). Two types of water
glass were used, one in a solution form and the other in a solid granules form. The two forms of the activator used were also of different
silicate modulus (Ms); 1.65 for the solution form and 1.0 for the granule form. All the mixes had the same binder content and w/b = 0.48.
This paper presents the results of the durability related tests that were carried out which included, chloride penetration resistance, poros-
ity, carbonation, and alkali–silica reaction. The effect of the different parameters including the activator type and dosage are discussed.
The results give indications on the good durability of alkali-activated slag concrete compared to conventional OPC concrete.
 2007 Elsevier Ltd. All rights reserved.

Keywords: Slag; Alkali; Activator; Silica modulus; Durability; Porosity; Chloride permeability; Alkali–silica reaction

1. Introduction tice in the USSR in 1960 and in Poland in 1972. Alkali-


activated slags have been employed on a limited scale as
Blast-furnace slag refers in particular to the slag pro- oilwell cements and as a roof support system in mine
duced from the manufacture of pig iron. If the molten slag applications in South Africa and Canada. Industrial expe-
is quenched sufficiently rapidly it forms a glassy material, rience of precast products utilizing these cements is wide-
when finely ground, called ‘‘ground granulated blast-fur- spread in Eastern Europe, Finland and France [5].
nace slag’’ or GGBS [1]. GGBS has been used in compos- Research in China has confirmed the high strength of
ite cements and as a cementitious component of concrete these systems [6].
for many years and it can be expected that the expansion The use of slag as supplementary cementitious material
of GGBS use will continue for the foreseeable future [2]. improves the durability of concrete as it reduces the perme-
As an example, in the year 2000 GGBS accounted for ability of GGBS concrete and significantly inhibits the
about 10%, of the total cementitious material used ingress of sulfates [7]. The reduction in chloride penetration
throughout UK [3]. On the other hand alkali-activated achieved by GGBS has been confirmed by many different
slag cements using granulated blast-furnace slags were investigators [8–12].
invented by Glukhovsky and patented in 1958. A review Wang [6] cited some research carried out in China show-
given by Glukhovsky [4] commented that alkali-activated ing AAS mortars to be very impermeable. They also state
slag cements had been introduced into construction prac- that the pores in hardened AAS concrete are distinctly
smaller than those in OPC concrete. Alkali-activation
*
Tel.: +965 4989247; fax: +965 4989099. ensures long-term alkalinity of AAS concrete, which pre-
E-mail address: uotaibi@safat.kisr.edu.kw vents corrosion.

0950-0618/$ - see front matter  2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.conbuildmat.2007.07.023
2060 S. Al-Otaibi / Construction and Building Materials 22 (2008) 2059–2067

Deja and Malotepszy [13] carried out tests on AAS mor- concrete is limited. This paper is part of research work car-
tars and reported high resistance to sulfates and chlorides. ried out as a contribution to knowledge at this level.
Roy et al. [10] reported very low chloride diffusion in
alkali-activated cement pastes. 3. Experimental investigation
Researchers Glukhovsky [4] and Pu et al. [14] and Wu
et al. [15] showed that the strength of AAS mortars 3.1. Materials
increased after 1 year in 1–2% MgSO4 solution and stayed
constant for 2 years in dilute acids, HCl and H2SO4, while The same types of ordinary Portland cement, ground
OPC samples deteriorated in six months. Byfores et al. [16] granulated blast-furnace slag, lime, alkali activators, fine
used an activator (called F-activator) composed of 2.75% and coarse aggregates have been used throughout the
NaOH plus 1.0% Na2CO3 and reported that for the same investigation with one exception when a special reactive
w/b ratio AAS concrete showed more carbonation than fine aggregate was used for the alkali-aggregate reaction
OPC. They attributed this to the small content of hydrated test. Details of each material used are given below.
CaO, which may react with incoming CO2 and also to the
microcracking in their F-concrete. Neville [1] stated that 3.1.1. Cement
blended cement with high replacement levels of slag exhib- Ordinary Portland cement conforming to the require-
its high carbonation rate. But since carbonation and pore ments of BS 12:1996 class 42.5 N, was used in this investi-
structure are interrelated, good curing, which resulted in gation. The chemical and physical properties of the cement,
a more compact structure, helped to reduce carbonation. as provided by the manufacturer, are given in Table 1.
This also means the higher the strength, the lower the
carbonation. 3.1.2. Slag
Douglas et al. [17] reported AAS concrete having good The ground granulated blast-furnace slag (GGBS) used
resistance to chloride ion penetration with ion penetration complied with BS 6699:1992. Typical chemical and physi-
ranging from 1311 to 2547 C for 28 days curing and from cal properties provided by the manufacturer are shown in
676 to 1831 C at 91 days. Table 2.
Shi [18] presented rapid chloride permeability test
(RCPT) results for AAS mortars using water-glass as an 3.1.3. Lime
activator. These results were very high for the early ages Hydrated lime of commercial grade was used in the
20,000 C at 3 days reducing to 12,000 C at 7 days and fur- alkali-activated slag mixtures to control the setting. The
ther to a value around 5000 C at 28 and 90 days. lime was added in a slurry form of equal parts (by weight)
Although the hydration of OPC/slag blended and AAS of lime and water.
in concrete produces low Ca(OH)2, which is responsible for
carbonation in OPC concrete, some researchers [19,20] had
reported higher carbonation with AAS concrete especially Table 1
Chemical and physical properties of cementa
with low grade concretes in comparison with OPC con-
crete. This might be due to carbonation of the C–S–H. Oxide Percent Physical properties
Some researchers report studies made on alkali-aggre- SiO2 20.7 Specific surface: 331 m2/kg
gate in AAS concrete and observed only slight expansion Al2O3 5.7 Average particle size: 10 lm
Fe2O3 2.3 Coarse particles (>45 lm): 11.2%
in the first period and no expansion after 28 days. Wang
CaO 64.8 Specific gravity: 3.14
et al. [20] cited Krivenko [21] stating that AAS concrete MgO 1.1 Loss on ignition: 0.92%
suffers no AAR because hydration products bind 80% of SO3 3.21 Colour: steel grey
the alkali at one year. Metso and Kajaus [22] carried out Na2O 0.19
an AAR study of AAS sand mortar by the measurement K2O 0.6
a
of expansion rate and found a maximum expansion for Provided by the manufacturer.
about 8% opal content (reactive aggregate) by total aggre-
gate weight. Gifford and Gillot [23] reported results on
alkali–silica reaction (ASR) and alkali–carbonate reaction Table 2
Chemical and physical properties of GGBSa
(ACR) in alkali activated slag concrete.
Oxide Percent Physical properties
2. Research significance SiO2 35.84 Specific surface: 401 m2/kg
Al2O3 13 Specific gravity: 2.91
Fe2O3 0.55 Colour: white
Alkali-activated slag is not a widely known and used
CaO 39.53
construction material. Most of the research done has been MgO 8.28
at the material development stage dealing with paste and SO3 0.1
mortar specimens to study the material’s chemistry and N2O 0.35
microstructure and the strength and engineering properties. K2O 0.5
a
Information pertaining to the concrete durability of AAS Provided by the manufacturer.
S. Al-Otaibi / Construction and Building Materials 22 (2008) 2059–2067 2061

3.1.4. Sodium silicate (water-glass) 3.2.4. Carbonation


The alkali activator used was a sodium silicate (water- Measurement of the carbonation of concrete specimens
glass). Two forms of the activator were used: The first was carried out following. The procedure is prescribed by
was sodium silicate solution with a molecular ratio SiO2: RILEM (1988) using phenolphthalein in ethanol solution.
Na2O (Ms) = 1.65 with 31.8% SiO2 and 20.2% Na2O by
weight. The second was sodium metasilicate solid granules 3.2.5. Alkali–silica reaction
from with a molecular ratio SiO2:Na2O (Ms) = 1.00. A set of three prisms 75 · 75 · 280 mm for each mix were
Medium graded sand and 20-mm uncrushed gravel com- prepared and tested according to BSI Draft DD218: (1995).
plying with BS 882:1992 were used in this investigation.
Potable tap water was used throughout the investigation. 3.2.6. Aggregate reactivity testing
Reactive sand from Greywacke type rock source pro-
3.1.5. Concrete mixes vided by BRE was used as fine aggregate in the concrete
The mixes were as follows: mixes for this test.
Two mixes were designed initially to assess the reactivity
CM2: PC control mix with w/c = 0.48; of the aggregates. They were intended to promote ASR
SLG60: 60% GGBS + 40% OPC mixture with w/c = expansion therefore they had high binder content.
0.48;
SS4: Sodium silicate alkali-activated slag mixture with TEST 1: A control mix designed exactly according to the
Na2O content of 4% with w/c = 0.48; standard using specified high alkali cement and
SS6: Sodium silicate alkali-activated slag mixture with added alkalis to the required Na2O level of 1%
Na2O content of 6% with w/c = 0.48; of the weight of cement by adding potassium sul-
MET4: Sodium metasilicate alkali-activated slag mix- phate. The Na2O equivalent of the cement origi-
ture with Na2O content of 4% with w/c = 0.48; nally was 0.68%. The purpose of this mix is to
MET6: Sodium metasilicate alkali-activated slag mix- cause ASR and accelerate the reaction.
ture with Na2O content of 6% with w/c = 0.48. TEST 2: Replacing 60% of the cement in TEST 1 by
GGBS and maintaining the alkali content of the
The details are shown in Table 3. cement at 1%.

3.2. Testing procedure 3.2.7. ASR for AAS mixes


The mixes used have the same proportions as the mixes
3.2.1. Compressive strength used throughout the investigation for OPC, OPC/slag, and
100 · 100 · 100 mm3 cubes were prepared to determine AAS concrete, replacing the sand by the reactive aggregate
the compressive strength according to BS 1881:1983. and tested for ASR expansion.

3.2.2. Porosity 4. Experimental results and discussion


The porosity for the concrete specimens investigated was
determined using a vacuum saturation apparatus (RILEM 4.1. Compressive strength development
CPC-11.3, 1984) at 7, 14, 28, 90, 180 and 365 days.
It can be seen in Fig. 1 that SS6 mix with a dosage of 6%
3.2.3. Rapid chloride permeability Na2O achieved higher gain in compressive strength in com-
This test followed the ASSHTO T277 or ASTM C 1202. parison with all the other mixes. The 28 day compressive
Cylinders of 100 mm B · 50 mm long were used to deter- strength for SS6 was 79 MPa while it was 51 MPa for
mine the rapid chloride permeability. The rapid chloride CM2 mix and 57.5 MPa for SS4 mix having the dosage
permeability test procedure was applied at 7, 14, 28, 90 of 4% Na2O. This clearly shows the effect of the Na2O dos-
and 180 days. age on the early compressive strength gain. In a similar

Table 3
Concrete mix proportions
Mix Slag OPC Activator Activator Lime Lime slurry Water Total water Total Fine Agg. Coarse Agg. w/b
no. (kg/m3) (kg/m3) (Na2O %) (kg/m3) (%) (kg/m3) (kg/m3) (kg/m3) binder (kg/m3) (kg/m3) (%)
(kg/m3)
CM2 375 180 186 375 600 1215 0.48
SLG60 225 150 180 186 375 591 1215 0.48
SS4 326.39 0 4 64.63 4 30 133.97 180 375 591 1215 0.48
SS6 305.34 0 6 90.69 6 45 113.96 180 375 591 1215 0.48
MET4 333.15 4 47.93 4 30 144.38 180 375 591 1215 0.48
MET6 314.49 6 67.87 6 45 128.31 180 375 591 1215 0.48
2062 S. Al-Otaibi / Construction and Building Materials 22 (2008) 2059–2067

120

100
Compressive Strength (MPa)

80

CM2
60 SS4
SS6
MET4
MET6
40

20

0
0 90 180 270 360
Age (days)

Fig. 1. Compressive strength development for the different mixes.

manner the MET6 mix had higher compressive strength worth noting that MET4 and SLG60 concrete strengths
gain (61 MPa at 28 days) in comparison to MET4 started lower than OPC CM2 but they caught up and
(48 MPa at 28 days) which is lower than the control mix exceeded the control mix strengths after 90 days. This is
CM2. The results in Fig. 6, representing early strength attributed to the continuing pozzolanic reaction in slag
development under dry curing, show a similar trend and concrete.
indicate that the AAS mixes having 6% Na2O gave higher
early strength gain than the mixes with 4% Na2O. 4.2. Porosity
The long-term strength development is clearly slower
after 28 days. SS6 and MET6 (Na2O = 6%)at later ages Fig. 2 shows the porosity of the concrete mixes at differ-
achieve the highest strength followed by SS4 and MET4 ent ages (7, 14, 28, 90, 180 and 365 days) under water cur-
(Na2O = 4%) and then come CM2 then SLG60 and. It is ing condition. CM2 has the lowest value of porosity for all

14

12

10

CM2
Porosity %

8 SLG60
SS4
SS6
6 MET4
MET6

0
7 14 28 90 182 365
Age (days)

Fig. 2. Porosity results.


S. Al-Otaibi / Construction and Building Materials 22 (2008) 2059–2067 2063

ages. Replacing 60% of the cement by (GGBS) in mix This clearly demonstrates that the incorporation of
SLG60 resulted in an increase in the porosity of concrete GGBS as a replacement for OPC leads to a reduction in
compared to the OPC concrete mix (CM2) with the same RCPT values.
w/c of 0.48. But when comparing the slag mix with the It can be noticed from the results that Na2O dosage of
OPC control mix having w/c of 0.55 the results show the the activator plays a role influencing RCPT values for
SLG60 having lower porosity. These results are in agree- AAS concrete mixes. Comparing SS4 (with Na2O = 4%)
ment with results presented by Lynsdale and Sit [24] where to SS6 (with Na2O = 6%) indicate that from 7 to 90 days
they indicated that 70% slag replacement of OPC resulted SS6 gave the higher result with the difference between the
in an increase in porosity in the early age up to 28 days. values decreasing with age until SS6 gave the lower result
The comparison was done on equal w/c ratio but when at 182 days. Similarly it can be noted that MET6 (with
the comparison was done on equal slump the slag concrete Na2O = 6%) gave results higher than MET4 (with
eventually had lower porosity after 28 days. Na2O = 4%) decreasing with age until it gave lower results
On the other hand, looking at the results of the AAS from 90 days onward.
concrete mixes it can be noted that the increase in the The AAS concrete gave generally lower RCPT results in
Na2O dosage of the activator from 4% to 6%, that was comparison with the control mix CM2 except for the
expected to produce lower porosity, did not do so in the MET6 mix at the first 28 days.
case of the SS4 and SS6 mixes, where the activator has The increase in RCPT results with the higher Na2O dos-
an Ms = 1.65, but did so in the case of MET4 and MET6 age at the early ages is not an indication of the low quality
mixes, with the activator having an Ms = 1.00. The poros- of the concrete, but it directs attention to a shortcoming in
ity of concrete is generally reduced with age as is clearly the test itself. The test measures the current passed and not
shown in the results. the actual permeability of the concrete. Hence the presence
of high concentration of alkalis probably gives misleading
4.3. Chloride permeability results. At later ages the alkalis are supposedly bound in
the hydration products and this leads to reduction in their
The results shown in Fig. 3 for the water cured mixes show influence on the results in addition the effect of hydration
that CM2 gave higher results than SLG60 in all ages. The progress on the permeability.
RCPT values at 7 days are 2490 and 1650 C for CM2 and It can be noted from the results of Fig. 3 also that with
SLG60 respectively, decreasing with age to reach 1811 and AAS concrete having the same Na2O dosage, the silica
690 C at 182 days. These values indicate low chloride ion modulus Ms has an effect on the chloride permeability.
penetrability for CM2 and very low chloride ion penetrabil- The higher the Ms the lower the RCPT values, thus the
ity for SLG60 after 28 days according to the AASHTO test SS4 gave lower values than the MET4 and the SS6 gave
classification. lower values than the MET6 at all ages.

6000

5000
Chloride Permeability Coloumbs

4000
CM2 (WC)
SLG60 (WC)
SS4 (WC)
3000
SS6 (WC)
MET4 (WC)
MET6 (WC)
2000

1000

0
7 14 28 90 182
Age (days)

Fig. 3. Chloride permeability results.


2064 S. Al-Otaibi / Construction and Building Materials 22 (2008) 2059–2067

16

14

12
Depth of Carbonation (mm)

10

0
CM2 SLG60 SS4 SS6 MET4 MET6
Mixes

Fig. 4. Depth of carbonation after 1 year.

4.4. Carbonation sion up to 0.185% after 1 year of exposure. Greywacke


some times is the only available source for aggregate for
Results of carbonation depth measurement after 1 year construction. That is the case with certain areas in the
of age are presented in Fig. 4. These results show that UK. The potential reactivity of such aggregates can still
CM2, which is the OPC mix with w/c = 0.48, having a car- be avoided by several means, including controlling the
bonation depth of 4.5 mm. The OPC/slag mix SLG60 had alkali or using cement replacing binders such as fly ash
carbonation depth of 6 mm depth grater than CM2 which or slag. The results in Fig. 5 show that the OPC/slag mix
has similar w/c ratio. having high binder content and 60% cement replacement
The AAS mixes differ in their depth of carbonation, as by GGBS (TEST 2) achieved a reduction in the expansion
the lowest depth of carbonation was achieved by SS6 with reaching only 0.027% after 1 year, which is below the
a depth of only 4 mm of carbonation followed by MET6 0.04% limit. This result is in agreement with Hobbs [27]
with depth of 7.5 mm then SS4 which had a carbonation who stated that incorporation of GGBS for 50% of OPC
depth of 9 mm and the highest carbonation depth which in concrete results in a reduction in the expansion of con-
was with MET4 having 12 mm. crete in the presence of reactive aggregate. Sims [28], Tho-
Although hydrated slag blended and AAS concrete pro- mas and Innis [29] stated that the addition of slag had a
duce low Ca(OH)2 which is the main reactant for carbon- beneficial effect in reducing expansion. Also reached similar
ation in OPC concrete, some researchers have reported conclusions to the reduction in expansion in mortar bars
higher rate of carbonation with AAS concrete especially and concrete prisms made with alkali–silica reactive aggre-
with low grade, low strength concretes. This might be gates. It can be noted from Fig. 6 that the OPC/slag mix
due to carbonation of C–S–H [20,25]. SLG60 reached a maximum value of expansion 0.02%,
which is lower also than the limit and lower than the TEST
4.5. Alkali–silica reaction 2 mix probably because of the high cementitious content
and the alkali content of the latter. The role of slag in
The results of the alkali–silica reaction expansion test reduction of expansion due to ASR in OPC and GGBS
carried out in this investigation on the prisms of the con- blends containing at least 50% slag was attributed by the
crete mixes cast and treated in accordance with the relevant BRE digest [30] to the greatly reduced ability of hydroxyl
standard detailed in previous sections are discussed in ions to diffuse within the cement paste. Glasser [31] stated
detail to reach an understanding of the behaviour and that the products of hydration of blended cements have
potential for ASR to occur in AAS concrete. higher binding power for alkalis resulting in less potential
for reaction with aggregate.
4.5.1. Reactivity of the aggregate
The Thames valley sand used in this investigation was 4.5.2. ASR potential in AAS concrete
identified by Blackwell et al. [26] being of greywacke source The results in Fig. 6 show that AAS concrete had overall
as having deleterious expansion attributed to AAR. This a low expansion indicating less susceptibility to ASR.
finding is confirmed in this investigation. Results shown Comparing the mixes based on the Na2O dosage shows
in Fig. 5 show that the TEST 1 mix exhibited high expan- that the higher the Na2O content the higher the expansion,
S. Al-Otaibi / Construction and Building Materials 22 (2008) 2059–2067 2065

0.2

0.15
Expansion (%)

0.1 TEST1
TEST2

0.05

0
0 50 100 150 200 250 300 350 400

-0.05
Time (days)

Fig. 5. Aggregate reactivity test results.

0.03

0.025

0.02
CM2
Expansion (%)

SLG60
SS4
0.015 SS6
MET4
MET6

0.01

0.005

0
0 50 100 150 200 250 300 350
Time (days)

Fig. 6. ASR expansion for the different mixes.

as SS6 shows higher expansion than SS4, and MET6 shows there is no susceptibility for ASR with AAS in agreement
higher expansion than MET4. On the other hand, compar- with what was found in this investigation. Some of those
ison based on the Ms of the activator indicates that the researchers stated that it is not possible for ASR to take
higher the Ms, the lower the expansion, when the Na2O place in the activated slag mortar because all, or almost
is the same since, the SS4 expansion was lower than that all, the alkalis (more than 80%) are combined in the differ-
of MET4, and SS6 expansion was lower than that of ent hydration products [5]. Gifford and Gillot [23] pro-
MET6. The control OPC mix CM2 also showed low values posed that AAS concrete is less susceptible to ASR
for expansion reaching 0.0165% at 1 year. The available lit- because of the pessimum effect, which results in the con-
erature is contradictory. Some researchers pointed out sumption of the reactive silica during the early period of
2066 S. Al-Otaibi / Construction and Building Materials 22 (2008) 2059–2067

hardening. On the other hand others reported potential for References


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