D 8 R T R A C K - T Y P E T R A C TO R S

© 1998 Caterpillar Inc.

 STEER SYSTEM COMPARISON
D8N One Pump D8N/D8R Two Pump
• Piston-type pump for steering • Piston-type pump for steering
and hydraulics only

• Steering control valve • Steering controlled by remote

integrated with implement pilot valve
control valve
• Counterbalance valve to • Crossover and makeup valves
prevent overspeeding replace counterbalance valve

• Steering motor without internal • Steering motor with internal

flushing valve flushing valve

• Tiller control with separate • Dual twist tiller with integrated

speed selector and parking speed selector and parking
brake brake
 HYDRAULIC SYSTEM COMPARISON

D8N One Pump D8N/D8R Two Pump

• Piston-type pump for • Piston-type pump
steering and implements for implements only

• Load sensing, pressure • Load sensing, pressure

compensated hydraulics compensated hydraulics
with steering priority
• Standard Caterpillar • Threaded gland lift
cylinders and pin puller cylinders

• Individual quick-drop • Single quick-drop valve

valve for each lift cylinder similar to the D6R/D7R

• Individual ripper • One control valve with

function valves pilot operated diverter for
all ripper functions
 ADDITIONAL CHANGES
D8N One Pump D8N Two Pump D8R Two Pump
• Folded core radiator • Improved Multiple Row • Advanced Modular
Module (IMRM) radiator Cooling System (AMOCS)
• Two section transmission • Three section transmission • No Change
pump pump (added torque
converter charging section)
• Improved operator's station • No Change
• 3406B DIT 212.5 kW • 3406C DITA • 3406C DITA 228 kW (305 hp)
(285 hp) 212.5 kW (285 hp)
• Torque rise @ 34% • Torque rise @ 25% • Torque rise @ 25% and
emissions certified
• Two low maintenance, • Four heavy-duty, • No Change
high output batteries maintenance free batteries
• Fuel level dipstick • Fuel level gauge on dash • No Change
• Mechanical hourmeter • Electronic LCD hourmeter • No Change
• Four ecology drains • Seven ecology drains
 OPTIONAL EQUIPMENT
• Air Conditioning (R-134a)
• Fast fill fuel system
• Fast oil change system
for engine and transmission
• Dual tilt cylinders on 8A angle dozer
with tilt blade
• 58 Winch
• Engine pre-lubrication system
 EXHAUST
STACK
D8R AIR INLET AND DUST EJECTOR LINE
EXHAUST SYSTEM

BOOST MUFFLER
PORT

AFTERCOOLER
EXHAUST
MANIFOLD
PRECLEANER

HEAD AND
VALVES

CYLINDER

AIR TURBOCHARGER
CLEANER TURBINE WHEEL

FILTER ELEMENT INDICATOR COMPRESSOR WHEEL

 INJECTOR
D8R FUEL SYSTEM
CONSTANT
BLEED VALVE

TANK

FUEL
RETURN PUMP

DRAIN
SHUTOFF VALVE
VALVE

PRIMING TRANSFER
PUMP PUMP
SUPPLY
SECONDARY
FILTER
PRIMARY
FILTER
 D8R ADVANCED MODULAR COOLING SYSTEM
EXPANSION
TANK
AFTERCOOLER TEMPERATURE
REGULATOR

AIR VENT

BYPASS

SHUNT
LINE AIR
FLOW

ENGINE
OIL
COOLER

WATER PUMP
WATER OUTLET
PUMP
D8R AMOCS
RADIATOR
 COOLANT
MONITORING
 D8R ENGINE LUBRICATION SYSTEM
CYLINDER BLOCK
OIL MANIFOLD

FROM TO TURBOCHARGER
TURBOCHARGER
OIL FILTER
OIL BYPASS VALVE
FILTER
COOLER
BYPASS
OIL PUMP VALVE

ENGINE
OIL PAN
OIL COOLER
SUCTION
BELL RELIEF VALVE
 PRE-LUBRICATION STARTING SYSTEM
LEFT SIDE OF ENGINE

TIMER/SOLENOID

FAST OIL
CHANGE FITTING

FRONT OF MACHINE

OIL FLOW TO FILTER

SUCTION LINE

GEAR STARTER
PUMP MOTOR
PRE-LUBRICATION STARTING SYSTEM
RIGHT SIDE OF ENGINE

TIMER/SOLENOID

OIL PRESSURE
CUTOFF SWITCH
CHECK VALVE

OIL FLOW TO
FILTER

FRONT OF MACHINE
 KEY START D8R PRE-LUBRICATION SYSTEM
SWITCH
R 200 BK BACK-UP PRE-LUBE
308 YL 321 BR ALARM TIMER/
C OFF SWITCH SOLENOID
BACK-UP 307 OR
S ON ALARM
B ST 109 RD 121 RD 337 WH
10 A 116 BR
KEY START
105 RD 101 RD BACK-UP A447 PK
10 A ALARM
307 OR 200 BK
304 WH
STARTER
RELAY S G
337 WH OIL PRESSURE
RD 00 BAT MTR CUTOFF SWITCH
200 BK 301 BU
306 GN 307 OR
STARTER
MOTOR
NEUTRAL-START MOTOR/
SWITCH PRELUBE
109 RD 101 RD
105 RD 200 BK 101RD
109 RD
ALTERNATOR
112 PU BUS
MAIN BREAKER
109 RD BAR FRAME ENGINE
RELAY
308 YL RD 00 RD 00 BK 00
10 A 10 A
FORWARD HORN FRONT DASH DOME
200 BK POS NEG POS NEG DISCONNECT
SWITCH
109 RD SIDE AND REAR FLOOD LAMPS/RADIO 116 BR
ALT 15 A RD 00 RD 00
+ R 10 A OPERATOR MONITOR
GAUGES AND SERVICE METER POS NEG POS NEG
10 A
15 A WIPER MOTORS
BATTERIES
15 A CIGAR LIGHTER
 D8N ONE PUMP D8N AND D8R TWO PUMP
DIFFERENTIAL STEER SYSTEM DIFFERENTIAL STEER SYSTEM
ENGINE

TORQUE
CONVERTER

IMPLEMENT
CONTROL
VALVES

IMPLEMENT AND STEERING IMPLEMENT

STEERING PUMP PUMP PUMP
PILOT
TRANSMISSION
VALVE
PUMPS
TRANSMISSION
PUMPS
IMPLEMENT
STEERING CONTROL
STEERING
VALVE MOTOR VALVES

FINAL DRIVE
BRAKE AND PLANETARY
BRAKE AND DIFFERENTIAL DRIVE MODULE
TRANSMISSION
STEER MODULE
 LEFT LEFT BRAKE LUBE
FINAL DRIVE D8R POWER TRAIN
REGULATING MAKEUP AND
RELIEF VALVE PRIORITY VALVE

DIFFERENTIAL
STEER MOTOR
FLYWHEEL HOUSING
DIFFERENTIAL
STEER PUMP
TORQUE CONVERTER
CONVERTER
TRANSMISSION OUTLET
CONTROL VALVE VENT
RELIEF
P2
P1 3406C ENGINE
P3

LUBE
3 2 1 OIL COOLER
RATIO VALVE

TRANSFER AND
BEVEL GEAR

PARKING / SERVICE
BRAKE VALVE

1 - TRANSMISSION IMPLEMENT PUMP

RIGHT BRAKE LUBE FILTER CHARGING
2 - CONVERTER CHARGING
3 - SCAVENGE
RIGHT
FINAL DRIVE
FILTER BYPASS
 TORQUE DIVIDER
ENGINE FLYWHEEL ROTATING
HOUSING

OUTLET
PLANET GEARS PASSAGE

SUN GEAR

OUTPUT SHAFT

STATOR

PLANET CARRIER

RING GEAR INLET

PASSAGE
TURBINE

IMPELLER
 POWER SHIFT TRANSMISSION

RING RING GEARS

GEARS

INPUT SUN
GEARS INPUT SHAFT

OUTPUT SHAFT

PLANETARY OUTPUT
CARRIER SUN GEARS

1 2 3 4 5
 D8R POWER TRAIN HYDRAULIC SYSTEM
TORQUE
CONVERTER TC OUTLET
PUMP RELIEF
TRANSMISSION CONTROL DRIVE VALVE
VALVE 5 4
1 2 3
COOLER

SERVICE BRAKES
WITH SHUTTLE VALVES

P3
LEFT BRAKE LUBE

R N F

2 1 P2 RIGHT BRAKE LUBE

P1 3

TRANSMISSION LUBE
BRAKE
VALVE MAIN
SUMP TRANSMISSION

TRANSMISSION
SUMP

PUMP

FILTER
MAIN MAKEUP AND
SUMP PRIORITY VALVE
 D8R TRANSMISSION CONTROL VALVE
NEUTRAL
MODULATION
SPEED
RELIEF
SELECTOR
VALVE 5 4
SPOOL
1 2 3

LOAD
PISTON

C SCREENED
ORIFICE

PRESSURE
RATIO
B DIFFERENTIAL
VALVE
VALVE

DIRECTIONAL P3
SPOOL

BLOCKED
PASSAGE

R N F

P2
P1
2 1
A 3
 D8R TRANSMISSION CONTROL VALVE
FIRST FORWARD
SPEED MODULATION
SELECTOR RELIEF
SPOOL VALVE 5 4
1 2 3

LOAD
PISTON

C SCREENED
ORIFICE

PRESSURE
RATIO B DIFFERENTIAL
VALVE
VALVE

DIRECTIONAL P3
SPOOL

R N F

P2
P1 2 1
A 3
 D8R TRANSMISSION CONTROL VALVE
START IN GEAR
MODULATION
SPEED
RELIEF
SELECTOR
VALVE 5 4
SPOOL
1 2 3

LOAD
PISTON

C SCREENED
ORIFICE

PRESSURE
RATIO B DIFFERENTIAL
VALVE
VALVE

DIRECTIONAL P3
SPOOL

R N F

P2
P1
2 1
A 3

VENT PASSAGE
 BRAKE CONTROL VALVE GROUP
PARKING BRAKE SPOOL

LEFT
BRAKE SUPPLY BRAKE LUBE SERVICE BRAKES
PASSAGE WITH
RIGHT SHUTTLE VALVES
BRAKE LUBE

FROM CONVERTER MAIN SUMP

CHARGING PUMP
SERVICE BRAKE SPOOL
REGULATING RELIEF VALVE BRAKE VALVE

CHECK VALVE SERVICE BRAKE PLUNGER

PRIORITY VALVE PRESSURE

TO TORQUE CONVERTER

TO TRANSMISSION
PRIORITY VALVE
CONTROL VALVE

FROM TRANSMISSION MAKEUP AND

CHARGING PUMP PRIORITY VALVE
 FINAL DRIVE, BRAKE GROUP, AND
STEERING DIFFERENTIAL AND PLANETARY
SPROCKET
SEGMENTS

DISCS
INNER BRAKE AND PLATES SPOOL HOUSING
PLANETARY HOUSING STEERING PINION
OUTER GEARS
PLANETARY
GEARS INNER HUB
SUN
GEAR
RING GEAR

CARRIER
PLANET GEARS
OUTER
AXLE SHAFT CENTER AXLE SHAFT

SUN GEARS
OUTER
SUN GEAR

OUTER
CARRIER
RING GEAR
CARRIER
BEVEL GEAR
HUB DUO-CONE CHAMBER
SEALS
PISTON BELVILLE SPRING

RING INNER
GEAR CARRIER
 BRAKE SHUTTLE SPOOL
SHUTTLE SHUTTLE
SPOOL TO SPOOL TO
STEERING STEERING
PINION PINION

PISTON
BRAKE ENGAGED BRAKE RELEASED
 DIFFERENTIAL STEER COMPONENTS
HYDRAULIC TRANSMISSION
MOTOR INPUT INPUT

TO LEFT TO RIGHT
FINAL DRIVE FINAL DRIVE

STEER DRIVE EQUALIZING

PLANETARY PLANETARY PLANETARY
 DIFFERENTIAL STEER COMPONENTS
STRAIGHT LINE OPERATION

HYDRAULIC TRANSMISSION
MOTOR INPUT INPUT

TO LEFT TO RIGHT
FINAL DRIVE FINAL DRIVE

STEER DRIVE EQUALIZING

PLANETARY PLANETARY PLANETARY
 DIFFERENTIAL STEER COMPONENTS
LEFT TURN - FORWARD
HYDRAULIC
MOTOR INPUT TRANSMISSION
INPUT

TO LEFT TO RIGHT
FINAL DRIVE FINAL DRIVE

STEER DRIVE EQUALIZING

PLANETARY PLANETARY PLANETARY
 STEERING COMPARISON - ONE PUMP vs TWO PUMPS
FIRST SPEED FORWARD

ONE PUMP WITH IMPLEMENTS

4.9 TO 6.0 M (16 TO 20 FT)*

ONE PUMP WITHOUT IMPLEMENTS

1.8 TO 2.3 M (5.9 TO 7.5 FT)*

TWO PUMPS - WITH OR

WITHOUT IMPLEMENTS
1.2 TO 1.8 M (3.9 TO 5.9 FT)*

* INSIDE TURNING DIAMETER

 D8R STEERING AND IMPLEMENT HYDRAULIC SYSTEM

STEERING
STEERING PUMP
MOTOR CHARGE STEERING
PUMP PILOT
STEERING SYSTEM VALVE

BYPASS AND
PRESSURE
CONTROL
GROUP

RIPPER
CYLINDERS RIPPER STEERING CHARGE
DIVERTER CIRCUIT FILTER
VALVE

TANK

IMPLEMENT SYSTEM
IMPLEMENT
PUMP

INLET MANIFOLD

RIPPER
LIFT
QUICK-DROP
LIFT CYLINDERS
VALVE

TILT TILT
CYLINDER/S
END COVER
 STEERING MOTOR STEERING PUMP

PILOT VALVE

BYPASS
AND
PRESSURE
CONTROL TO RIPPER
GROUP COOLER DIVERTER VALVE

TO CASE DRAIN
FILTER IN TANK
FROM IMPLEMENT
PUMP CASE D8R
FROM IMPLEMENT STEERING CHARGE STEERING SYSTEM
PUMP SUPPLY CIRCUIT FILTER
 D8R STEERING PILOT VALVE
NO TURN

LEFT STEER
RIGHT STEER LOOP PRESSURE
LOOP PRESSURE

TO PUMP FROM BYPASS TO PUMP

CONTROL AND PRESSURE CONTROL
SPOOL CONTROL GROUP SPOOL
 D8R STEERING PUMP
RIGHT STEER
NO TURN PUMP CONTROL PISTON PRESSURE
LOOP LEFT LOOP RIGHT LOOP

TO STEER
MOTOR
(RIGHT)

CHARGE
PRESSURE PRESSURE
CHARGE COMPENSATOR RELIEF STEERING
PUMP VALVE PUMP

PUMP
CROSSOVER CONTROL
RELIEF VALVE PISTON

TO STEER TO
MOTOR BYPASS
(LEFT) AND
PRESSURE
CONTROL
GROUP

LEFT STEER TO STEERING

LOOP PILOT VALVE
(RIGHT)
PUMP CONTROL
FROM BYPASS SPOOL
AND PRESSURE
CONTROL VALVE
TO BYPASS TO STEERING
AND PRESSURE PILOT VALVE
CONTROL VALVE (LEFT)
 D8R STEER MOTOR
NO TURN

RIGHT STEER FROM

LOOP PRESSURE STEER
PUMP

TO BYPASS FLUSHING
AND PRESSURE VALVE
CONTROL GROUP

FROM
STEER
PUMP
FROM BYPASS
AND PRESSURE
CONTROL GROUP LEFT STEER
LOOP PRESSURE
 STEERING MOTOR
FLUSHING VALVE

PIN
 D8R STEERING PILOT VALVE
LEFT TURN

RIGHT STEER LEFT STEER

LOOP PRESSURE LOOP PRESSURE

FROM PUMP FROM BYPASS TO PUMP

CONTROL AND PRESSURE CONTROL
SPOOL CONTROL GROUP SPOOL
 D8R STEERING PUMP
LEFT TURN
PUMP CONTROL PISTON PRESSURE
LEFT LOOP RIGHT LOOP
TO STEER
MOTOR
(RIGHT)

CHARGE
PRESSURE PRESSURE
CHARGE COMPENSATOR RELIEF STEERING
PUMP VALVE PUMP

PUMP
CROSSOVER CONTROL
RELIEF VALVE PISTON

TO
BYPASS
AND
PRESSURE
TO STEER CONTROL
MOTOR GROUP
(LEFT)
TO STEERING
PILOT VALVE
(RIGHT)
PUMP CONTROL
FROM BYPASS SPOOL
AND PRESSURE
CONTROL VALVE
TO BYPASS FROM STEERING
AND PRESSURE PILOT VALVE
CONTROL VALVE (LEFT)
STEERING PUMP
END VIEW RIGHT CROSSOVER
RELIEF VALVE
TOP

CHARGE PRESSURE
RELIEF VALVE

ORIFICE PLUG

LEFT CROSSOVER
PRESSURE RELIEF VALVE
COMPENSATOR VALVE
 D8R STEER MOTOR
LEFT TURN
RIGHT STEER TO
LOOP PRESSURE STEER
PUMP

TO BYPASS FLUSHING
AND PRESSURE VALVE
CONTROL GROUP

FROM
STEER
PUMP
FROM BYPASS
AND PRESSURE
CONTROL GROUP LEFT STEER
LOOP PRESSURE
 STEERING PUMP (TOP VIEW)
LEFT TURN
FROM
RETAINER PILOT VALVE
SPRING COLLAR

RIGHT SIDE
PUMP CONTROL
ROD SPOOL
RIGHT
LEVER
ARM

STOP

COMPRESSION
SPRING

LEFT
PUMP CONTROL LEVER
PISTON ARM

LEFT SIDE
FEEDBACK SPOOL
LEVER CONTROL
TO PILOT VALVE
ARM
PIVOT POINT
 PUMP FEEDBACK LEVER PUMP CONTROL VALVE
CONTROL
PISTON

RIGHT
CROSSOVER
STEERING PUMP RELIEF VALVE
SIDE VIEW
CHARGE
PUMP

LEFT
SWASHPLATE PISTONS CROSSOVER
RELIEF VALVE
 BYPASS AND PRESSURE CONTROL GROUP
TO COOLER, PILOT, AND
FROM RIPPER DIVERTER VALVE
STEER PUMP CHARGE
TO STEER MOTOR PUMP FROM CHARGE FROM
CASE DRAIN
CASE DRAIN DISCHARGE CHARGE PUMP PUMP RELIEF COOLER
PRESSURE PRESSURE

CASE RETURN
PRESSURE
COLD OIL
COOLING ORIFICE BYPASS

FROM STEER CHARGE

COOLER
MOTOR CIRCUIT
BYPASS
CASE DRAIN MAKEUP
VALVE

TO CASE DRAIN
FILTER IN TANK

TO FROM TO CHARGE
FILTER FILTER PRESSURE RELIEF
FROM VALVE
IMPLEMENT PUMP
CASE DRAIN FROM IMPLEMENT
PUMP SUPPLY
 D8R STEERING AND IMPLEMENT HYDRAULIC SYSTEM

STEERING
PUMP
STEERING
MOTOR CHARGE STEERING
PUMP PILOT
STEERING SYSTEM VALVE

BYPASS AND
PRESSURE
CONTROL
GROUP

RIPPER
CYLINDERS RIPPER STEERING CHARGE
DIVERTER CIRCUIT FILTER
VALVE

TANK

IMPLEMENT SYSTEM
IMPLEMENT
PUMP

INLET MANIFOLD

RIPPER
LIFT
QUICK-DROP CYLINDERS
LIFT VALVE

TILT TILT
CYLINDER
END COVER
D8R IMPLEMENT HYDRAULIC SYSTEM
BYPASS AND PRESSURE
STEERING CONTROL GROUP
CHARGE PRESSURE

INLET
MANIFOLD

DIVERTER RIPPER PUMP

LIFT

TILT

END
COVER

QUICK-DROP
 STEERING
CHARGE D8R IMPLEMENT HYDRAULIC SYSTEM
PRESSURE
TO BYPASS TO STEERING
AND PRESSURE CHARGE PUMP
CONTROL VALVE
RIPPER
DIVERTER

TO BYPASS X
AND PRESSURE
CONTROL VALVE

INLET
MANIFOLD IMPLEMENT PUMP

QUICK-DROP
VALVE

RIPPER

LIFT

TILT

TANK
 PRESSURE AND FLOW COMPENSATOR VALVE
ADJUSTMENT SCREWS

PRESSURE COMPENSATOR
(CUTOFF) SPRING

FLOW COMPENSATOR
(MARGIN) SPRING TO TANK

TO
ACTUATOR PISTON
FLOW COMPENSATOR
FROM
(MARGIN) SPOOL
OUTPUT PORT

PRESSURE COMPENSATOR
(CUTOFF) SPOOL
 PUMP AND COMPENSATOR OPERATION
ENGINE OFF

NO SIGNAL PUMP OUTPUT

LARGE ACTUATOR YOKE PAD

SWASHPLATE

DRIVE
SHAFT

FLOW COMPENSATOR PRESSURE

( MARGIN) SPOOL COMPENSATOR SMALL ACTUATOR
(CUTOFF) SPOOL AND BIAS SPRING
PISTON AND
BARREL ASSEMBLY
 PUMP AND COMPENSATOR OPERATION
LOW PRESSURE STANDBY

NO SIGNAL PUMP OUTPUT

 PUMP AND COMPENSATOR OPERATION
UPSTROKING

SIGNAL PUMP OUTPUT

REDUCED PRESSURE
 PUMP AND COMPENSATOR OPERATION
CONSTANT FLOW

SIGNAL PUMP OUTPUT

REDUCED PRESSURE
 PUMP AND COMPENSATOR OPERATION
DESTROKING

SIGNAL PUMP OUTPUT

INCREASED PRESSURE
 PUMP AND COMPENSATOR OPERATION
HIGH PRESSURE STALL

SIGNAL AT PUMP OUTPUT

MAX. PRESSURE AT MAX.
PRESSURE
 D8R IMPLEMENT VALVES IMPLEMENT
PUMP SIGNAL
PRESSURE SIGNAL LINE TO
TO BYPASS AND
PRESSURE CONTROL GROUP IMPLEMENT PUMP
TO
IMPLEMENT
INLET MANIFOLD CHARGE PUMP SUPPLY
IMPLEMENT PUMP RELIEF
PRESSURE VALVE
SYSTEM
RELIEF
VALVE
.
FLOW
CONTROL
VALVE

RIPPER

TO RIPPER
LIFT CYLINDERS

FLOW
CONTROL
VALVE
LIFT

TO LIFT
CYLINDERS

FLOW
CONTROL
VALVE
TILT

TO TILT
CYLINDERS
 DOZER LIFT VALVE
HOLD
PLUG ROD END HEAD END RETURN
TO TANK FROM
PREVIOUS
VALVE

MAKEUP
VALVE

MAIN CONTROL RESOLVER

SPOOL

LOAD CHECK
VALVE
TO
FLOW CONTROL SPOOL COMPENSATOR
FROM PUMP VALVE
 DOZER LIFT VALVE
RAISE
ROD END HEAD END
RETURN
TO TANK FROM
PREVIOUS
VALVE

PLUG MAKEUP
VALVE

MAIN CONTROL RESOLVER

SPOOL

LOAD CHECK
VALVE
TO
FLOW CONTROL SPOOL COMPENSATOR
FROM PUMP VALVE
 DOZER LIFT VALVE
LOWER

ROD END HEAD END

RETURN
TO TANK FROM
PREVIOUS
VALVE

PLUG MAKEUP
VALVE

MAIN CONTROL RESOLVER

SPOOL

LOAD CHECK
VALVE
TO
FLOW CONTROL SPOOL COMPENSATOR
FROM PUMP VALVE
 DOZER TILT VALVE
TILT LEFT
ROD END HEAD END
RETURN
TO TANK

PLUG PLUG

MAIN CONTROL RESOLVER

SPOOL

LOAD CHECK
VALVE
TO
FLOW CONTROL SPOOL COMPENSATOR
FROM PUMP VALVE
 RIPPER CONTROL VALVE
HOLD

ROD END HEAD END

RETURN
TO TANK FROM
PREVIOUS
VALVE

MAKEUP
PLUG VALVE

MAIN CONTROL RESOLVER

SPOOL

LOAD CHECK
VALVE
TO
FLOW CONTROL SPOOL COMPENSATOR
FROM PUMP VALVE
D8R QUICK-DROP VALVE

D8R QUICK-DROP VALVE

QUICK-DROP VALVE

TO
IMPLEMENT
VALVE TO ROD END

DOZER LIFT

TO TO HEAD END
IMPLEMENT
VALVE

TO
IMPLEMENT
VALVE
DOZER TILT
 QUICK-DROP VALVE
HOLD

TO LEFT CYLINDER TO RIGHT CYLINDER

HEAD END HEAD END

TO LEFT CYLINDER TO RIGHT CYLINDER

ROD END ROD END
PASSAGE TO
PLUNGER END

PLUNGER VALVE SPOOL

COVER COVER

ORIFICE SLEEVE PASSAGE TO

SPOOL END
TO/FROM LIFT CONTROL VALVE
 QUICK-DROP VALVE
DOZER RAISE

TO LEFT CYLINDER TO RIGHT CYLINDER

HEAD END HEAD END

TO LEFT CYLINDER TO RIGHT CYLINDER

ROD END ROD END

PASSAGE TO
PLUNGER END
PLUNGER
VALVE SPOOL

COVER COVER

ORIFICE SLEEVE
PASSAGE TO
SPOOL END

TO/FROM LIFT CONTROL VALVE

QUICK-DROP VALVE
DOZER LOWER

TO LEFT CYLINDER TO RIGHT CYLINDER

HEAD END HEAD END

FROM LEFT CYLINDER FROM RIGHT CYLINDER

ROD END ROD END

PASSAGE TO
PLUNGER END
PLUNGER VALVE SPOOL

COVER COVER

ORIFICE SLEEVE
PASSAGE TO
SPOOL END
TO/FROM LIFT CONTROL VALVE
QUICK-DROP VALVE
QUICK-DROP

TO LEFT CYLINDER TO RIGHT CYLINDER

HEAD END HEAD END

FROM LEFT CYLINDER FROM RIGHT CYLINDER

ROD END ROD END
PASSAGE TO
PLUNGER END

PLUNGER VALVE SPOOL

COVER COVER

ORIFICE SLEEVE
PASSAGE TO
SPOOL END
TO/FROM LIFT CONTROL VALVE
QUICK-DROP VALVE
DOZER LOWER
WITH DOWN PRESSURE

TO LEFT CYLINDER TO RIGHT CYLINDER

HEAD END HEAD END

FROM LEFT CYLINDER FROM RIGHT CYLINDER

ROD END ROD END

PASSAGE TO
PLUNGER END

PLUNGER VALVE SPOOL

COVER
COVER
ORIFICE SLEEVE
PASSAGE TO
SPOOL END

TO/FROM LIFT CONTROL VALVE

 D8R RIPPER DIVERTER VALVE

STEERING
CHARGE PRESSURE

STEERING
CHARGE
PRESSURE
PORT

FROM RIPPER
CONTROL
RIPPER TIP
VALVE
RIPPER LIFT
 RIPPER DIVERTER VALVE

RIPPER TIP IN
( PORT E)

RIPPER TIP OUT

(PORT F)
RIPPER LOWER
(PORT C)
RIPPER RAISE
(PORT D)

C E D F
CHARGE PRESSURE
TEST PORT
RIPPER SUPPLY RIPPER SUPPLY
LOWER/TIP IN RAISE/TIP OUT
 D8R STARTING AND CHARGING SYSTEM
200 BK
KEY START 321 BR
SWITCH
BACK-UP BACK-UP ALARM
R ALARM SWITCH
308 YL
109 RD 121 RD
C OFF 10 A
S ON
BACK-UP ALARM
B ST KEY START
105 RD 101 RD
10 A 304 WH
307 OR S G

STARTER RD 00 BAT MTR

RELAY STARTER
MOTOR MOTOR
200 BK 306 GN

NEUTRAL-START
SWITCH 200 BK
109 RD 101 RD
109 RD 105 RD
MAIN DISCONNECT
112 PU ALTERNATOR SWITCH
RELAY BUS BAR FRAME ENGINE
BREAKER

109 RD RD 00 RD 00 BK 00
308 YL
200 BK 10 A 10 A POS NEG POS NEG

109 RD
FORWARD HORN FRONT DASH DOME
ALT
RD 00
+ R 15 A SIDE AND REAR FLOOD LAMPS/RADIO
RD 00
10 A OPERATOR MONITOR POS NEG POS NEG

10 A GAUGES AND SERVICE METER

15 A WIPER MOTORS
BATTERIES
15 A CIGAR LIGHTER
 D8R EMS PANEL

COOLANT POWER TRAIN

TEMPERATURE OIL TEMPERATURE

COOLANT POWER TRAIN

FLOW OIL FILTER

ENGINE ALTERNATOR
OIL PRESSURE

HYDRAULIC HYDRAULIC
OIL TEMPERATURE OIL FILTER
 CONDENSER
COIL
COMPRESSOR

CONDENSER FAN

ORIFICE TUBE/
DRYER

EVAPORATOR
COIL ACCUMULATOR

D8R ORIFICE TUBE SYSTEM

EVAPORATOR BLOWER FAN
 ORIFICE TUBE
TUBE O-RINGS TABS

SCREEN BODY SCREEN

 DRIVE PLATE

PULLEY ASSEMBLY

HUB

COMPRESSOR
CLUTCH

SHAFT

BEARING
COIL ASSEMBLY
 DIVERTER CAP
INLET

VAPOR LINE

ACCUMULATOR

OIL BLEED LINE

OUTLET
 R-134a
CAPILLARY TUBE
COMPRESSOR
ELECTRICAL CIRCUIT
CAPILLARY BELLOWS
PIVOTING FRAME ASSEMBLY

CLUTCH

POINT
OPENING
BATTERY THERMOSTATIC TEMPERATURE
SWITCH ADJUSTING SCREW
 KEY START SWITCH

308 YL
R
D8R OPERATOR'S STATION AIR CONDITIONING SYSTEM
C OFF
S ON
B ST KEY START
105 RD 101 RD
10 A
307 OR 304 WH G
S

STARTER BAT MTR

RELAY RD 00 STARTER
306 GN MOTOR MOTOR
200 BK
NEUTRAL-START
SWITCH 200 BK
109 RD 101 RD

109 RD DISCONNECT
MAIN ALTERNATOR BUS BAR
RELAY BREAKER FRAME ENGINE SWITCH
112 PU

RD 00 RD 00 BK 00
308 YL
BLOWER BLOWER
200 BK MOTOR MOTOR POS NEG POS NEG

109 RD
ALT
RD 00 RD 00
+ R RESISTOR
515 GY POS NEG POS NEG BATTERIES
515 GY
517 BU
516 GN THERMOSTAT
521 YL ARC SUPPRESSOR SWITCH
BLOWER 124 GN
MOTOR 20 A
1 2 5 4 3 513 OR 522 WH
BREAKER T°
BLOWER MOTOR REFRIGERANT SWITCH
SWITCH (NORMALLY OPEN BEFORE
REFRIGERANT CHARGE)

AIR CONDITIONER CLUTCH

 KEY START
SWITCH

308 YL
R
D8R OPERATOR'S STATION HEATING SYSTEM
C OFF
S ON
B ST KEY START
105 RD 101 RD
10 A
307 OR 304 WH S G

STARTER BAT MTR

RELAY RD 00 STARTER
306 GN MOTOR MOTOR
200 BK
NEUTRAL-START
SWITCH 200 BK
109 RD 101 RD
109 RD
112 PU ALTERNATOR BUS BAR DISCONNECT
MAIN SWITCH
BREAKER FRAME ENGINE
RELAY

RD 00 RD 00 BK 00
308 YL
BLOWER BLOWER
200 BK MOTOR MOTOR POS NEG POS NEG

109 RD
ALT
RD 00
+ R RESISTOR
RD 00
515 GY POS NEG POS NEG
515 GY
517 BU
516 GN
BATTERIES
124 GN
20 A
1 2 5 4 3
BLOWER BLOWER MOTOR
MOTOR SWITCH
BREAKER