Tender Documents for

Dismantling/Structural fabrication/erection
of structure and equipments
For debottlenecking of
Blast Furnace No#1

Sesa Industries Ltd.,

Pig Iron Plant. Amona
Dismantling/structural fabrication/erection of
structure, equipment & refractory

Page 1 of 18
Tendering Document No.:

DETAIL INDEX FOR PRELIMARY DOCUMENT FOR TENDERING

Sr. No. Description Page No

01 General 03
02 Project schedule 04
03 Scope 04
04 Detailed scope of work 04
A Mechanical 04
B Refractory 06
C Civil 06
D Electrical and Inst 07
05 General guidelines to tenderer 08
A Mechanical 09
B Refractory 09
C Civil 09
D Electrical and Inst 09
06 Instruction to tenderer 10
07 Wastage 11
08 Tolerance in workmanship 12
09 Special Note 13
Annexure 1: Mechanical 14
Annexure1a: Bill of Material 14
Annexure1b: piping 14
Annexure 1C: hydraulic Piping 16
Annexure 2: Electrical 16
Annexure 3: Instrumentation 17
Annexure4: refractory 18
Annexure5:Civil 18

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1.General

M/s SESA INDUSTRIES LTD. (SIL) a group company of Vedanta Plc., a UK Stock
exchange listed company, is presently operating two blast furnaces, each of 173 m3
working volume in its existing plant at Amona, Goa. The two blast furnaces, named as
BF1 and BF2 are producing around1.4 lac MT of hot metal per year from each . The
furnaces were initially designed for 0.75 lac MT of hot metal per year by Tata Korf
during their commissioning in 1992 and 1994. Over a period of time, through
improvement in furnace peripheral system and with better operational practices the
production capacity has been increased to its present level. With the increase in
production, other facilities like hot metal handling, hot metal runner length, etc. became
just adequate to handle the hot metal produced and proving to be a bottleneck in the
system. Any further improvement in production demanded de-bottlenecking of these
facilities.

BF 1 is running in its fifth campaign since May 2006 and SIL has planned a capacity
increase of this furnace to 215 m3 along with its relining from March 2010 to April 2011.
SIL also plans to introduce Pulverised Coal Injection (PCI), Oxygen (O2) Enrichment and
Sinter in due course of time to improve the productivity. As a result, to handle the
increased hot metal production, the de-bottlenecking of allied facilities will also be taken
up along with upgradation of blowing capacity and raw material handling facility.

This is part of the tender inquiry is for services of Mechanical, Civil, Refractory,
Electrical and Instrumentation.

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2 PROJECT SCHEDULE:

The Blast furnace will be shut down for upgradation from 1st March for 55days (considering
shutdown to start up) and the tenderer shall complete execution of all the jobs as per
respective offer within this schedule.

All prefabrication (e.g. steel fabrication with its painting, concrete foundations, shifting of
equipments from fabrication yard to erection site, dismantling of pg casting machineetc)
shall be completed by February 20, 2010.

3 SCOPE :

The tenderer’s scope of work shall be for services of following areas;

1 Civil
2 Mechanical (Structural fabrication , erection , dismantling and Equipment erection)
3 Electrical & Instrumentation
4 Refractory

Tenderer’s brief general scope will be as follows;

1 Shell of BF, Stave cooler,casthouse modification including eqipments
2 Gas cleaning sytem
3 Blower house
4 Platforms and monorails etc.
5 Hot Blast Main modification, Bustle pipe, up takes, down comer, Gas line ducts and all
other ducts.
6 Truss, purlins,etc.
7 Platforms, Walkways, Access Stairs, Ladders, Duct supports, Monorails, Crane girders,
rail, etc.
8 Conveyors bins, bunker and structures
9 Hot metal crane parts dismantling and fixing
10 Pig casting machine with hydraulic tilter

DETAILED SCOPE OF WORK:

MECHANICAL

Dismantling of structures and equipment

Existing BF Shell with stiffeners and bustle pipe

Cast house Platform, runners and slag pit
Cast house equipments like Mudgun, Tap hole Drill machine, blow pipes, tuyer and
tuyere cooler
Cast house shed, truss purling
All Maintenance platforms attached to shell including connecting stairways
All cooling water pipeline, steam line and compress air line.

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Back draft valve and back draft stack.
Uptake, down comer and equalisation duct.
Furnace top Equipment
Equalisation valves and hydraulic system
Furnace top Walk ways
Bleeder valves
Gas Cleaning System including Dust catcher, Saturator, Venturies and Cyclone, flare
stack, etc
Gas cleaning system Platform and stairways
Gas line, Pipeline and valves
Charging conveyor CB5, CB4 and CB 311, Weighing Bins and bunkers
Pig Casting Machine 2nos
Ladle Tilter -1 no
Complete Roof sheeting
Hot Blast & other stove valve
Blower equipments dismantling and duct

Fabrication of steel structures

Fabrication of shell (Mock trials)

Fabrication of Platforms, Staircase, hand railing and monkey ladders
Fabrication of ducts like bustle pipe, Uptake and down comer
Equalisation dust
Four pole/leg structure
Dust catcher, Saturator, Interconnecting ducting, Dri-pot, pipeline
Columns, trusses, purlins etc
Temporary Platforms
Conveyor structures
Bins & Fixing of liner plates
Other Misc structures

Erection of steel structures and equipments

Shell including base plate preparation

Cooling stave including all caps etc
Four pole/leg structure including maintenance platform
Bustle pipe
Back draft valve, duct and support
Cooling pipe for carbon blocks and chimney
Cast house equipments like Tap hole drill machine, Mud gun mass, Blow pipe, Power
pack, tuyeres, tuyer cooler, heating pipe etc
Interconnection of hot blast main and bustle.
Uptake and down comers
Hot Blast & other stove valve
Temping Nozzle, RTD

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Furnace top equipment like charging hopper, fixed hopper, Upper bell, Lower bell,
hydraulic system, bleeders, equalisation valve, stock rods etc.
Furnace top platforms and staircase
Gas cleaning system like Dust catcher, saturator, interconnecting ducting, venture-s,
Cyclone, flare stack, etc.
Gas cleaning system Platform and staircase.
Column platform and staircases
Charging conveyor CB5, CB4 and CB 311, Weighing Bins and bunkers
Pig Casting Machine 1 Nos
New Ladle Tilter -1 no and dismantling & erection of old mechanical tilter.
Complete Roof sheeting
Hot Blast & other stove valve
Gas line ducts, drip pot, valves, piping
Hydraulic piping
Blower equipment erection and duct work.

REFRACTORY
Dismantling of Refractory:
Coke raking and BF bricks dismantling
Cast house soling bricks
Main Runner, Emergency Launder, Salamander launder and PCM launder
Back draught pipe, blow pipe etc
Entire Bustle pipe and Hot blast main of certain length.

Refractory Lining:
Blast furnace along with stave cooling system.
Bustle pipe and Hot blast main of dismantled length.
Soling of the cast house platform.
Main runner, Emergency Launder, and PCM.
Back draught pipe, blow pipe.
Gunniting of castable to up take, down comer, and dust catcher.

CIVIL
Breaking and shifting of RCC structures
Existing GCS structure foundations
Cast house RCC platforms
Slag pit raft and vertical RCC walls
Blower foundation
Breaking of RCC flooring at pig yard
Breaking of RCC flooring at Glendon area
Concreting
Raft columns pedestals. Drains for Gas cleaning structures
Cast house RCC platforms
Slag pit raft and vertical RCC walls
Blower foundation

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RCC flooring at pig yard

ELECTRICAL AND INSTRUMENTATION:

Detail scope of Job involve Up gradation of panel HT panel, Dismantling of Old cable
& laying of new cable, Removal of old equipment & installation of new equipment.

Panel up gradation
Removal of old set of cast resin current transformer
Installation of new set of current transformer
Testing & commissioning of breaker

Cable laying & cable removal

Cable removal means removal of glanding, termination, De-clamping of cable from
the cable tray & removal of cable from tray/trench & shifting to store yard.
Cable laying means, laying of cable on M.S/G.I cable tray or cable trench with the
required supports at an interval of as instructed by the company Engineer.

Cable testing
All High voltage test, Leakage current test, IR value test

Dismantling of Electrical equipment

Removal of blowers from the foundation & shifting it to the location
HT capacitor including mounting frame
Transformer oil to be drained from the radiators. Radiators to be isolated & separated
from the transformer before lifting of transformer.
Panel to be decoupled & dismantled at the place in sections so as to ease the removal
& shifting

Installation of blower
Blower Installation includes taking the delivery of the material from Sesa’s
stores, shifting to site & installation of the motor on the foundation frame as
instructed by the company Representative.

Installation of transformer
Shifting of transformer & installation on existing foundation.
Assembly of transformer accessories like radiator, conservator tank,
breather etc.
Filteration of oil
Connection of cables (HV,LV-1 & LV-2)
Liasoning & taking approval from the Electrical inspector.

Installation of Panel
Shifting of panel to site
Fabrication of M.S base frame for the panel

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4. GENERAL GUIDELINES TO THE TENDERER:

i) The jobs carried out in the SIL premises shall require proper safety attention as per norms laid
down by SIL.
ii) All activities inside SIL premises shall be carried out in close supervision. Tenderer shall deploy a
safety steward round the clock to monitor the safety at all job sites
iii) Mobilize all labourers-skilled, semi-skilled, riggers, fabricators, certified welders, pipefitter,
instrument tube fitter, licensed electricians, mechanics, foreman, masons, helpers, carpenters, tile
fitters, etc.
iv) All structural steel materials, roofing sheets, liners, cables, panels, bricks, cement, construction
steel etc the tenderer should collect from SIL’s yard.
v) Loading, transportation from site of fabrication to site of erection, unloading at site of erection
including multiple handling of all steel structural components/ units assemblies complete in all
respects
vi) All defective materials / works which do not conform to the specification shall be dismantled and
removed from site by the Contractor at his own cost

4.1 Mechanical:
i) Fabrication of steel structural components covered under design drawings and fabrication
drawings/sketches and generally described under the scope of the project.
ii) Cold straightening of sections and plates, whenever they are bent and kinked including checking
materials received from SIL in respect of defects like crack , lamination etc.
iii) Making arrangements for and providing all facilities for conducting ultrasonic, x-ray or gamma ray
tests on butt welds, getting the test conducted by reputed testing laboratories, making available test
films/graphs, reports and interpretation.
iv) Dismantling of all steel structures shall be done by the tenderer by proper planning and with
safety at top most priority.
v) Dismantled material/ equipments shall be immediately transported to scrap yard/ assigned area by
the tenderer by own vehicles.
vi) Blast cleaning shall be done by copper slag blasting or shot blasting as per following grades to
Swedish Standard. SIS 055900.Grade Sa-21/2–This involves very thorough blast cleaning. Mill
scale, rust and foreign matter shall be removed to the extent that the only traces remaining are
slight stains in the form of spot or strips. Finally, the surface is cleaned with a vaccum cleaner,
clean dry compressed air or a clean brush. It shall then correspond in appearance to the prints
designated as Sa-21/2
vii) Application of paint shall be as per IS : 487-1985.
viii) Fixing of installation materials on steam pipe lines, cold blast line, etc. Including all
required materials as shown in the drawing or as directed by SGL representatives.
ix) Painting and touching up of all equipment, pipes and technological structure, etc. As directed by
SGL/EPS’s representative
x) Inspection, testing and commissioning of process and auxiliary equipment/piping and
ducting/hoisting and handling equipment, etc
xi) Oxygen, LPG and argon cylinders used in gas cutting/welding shall be in the tenderer scope.

Page 8 of 18
 4.2 Refractory:
i) The Lining should be under control supervision of company approved agency or company representative.

ii) Contractor should line the furnace according the drawings provided to him.

iii) Any deviations found in the drawing should bring to the notice of company representative.

iv) Any deviations found in the lining, company have every right to get it rectified by the contractor without
any extra cost to the company.

4.3 Civil:
i) All Civil jobs to be carried out as per drawings
ii) Tenderer shall execute Civil jobs well within time prior to shut down
iii) Contractor shall plan and sequence all works so as to achieve the desired progress keeping in mind overall
safety and stability at all points of time.
iv) To ensure quality of construction, the Contractor shall ensure inspection and testing of all materials and
works like cement, aggregate, sand, bricks, concrete cubes & all other materials of construction as per
instructions of the Client at his own cost conforming to specifications.
v) Before covering up any work within excavated pits, clearance has to be taken from Engineer in writing in
respect of completion of said works as per drawing and specification
vi) The latest Indian Standards shall become applicable. The respective Indian Standards wherever referred to
in the specifications shall be deemed to be the latest

4.4 Electrical and Instrumentation:

i) Bidder should have required licences issued by competent authority which shall be valid to carry out job in
Goa.
ii) The contractor shall mobilize all manpower, skilled as well as semiskilled, erection and testing engineers
and supervisors as required at site.
iii) All tools and tackles like spanners, screw drivers; pliers shall be properly insulated wherever required and
shall be certified by company representative.
iv) For all materials Unloading, unpacking, packing, & storing at site is included in the Contractor’s scope.
4.5 painting
Sch Paint details Make Surface composition Appx
No preparati area in
on m2
2 2 coats of Rust-O-Cap + 2 Asian / Copper Surface tolerant coating 5000
coats of Acothane Berger slag with acrylic aliphatic
Polyurethene paint blasting polyurethene coating
(DFT:2X100+2x50 micr)
3 1 coat of inorganic Zinc Asian / Copper Zinc slilcate for -90 to 600 1000
silicate Apcosil 605 & 2 coats Berger slag deg C & HR paint for
of Apcotherm HR (DFT: blasting +400deg C
75+70+70 micr)
5 2 coats of HR aluminum paint Asian / Manual Heat resistant aluminum 1000
(DFT:40+40 micr) Beger cleaning paint – alkyd based
paints synthetic (250 degc)

Page 9 of 18
 5. INSTRUCTIONS TO THE TENDERER

Sr Item Name Description

No
1 PPE’s PPE’s like hand gloves, helmets, safety shoes, safety goggles and nose mask
should be taken from company stores on chargeable basis
2 Aprons & dress All the contract labour should wear boiler suit (cotton )with name of contractor.
Welders must wear apron while working
3 Electrodes Following Welding electrodes are approved by company:
E 6013
Super Bond: Advani Oerlikon, Norma: D&H Secheron, Esab 36h: Esab
E7018 approved as GR-3 of DNV/LRS/ABS/IRS etc.
The approved brands and makes of electrodes shall be as follows:Super Base –
Advani Oerlikon , Supratherm –D&H Secheron, Esab 36 H- Esab India make

4 Welding Welding machine should be 3Phase thyristorised rectifier with range of 10 to

Machine 400A or 10 to 600A, 415V +/- 10,50Hz.Every machine should be fitted with 30
rectifier milli amps earth leakage circuit breaker on the welding machine.
5 Welding Welding machine should be 3Phase with range of 10 to 400A or 10 to 600A,
Transformer 415V +/- 10,50Hz.Every machine should be fitted with 30 milli amps earth
leakage circuit breaker on the welding machine.
6 Welding Cable Welding cable should be of copper with double insulation and confirming to IS
9857-1990.It should withstand 600A current.50mm2 area for welding cable
properly lugged
7 Welding Holder Welding holder used should confirm IS 2641-1989 and should withstand
600Amps. Holder should be fully insulated and it should also have spatter guard
for welder.
8 Heating ovens Heating oven used shall be from a reputed supplier and should have a ELCB.
for rods
9 Earthing Clamps Welding holder used should confirm IS 2641-1989 and should withstand
600Amps. Holder should be fully insulated and it should also have spatter guard
for welder.
10 Cutting set Cutting set trolley should have brake system and standard wheel as per company
trolley drawing. It should have cylinder locking arrangement and it should have proper
handle.
11 Hoses Hoses should confirm IS 477- 1990 and should be of “Dunlop”or “Premier”
Make. Minimum 25 mtr in length
Flash back arrestors, regulators & torches shall be of Messer /Esab / Advani-
Oerlikon make only.

12 Flash back Should be purchased from reputed company like

arrestor, Messer, Esab / Advani Oerlikar . Flash back arrester required in cylinder as well
Regulator and as torch side
torches
13 Grinding Should be purchased from Bosch or other reputed company. It should have guard
machine for grinding wheel and handle should have insulation. Supply should be 230V

Page 10 of 18
 AG5/AG7 only.
14 D shackles D Shackle from 0.5 T to 15 T should be available. All the D shackle should have
test certificates..
15 Wire rope and Wire rope slings from 2 T to 15T should be available with test certificate.
web slings Contractor should have slings from 0.5 mt length to 4 mt length sling and of
various capacities.
16 Mobile cranes Tenderer shall use hydraulic cranes (except crawler crane) as per the required
and Hydra capacity. SIL shall not arrange for this.
17 Tools (hammer, Tenderer shall use tools from a standard supplier.
spanner etc.)
18 Full body safety Full body harness Ref PN22 with 2 forked lanyards Ref PN 351, made of 12mm
harness 3 strand twisted polyamide rope, length 1.8 metres with hook PN131. Make
KARAM OR equivalent only after approval from company Maint Manager.
19 Fixed drilling Fixed drilling machine should be from reputed party and It should be ELCB.
machine
20 Service Contractor should have Service Vehicles/HCV with valid documents like RC
Vehicles/HCV book, vehicle passing certificate, insurance for Road and insurance of vehicle.
Reverse horn and side glasses are compulsory.
21 Chain block Contactor should have chain block of reputed company like Indef ,etc and it
should have test certificate. Company will have authority to recheck the chain
block from company’s certified party as party’s cost. Length of the load carrying
should be minimum 15 mts.
22 Magnet drilling Magnet drilling machine should be from reputed company and should have
machine ELCB. Supply will be 230V.
23 Rolling machine Rolling machine should be from reputed company. Supply should be 415V +/-
10,50Hz.
24 Plate lifting Plate lifting tackles of good party and it should have the load testing certificates
tackles
25 Brick cutting Tenderer shall use machines of standard suppliers and should have a ELCB
machine, pan
mixer,
26 pneumatic Tenderer shall use breaker from reputed suppliers
breaker, rammer
27 Hydraulic jack Hydraulic jack with valid test certificate to be used.
28 Tile cutting Tenderer shall use machines of standard suppliers and should have a ELCB
machine
29 Concrete Tenderer shall use machine from a standard supplier
Vibrator
30 Concrete mixer Tenderer shall use machine from a standard supplier

6 WASTAGE:
Wastage of materials supplied by the Company shall be kept to the minimum. Reinforcement rods and
structural steel sections will be supplied to the Contractor in available lengths. Off-cuts below 300mm in
length in case of reinforcement and rolled structural steel sections and 300mm X 75mm in case of Plates
shall be treated as non-recoverable scrap. A maximum of 2% of the weight of reinforcement work and
structural steelwork as measured and certified respectively will be allowed as non-recoverable scrap.

Page 11 of 18
Reconciliation statement duly authorized by the Company’s Engineer in charge for free issue items shall
be submitted along with every running bill or as per demand of site engineers.

Housekeeping:
Contractor should maintain good housekeeping in the allotted area.All the scraps should be returned to
store as per company category, with note duly signed by Company department Incharge.

7. FREE SUPPLY OF MATERIAL

Sr. # Mode of Place of

Materials Supply Supply
1 Land, Water, electric power supply at Free supply Company’s
contractor yard Stores/Yard or
2 Structural Steel like Plates, Angles, Channels, any other place
pipes, flanges, valves etc. inside the
3 Nuts, Bolts, Washers and Gaskets except for Company’s
those required in AC/GI corrugated sheet Works.
4 All equipments like upper bell, lower bell,
charging hopper, blow pipe, tuyere, drums, etc
for erection
5 Portland slag cement, reinforcement steel.

8 TOLERANCE IN WORKMANSHIP

The permissible tolerance in workmanship shall be as per tables - 1 to 3 and also shall be as per IS:
7215-1974.

All workmanship shall be of the best quality and shall conform to the best approved method of
fabrication/ erection and dismantling. All materials shall be finished straight and shall be machined
/ ground true and square where so specified. All holes and edges shall be free of burrs. Shearing
and chipping shall be neatly and accurately done and all portions of work exposed to view shall be
neatly finished. Unless otherwise directed/ approved, reference maybe made to relevant IS codes
for providing standard fabrication tolerance. Material at the shops shall be kept clean and protected
from weather. All the fitters, Riggers, welders, cutters and helper shall be of good quality.

9 SPECIAL NOTE:

a) A project time bar chart for fabrication, erection, equipment erection and alignment, sheeting and
painting etc. giving starting and completion dates of all activities, shall be submitted by the
tenderer.

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 b) The purchaser may change or alter the detailed working programme for the sequence of work and
for the fabrication of components of structures, within the frame work of the agreed schedule,
which will be binding on the tenderer.

c) If due to design or other stipulations in the bid or requirements at site, a particular sequence of
overall construction has to be followed due to which certain interruptions to any one or more items
of work are inherent, no claims for such interruption will be admissible.

d) Tenderer should note that there could be variation in quantity of any item and no claim shall be
entertain on this account.

e) Work need deployment of labours in all three shifts ( during shutdown period)to complete the
work in stipulated time. The contractor shall observe provisions of the Factories Act/ Rules in
respect of working hours, holidays, rest intervals, leaves and overtime to his employees.

f) Tenderer shall comply with all labour rules, ESI, PF, health card, Police verification
for migrant employee etc., which will be strictly followed.

g) Tenderer shall make arrangement for accommodation and transportation of their

employees .

h) Tenderer shall have to construct own temporary shed at their cost for working in the
allotted area inside the premises. This shed shall be only for office and store purpose.

i) Tenderer shall submit the number of man power used for different areas, number of
cranes and their capacities, note on past experience in this line along with the tender
amount and other details along with offer

Annexure 1 –Mechanical

Annexure1A: Bill of Material

Item Description Uom Quantity

Fabrication, mock assembly and erection of shell MT 110
Fabrication ,painting and erection of ducts, flare stack, saturator, etc MT 255
Fabrication ,painting and erection of platforms, truss, conveyor
structure, staircases, railings, etc MT 553
Erection of steel materials like gratings, crane girder, roof truss etc MT 20
310
Erection of equipment MT
Dismantling of structures and equipment MT 435
Roof sheet dismantling and erection M2 2000
Erection of stave coolers MT 250
Painting with copper slag blasting M2 7000

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Annexure 1B –Piping Scope

Piping Scope
Sr.No. Description Uom Quantity

TUYERE HEADER
150 nb Seamless header = service m 1
150/40NB seamless reducer no 10
150 NB flange no 15
150 NB gate valve no 3
100NB pipe m 30
100 NB flange no 20
100NB valve no 0
40 NB pipeline m 20
40 NB elbow no 30
40NB flange no 110
40 NB valve no 63
Cast house header
150NB pipe m 15
150 NB elbow no 7
150 NB flange no 12
150 NB gate valve no 0
Fire hydrant line
150NB pipe m 20
150 NB flange no 12
150 NB elbow no 6
150 NB gate valve no 0
Tuyere bottom spray
100NB pipe m 35
100NB elbow no 6
100NB flange no 22
100 NB valve no 1
40 NB pipeline m 30
40 NB flange no 70
40 NB ball valve no 0
Stack header
150 NB pipe m 50
150 NB flange no 30
150 NB elbow no 12
150 NB valve no 1
40 NB pipeline m 30

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 40 NB flange no 40
40 NB elbow no 16
40 NB valve no 0
Upper stack
100NB pipe m 60
100NB elbow no 30
100NB flange no 12
100 NB valve no 1
40NB pipeline m 30
40NB flange no 40
40 NB elbow no 8
40NB valve no 0
Furnace top header
150 NB pipe m 40
150 NB flange no 20
150NB elbow no 6
50 NB pipe m 50
50 NB flange no 12
50 NB elbow no 12
50NB valve no 0
Tap hole bottom spray
50 NB pipe m 30
50 NB flange no 15
50 NB elbow no 10
50NB valve no 0
Header 300 NB M 20
400 NB M 20
600 NB M 20
VALVES ERECTION 400 NB No 3
GAS CLEANING SYSTEM 250 NB M 150

Annexure 1C --- Hydraulic Piping

Description Size of pipe Unit of measure qty
Mudgun 38mm OD M 64
20mm OD M 64
16mm OD M 96
Top charging 48mmOD M 160
equipments
20mm OD M 160
Hot Blast Stove 16 mm OD M 1115

Page 15 of 18
Annexure-2 Electrical

Sr.
No Item Description Uom Quantity Unit Rate
1 Up gradation of HT Panel
a) 11KV transformer breaker feeder which involves
removal of old 3 nos Ct's & Testing, Installation &
Commissioning of new 3 nos 400/1 amps CT's
No 01
b) 3.3 KV panel which involves removal of 21 nos 3.3
KV current transformer & installation testing &
commissioning of new Current transformer No 01
2 Laying testing & Commissioning of cable
a) 11 KV 3Cx 400 mm2 XLPE Cable. Metre 200
b) 3.3 KV 3Cx 185 mm2 XLPE Cable. metre 450
c) 1.1 KV, 31/2 cX400mm2 cable including glanding &
termination Metre 200
d) 1.1.KV, 3Cx 50mm2 Cu cable including glanding &
termination Metre 200
Installation, Testing & commissioning of End termination
3 Kit
a) 11 KV 3Cx400mm2 indoor end termination. No 02
b) 3.3kv KV 3Cx185mm2 indoor end termination. No 14
4 Dismantling, removal & shifting of cable
a) 3.3 KV 3Cx95mm2 cable Metre 200
b) 1.1 KV 3Cx 50mm2 Al cable Metre 200
c) 1.1 KV 31/2Cx 300mm2 Al cable Metre 200
5 Dismantling removal & shifting of equipment
a) Blower motors from foundation of 425 KW No 06
b) 3.3 KV 80KVAR capacitor along with Mounting box No 06
c) 4 MVA ONAN type transformer with radiators No 06
d) MCC panel having size2400(L)x500(D) 2350(H) No 01
e) MCC panel having size7250(L)x500(D) 2350(H) No 02
6 Unloading Installation & testing of Equipment
a) 500KW blower motors No 06
b) 100KVAR capacitor No 06
c) 6.5 MVA,11KV/3.3KV/.415KVV ONAN type
transformer No 01
d) MCC panel of size 2400(L)x500(D) 2350(H) No 01
e) MCC panel of size7250(L)x500(D) 2350(H) No 02

Annexure 3: Instrumentation

Activity/Item description UOM Quantity Unit Rate

A Blower House
Mounting and installation of orifice plate for
1 Pipe size 750mm no 1

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 B Control Room
1 Panel shifting of size 2800mm x 2200mm x 600mm nos. 1
2 Panel shifting of size 800mm x 2200mm x 600mm nos. 1
3 Panel mounting of size 800mm x 2200mm x 600mm nos. 1
4 Cable re-routing 3C x 1.5 sq.mm metre 1000
5 Cable re-routing 36C x 1.5 sq.mm metre 100
6 Cable re-routing 10C x 1.5 sq.mm metre 100
7 Cable re-routing 1C x 1.5 sq.mm metre 100

C Control Room PLC

PLC Logic modifications for batching sequence changes
1 (S7-300 PLC) Set 1
2 VB reports modifications Set 1

C Hearth and Tuyere region

1 Installation of thermocouples for hearth nos 19
2 Installation of thermocouples/rtd's for stave coolers nos. 125
Cable laying for indications in control room for the
3 hearth tc's and the stave coolers 3C x 1.5 sq.mm metres 2500
Cable laying for indications in control room for the
4 hearth tc's and the stave coolers 36C x 1.5 sq.mm metres 500

D RMHS region
1 Load cells mounting for 7 bins @ 3/4 per bin nos. 21
2 Load cells cable laying 6C x 1 sq.mm metres 1000

E GCS up gradation
Mounting and installation of orifice plate for pipe ID
1 1100 mm no 1

Annexure 4: REFRACTORIES

Dismantling of refractory T 600

Lining of refractory T 900

Annexure 5: CIVIL
Concrete Breaking 195 m3
Soil Excavation 518 m3
Reinforced cement 349 m3
concrete
Plain cement quantities 66 m3
Shuttering 1065 m2
Reinforcement steel 31 T
Tiling 30 m2

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