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CHAPTER 4

Process Costing and Hybrid Product-Costing


Systems

ANSWERS TO REVIEW QUESTIONS


4-1 In a job-order costing system, costs are assigned to batches or job orders of
production. Job-order costing is used by firms that produce relatively small
numbers of dissimilar products. In a process-costing system, costs are averaged
over a large number of product units. Process costing is used by firms that
produce large numbers of nearly identical products.

4-2 Process costing would be an appropriate product-costing system in the following


industries: petroleum, food processing, lumber, chemicals, textiles, and
electronics. Each of these industries is involved in the production of very large
numbers of highly similar products.

4-3 Process costing could be used in the following nonmanufacturing enterprises:


processing of tests in a medical diagnostic laboratory, processing of tax returns by
the Internal Revenue Service, and processing of loan applications in a bank.

4-4 Product-costing systems are used for the following purposes:

(a) In financial accounting: Product costs are needed to value inventory on the
balance sheet and to compute the cost-of-goods-sold expense on the income
statement.

(b) In managerial accounting: Product costs are needed for planning, for cost
control, and to provide managers with data for decision making.

(c) In reporting to interested organizations: Product cost information is used to


report on relationships between firms and various outside organizations. For
example, hospitals keep track of the costs of medical procedures that are
reimbursed by insurance companies or by the federal government under the
Medicare program.

4-5 An equivalent unit is a measure of the amount of productive effort applied in the
production process. In process costing, costs are assigned to equivalent units
rather than to physical units.

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Managerial Accounting, 5/e 4- 1
4-6 The following four steps are used in process costing:

(a) Analysis of physical flow of units: All of the units in the beginning and ending
inventories, those started during the period, and those transferred out to
finished goods are accounted for.

(b) Calculation of equivalent units: The equivalent units of activity are computed
for direct material and for conversion.

(c) Computation of unit costs: The costs per equivalent unit for direct material and
conversion are computed.

(d) Analysis of total costs: The cost of the goods completed and transferred out
and the cost of the ending work-in-process inventory are determined.

4-7 (a) Journal entry to enter direct-material costs into Work-in-Process Inventory
account:
Work-in-Process Inventory: Department A................ XXX
Raw-Material Inventory.................................. XXX
(b) Journal entry to record transfer of goods from the first to the second
department in the production sequence:
Work-in-Process Inventory: Department B................ XXX
Work-in-Process Inventory: Department A....... XXX
4-8 Transferred-in costs are the costs assigned to partially completed products that
have been transferred from one production department into the next department.

4-9 The $175,000 of transferred-in costs were incurred prior to January 1 and in the
mixing department. The costs must have been incurred prior to January 1,
because they are included in the cost of the beginning work-in-process inventory
on that date. Moreover, these costs must have been incurred in the mixing
department, because they have been transferred into the cooking department.

4-10 The name ''weighted-average method'' comes from the fact that the cost per
equivalent unit computed under this method is a weighted average of costs
incurred during the current period and costs incurred during prior periods.

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4-2 Solutions Manual
4-11 The difference between normal and actual costing lies in the calculation of the
manufacturing-overhead cost of the current period. Under actual costing, the
manufacturing-overhead cost of the current period is the actual overhead cost
incurred during the period. Under normal costing, the current-period
manufacturing overhead is computed as the product of the predetermined
overhead rate and the actual level of the cost driver used to apply manufacturing
overhead.

4-12 If manufacturing overhead were applied according to some activity base (or cost
driver) other than direct labor, then direct-labor costs and manufacturing-overhead
costs would be accounted for separately instead of being combined into one
account called "conversion costs." Thus, instead of two columns for direct-
material and conversion costs, there would be three columns: direct material,
direct labor, and manufacturing overhead.

4-13 Operation costing is a hybrid product-costing system that is used when conversion
activities are very similar across product lines, but the direct materials differ
significantly. This is often the case in batch manufacturing operations. Conversion
costs are accumulated by department, and process-costing methods are used to
assign these costs to products. In contrast, direct-material costs are accumulated
by job order or by batch, and job-order costing is used to assign direct-material
costs to products.

4-14 The departmental production report is the key document in a process-costing


system rather than the job-cost sheet used in job-order costing. The departmental
production report shows the analysis of the physical flow of units, the calculation
of equivalent units, the computation of the cost per equivalent unit, and the
analysis of the total costs incurred in the production department. The report
shows the cost of the ending work-in-process inventory as well as the cost of the
goods completed and transferred out of the department.

4.15 There is no direct material in the March 1 work in process for the stitching
department because direct material (rawhide lacing) is added at the end of the
process in that department.

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Managerial Accounting, 5/e 4- 3
SOLUTIONS TO EXERCISES
EXERCISE 4-16 (10 MINUTES)

The general formula for all three cases is the following:

Work-in-process, + Units started – Units completed = Work-in-process,


beginning during month during month ending

Using this formula, the missing amounts are:

1. 12,000 units

2. 5,300 kilograms

3. 750,000 gallons

EXERCISE 4-17 (30 MINUTES)

All three of these companies manufacture large numbers of relatively homogeneous


products (i.e., lumber and paper). Therefore, process costing is an appropriate product-
costing system.

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4-4 Solutions Manual
EXERCISE 4-18 (15 MINUTES)

1. 6,000 equivalent units (refer to (a) in the following table)

2. 4,400 equivalent units (refer to (b) in the following table)

CALCULATION OF EQUIVALENT UNITS: RAINBOW GLASS COMPANY


Weighted-Average Method
Percentage
of Equivalent Units
Completion with
Physical Respect to Direct
Units Conversion Material Conversion
Work in process, October 1. . 1,000 60%
Units started during October. 5,000
Total units to account for...... 6,000

Units completed and


transferred out during October 4,000 100% 4,000 4,000
Work in process, October 31 2,000 20% 2,000 400
Total units accounted for...... 6,000 _____ ____
Total equivalent units........... (a) (b) 4,400
6,000

EXERCISE 4-19 (15 MINUTES)

CALCULATION OF EQUIVALENT UNITS: TERRA ENERGY COMPANY - LODI PLANT


Weighted-Average Method
Percentage
of
Completion
with Equivalent Units
Physical Respect to Direct
Units Conversion Material Conversion
Work in process, November 1............ 2,000,000 25%
Units started during November..........   950,000
Total units to account for................... 2,950,000

Units completed and transferred


out during November..................... 2,710,000 100% 2,710,00 2,710,000
0
Work in process, November 30..........   240,000 80% 240,000 192,000
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Managerial Accounting, 5/e 4- 5
Total units accounted for................... 2,950,000 ________ ________
Total equivalent units........................ 2,950,00 2,902,000
0
EXERCISE 4-20 (20 MINUTES)

CALCULATION OF EQUIVALENT UNITS: FIT-FOR-LIFE FOODS CORPORATION


Weighted-Average Method
Percentage
of Percentage
Completion
with of
Respect to Completion Equivalent Units
Physical Direct with Direct
Units Material Respect to Material Conversion
Conversion
Work in process, January 1. . 20,000 80% 60%
Units started during the year 120,000
Total units to account for...... 140,000

Unit completed and


transferred out during the year 125,000 100% 100% 125,000 125,000
Work in process, December  15,000 70% 30% 10,500 4,500
31
Total units accounted for...... 140,000 ______ _______
Total equivalent units........... 135,500 129,500

EXERCISE 4-21 (15 MINUTES)

CALCULATION OF COST PER EQUIVALENT UNIT: IDAHO LUMBER COMPANY


Weighted-Average Method
Direct
Material Conversion Total
Work in process, November 1.............. $  65,000 $180,000 $   245,000    
Costs incurred during November..........  425,000  690,000 1,115,000   
Total costs to account for..................... $490,000 $870,000 $1,360,000   
Equivalent units................................... 7,000 1,740
Costs per equivalent unit..................... $70* $500 † $570   

*$70 = $490,000 ÷ 7,000



$500 = $870,000 ÷ 1,740

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4-6 Solutions Manual
EXERCISE 4-22 (15 MINUTES)

CALCULATION OF COST PER EQUIVALENT UNIT: OTSEGO GLASS COMPANY


Weighted-Average Method
Direct
Material Conversion Total
Work in process, June 1.................... $  $  36,750 $  73,750    

37,000    
Costs incurred during June................    230,000  380,000   
150,000    
Total costs to account for.................. $187,000    $266,750 $453,750   


Equivalent units................................ 17,000     48,500
Costs per equivalent unit................... $11.00*    $5.50 † $16.50   

*$11.00 = $187,000 ÷ 17,000



$5.50 =   $266,750 ÷ 48,500

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Managerial Accounting, 5/e 4- 7
EXERCISE 4-23 (25 MINUTES)

SAVANNAH TEXTILES COMPANY


Weighted-Average Method
Direct
Material Conversion Total
Work in process, September 1............. $  94,000 $  44,400 $138,400   
Costs incurred during September.........  164,000  272,800  436,800   
Total costs to account for..................... $258,000 $317,200 $575,200   
Equivalent units................................... 60,000 52,000
Costs per equivalent unit..................... $4.30 $6.10 $10.40   

1. Cost of goods completed and


transferred out during
September:

numberofunits toalcostper 
50,000$10.4 $520,000
0

    ..................................................

transfer dout equivalentunit


2. Cost remaining in September 30
work in process:

Direct material (10,000*$4.30) $43,000

Conversion (2,000*$6.10)....  12,200


Total.......................................   55,200
Total costs accounted for............. $575,200

*Equivalent units in September 30 work in process:

Direct
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4-8 Solutions Manual
Material Conversion
Total equivalent units (weighted average)................... 60,000    52,000      
Units completed and transferred out........................... (50,000) (50,000)   
Equivalent units in ending work in process.................  10,000      2,000      

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Managerial Accounting, 5/e 4- 9
EXERCISE 4-24 (25 MINUTES)

TULSA PAPERBOARD COMPANY


Weighted-Average Method
Direct
Material Conversion Total
Work in process, February 1............... $   5,500 $   17,000 $  22,500    
Costs incurred during February...........  110,000  171,600  281,600   
Total costs to account for.................... $115,500 $188,600 $304,100   
Equivalent units................................. 110,000 92,000
Costs per equivalent unit.................... $    1.05 $    2.05 $    3.10    

1. Cost of goods completed and


transferred out during February:

numberofunits toalcostper 
90,000$3.1 $279,000
0

    ....................................................

transfer dout equivalentunit


2. Cost remaining in February 28 work
in process:

Direct material (20,000*$1.05) $   21,000


Conversion (2,000*$2.05). . . .     4,100
Total........................................   25,100
Total costs accounted for.............. $304,100

*Equivalent units in February 28 work in process:

Direct
Material Conversion
Total equivalent units (weighted average).................. 110,000    92,000     
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4-10 Solutions Manual
Units completed and transferred out......................... (90,000) (90,000)   
Equivalent units in ending work in process................  20,000     2,000      

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Managerial Accounting, 5/e 4- 11
EXERCISE 4-25 (45 MINUTES)

1. Diagram of production process:


Work-in-Process Inventory:
Preparation Department

Batch P25 Batch S33

Accumulated Conversion costs:


by Direct-labor
department Manufacturing
overhead
Work-in-Process Inventory:
Finishing Department

Batch P25 Batch S33

Accumulated Direct-
by material
batch costs

Work-in-Process Inventory:
Packaging Department

Batch P25

Finished-Goods Inventory

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4-12 Solutions Manual
EXERCISE 4-25 (CONTINUED)

2. The product cost for each basketball is computed as follows:

Professional Scholastic
Direct material:..........................................................
Batch P25 ($42,000 ÷ 2,000)................................. $21.00 -0-     
Batch S33 ($45,000 ÷ 4,000)................................. -0- $11.25     

Conversion: Preparation Department......................... 7.50 7.50     

Conversion: Finishing Department............................ 6.00 6.00     
*Conversion: Packaging Department..........................    .50    -0-      

Total product cost..................................................... $35.00 $24.75     

*The two production departments each worked on a total of 6,000 balls, but the
Packaging Department handled only the 2,000 professional balls.

3. Journal entries:

Work-in-Process Inventory: Preparation Department....... 39,500*


Raw-Material Inventory......................................... 39,500

*$39,500 = $42,000 of direct material


for batch P25 – $2,500 of packaging material

Work-in-Process Inventory: Preparation Department....... 45,000*


Raw-Material Inventory......................................... 45,000

*Direct-material cost for batch S33.

Work-in-Process Inventory: Preparation Department....... 45,000*


Applied Conversion Costs..................................... 45,000

*$45,000 = 6,000 units$7.50 per unit

Work-in-Process Inventory: Finishing Department.......... 129,500*


Work-in-Process Inventory: Preparation Department 129,500

*$129,500 = $39,500 + $45,000 + $45,000

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Managerial Accounting, 5/e 4- 13
EXERCISE 4-25 (CONTINUED)

Work-in-Process Inventory: Finishing Department.......... 36,000*


Applied Conversion Costs..................................... 36,000

*$36,000 = 6,000 units$6.00 per unit

Work-in-Process Inventory: Packaging Department........ 66,500*


Finished-Goods Inventory.............................................. 99,000 †
Work-in-Process Inventory: Finishing Department. . 165,500

*$66,500 = $39,500 + (2,000$7.50) +


(2,000$6.00).
These are the costs accumulated for batch P25 only.

$99,000 = $45,000 + (4,000$7.50) +
(4,000$6.00).
These are the costs accumulated for batch S33 only.

Work-in-Process Inventory: Packaging Department........ 3,500


Raw-Material Inventory......................................... 2,500*
Applied Conversion Costs..................................... 1,000 †

*Cost of packaging material for batch P25.



$1,000 = 2,000 units$.50 per unit

Finished-Goods Inventory.............................................. 70,000*


Work-in-Process Inventory: Packaging Department 70,000

*$70,000 = $66,500 + $3,500

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4-14 Solutions Manual
EXERCISE 4-26 (10 MINUTES)

1. Work-in-Process Inventory: Pouring Department........... 1,090,000


Raw-Material Inventory......................................... 70,000
Wages Payable.................................................... 340,000
Manufacturing Overhead...................................... 680,000

2. Work-in-Process Inventory: Finishing Department......... 900,000


Work-in-Process Inventory: Pouring Department.... 900,000

3. Work-in-Process Inventory: Finishing Department......... 725,000


Raw-Material Inventory....................................... 25,000
Wages Payable................................................... 280,000
Manufacturing Overhead..................................... 420,000

4. Finished-Goods Inventory............................................ 400,000


Work-in-Process Inventory: Finishing Department 400,000

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Managerial Accounting, 5/e 4- 15
SOLUTIONS TO PROBLEMS
PROBLEM 4-27 (50 MINUTES)

1. Physical flow of units:

Physical
Units
Work in process, 1/1/x1............................................................... 200,000
Units started during 20x1............................................................ 1,000,000
Total units to account for............................................................. 1,200,000

Units completed and transferred out during 20x1.......................... 900,000


Work in process, 12/31/x1...........................................................   300,000
Total units accounted for............................................................. 1,200,000

2. Equivalent units:

Percentage
of
Completion
with Equivalent Units
Physical Respect to Direct  
Units Conversion Material Conversion
Work in process, 1/1/x1........... 200,000 80%
Units started during 20x1......... 1,000,00
0
Total units to account for.......... 1,200,00
0

Units completed and transferred


out during 20x1................... 900,000 100% 900,000 900,000
Work in process, 12/31/x1........   50% 300,000 150,000
300,000
Total units accounted for.......... 1,200,00 ________ ________
0
Total equivalent units............... 1,200,00 1,050,000
0

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4-16 Solutions Manual
PROBLEM 4-27 (CONTINUED)

3. Costs per equivalent unit:

Direct
Material Conversion Total
a
Work in process, 1/1/x1........................... $  $  504,000 $ 
200,000 704,000
b
Costs incurred during 20x1......................   3,192,000  
1,300,000 4,492,000
Total costs to account for......................... $1,500,00 $3,696,000 $5,196,00
0 0
Equivalent units....................................... 1,200,000 1,050,000
Costs per equivalent unit......................... $1.25 c $3.52 d $4.77 e

a
Conversion cost = direct labor + overhead
= direct labor + (60%direct labor)
= 160%direct labor
= 160%$315,000
= $504,000
b
Conversion cost = 160%direct labor
= 160%$1,995,000
= $3,192,000
c
$1.25 = $1,500,000 ÷ 1,200,000
d
$3.52 = $3,696,000 ÷ 1,050,000
e
$4.77 = $1.25 + $3.52

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Managerial Accounting, 5/e 4- 17
PROBLEM 4-27 (CONTINUED)

4. Cost of ending inventories:

Cost of goods completed and transferred out:

 nu m b e r o f u ni ts   to a l co st p e r 
900,000$4.77 $4,293,000

   ..................................................

t ransfer dout  equivalentunit


Cost remaining in 12/31/x1 work-in-process inventory:

Direct material:

 num be r o f   c os t p er  300,000$1.25 $375,000

  
 equ i v al ent   e qui v a l ent 
 un i ts of   uni t of   ....................................................

   
 d i r e c t m a t e r i a l  d i r e c t m a t e r i a l
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4-18 Solutions Manual
Conversion:

 n u mb e r o f   c o st p e r  150,000$3.52  528,000

  
 e q u i va le n t   e q u iv a l e n t 

 u n its o f   u n it o f 
   
 c o n v e r s i o n  c o n v e r s i o n
Total cost of 12/31/x1 work in process............................................ $903,000

Check: Cost of goods completed and transferred out..................... $4,293,000


Cost of 12/31/x1 work-in-process inventory........................    903,000
Total costs accounted for................................................... $5,196,000

The cost of the ending work-in-process inventory is $903,000

Ending finished-goods inventory: Of the 900,000 units completed during 20x1,


200,000 units remain in finished-goods inventory on December 31, 20x1.
Therefore:

$4,293,000(200,000 ÷ 900,000) = $954,000*

The cost of the ending finished-goods inventory is $954,000.

*Also, $954,000 = 200,000$4.77 per unit


PROBLEM 4-28 (45 MINUTES)

1.   Physical
  Units
Work in process, June 1............................................................... 50,000
Units started during June.............................................................. 200,000
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Managerial Accounting, 5/e 4- 19
Total units to account for.............................................................. 250,000

Units completed and transferred out during June........................... 190,000


Work in process, June 30.............................................................. 60,000
Total units accounted for............................................................... 250,000

2.
Percentage
of
Completion
with Equivalent Units
Physical Respect to Direct
Units Conversion Material Conversion
Work in process, June 1........ 50,000   40%
Units started during June...... 200,000 

Total units to account for....... 250,000 

Units completed and


transferred 190,000  100% 190,00 190,000   
out during June.................   0
Work in process, June 30......   60%    36,000   
60,000   60,000
Total units accounted for....... 250,000 

Total equivalent units............ 250,00 226,000   
0

3.
Direct
Material Conversion   Total
Work in process, June 1............ $120,000 $  34,400 $154,400  
Costs incurred during June........  492,500  349,800  842,300  
Total costs to account for........... $612,500 $384,200 $996,700  
Equivalent units......................... 250,000 226,000
Costs per equivalent unit........... $2.45 $1.70 $4.15  

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4-20 Solutions Manual
PROBLEM 4-28 (CONTINUED)

4. Cost of goods completed and transferred out during June:

numberofunits toalcostper 
190,000$4.1 $788,500
5

    ...................................................

transfer dout equivalentunit


Cost remaining in June 30 work-in-process inventory:

Direct material:

number of  cost per  60,000$2.4 $147,000

  
5

e quivalent  equivalent 

 u ni t s o f   un i t o f 
...................................................

  
direct material direct material
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Managerial Accounting, 5/e 4- 21
Conversion:

number of  cost per  36,000$1.7   61,200

  
0

equivalent  equivalent 
 uni ts o f   u nit o f 
..........................................................

  
conversion conversion
Total cost of June 30 work in process.............................................. $208,200

Check: Cost of goods completed and transferred out........................ $788,500


Cost of June 30 work-in-process inventory............................  208,200
Total costs accounted for..................................................... $996,700

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4-22 Solutions Manual
PROBLEM 4-29 (50 MINUTES)

The missing amounts are shown below. A completed production report follows.

Units started during July.......................................................................... 45,000


Units completed and transferred out during July....................................... 50,000
Total equivalent units: conversion............................................................ 56,000

Work in process, July 1: conversion......................................................... $    79,800


Costs incurred during July: direct material............................................... 371,850
Cost per equivalent unit: conversion........................................................ 13.20
Cost of goods completed and transferred out during July .......................... 1,072,500
Cost remaining in ending work-in-process inventory: direct material .......... 123,750

PRODUCTION REPORT: VESUVIUS TILE COMPANY


Weighted­Average Method
Percentage
of
Completion
with Equivalent Units
Physical Respect to Direct
Units Conversion Material Conversion
Work in process, July 1................ 20,000 30%
Units started during July.............. 45,000
Total units to account for.............. 65,000

Units completed and transferred


out during July........................ 50,000 100% 50,000 50,000  
Work in process, July 31.............. 15,000 40% 15,000 6,000  
Total units accounted for.............. 65,000 _____ _____  
Total equivalent units................... 65,000 56,000  

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Managerial Accounting, 5/e 4- 23
PROBLEM 4-29 (CONTINUED)

Direct
Material Conversion Total
Work in process, July 1............................... $164,400 $  79,800 $ 
244,200  
Costs incurred during July...........................  371,850  659,400  
1,031,250  
Total costs to account for............................. $536,250 $739,200 $1,275,450 

Equivalent units.......................................... 65,000 56,000
Costs per equivalent unit............................. $8.25* $13.20 † $21.45**  

*$8.25 = $536,250 ÷ 65,000



$13.20 = $739,200 ÷ 56,000
**$21.45 = $8.25 + $13.20

Cost of goods completed and transferred out during July:

 n u m b e r o f u n i ts   to a l co st p e r 
50,000$21.45 $1,072,50
0

   ..........................................................

t ransfer dout  equivalentunit


Cost remaining in July 31 work-in-process inventory:

Direct material:

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


Inc.
4-24 Solutions Manual
 nu m ber of   cost pe r  15,000$8.25 $  123,750

  
 equi va l ent   equ i val ent 
 un i ts o f   un i t of   ............................................................

   
 d i r e c t m a t e r i a l  d i r e c t m a t e r i a l
Conversion:

 numb er of   cost per  6,000$13.20  79,200

  
 e quiv alent   equiv ale nt 

 unit s o f   uni t o f 
.................................................................

  
 c o n v e r s i o n  c o n v e r s i o n
  
Total cost of July 31 work in process............................................. $202,950

Check: Cost of goods completed and transferred out. $1,072,50

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


Inc.
Managerial Accounting, 5/e 4- 25
0
Cost of July 31 work-in-process inventory......   
202,950
Total costs accounted for.............................. $1,275,45
0

PROBLEM 4-30 (40 MINUTES)

1. a.
Percentage
of
Completion
with Equivalent Units
Physical Respect to Direct
Units Conversion Material Conversion
Work in process, May 1................ 25,000 40%
Units started during May.............. 30,000
Total units to account for.............. 55,000

Units completed and


transferred out during May........ 35,000 100% 35,000 35,000
Work in process, May 31.............. 20,000 80% 20,000 16,000
Total units accounted for.............. 55,000 _____ _____
Total equivalent units................... 55,000 51,000

b.
Direct
Material Conversion Total
Total costs to account for $308,000 $2,483,700
Equivalent units 55,000 51,000

Costs per equivalent unit $5.60 $48.70 $54.30*

*$54.30 = $5.60 + $48.70

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


Inc.
4-26 Solutions Manual
PROBLEM 4-30 (CONTINUED)

c. Cost of goods completed and transferred out during May:

 num ber of uni ts   t o a l co st p er 


35,000  $54.30 $1,900,500

  
t ransfer dout  equivalentunit
Cost remaining in May 31 work-in-process inventory:

Direct material:

 n u m b e r of   c o st p e r  ...................20,000  $112,000

  
$5.60

 e q u i v al e n t   e q u i va l e n t 
 u n its o f   u nit o f  
  
 d i r e c t m a t e r i a l  d i r e c t m a t e r i a l
  
Conversion:
McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,
Inc.
Managerial Accounting, 5/e 4- 27
 n umbe r of   c ost pe r  ..........................16,000  779,200

  
$48.70

 e q u i va le n t   e q u iv a l e n t 

 u n i ts o f   u n it o f 
  
 c o n v e r s i o n   c o n v e r s i o n
  
Total cost of May 31 work in process........................................... $891,200

Check: Cost of goods completed and transferred out....................... $1,900,50


0
Cost of May 31 work-in-process inventroy .........................   
891,200
Total costs accounted for.................................................... $2,791,70
0

2. Journal entry:

Finished-Goods Inventory....................................... 1,900,500


1,900,500
Work-in-Process Inventory....................................................... 1,900,500

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


Inc.
4-28 Solutions Manual
PROBLEM 4-31 (45 MINUTES)

1.
Physical  
Units   
Work in process, April 1................................................................ 10,000  
Units started during April............................................................... 100,000  
Total units to account for............................................................... 110,000  

Units completed and transferred out during April............................ 80,000  


Work in process, April 30..............................................................  30,000  
Total units accounted for........................................................................110,000  

2.
Percentage
of
Completion
with Equivalent Units
Physical Respect to Direct
Units Conversion Material Conversion
Work in process, April 1...............
10,000   20%
Units started during April..............
100,000 

Total units to account for..............
110,000 

Units completed and


transferred out during April....... 80,000   100% 80,000   80,000  
Work in process, April 30   33 1/3%    30,000   10,000  
30,000  
Total units accounted for..............
110,000  ______   _____  

Total equivalent units................... 110,000  90,000  

3.
Direct
Material Conversion Total
Work in process, April 1............................... $  $   4,500 $ 
22,000    26,500  
Costs incurred during April..........................    158,400  
198,000    356,400  
Total costs to account for.............................
$220,000   $162,900 $382,900 
McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,
Inc.
Managerial Accounting, 5/e 4- 29
   
Equivalent units..........................................
110,000    90,000
Costs per equivalent unit.............................$ 2.00    $1.81 $3.81  

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


Inc.
4-30 Solutions Manual
PROBLEM 4-31 (CONTINUED)

4. Cost of goods completed and transferred out during April:

 n um be r o f un i t s   t o al c o s t pe r 
80,000$3.8 $304,800
1

   ...........................................................

t ransfer dout equivalentu it


Cost remaining in April 30 work-in-process inventory:

Direct material:

 nu m ber of   c os t per  30,000$2.0 $60,000

   0

 equ i val en t   e qui v a l ent 


 un i ts of   uni t of   ............................................................

  
 d i r e c t m a t e r i a l  d i r e c t m a t e r i a l
  
Conversion:
McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,
Inc.
Managerial Accounting, 5/e 4- 31
 num ber of   cost per  10,000$1.8 18,100

   1

 e qu iv ale nt   e qu iv alen t 

 unit s of   unit of 
.................................................................

   
 c o n v e r s i o n  c o n v e r s i o n
Total cost of April 30 work-in-process........................................... $78,100

Check: Cost of goods completed and transferred out................... $304,800


Cost of April 30 work-in-process inventory.......................   78,100
Total costs accounted for................................................ $382,900

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


Inc.
4-32 Solutions Manual
PROBLEM 4-32 (40 MINUTES)

1.
Percentage
of
Completion
with Equivalent Units
Physical Respect to Direct
Units Conversion Material Conversion
Work in process, August 1............ 40,000 80%
Units started during August..........  80,000
Total units to account for.............. 120,000

Units completed and


transferred 100,000 100% 100,000 100,000
out during August.....................
Work in process, August 31..........  20,000 30% 20,000 6,000
Total units accounted for.............. 120,000 ______ ______
Total equivalent units................... 120,000 106,000

2.
Direct
Material Conversion Total
Total costs to account for $138,000 $1,089,680
Equivalent units 120,000 106,000

Costs per equivalent unit $1.15 $10.28 $11.43*

*$11.43 = $1.15 + $10.28

3. Cost of goods completed and transferred out during August:

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


Inc.
Managerial Accounting, 5/e 4- 33
 n um b e r o f un its   to al c os t p e r 
100,000$11.4 $1,143,00
3 0

   ........................................................

t ransfer dout  equivalentunit

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


Inc.
4-34 Solutions Manual
PROBLEM 4-32 (CONTINUED)

4. Cost remaining in August 31 work-in-process inventory:

Direct material:

 nu m ber of   c os t per  20,000$1.15 $23,000

  
 equ i val en t   e qui v a l ent 
 un i ts of   uni t of   ............................................................

  
 d i r e c t m a t e r i a l  d i r e c t m a t e r i a l
  
Conversion:

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


Inc.
Managerial Accounting, 5/e 4- 35
 num ber of   cost per  6,000$10.28  61,680

  
 e qu iv ale nt   e qu iv alen t 

 unit s of   unit of 
.................................................................

   
 c o n v e r s i o n  c o n v e r s i o n
Total cost of August 31 work in process........................................... $  84,680

Check: Cost of goods completed and transferred out........................ $1,143,00


0
Cost of August 31 work-in-process inventory.........................     
84,680
Total costs accounted for:.................................................... $1,227,68
0

5. Journal entry:

Finished-Goods Inventory........................................ 1,143,000


Work-in-Process Inventory.............................. 1,143,000

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


Inc.
4-36 Solutions Manual
PROBLEM 4-33 (35 MINUTES)

1. Direct material cost was $1,404,000:

XY634……… $
.. 267,000
AA788……… 689,00
. 0
GU321……… 448,00
. 0
Total…… $1,404,00
. 0

Goodson’s total direct-labor payroll amounted to $126,500 for 6,325 hours of work
($126,500 ÷ $20 per hour). Thus, conversion cost was $506,000:

Direct labor………………………………. $126,500


……..
Overhead applied (6,325 hours x $60) 379,500
……..
Total……………………………………… $506,000
…..

2. Goods completed during April cost $1,872,000 (24,000 units x $78) as the
following calculations show:

Percentage
Of
Completion Equivalent Units
With
Physical Respect to Direct
Units Conversion Material
Conversion

Work in process, April 4,000 75%


1……………….
Units started during 25,000
April……………..
Total units to account 29,000
for……………..

Units completed and transferred


out during 24,000 100% 24,000 24,000

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


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Managerial Accounting, 5/e 4- 37
April……………………..
Work in process, April 5,000 40% 5,000 2,000
30……………..
Total units accounted 29,000
for……………...
Total equivalent 29,000 26,000
units…………………..

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


Inc.
4-38 Solutions Manual
PROBLEM 4-33 (CONTINUED)

Direct
Material Conversion Total

Work in process, April $ $ 66,000 $


1…………………… 220,000 286,000
Costs incurred during 1,404,00 506,000 1,910,00
April………………. 0 0
Total costs to account $1,624,00 $572,000 $2,196,00
for…………………. 0 0
Equivalent 29,000 26,000
units……………………………...
Cost per equivalent $56 a $22 b $78 c
unit……………………
a
$1,624,000 ÷ 29,000 = $56
b
$572,000 ÷ 26,000 = $22
c
$56 + $22 = $78

3. The cost of the ending work-in-process inventory is $324,000:

Direct material (5,000 x $56) $280,00


…….. 0
Conversion cost (2,000 x $22) 44,00
….. 0
Total………………………… $324,00
…. 0

4. (a) No material would be added during May. All material is introduced at the
start of Goodson’s manufacturing process, and these units were begun in April.

(b) Since the work-in-process inventory is 40% complete at the end of April,
60% of the conversion would be done in May.

5. Given that the ending work-in-process inventory is at the 40% stage of


completion, these units would not have reached the 70% point in April where
HH887 is added. Therefore, there would be zero equivalent units with respect to
part HH887 in the ending work-in-process inventory.

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


Inc.
Managerial Accounting, 5/e 4- 39
PROBLEM 4-34 (30 MINUTES)

1. The ending work-in-process inventory consisted of 500 units (300 + 900 – 700).

2. The cost of goods completed during June totaled $57,400 (700 units x $82):

Percentage
Of
Completion Equivalent Units
With
Physical Respect to Direct
Units Conversion Material Conversion

Work in process, June 300 30%


1……………….
Units started during 900
June……………..
Total units to account 1,200
for……………...

Units completed and transferred


during 700 100% 700 700
June…………………………..
Work in process, June 500 60% 500 300
30……………...
Total units accounted 1,200
for………………
Total equivalent 1,200 1,000
units…………………..

Direct
Material Conversion Total

Work in process, June $15,000 $ 6,300 $21,300


1……………………
Costs incurred during 45,000 25,700 70,700
June……………….
Total costs to account $60,000 $32,000 $92,000
for………………….
Equivalent 1,200 1,000
units……………………………...
Cost per equivalent $50 a $32 b $82 c
unit…………………….

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


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4-40 Solutions Manual
a
$60,000 ÷ 1,200 = $50
b
$32,000 ÷ 1,000 = $32
c
$50 + $32 = $82

Finished-Goods Inventory…………………………… 57,400


Work-in-Process Inventory………………….
57,400

3. The cost of the June 30 work-in-process inventory is $34,600:

Direct materials (500 x $50) $25,000


……...
Conversion cost (300 x $32) 9,60
…….. 0
Total…………………………… $34,600

PROBLEM 4-34 (CONTINUED)

4. Equivalent units measure the amount of manufacturing activity (i.e., for direct
material or conversion) that has been applied to a batch of physical units. If, for
example, a company has 600 physical units in process that are 40% complete as
to conversion, the firm has done the equivalent amount of conversion activity as
would be required to do all of the conversion work for 240 units (600 x 40%).

Equivalent units are needed to state manufacturing activity on a common


measurement scale. One cannot add completed units to units in process. Such a
combination is like adding apples and oranges, as some units are complete and
some are incomplete. Instead, these units are first converted to equivalent units,
and the latter are then used in unit-cost calculations.

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


Inc.
Managerial Accounting, 5/e 4- 41
PROBLEM 4-35 (50 MINUTES)

The missing amounts are shown below. A completed production report follows.

Work in process, May 1 (in units)............................................................. 15,000


Units completed and transferred out during May....................................... 65,000
Total equivalent units: conversion............................................................ 71,000

Work in process, May 1: conversion......................................................... $   37,500


Costs incurred during May: direct material............................................... 570,000
Cost per equivalent unit: conversion........................................................ 12.25
Cost of goods completed and transferred out during May.......................... 1,407,250
Cost remaining in ending work-in-process inventory: direct material .......... 94,000

PRODUCTION REPORT: HERCULES TIRE AND RUBBER COMPANY


Weighted-Average Method
Percentage
of
Completion
with Equivalent Units
Physical Respect to Direct
Units Conversion Material Conversion
Work in process, May 1............. 15,000 20%
Units started during May............ 60,000
Total units to account for........... 75,000

Units completed and transferred


out during May................. 65,000 100% 65,000 65,000
Work in process, May 31........... 10,000 60% 10,000  6,000
Total units accounted for........... 75,000 _____ _____
Total equivalent units................. 75,000 71,000

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


Inc.
4-42 Solutions Manual
PROBLEM 4-35 (CONTINUED)

Direct
Material Conversion Total
Work in process, May 1............. $135,000 $  37,500 $  172,500
Costs incurred during May.........  570,000  832,250  1,402,250
Total costs to account for........... $705,000 $869,750 $1,574,750
Equivalent units........................ 75,000 71,000
Costs per equivalent unit........... $9.40* $12.25 † $21.65**

*$9.40 = $705,000 ÷ 75,000



$12.25 = $869,750 ÷ 71,000
**$21.65 = $9.40 + $12.25

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


Inc.
Managerial Accounting, 5/e 4- 43
PROBLEM 4-35 (CONTINUED)

Cost of goods completed and transferred out during May:

 n u mbe r o f un it s   t o al c o s t p e r 
   ........................................................ 65,000$21.65 $1,407,250

t ransfer dout  equivalentunit


Cost remaining in May 31 work-in-process inventory:

Direct material:

 n um ber of   c os t per 
  
 eq ui v al ent   equ i v al ent 
 u ni ts o f   un i t of   .......................................................... 10,000$9.40 $94,000

   
 d i r e c t m a t e r i a l  d i r e c t m a t e r i a l
Conversion:
McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,
Inc.
4-44 Solutions Manual
 number of   c ost per 
  
 equivalent   equiv alent 

 units of   unit of 
............................................................... 6,000$12.25  73,500

   
 c o n v e r s i o n  c o n v e r s i o n
Total cost of May 31 work-in-process..................................................... $167,500

Check: Cost of goods completed and transferred out. . . $1,407,250


Cost of May 31 work-in-process inventory........   167,500
Total costs accounted for................................. $1,574,750

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


Inc.
Managerial Accounting, 5/e 4- 45
PROBLEM 4-36 (30 MINUTES)

1. a.
Percentage
of
Completion
with Respect
Tax to
Returns Conversion
(physical (labor and Equivalent Units
units) overhead) Labor Overhead
Returns in process, February 1. . . 200   25%
Returns started in February........   825
Total returns to account for......... 1,025

Returns completed
during February..................... 900   100% 900    900   
Returns in process, February 125   80% 100     100   
28
Total returns accounted for......... 1,025 ____    ____   
Total equivalent units of 1,000    1,000   
activity.......................................

b.
Labor Overhead Total
Returns in process, February 1............... £  6,000 £  2,500 £   8,500
Costs incurred during February..............  89,000  45,000  134,000
Total costs to account for....................... £95,000 £47,500 £142,500
Equivalent units..................................... 1,000 1,000
Costs per equivalent unit........................ £95.00 £47.50 £142.50

2. Cost of returns in process on February 28:

Labor: equivalent unitscost per equivalent unit


100£95.00............................................. £ 9,500
Overhead: equivalent unitscost per equivalent unit
100£47.50.............................................   4,750
Total cost of returns in process on February 28................................. £14,250

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


Inc.
4-46 Solutions Manual
PROBLEM 4-37 (45 MINUTES)

1. PRODUCTION REPORT: MIXING DEPARTMENT


(Weighted-Average Method)

Percentage
of
Completion
with Equivalent Units
Physical Respect to Direct
Units Conversion Material Conversion
Work in process, November 1... . 4,000     75%
Units started during November... 16,000    
Total units to account for........... 20,000    

Units completed and transferred


out during November........ 15,000     100% 15,000   15,000
Work in process, November 30  5,000     20% 5,000   1,000
Total units accounted for........... 20,000     ____ _   _ ____
Total equivalent units................. 20,000   16,000

Direct
Material Conversion Total
  
Work in process, November 1... . $  22,800 $   46,510    $  69,310
Costs incurred during November  81,600*   196,690 †  278,290
Total costs to account for........... $104,400    $ 243,200    $347,600
Equivalent units........................ 20,000    16,000   
Costs per equivalent unit........... $5.22    $15.20    $20.42

*$81,600 = $10,000 + $51,000 + (4,000 ÷ 10,000)($51,500)



$196,690 = $103,350 + (.40)($103,350) + $52,000

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


Inc.
Managerial Accounting, 5/e 4- 47
PROBLEM 4-37 (CONTINUED)

Cost of goods completed and transferred out during November:

 n um b e r o f un its   to al c os t p e r 
   ........................................................ 15,000$20.42 $306,300

t ransfer dout  equivalentunit


Cost remaining in November 30 work-in-process inventory

Direct material:

 nu m ber of   c os t per 
  
 equ i v al en t   e qui v a l ent 
 un i t s of   uni t of   ............................................................ 5,000$5.22 $26,100

  
 d i r e c t m a t e r i a l  d i r e c t m a t e r i a l
  
Conversion

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4-48 Solutions Manual
 number of   c o st per 
  
 e quivalent   equ iv ale nt 

 units of   unit of 
............................................................... 1,000$15.20  15,200

   
 c o n v e r s i o n  c o n v e r s i o n
Total cost of November 30 work in process............................................ $41,300

Check: Cost of goods completed and transferred out..... $306,300


Cost of November 30 work-in-process inventory   41,300
Total costs accounted for.................................. $347,600

2. a. Work-in-Process Inventory: Mixing Department......... 81,600   


Raw-Material Inventory.................................... 81,600

b. Work-in-Process Inventory: Mixing Department......... 103,350   


Wages Payable............................................... 103,350

c. Work-in-Process Inventory: Mixing Department......... 93,340*


Manufacturing Overhead.................................. 93,340

*$93,340 = (.40)($103,350) + ($52,000)

d. Work-in-Process Inventory: Finishing Department..... 306,300


Work-in-Process Inventory: Mixing Department. 306,300

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Managerial Accounting, 5/e 4- 49
PROBLEM 4-38 (40 MINUTES)

1. The unit costs and total costs for each of the products manufactured by Plasto
Corporation during the month of May are calculated as follows:

Extrusion Form Trim Finish


Units produced................. 16,000 11,000 5,000 2,000   
Material costs................... $192,000 $ 44,000 $15,000 $12,000   
Unit material cost........ 12.00 4.00 3.00 6.00   
Conversion costs*............. 392,000 132,000 69,000 42,000   
Unit conversion cost.... 24.50 12.00 13.80 21.00   

*Direct labor and manufacturing overhead.

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4-50 Solutions Manual
PROBLEM 4-38 (CONTINUED)

Plastic Standard Deluxe Executive


Unit Costs Sheets Model Model Model
Material costs:
Extrusion.................... $12.00 $12.00 $12.00 $12.00   
Form.......................... 4.00 4.00 4.00   
Trim............................ 3.00 3.00   
Finish......................... 6.00   
Conversion costs:
Extrusion.................... 24.50 24.50 24.50 24.50   
Form.......................... 12.00 12.00 12.00   
Trim............................ 13.80 13.80   
Finish......................... _ _    21.00   
_
Total unit cost................... $36.50 $52.50 $69.30 $96.30   
Units produced.................      6,000    3,000    2,000   
5,000
Total product cost*............ $182,50 $315,000 $207,900 $192,600   
0

*Total costs accounted for:

Product Total Product Costs


Plastic sheets $182,500      
Standard model 315,000      
Deluxe model 207,900      
Executive model  192,600      
Total $898,000      

2. Journal entries:

Work-in-Process Inventory: Extrusion........................ 584,000


Raw-Material Inventory.................................... 192,000
Applied Conversion Costs................................ 392,000

Finished-Goods Inventory......................................... 182,500


Work-in-Process Inventory: Extrusion............... 182,500

Work-in-Process Inventory: Forming.......................... 577,500


Work-in-Process Inventory: Extrusion............... 401,500
Raw-Material Inventory.................................... 44,000
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Managerial Accounting, 5/e 4- 51
Applied Conversion Costs................................ 132,000

PROBLEM 4-38 (CONTINUED)

Finished-Goods Inventory......................................... 315,000


Work-in-Process Inventory: Forming................. 315,000

Work-in-Process Inventory: Trimming......................... 346,500


Work-in-Process Inventory: Forming................. 262,500
Raw-Material Inventory.................................... 15,000
Applied Conversion Costs................................ 69,000

Finished-Goods Inventory......................................... 207,900


Work-in-Process Inventory: Trimming................ 207,900

Work-in-Process Inventory: Finishing......................... 192,600


Work-in-Process Inventory: Trimming................ 138,600
Raw-Material Inventory.................................... 12,000
Applied Conversion Costs................................ 42,000

Finished-Goods Inventory......................................... 192,600


Work-in-Process Inventory: Finishing................ 192,600

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4-52 Solutions Manual
PROBLEM 4-39 (35 MINUTES)

1. Conversion cost per unit in department I:

direct labor  manufacturing overhead



units produced *
$38,000 $230,000

11,000 4,000 5,000
 $13.40per uni t

*Note that all of the products sold after processing in departments I, II, or III were
produced orginally in department I.

2. Conversion cost per unit in department II:


direct labor  manufacturing overhead

units produced *
$22,000 $68,000

4,000 5,000
 $10.00per unit

*Note that all of the products sold after processing in departments II and III were
colored in department II.

3. Cost of a clear glass sheet:


direct material per conversion cost per
= unit in department I + unit in department I
$450,000
  $13.40
20,000
 $35.90per sheet

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Managerial Accounting, 5/e 4- 53
PROBLEM 4-39 (CONTINUED)

4. Cost of an unetched, colored glass sheet:


cost per clear direct material conversion cost per
= glass sheet + per unit in department + unit in department II
II
$72,000
 $35.90  $10.00
9,000
 $53.90per sheet

5. Cost of an etched, colored glass sheet:


cost per unetched conversion cost per
= colored glass sheet + unit in department III
$38,000 $73,750
 $53.90
5,000
 $76.25per sheet

PROBLEM 4-40 (45 MINUTES)

1. Conversion costs:

Rolling Molding Punching Dipping


Direct labor............................. $300,00 $112,000 $128,000 $ 45,000  
0
Manufacturing overhead............    168,000  192,000   67,500  
450,000
Total conversion cost................ $750,00 $280,000 $320,000 $112,500  
0

Total units produced:


Rolling only........................ 20,000
Rolling, molding, punching 8,000 8,000
Rolling, molding, punching,
dipping.......................... 3,000  
Conversion cost per unit........... $37.50 $35.00 $40.00 $37.50  

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4-54 Solutions Manual
PROBLEM 4-40 (CONTINUED)

2. Product costs:

Ceralam
Sheets
Sold Nonreflective Reflective
after Ceralam Ceralam Total
Rolling Housings Housings Costs
Direct material:
Ceralam sheets................ $480,000 $200,000    $120,000    $ 
800,000
Chemical dip.................... 30,000    30,000

Conversion costs:
Rolling............................. 450,000 a 187,500 a 112,500 a 750,000
Molding........................... 175,000 b 105,000 b 280,000
Punching......................... 200,000 c 120,000 c 320,000
Dipping............................ _______  ________    112,500 d   
112,500
Total cost............................... $930,000 $762,500    $600,000    $2,292,50
0
Units manufactured................ 12,000 5,000 3,000
Unit cost................................ $77.50 $152.50 $200.00

a
Number of unitsrolling cost per unit ($37.50)
b
Number of unitsmolding cost per unit ($35.00)
c
Number of unitspunching cost per unit ($40.00)
d
Number of unitsdipping cost per unit ($37.50)

3. Journal entries:

Work-in-Process Inventory: Rolling........................................


1,550,000
Raw-Material Inventory................................................. 800,000*
Applied Conversion Costs............................................ 750,000 †

*$800,000  =  direct-material cost for ceralam sheets



$750,000  =  conversion cost in rolling operation

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Managerial Accounting, 5/e 4- 55
PROBLEM 4-40 (CONTINUED)

Finished-Goods Inventory.....................................................
930,000*
Work-in-Process Inventory: Rolling............................... 930,000

*$930,000  =  12,000 ceralam sheets sold after


rolling$77.50 per unit

Cost of Goods Sold...............................................................


930,000*
Finished-Goods Inventory............................................. 930,000

*$930,000  =  cost of ceralam sheets sold after


rolling

Work-in-Process Inventory: Molding.......................................


620,000*
Work-in-Process Inventory: Rolling............................... 620,000

*$620,000  =  cost remaining in Work-in-


Process
  Inventory: Rolling
= $1,550,000 – $930,000

Work-in-Process Inventory: Molding.......................................


280,000*
Applied Conversion Costs............................................. 280,000

*$280,000 = conversion cost in molding


operation

Work-in-Process Inventory: Punching....................................


900,000*
Work-in-Process Inventory: Molding.............................. 900,000

*$900,000  =  cost remaining in Work-in-


Process
  Inventory: Molding
=  $620,000 + $280,000

Work-in-Process Inventory: Punching....................................


320,000*
Applied Conversion Costs............................................. 320,000

*$320,000  =  conversion cost in punching operation

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4-56 Solutions Manual
PROBLEM 4-40 (CONTINUED)

Finished-Goods Inventory.....................................................
762,500*
Work-in-Process Inventory: Punching............................ 762,500

*$762,500=  5,000 nonreflective ceralam housings


sold after punching$152.50 per
unit

Cost of Goods Sold...............................................................


762,500*
Finished-Goods Inventory............................................. 762,500

*$762,500=  cost of nonreflective ceralam


housings sold after punching

Work-in-Process Inventory: Dipping.......................................


457,500*
Work-in-Process Inventory: Punching............................ 457,500

*$457,500=  cost remaining in Work-in-Process


Inventory: Punching
=  $900,000 + $320,000 – $762,500

Work-in-Process Inventory: Dipping.......................................142,500


Raw-Material Inventory................................................. 30,000*
Applied Conversion Costs............................................. 112,500 †

*$30,000 = direct-material cost for chemical dip



$112,500 = conversion cost in dipping operation

Finished-Goods Inventory.....................................................
600,000*
Work-in-Process Inventory: Dipping.............................. 600,000

*$600,000=  3,000 reflective ceralam housings


sold after dipping$200.00 per unit

Cost of Goods Sold...............................................................


600,000
Finished-Goods Inventory............................................. 600,000

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Managerial Accounting, 5/e 4- 57
PROBLEM 4-41 (30 MINUTES)

1. a. Cost of units completed and transferred to finished-goods inventory during


May:

Units completed and transferred out...................................... 11,900


Total cost per equivalent unit.................................................  _ $9.00
Cost of units completed and transferred out........................... $107,100

b. To compute the cost of the Finishing Department's work-in-process


inventory on May 31, first determine the number of units in ending work-in-
process inventory, as follows:

Work-in-process inventory, May 1 (in units)............................ 1,400


Add: Units transferred in....................................................... 14,000
Units to account for............................................................... 15,400
Less: Units transferred to finished goods............................... 11,900
Work-in-process inventory, May 31 (in units)..........................  3,500

Then compute the transferred-in, direct-material, and conversion costs in


the May 31 work-in-process inventory:

Cost per
Equivalent Equivalent
Input Units Unit Cost
   3,500
Transferred-in.............................................  $5.00 = $17,500
   3,500
Direct material............................................  $1.00 = 3,500
3,50040% 
Conversion................................................. $3.00 =   4,200
Total cost of May 31 work-in-process inventory......................................
$25,200

2. Equivalent units of transferred-in costs........................................... 15,400


Transferred-in cost per equivalent unit...........................................  $5.00
Total transferred-in cost................................................................. $77,000
Deduct: Transferred-in cost in May 1 work-in-process inventory ......   6,750
Total cost transferred in from the Assembly Department.................. $70,250

Journal entry to record transfer:

Work-in-Process Inventory: Finishing Department..................70,250


Work-in-Process Inventory: Assembly Department........... 70,250

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4-58 Solutions Manual
SOLUTIONS TO CASES
CASE 4-42 (45 MINUTES)

1. Equivalent units of material........................................................................8 ,000


Equivalent units of conversion....................................................................7 ,500

2. Cost per equivalent unit of material............................................................$ 3.30


Cost per equivalent unit of conversion........................................................$ 2.80

3. October 31 work-in-process inventory........................................................


$4,700
Cost of goods completed and transferred out..............................................
$42,700

4. Weighted-average unit cost of completed leather belts................................$ 6.10

These answers are supported by the following process-costing schedules. The firm's cost
per belt used for planning and control, $5.35, is substantially lower than the actual cost
per belt incurred in October, $6.10. Management should investigate this situation to
determine whether production costs can be reduced. If not, then the cost used for
planning and control purposes should be changed to reflect the firm's actual experience.

CALCULATION OF EQUIVALENT UNITS: LAREDO LEATHER CO. - DALLAS PLANT


Weighted-Average Method
Percentage
of
Completion
with Equivalent Units
Physical Respect to Direct
Units Conversion Material Conversion
Work in process, October 1.......... 400  25%
Units started during October......... 7,600
Total units to account for.............. 8,000

Units completed and transferred


out during October..................... 7,000  100% 7,000 7,000
Work in process, October 31........ 1,000  50% 1,000   500
Total units accounted for.............. 8,000
Total equivalent units................... 8,000 7,500

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Managerial Accounting, 5/e 4- 59
CASE 4-42 (CONTINUED)

CALCULATION OF COSTS PER EQUIVALENT UNIT: DALLAS PLANT


Weighted-Average Method
Direct
Material Conversion Total
Work in process, October 1......................... $  1,250 $   300 $  1,550   
Costs incurred during October.....................  25,150  20,700  45,850  
Total costs to account for............................. $26,400 $21,000 $47,400  
Equivalent units.......................................... 8,000 7,500
Costs per equivalent unit............................. $3.30 $2.80 $6.10  

ANALYSIS OF TOTAL COSTS: DALLAS PLANT


Weighted-Average Method

Cost of goods completed and transferred out during October:

 n um b e r o f un it s   t o al co st p e r 
7,000$6.10 $42,700

   ........................................................

t ransfer dout  equivalentunit


Cost remaining in October 31 work-in-process inventory:

Direct material:

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4-60 Solutions Manual
 nu m ber of   cost pe r  1,000$3.30 $3,300

  
 equi va l ent   equ i val ent 
 un i ts o f   un i t of   ............................................................

   
 d i r e c t m a t e r i a l  d i r e c t m a t e r i a l
Conversion:

 numb er of   cost per  500$2.80  1,400

  
 e quiv alent   equiv ale nt 

 unit s o f   uni t o f 
.................................................................

  
 c o n v e r s i o n  c o n v e r s i o n
  
Total cost of October 31 work in process....................................... $4,700

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Managerial Accounting, 5/e 4- 61
CASE 4-42 (CONTINUED)

Check: Cost of goods completed and transferred $42,700


out...............................................................
Cost of October 31 work-in-process   4,700
inventory......................................................
Total costs accounted for................................. $47,400

5. If the units were 60 percent complete as of October 31, there would be 7,600
equivalent units with respect to conversion. (To see this, just change the 500 in
the right-hand column of the table in the solution to requirement (4) to 600. This
changes the last number in the right-hand column from 7,500 to 7,600.)

Now the unit cost of conversion drops from $2.80, as currently computed,
to $2.76 (rounded, $21,000 ÷ 7,600). Thus, the unit cost drops from $6.10 to
$6.06 (rounded).

As controller, Jeff Daley has an ethical obligation to refuse his friend's


request to alter the estimate of the percentage of completion. What Daley can
do is to help Murray think of some legitimate ways to bring about real cost
reductions. Several ethical standards for management accountants (listed in
Chapter 1) apply in this situation. Among the relevant standards are the
following:

Competence:

 Prepare complete and clear reports and recommendations after appropriate


analyses of relevant and reliable information.

Objectivity:

 Communicate information fairly and objectively.

 Disclose fully all relevant information that could reasonably be expected to


influence an intended user's understanding of the reports, comments, and
recommendations presented.

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4-62 Solutions Manual
CASE 4-43 (60 MINUTES)

PRODUCTION REPORT: HOME GARDEN COMPANY - GRADING DEPARTMENT


Weighted-Average Method
Percentage
of
Completion
with Equivalent Units
Physical Respect to Direct
Units Conversion Material Conversion
Work in process, November 1....... -0- —
Units started during November..... 36,000
Total units to account for.............. 36,000

Units completed and transferred


out during November............... 36,000 100% 36,000 36,000   
Work in process, November 30.....    -0- — -0- -0-   
Total units accounted for.............. 36,000 _____ _____   
Total equivalent units................... 36,000 36,000   

Direct
Material Conversion Total
Work in process, November 1...................... -0- -0- -0-
Costs incurred during November.................. $265,680 $86,400 $352,080
Total costs to account for............................. $265,680 $86,400 $352,080
Equivalent units.......................................... 36,000 36,000
Costs per equivalent unit............................. $7.38 $2.40 $9.78

Cost of goods completed and transferred out of the Grading


Department during November:

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Managerial Accounting, 5/e 4- 63
 n u m b e r o f u n i ts   t o a l co st p e r 
36,000$9.78 $352,080

   ..........................................................

t ransfer dout  equivalentunit


Cost remaining in November 30 work-in-process inventory in the
Grading Department......................................................................... -0-

Check: Cost of goods completed and transferred out.......... $352,08


0
Cost of November 30 work-in-process inventory... . .      -0-
Total costs accounted for....................................... $352,08
0

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4-64 Solutions Manual
CASE 4-43 (CONTINUED)

PRODUCTION REPORT: HOME GARDEN COMPANY - SATURATING DEPARTMENT


Weighted-Average Method
Percentage
of
Completion
with Equivalent Units
Physical Respect to Transferred
Units Conversion in Conversion
Work in process, November 1....... 1,600 50%
Units transferred in during 36,00
November....................................... 0
Total units to account for.............. 37,60
0

Units completed and transferred


out during November............... 35,60 100% 35,600   35,600   
0
Work in process, November 30.....   50% 2,000   1,000   
2,000
Total units accounted for.............. 37,60 _____   _____   
0
Total equivalent units................... 37,600   36,600   

Transferred
In Conversion Total
Work in process, November 1...................... $  13,850    $  3,750 $  17,600
Costs incurred during November..................  352,080*  85,920  438,000
Total costs to account for............................. $365,930    $89,670 $455,600
Equivalent units.......................................... 37,600    36,600
Costs per equivalent unit............................. $9.7322    $2.45 $12.1822

*Cost of goods completed and transferred out of Grading Department during November,
under the weighted-average method.

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Managerial Accounting, 5/e 4- 65
CASE 4-43 (CONTINUED)

Cost of goods completed and transferred out of the Saturating


Department during November:

 n um b e r o f un its   to al c os t p e r 
35,600$12.182 $433,686 †
2

   ........................................................

t ransfer dout  equivalentunit


Cost remaining in November 30 work-in-process inventory in the
Saturating Department:

Transferred-in costs:

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4-66 Solutions Manual
numberof  transfer ed-in 2,000$9.7322 $19,464 †

  
 equivalent   cost pe r 

 units of   equivalent 
....................................................

   
transfer ed-incost unit 
Direct material:

None

Conversion:

 n u m b e r o f   c o n v e r s i o n 1,000$2.45   2,450

  
 e quiv alent   c os t per 

 unit s o f   equiv ale nt 
.................................................................

   
 c o n v e r s i o n  u n i t 
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Managerial Accounting, 5/e 4- 67
Total cost of November 30 work in process................................... $21,914

Check: Cost of goods completed and transferred out.......... $433,686


Cost of November 30 work-in-process inventory... . .   21,914
Total costs accounted for....................................... $455,600

Rounded

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4-68 Solutions Manual
CURRENT ISSUES IN MANAGERIAL ACCOUNTING
ISSUE 4-44
"BOTTLED UP: PROFITS AREN'T FLOWING LIKE THEY USED TO AT PACKAGED-
GOODS COMPANIES. GREEN KETCHUP AND TUNA IN A POUCH SAVE HEINZ?,
" FORTUNE , SEPTEMBER 18, 2000, JULIE CRESWELL.

1. Heinz is a food processor and manufactures large quantities of relatively


homogeneous products. Thus, process costing would be an appropriate product
costing system for Heintz.

2. Heinz has recently begun to compete for more noticeable and attractive shelve
space, and, after years of neglect, the company has begun to market and package
to reflect the growing demographic changes in America. By bringing on the
StarKist Tuna in a Pouch it has recognized that eating habits have changed in
America. The green ketchup in an EZ Squirt bottle is an attempt to gain a young
audience because eating habits begin early. Fruit and Vegetable Wash is a new
product offering.

ISSUE 4-45
“INTERNATIONAL PAPER SHUTTING PLANTS TO CUT SUPPLY,” THE WALL STREET
JOURNAL , OCTOBER 19, 2000, ALLANNA SULLIVAN.

1. International paper would use process costing since they produce large
quantities of relatively homogeneous products.

2. Paper supply costs and total production costs should be reduced. The fixed
costs of the closed plants would be eliminated while the fixed costs of the
remaining plants would remain stable. Production of the remaining plants
would increase.
ISSUE 4-46

“U.S. IS UNLIKELY TO RELEASE MORE OIL SOON,” THE WALL STREET JOURNAL ,
OCTOBER 19, 2000, JOHN J. FLAKA. ALSO SEE “NO SURGE IN CRUDE
DELIEVERIES EXPECTED,” THE WALL STREET JOURNAL , OCTOBER 16, 2000,
BHUSHAN BAHREE.

1. The government's release of 30 million gallons of crude oil is only about one
day's supply of oil for the United States, so I would have a negligible effect on
the oil companies.

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Inc.
Managerial Accounting, 5/e 4- 69
2. Oil companies would use process costing since they produce large quantities
of relatively homogeneous products.
ISSUE 4-47

“GEORGIA-PACIFIC PROFIT DECLINES BY 43 PERCENT: SLUGGISH BUILDING


PRODUCTS SECTOR CITED,” THE WALL STREET JOURNAL , OCTOBER 19,
2000, BETSY MCKAY.

1. Georgia-Pacific would use process costing since the company produces large
quantities of relatively homogeneous products.
2. Lower prices for building materials would not directly affect the company’s
product costs, but lower prices would pressure management to attempt to
reduce product costs in order to remain price competitive in a weakening
market.

McGraw-Hill/Irwin  2002 The McGraw-Hill Companies,


Inc.
4-70 Solutions Manual

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